Condition Monitoring for machines and assets

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Condition Monitoring for machines and assets

SmartCheck

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SmartCheck - Condition Monitoring System

Schaeffler SmartCheck Condition Monitoring System

2 SmartCheck

• Multiple interfaces for cloudcommunication

• Universal application

• Easy to use

• Perfect integration intocustomers infrastructure

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Inhalt


SmartCheck2Areas of application3SmartCheck system integration4Advantages5Accessories6Services7

Basics Vibration monitoring1

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Why Condition Monitoring?

4ProLink - Condition Monitoring System

• Increased availability

• Prevention of unplanned downtime

• Planning of service and maintenance is improved

• Subsequent damages

• Reduction of maintenance

costs

• Analysis of the damage

root cause is supported

Mac

hin

e s

tate

Change of condition

Noise

Temperature

Days

Weeks

Month

Problem detected

Machine failure

Vibration

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Simple application example

5ProLink - Condition Monitoring System

• Sawmill Kåge in Sweden

• Annul production Capacity approx. 240,000 m³ of sawn timber

• 81 employees

• Monitoring of main electric motors

More examples: Link

Downtime costs per hour: 2.800€

4 hours downtime of asset: 11.200€

Total: 11.200€

Amortization period: one unplanned downtime

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https://www.schaeffler.de/content.schaeffler.de/de/news_medien/mediathek/index.jsp?tab=mediathek-pub&subfilter=app:dc;language-vid:165;language-pub:167;mediatyp-pub:3531264;referencetyp-pub:0

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1 Basics Vibration monitoring

Product portfolio Schaeffler Condition Monitoring Devices


OPTIME SmartCheck ProLink CMS

Modular multi-channel condition monitoring system for vibrations and

other parameters with extended connectivity

<85 °C <70 °C >70 °C

The next generation of condition monitoring: affordable, easy to install and

scale up

Sophisticated, one-channel condition monitoring system with intelligent

learning mode and integrated web server

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Inhalt


Basics Vibration monitoring1

Areas of application3SmartCheck system integration4Advantages5Accessories6Services7

SmartCheck2

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2 SmartCheck

SmartCheck

SmartCheck - Condition Monitoring System 8

Status LED

Device operation

Ethernet Communication, Power supply via PoE

In- and output

Power supply 24VDC

• Permanent monitoring

• For constant and variable operating machines (speed and/or load)

• Condition monitoring for beginners, because of pre configuration

• Automatic alarm threshold adjustment through self-sufficient learning mode (plug-and-play)

• Predefined measuring jobs for possible machine errors: (e.g. roller bearings, unbalance, belt drives)

• Easy integration into control and enterprise process landscape (analogue, digital, OPC/UA)

• Simple analyses directly on the device.

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SmartCheck in- and output

2 SmartCheck

Function:

The internally installedacceleration sensor detects thevibration of the machine, whichis important for monitoring. Together with the additional signals such as speed or load, this is sent to the CPU. The CPU evaluates the signals. In case ofan alarm, the switching output isactivated and the analogueoutput reports the alarm to thecustomer control.

All values can also betransferred to the control worldvia OPC/UA.

Analog Input 1e.g. torque

Digital Inpute.g. speed

Switching output

Analogue Output

9

Input Output

Analog Input 2e.g. load

Communicatione.g. OPC/UA

Vibration

System temperature

Internal:

Communicatione.g. OPC/UA

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Inhalt


Basics Vibration monitoring1SmartCheck2

SmartCheck system integration4Advantages5Accessories6Services7

Areas of application3

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Usable across all industries

3 Areas of application

• Steel

• Paper

• Raw Materials− Cement

• Production / Manufacturing− Wood processing

• Motors

• Fans

• Pumps

• Compressors

• Small gear boxes

• Vibration screens

• Decanter

• Separators

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Inhalt


Basics Vibration monitoring1SmartCheck2Areas of application3

Advantages5Accessories6Services7

SmartCheck system integration4

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System integration in customers infrastructure

4 SmartCheck system integration

Easy integration in processautomation via:

• OPC/UA Server

• SLMP Client

Cloud communication via:

• OPC/UA Server

• MQTT

13

0-10V4-20mA0-20mA0 / 24V

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Direct integration in ERP and Cloud

4 SmartCheck system integration

Direct integration via standardcommunication channels:

• OPC/UA Server

• WebServices

• E-Mail

14

e.g. OPC/UA

e.g. WebServices

e.g. OPC/UA

e.g. OPC/UA

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Inhalt


Basics Vibration monitoring1SmartCheck2Areas of application3SmartCheck system integration4

Accessories6Services7

Advantages5

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Advantages

5 Advantages

No additional software necessary

• Software for Configuration, View trend data and first analysis included on the device itself by using a standard web browser

• Operation possible without additional workstation licenses

• No approval by IT necessary

Immediately ready for use

• The pre-installed basic configuration of the SmartCheck allows general monitoring of standard equipment such as motors, fans and pumps

• The adaptive learning mode sets the alarm thresholds individually for the unit to be monitored

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Inhalt


Basics Vibration monitoring1SmartCheck2Areas of application3SmartCheck system integration4Advantages5

Services7

Accessories6

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6 Accessories

SmartConnect Box


• Easy distribution of power supply and speed signals to a maximum of 4 SmartCheck devices

• Signaling of the alarm status with SmartLamp

• No specialist electrical knowledge necessary

• SmartConnect Box already includes the complete wiring

• Quick and easy installation by using the standard cablesPlug and Play

• Various cable lengths available.

z.B. 230 V~

+

-

24 VDC

3.1

weiß

3.2

braun

+-

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6 Accessories

SmartLamp


Connection overview

• Signaling of the alarm status of the SmartCheck with SmartLamp

• No electrical expertise required

• Quick and easy installation by using the standard cables - Plug and Play

• No special configuration of the SmartCheck necessary. Standard configuration is sufficient

• Can be combined with SmartConnect Box

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6 Accessories

SmartConnect Box and SmartLamp in combination


Solution description:

– Simple distribution of power supply and inputs / outputs to upto four SmartCheck systems

– Connection of SmartLamp and standard speed sensor via SmartConnectBox

– Decentralised display of the overall status of one or moreSmartCheck

Advantages of this solution:

– Low efforts for cabling and costs

– Quick and easy installation

– No configuration of the SmartCheck necessary. Factory delivery is sufficient

– Smart ConnectBox can be mounted directly on the machine due to protection class IP 67

– Plug & Play with Schaeffler standard cables

Power Plug & Play

= Standard cable

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Inhalt


Basics Vibration monitoring1SmartCheck2Areas of application3SmartCheck system integration4Advantages5Accessories6Services7

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7 Services

Condition Monitoring

The services around the topic of condition monitoring include:

• On-site serviceMeasurement point definition, commissioning, referencemeasurements, measurement routes, system integration, root causeanalysis in case of irregularities, endoscopy

• Automatic diagnosis with digital Service ConditionAnalyzerAutomatic analysis, integration into an existing IoT platform takesplace via a REST API interface

• Status report with recommendation for actionPreparation of status reports and written recommendations for action

• Maintenance ServicesSystem integration and adaptation, integration consulting, maintenance contracts

• TrainingsStandard and tailored to customer needs

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Documents

Condition Monitoring for machines and assets