96
CON2017 CON 2017 Connectors

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Page 1: CON CON2017 2017 - db4dv8bb88ruo.cloudfront.net · • Metri-Pack — 150, 280, 480 & 630 series. • Micro-Pack — 064, 100 & 100W series. • GT — 150, 280, 630 series. • And

CON2017

CO

N 2

017

Connectors

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Mission Statement

To become the preferred supplier of electrical, lighting and safety solutions for mobile plant and equipment in the

mining and services industry.

We will continue to improve and expand our range of products that meet and exceed OEM standards,

maintaining the latest technology and innovation available backed by technical support and supply.

1991

1987 2003

2008 2011

2012

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DeutschDT Series 6

Deutsch DT Detector 9

DTM Series 10

Sealed Buss Bars 12

Environmentally Sealed Weather-Pack 16

Metri-Pack 19

AMP Superseal 24

Ampseal 16 27

M12 Network 30

DIN Connectors 31

Schlemmer / Din – Conduit Sealed 32

Schlemmer / Din – Contact Sealed 34

CrimpCrimp Terminals 40

Crimp Terminal Kits 46

Solder Sleeves 47

Non-Insulated Contacts 48

BatteryBattery Terminals 52

Cable Lugs 54

Cable Joiners 56

Clips & Clamps 58

Terminal Insulators 60

High CurrentHigh Current 66

Junction Blocks 68

Truck, Trailer & Tail-LightSuzi Coils 74

Trailer Connectors 76

Tail-Light Harnesses 80

MiscellaniesDIN/Cigar Connectors 86

Multi Pin Connectors 88

Index

94

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Deutsch’s rugged all-metal bodies and corrosion resistant thermoplastic shells are manufactured from high quality materials selected for their ability to withstand years of environmental exposure.

Deutsch connectors are available in rectangular and cylindrical body shapes and feature :

– Wide operating temperature range.

– Secure locking mechanisms.

– Positive contact retention system.

Field Proven Reliability Common Contact SystemThe Deutsch Industrial Common Contact System is a unique system of interchangeable and intermateable contacts that can be used in many Deutsch Industrial connectors.

Contacts are available in Solid or Stamped & Formed (F-Crimp) styles, with plating options including gold or nickel.

Easy-to-use indent crimpers create a gas tight crimp that is resistant to oxidation. This high-quality crimp allows Deutsch contacts to provide reliable, low resistance power and data transmission.

Stamped and Formed (F-Crimp) Solid

With integrated seals designed to work with multiple wire gauges, Deutsch connectors simplify design and inventory management, and provide exceptional performance in critical environments.

Deutsch silicone seals and grommets fit tightly around the wire insulation and at the connector interface to provide redundant barriers to contamination.

In order to create a reliable environmental seal and ensure continuity of flow, Deutsch seals:

– Are resistant to most common industrial and engine fluids.

– Retain their flexibility across a wide temperature range.

– Never require potting or dielectric grease.

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DeutschDT Series 6

Deutsch DT Detector 9

DTM Series 10

Sealed Buss Bars 12

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6

Deutsch

DT

Ser

ies

2 x size 16 3 x size 16 4 x size 16 6 x size 16 8 x size 16

A, B, C, D

12 x size 16

A, B, C, D

DT0X-2X DT0X-3X DT0X-4X DT0X-6X DT0X-08XX DT0X-12XX

DT Series – Popular ComponentsCavities

Receptacle ComponentsCavities

Plug ComponentsHousing Wedge Size 16 Pin – Nickel Housing Wedge Size 16 Socket – Nickel

2 DT04-2P W2P 0460-202-16141 2 DT06-2S W2S 0462-201-16141

3 DT04-3P W3PAWG16–20 / 0.5–1.0mm2

3 DT06-3S W3SAWG16–20 / 0.5–1.0mm2

4 DT04-4P W4P Green Band 4 DT06-4S W4S Green Band

0460-215-16141 0462-209-161416 DT04-6P W6P 6 DT06-6S W6SAWG14 / 1.0–2.0mm2 AWG14 / 1.0–2.0mm2

8 DT04-08PA W8P 8 DT06-08SA W8S114017 114017

12 DT04-12-PA W12P 12 DT06-12SA W12SCavity Plug Cavity Plug

DT06-2S DT04-3P DT04-6P DT04-12PDT06-4S DT06-08S

Housing : ThermoplasticSeal : Silicone RubberWedgelocks : ThermoplasticContact Size : 16Contact Rating : 13A @ 125°CShock : 50GVibration : 20G rms 10 – 2000HzOperating Temperature : -55 °C to 125°C

• Industry proven.

• Environmentally sealed.

• 2, 3, 4, 6, 8 and 12 cavity arrangements.

• Multiple housing options available.

• Rectangular, thermoplastic housing.

• Latched mating.

• Wedgelocks assure contact alignment and retention.

• Accepts size 16 contacts, each with 13A continuous capacity.

• Available in ‘Grab Kits’ in Solid Green Band and Solid Green Band – Gold-plated options.

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7

Deutsch

DT Series – ‘Grab Kits’Solid Contacts No. of Circuits

Type Size 2 3 4 6 8 12

Green Band 16 DE-DT2-1 DE-DT3-1 DE-DT4-1 DE-DT6-1 DE-DT8-1 DE-DT12-1

Green Band – Gold-plated 16 DE-DT2-4 DE-DT3-4 DE-DT3-4 DE-DT6-4 DE-DT8-4 DE-DT12-4

Kit Contents : 1 x Receptacle & wedge 1 x Plug & wedge Contacts to suit

Size 16 Green Band ContactsSize 16 solid contacts are available to suit 2 wire sizes.

Contacts with the green band marking accept the larger wire size of AWG14 / 1.0 – 2.0mm².

0460-215-1631 0462-209-16141DE-DT6-1

DT04-2P-L012 DT04-3P-L012 DT04-4P-L012 DT04-08PA-L012 DT04-12PA-L012

DT Series – Flange Mount (L012)No. of Cavities

2 3 4 6 8 12

DT04-2P-L012 DT04-3P-L012 DT04-4P-L012 DT04-6P-L012 DT04-08PA-L012 DT04-12PA-L012

DT04-6P-L012

DT Series – Dust CapsNo. of Cavities

2 3 4 6 8 12

Part No. 1011-344-0205 1011-345-0305 1011-346-0405 1011-347-0605 1011-348-0805 1011-349-1205

Suits DT06-2S DT06-3S DT06-4S DT06-6S DT06-08S DT06-12S

1011-347-0605

DT06-6S

1011-345-0305 1011-349-1205

For tools refer to page 13.

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8

Deutsch

DE-DTKIT-1DE-DTKIT

DT Series – Assortment Kits including ToolsPart No. Description Kit Contents

DE-DTKIT-2

Solid contacts

Standard DT Series connectors

Crimp and multi-use tool

Receptacles & Wedges : 3 x DT04-2P 3 x DT04-3P 2 x DT04-4P 1 x DT04-6P 1 x DT04-08PA 1 x DT04-12PA

Plugs & Wedges : 3 x DT06-2S 3 x DT06-3S 2 x DT06-4S 1 x DT06-6S 1 x DT06-08SA 1 x DT06-12SA

Contacts & Plugs : 12 x Cavity Plug (114017) 40 x Solid Pin – Green Band (0460-215-16141) 40 x Solid Socket – Green Band (0462-209-16141)

Tools : 1 x Removal Tool (DE-DET-RT) 1 x Crimp Tool (DE-DET16)

DT Series – Assortment KitsPart No. Description Kit Contents

DE-DTKITF-Crimp contacts

Standard DT Series connectors

Receptacles & Wedges : 3 x DT04-2P 3 x DT04-3P 2 x DT04-4P 1 x DT04-6P 1 x DT04-08PA 1 x DT04-12PA

Plugs & Wedges : 3 x DT06-2S 3 x DT06-3S 2 x DT06-4S 1 x DT06-6S 1 x DT06-08SA 1 x DT06-12SA

Contacts & Cavity Plugs : 12 x Cavity Plug (114017) 40 x F-Crimp Pin (1060-16-0122L) 40 x F-Crimp Socket (1062-16-0122L)

DE-DTKIT-1Solid contacts

Standard DT Series connectors

Receptacles & Wedges : 3 x DT04-2P 3 x DT04-3P 2 x DT04-4P 1 x DT04-6P 1 x DT04-08PA 1 x DT04-12PA

Plugs & Wedges : 3 x DT06-2S 3 x DT06-3S 2 x DT06-4S 1 x DT06-6S 1 x DT06-08SA 1 x DT06-12SA

Contacts & Cavity Plugs : 12 x Cavity Plug (114017) 40 x Solid Pin – Green Band (0460-215-16141) 40 x Solid Socket – Green Band (0462-209-16141)

For tools refer to page 13.

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9

Deutsch

Deutsch D

T DetectorHousing : Ultem

Seal : SiliconeWedgelocks : ThermoplasticContact Size : 16Contact Rating : 13A @ 125°C

• Transparent housing with integrated LED on wedgelock for quick circuit diagnosis.

• Colour coded wedgelocks for operating voltages, 12V (yellow) and 24V (red).

• Joint retention fingers allow both contacts to be removed at the same time.

• Compatible with Pulse Width Modulated control.

• Sold as complete kit including nickel plated or green band contacts.

• Industry proven DT Series.

• Environmentally sealed.

• Latched mating.

Deutsch – DT Detector KitsPart No. Voltage Wedge Colour Socket Type

Wire SizeAWG mm2

DE-DTLED-12V-1 12 Yellow 0462-209-16141 – Green Band, Nickel Plating 14 1.0 – 2.0

DE-DTLED-24V-1 24 Red 0462-209-16141 – Green Band, Nickel Plating 14 1.0 – 2.0

DE-DTLED-12V-3 12 Yellow 0462-201-16141 – Nickel Plating 16 – 20 0.5 – 1.0

DE-DTLED-24V-3 24 Red 0462-201-16141 – Nickel Plating 16 – 20 0.5 – 1.0

DE-DTLED-12V-4 12 Yellow 0462-209-1631 – Green Band, Gold Plating 14 1.0 – 2.0

DE-DTLED-24V-4 24 Red 0462-209-1631 – Green Band, Gold Plating 14 1.0 – 2.0

Kits Contain : 1 x DT Detector Receptacle 1 x DT Detector Wedge 2 x Solid Socket

DE-DTLED-24V-1 DE-DTLED-12V-4

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10

Deutsch

Deutsch – DTM Series – Popular ComponentsCavities

Receptacle ComponentsCavities

Plug ComponentsHousing Wedge Size 20 Pin – Nickel Housing Wedge Size 20 Socket – Nickel

2 DTM04-2P WM2P 0460-202-20141 2 DTM06-2S WM2S 0462-201-20141

3 DTM04-3P WM3PAWG20 / 0.2-0.5mm2

3 DTM06-3S WM3SAWG20 / 0.2-0.5mm2

4 DTM04-4P WM4P 4 DTM06-4S WM4S

6 DTM04-6P WM6P 6 DTM06-6S WM6S

8 DTM04-08PA WM8P 8 DTM06-08SA WM8S0413-204-2005 0413-204-2005

12 DTM04-12-PA WM12P 12 DTM06-12SA WM12SCavity Plug Cavity Plug

2 x size 20

DTM0X-2X

DTM06-2S

4 x size 20

DTM0X-4X

DTM06-4S

3 x size 20

DTM0X-3X

DTM04-3P

6 x size 20

DTM0X-6X

DTM04-6P

8 x size 20

A, B, C, D

DTM0X-08XX

DTM06-08SA

12 x size 20

A, B, C, D

DTM0X-12XX

DTM04-12PA

DTM

Ser

ies

Housing : ThermoplasticSeal : Silicone RubberWedgelocks : ThermoplasticContact Size : 20Contact Rating : 7.5A @ 125°CShock : 50GVibration : 20G rms 10 – 2000HzOperating Temperature : -55 °C to 125°C

• Industry proven.

• Environmentally sealed.

• 2, 3, 4, 6, 8 and 12 cavity arrangements.

• Rectangular, thermoplastic design.

• Latched mating.

• Wedgelocks assure contact alignment and retention.

• Accepts size 20 contacts, each with 7.5A continuous capacity.

• Available in ‘Grab Kits’ in Solid, and Solid – Gold-plated contact options.

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11

Deutsch

More Deutsch Available

• Available either in-line or flanged.

• Quick connect/disconnect bayonet coupling.

• Single hole bulkhead mounting.

HD10 Series

• Several mounting options are available including In-Line, Flange, Standard and Moulded in Contact Receptacles.

• Optional accessories include Backshells, Insulators and Gaskets.

• Mates using key fastened jackscrew.

• Keyed versions for preventing mismating.

DRC Series

• Designed specifically for the truck, bus, mining and construction industry.

• Metal housing.

• Quick connect/disconnect bayonet coupling.

• Single hole bulkhead mounting.

• HD30 and HDP20 series are cross compatible.

HD30 Series

For further information on the entire range of Deutsch, download the complete catalogue from ionnic.com or free call

from within Australia 1800 724 690.

DTM4-1

DTM Series – ‘Grab Kits’Contact Type Size

No. of Cavities2 3 4 6 8 12

Solid 20 DTM2-1 DTM3-1 DTM4-1 DTM6-1 DTM8-1 DTM12-1

Solid – Gold-plated 20 DTM2 DTM3 DTM4 DTM6 DTM8 DTM12

Kit Contents : 1 x Receptacle & wedge 1 x Plug & wedge Contacts to suit

Assortment Kits – DTM SeriesPart No. Description Kit Contents

DE-DTMKIT-1Solid contacts.

Standard DTM Series connectors.

Receptacles & Wedges : 4 x DTM04-2P 4 x DTM04-3P 4 x DTM04-4P 2 x DTM04-6P 2 x DTM04-08PA 2 x DTM04-12PA

Plugs & Wedges : 4 x DTM06-2S 4 x DTM06-3S 4 x DTM06-4S 2 x DTM06-6S 2 x DTM06-08SA 2 x DTM06-12SA

Contacts & Blanks : 20 x 0413-204-2005 Sealing Blank 50 x 0460-202-20141 Solid Pin 50 x 0462-201-20141 Solid Socket

Connectors

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12

Deutsch

Sea

led

Bus

s Bar

s

Buss : C1100 Electrolytic CopperBase : RETPU – Injection MouldedStuds : 5/16–18" Stainless Steel

• Manufactured using original Deutsch DT Series connectors.

• Encapsulated, plug & play design.

• Environmentally sealed.

• Ignition protection – SAEJ1171.

• Compact size.

• Quick & easy install compared to traditional buss bar systems.

• Maintenance free design.

• Made in USA.

Sealed Buss BarsPart No. Type Current Rating @ 48V Mating Connector

DE-BB-12 Single 150A DT06-12SA

DE-BB-24 Double 300A 2 x DT06-12SA

DE-BB2-12 Split 2 x 150A DT06-12SA & DT06-12SB

DE-BB-12 DE-BB2-12DE-BB-24

34mm

59mm

58m

m31

mm

Ø 5mm 91mm

117mm

Ø 5mm

58m

m31

mm

DE-BB2-12

DE-BB-12

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13

Deutsch

Crimping Tools – Deutsch ContactsPart No. Description Crimp Range (AWG) Contact Type

DTT-16-00 Ratcheting 14 & 16 F-Crimp

HDT-04-08 — 4 & 8 Solid

DE-DET12 Ratcheting 12 Solid

DE-DET16 Ratcheting 16 Solid

DE-DET20 Ratcheting 20 Solid

DE-D2681 Ratcheting 12, 16 & 20 Solid

DE-D2682 Ratcheting 12, 16 & 20 Solid

HDT-50-00 Ratcheting 12, 16 & 20 Solid

HDT-48-00 Ratcheting 12, 16, 20 & 22 Solid

DE-DET-RT Multi-use Hook Tool

DE-DET12, DE-DET16, DE-DET20HDT-04-08

HDT-50-00 HDT-48-00DE-D2681 DE-D2682 DE-DET-RT

Tool Sets – DeutschPart No. Description Size (AWG)

DE-D7000 Ratcheting Crimp tool for F-Crimp contacts. 6 removable dies 20, 18, 16, 14, 12, 10

DE-D2683 Contact Removal Tool Set 20, 16, 14, 12, 8, 4

DTT-16-00

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Environmentally SealedWeather-Pack 16

Metri-Pack 19

AMP Superseal 24

Ampseal 16 27

M12 Network 30

DIN Connectors 31

Schlemmer / Din – Conduit Sealed 32

Schlemmer / Din – Contact Sealed 34

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16

Environmentally Sealed

Wea

ther

-Pac

k

Weather-Pack – Connectors1 Cavity 2 Cavities 3 Cavities 4 Cavities (1x4) 4 Cavities (2x2) 5 Cavities 6 Cavities

Receptacles P-12010996/10 P-12010973/10 P-12010717/10 P-12010974/10 P-12015024/10 P-12065158/10 P-12010975/10

Plugs P-12015791/10 P-12015792/10 P-12015793/10 P-12015797/10 P-12015798/10 P-12034342/10 P-12015799/10

Supplied in packs of 10.

Bulk stock also available in various quantities.

40mm

22m

m17

mm

47mm

22mm

29mm

14mm

16mm

29mm

33mm

52mm

55mm

37mm

39mm

29m

m

21mm

25m

m

47mm

41mm

24mm

35m

m

29mm

41mm

47mm

30m

m

32mm

Receptacles (Pin Housing) P-12010996/10 P-12010973/10 P-12010717/10 P-12010974/10 P-12010975/10P-12015024/10 P-12065158/10

Plugs (Socket Housing) P-12015798/10P-12015791/10 P-12015793/10 P-12015797/10 P-12015799/10P-12015792/10 P-12034342/10

40mm

22m

m17

mm

47mm

22mm

29mm

14mm

16mm

29mm

33mm

52mm

55mm

37mm

39mm

29m

m

21mm

25m

m

47mm

41mm

24mm

35m

m

29mm

41mm

47mm

30m

m

32mm

All housings incorporate a hinged contact retention cover

• Ideal for applications requiring protection from environmental hazards.

• Keyed for faultless connector mating.

• Hinged cover maximises terminal retention.

• Dual locking tabs on contacts.

Contact Rating : 20A Max.Contacts : Tin-plated BrassCable Plug & Seal : SiliconeHousing : PA6Approvals : ELV, RoHSOperating Temperature : -40°C to 125°C

P-12010996/10

P-12010974/10P-12015797/10

P-12015791/10

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17

Environmentally Sealed

Weather-Pack – ContactsPack Qty – 100 Pack Qty – 2200 (Reel) Type Wire Size (mm²) Max. Cable O.D. (mm) Description

P-12089188/100 P-12089188-BULK Socket 0.5 – 0.8 3.11

P-12089040/100 P-12089040-BULK Pin 0.5 – 0.8 3.11

P-12124580/100 P-12124580-BULK Socket 1.0 – 2.0 3.96

P-12124582/100 P-12124582-BULK Pin 1.0 – 2.0 3.96

PF-12124580/100 — Socket 1.0 – 2.0 3.96 Preshaped

PF-12124582/100 — Pin 1.0 – 2.0 3.96 Preshaped

P-12124581/100 P-12124581-BULK Socket 2.0 – 3.0 3.96

P-12124587/100 P-12124587-BULK Pin 2.0 – 3.0 3.96

PF-12124581/100 — Socket 2.0 – 3.0 3.96 Preshaped

PF-12124587/100 — Pin 2.0 – 3.0 3.96 Preshaped

P-12124580 P-12124582

Weather-Pack – Seals & Cavity PlugsPack Qty – 100 Bulk Pack Bulk Qty Description Cable O.D. Range (mm) Connector Cavity Ø (mm) Colour

P-12010300/100 P-12010300/BULK 3500 Cavity Plug — 6.7 Green

P-15324981/100 P-15324981/BULK 7000 Seal 3.45 – 4.30 6.7 Blue

P-15324980/100 P-15324980/BULK 7000 Seal 2.81 – 3.49 6.7 Grey

P-15324982/100 P-15324982/BULK 5000 Seal 2.03 – 2.85 6.7 Green

P-15324983/100 P-15324983/BULK 5000 Seal 1.29 – 1.70 6.7 Red

P-12010300 P-15324981 P-15324980 P-15324982 P-15324983

For tools refer to page 28–29.

StandardPreshaped

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18

Environmentally Sealed

Weather-Pack – Kits1 Circuit 2 Circuit 3 Circuit

P-WP1/2 P-WP2/2 P-WP3/2 2 x 1 Circuit Receptacle (12010996) 2 x 1 Circuit Plug (12015791) 2 x Contact – Socket (12124580) 2 x Contact – Pin (12124582) 8 x Seal (15324982)

2 x 2 Circuit Receptacle (12010973) 2 x 2 Circuit Plug (12015792) 4 x Contact – Socket (12124580) 4 x Contact – Pin (12124582) 8 x Seal (15324982)

2 x 3 Circuit Receptacle (12010717) 2 x 3 Circuit Plug (12015793) 6 x Contact – Socket (12124580) 6 x Contact – Pin (12124582) 12 x Seal (15324982)

4 Circuit (1x4) 4 Circuit (2x2) 5 Circuit

P-WP4/2 P-WP4S/2 P-WP5/2 2 x 4 Circuit Receptacle (12010974) 2 x 4 Circuit Plug (12015797) 8 x Contact – Socket (12124580) 8 x Contact – Pin (12124582) 16 x Seal (15324982)

2 x 4 Circuit Receptacle (12015024) 2 x 4 Circuit Plug (12015798) 8 x Contact – Socket (12124580) 8 x Contact – Pin (12124582) 16 x Seal (15324982)

2 x 5 Circuit Receptacle (12034342) 2 x 5 Circuit Plug (12065158) 10 x Contact – Socket (12124580) 10 x Contact – Pin (12124582) 20 x Seal (15324982)

6 Circuit

P-WP6/2 2 x 6 Circuit Receptacle (12010975) 2 x 6 Circuit Plug (12015799) 12 x Contact – Socket (12124580) 12 x Contact – Pin (12124582) 24 x Seal (15324982)

P-WP4/2x 2

x 8x 8x 16

x 2P-WP1/2

x 2x 2x 4

x 2x 2

For tools refer to page 28–29.

Weather-Pack – Assortment KitPart No. Description Kit Contents

P-WP-1 Total pieces – 247 Receptacles : 4 x 1 Circuit (12010996) 4 x 2 Circuit (12010973) 3 x 3 Circuit (12010717) 3 x 4 Circuit (12010974) 2 x 6 Circuit (12010975)

Plugs : 4 x 1 Circuit (12015791) 4 x 2 Circuit (12015792) 3 x 3 Circuit (12015793) 3 x 4 Circuit (12015797) 2 x 6 Circuit (12015799)

Contacts : 50 x Sockets (12124580) 50 x Pins (12124582)

Misc : 4 x Fuse Holder (WSBFH) 1 x Extraction Tool (12014012)

Seals & Cavity Plugs : 100 x Seals (15324982) 10 x Cavity Plug (12010300)

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19

Environmentally Sealed

Metri-P

ack

• In-line connections for vehicle underhood applications.

• Meet or exceeds the requirements for most marine, appliance, and industrial control applications.

• Triple-rib peripheral silicone seals.

• Suited for critical, low-energy electronic applications requiring protection from environmental hazards.

• Contact retainers ensure optimal device connection.

• Low energy, low voltage capability.

• Excellent resistance to temperature, chemicals and abrasion.

Series : 150 280 630Contact Rating : 14A 30A 46ABlade Width : 1.5mm 2.8mm 6.3mmOperating Temperature : -40 °C to 125°C

P-15492542

P-15300027/10

P-12162197

P-12065685

Metri-Pack – 150 Series – ConnectorsPart No. Type Cavities Contacts

(1.5mm)Colour

Retainer Pack QtyBody Seal

P-12052643/10 Plug 2 Receptacles Red Grey P-15336530/10 10

P-12052641/10 Plug 2 Receptacles Black Grey P-15336530/10 10

P-12162000/10 Receptacle 2 Tabs Black NA P-15336530/10 10

P-12110293/10 Plug 3 Receptacles Black Purple P-12052845/10 10

P-12129615/10 Receptacle 3 Tabs Black NA P-12052845/10 10

P-12162144/10 Plug 4 Receptacles Black Amber P-12047948/10 10

P-12162102/10 Receptacle 4 Tabs Black NA P-12047948/10 10

P-12052848/10 Plug 6 Receptacles Black Blue P-12052850/10 10

P-12124107/10 Receptacle 6 Tabs Black NA P-12052850/10 10

P-12047937/5 Plug 8 Receptacles Black Amber P-12066304/5 5

P-12047931/5 Receptacle 8 Tabs Black NA P-12066304/5 5

P-12065425/5 Plug 10 Receptacles Black Green P-12124264/5 5

P-12045808/5 Receptacle 10 Tabs Black NA P-12124264/5 5

P-12052850/10 P-12124264/5

P-12052848/10 P-12124107/10 P-12045808/5P-12065425/5

P-12110293/10

P-12052845/10

P-12129615/10P-12052641/10P-12052643/10

P-15336530/10

P-12162000/10

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20

Environmentally Sealed

Metri-Pack – 150 Series – Connectors – Device ConnectionsPart No. Pack Qty – 10 Type Cavities Contacts

(1.5mm)Colour

Retainer Typical ApplicationBody Seal

P-12065298 P-12065298/10 Plug 4 Receptacles Black Green P-12066176 Switch

Metri-Pack – 150 Series – Seals & Cavity PlugsPack Qty – 100 Bulk Pack Bulk Qty Description Cable O.D. Range

(mm)Connector Cavity

Ø (mm) Colour

P-15324974/100 P-15324974-BULK 10 000 Seal 1.1 – 2.1 5.2 Blue

P-15324976/100 P-15324976-BULK 10 000 Seal 1.60 – 2.15 5.2 White

P-15324973/100 P-15324973-BULK 10 000 Seal 2.85 – 2.03 5.2 Red

P-12059168/100 P-12059168-BULK 7500 Cavity Plug — 5.2 Burgundy

P-15324973 P-12059168

Metri-Pack – 150 Series – Connectors – Pull-to-SeatPart No. Pack Qty – 10 Type Cavities Contacts

(1.5mm)Cable O.D.

Range (mm)Colour

Body Connector Seal Cable Seal

P-12065287 P-12065287/10 Plug 3 Receptacles 1.65 – 2.15 Black Purple Red

P-15492542 — Plug 30 Receptacles 2.0 – 2.4 Black — Green

P-15492546 — Plug 18 Receptacles 2.0 – 2.4 Black — Green

P-15492542 P-15492546P-12065287

P-12065298

P-12066176

Metri-Pack – 150 Series – ContactsPack Qty – 100 Pack Qty – Reel Reel Qty Type (1.5mm) Wire Size (mm²) Cable O.D. Range (mm) Description

P-12048074/100 P-12048074-BULK 3000 Receptacle 0.8 – 1.0 2.03 – 2.40

P-12045773/100 P-12045773-BULK 3000 Tab 0.8 – 1.0 2.03 – 2.40

P-12103881/100 P-12103881-BULK 5000 Receptacle 0.8 – 1.0 2.03 – 2.40 Pull-to-Seat

P-12045773P-12048074 P-12103881

For tools refer to page 28–29.

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21

Environmentally Sealed

Metri-Pack – 150.2 Series – Connectors – Pull-to-SeatPart No. Pack Qty – 10 Type Cavities Contacts

(1.5mm)Cable O.D.

Range (mm)Colour

Body Connector Seal Cable Seal

P-12162193 P-12162193/10 Plug 2 Receptacles 2.0 – 2.66 Black Blue Green

P-12162197 P-12162197/10 Plug 2 Receptacles 2.0 – 2.66 Grey Blue Green

P-12162182 P-12162182/10 Plug 3 Receptacles 2.0 – 2.66 Black Green Green

P-12162279 P-12162279/10 Plug 3 Receptacles 1.65 – 2.15 Grey Green Green

P-12162833 P-12162833/10 Plug 4 Receptacles 2.0 – 2.66 Grey Blue Green

P-12162188 P-12162188/10 Plug 4 Receptacles 2.0 – 2.66 Black Blue Green

P-12162190 P-12162190/10 Plug 4 Receptacles 1.47 – 1.85 Black Blue Orange

P-12162826 P-12162826/10 Plug 5 Receptacles 1.65 – 2.15 Black Green Tan

P-12162193 P-12162197 P-12162182 P-12162279

Metri-Pack – 150.2 Series – Contacts – Pull-to-SeatPack Qty – 100 Pack Qty – 3500 (Reel) Type (1.5mm) Wire Size (mm²) Cable O.D. Range (mm) Keying

P-12124075/100 P-12124075-BULK Receptacle 0.8 – 1.0 2.03 – 2.40 Yes

P-12124075

Contact keying

150.2 Series Connectors feature contact and connector keying making it impossible to mate with a non-corresponding contact or connector.

P-12162197

P-12124075/100

Housing colour indicates the

housing keyingContact keying

Only contacts with a keying tab on the matching side will fit into the 150.2 Series Connectors.

Contact & Housing Keying

P-12162833 P-12162188 P-12162190 P-12162826

For tools refer to page 28–29.

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22

Environmentally Sealed

Metri-Pack – 280 Series – ConnectorsPack Qty – 10 Type Cavities Contacts

(2.8mm)Colour

Retainer Pack QtyBody Seal

P-12065172/10 Plug 1 Receptacles Black Tan P-12065249/10 10

P-12065171/10 Receptacle 1 Tabs Black NA P-12065249/10 10

P-15300027/10 Plug 2 Receptacles Black Green P-15300014/10 10

P-15300002/10 Receptacle 2 Tabs Black NA P-15300014/10 10

P-12040977/10 Plug 3 Receptacles Black Tan12 P-12034145/10 10

P-15300003/10 Receptacle 3 Tabs Black NA P-15300015/10 10

P-12129565/10 Plug 4 Receptacles Grey Green P-15300016/10 10

P-12129600/10 Receptacle 4 Tabs Grey NA P-15324063/10 10

P-12084891/10 Plug 5 Receptacles Grey Green P-15324857/10 10

P-12186400/10 Receptacle 5 Tabs Grey NA P-12084673/10 10

Metri-Pack – 280 Series – Seals & Cavity PlugsPack Qty – 100 Pack Qty – Bulk Bulk Qty Description Cable O.D. Range (mm) Connector Cavity Ø (mm) Colour

P-12010300/100 P-12010300-BULK 3500 Cavity Plug — 6.7 Green

P-15324981/100 P-15324981-BULK 7000 Seal 4.30 – 3.45 6.7 Blue

P-15324980/100 P-15324980-BULK 7000 Seal 3.49 – 2.81 6.7 Grey

P-15324982/100 P-15324982-BULK 5000 Seal 2.85 – 2.03 6.7 Green

P-15324983/100 P-15324983-BULK 5000 Seal 1.70 – 1.29 6.7 Red

P-12010300 P-15324981 P-15324980 P-15324982 P-15324983

Metri-Pack – 280 Series – ContactsPack Qty – 100 Pack Qty – Reel Reel Qty Type (2.8mm) Wire Size (mm²) Cable O.D. Range (mm) Description

P-12077411/100 P-12077411-BULK 2300 Receptacle 0.5 – 1.25 2.03 – 3.12

P-12048159/100 P-12048159-BULK 2200 Tab 0.5 – 0.8 2.03 – 3.12

P-12129493/100 P-12129493-BULK 2300 Receptacle 2.0 – 3.0 2.45 – 3.80

P-12129497/100 P-12129497-BULK 2000 Tab 2.0 – 3.0 2.45 – 3.80

P-12077413/100 P-12077413-BULK 2000 Receptacle 3.0 3.49 – 3.65

P-12048254/100 P-12048254-BULK 2000 Tab 3.0 3.49 – 3.65

P-12129409/100 P-12129409-BULK 2000 Receptacle 1.0 – 2.0 2.48 – 3.05 Tangless

P-12129497P-12077411

P-12065172/10 P-12065171/10 P-12084891/10 P-12186400/10

P-12084673/10P-15324857/10P-12065249/10

For tools refer to page 28–29.

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23

Environmentally Sealed

Metri-Pack – 630 Series – Relay BasePart No. Pack Qty – 400 Description Contact Type Cavities Contacts (6.3mm)

P-12065685 P-12065685-BULK Weatherproof Mini Relay Base Pull-to-Seat 5 Sockets

Metri-Pack – Blade Fuse Holders – Weatherproof KitsPart No. Housing Type Fuse Type Current Rating (A) Kit Contents

P-WSBFH/5 Mountable ATC 30 5 x Housing (12033731), 5 x Fuse Holder (12033769), 10 x Contacts (12066614)

P-WSBFH-TWIN Double ATC 30 1 x Double Housing (12059426), 2 x Fuse Holder (12033769), 4 x Contacts (12066614)

P-MSBFH/5 Mountable ATM 20 5 x Housing (15300027C), 5 x Fuse Holder (15300027), 10 x Contacts (12129493), 10 x Seals (15324982), 5 x Retainers (15300014)

Weatherproof seal

P-WSBFH/5 P-WSBFH-TWIN P-MSBFH/5

For tools refer to page 28–29.

Metri-Pack – 630 Series – Contacts Pack Qty – 100 Pack Qty – Reel Reel Qty Type (6.3mm) Wire Size (mm²) Cable O.D. Range (mm) Description

P-12066614/100 P-12066614-BULK 2000 Receptacle 1.0 – 2.0 3.14 – 3.97 Pull-to-Seat

P-12033997/100 P-12033997-BULK 1800 Receptacle 3.0 2.94 – 3.68 Pull-to-Seat

P-12015870/10 0 * P-12015870-BULK * 2100 Receptacle 1.0 – 2.0 2.48 – 3.97 Push-to-Seat

* Not for use with contact seals.

P-12033997 P-12015870P-12066614

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24

Environmentally Sealed

• Compact design.

• Secondary lock ensures contact retention.

• Environmentally sealed – IP67.

• Ideal for truck, bus, marine, agriculture and off-road vehicles.

Contact Rating : 14AContacts : Tin-plated CopperSeal : SiliconeHousing : PolyamideIngress Protection : IP67

282088-1/10

282106-1/10

AM

P S

uper

seal

28mm

18m

m

9mm

18mm 24mm 30mm 36mm 42mm12mm

282089-1/10282080-1/10282079-2/10 282087-1/10 282088-1/10 282090-1/10

42mm

9mm

16m

m

20mm 26mm 32mm 38mm 44mm14mm

282103-1/10 282105-1/10 282108-1/10282104-1/10 282107-1/10282106-1/10

AMP Superseal – Connectors1 Circuit 2 Circuit 3 Circuit 4 Circuit 5 Circuit 6 Circuit

Receptacles 282103-1/10 282104-1/10 282105-1/10 282106-1/10 282107-1/10 282108-1/10

Plugs 282079-2/10 282080-1/10 282087-1/10 282088-1/10 282089-1/10 282090-1/10

Supplied in packs of 10.

Plugs (Socket Housing)

Receptacles (Pin Housing)

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25

Environmentally Sealed

282081-1281934-2/100

AMP Superseal – Seals & Cavity PlugsPack Qty – 100 Pack Qty – 10 Description Cable O.D. Range (mm) Connector Cavity Ø (mm) Colour

281934-2/100 — Seal 1.7 – 2.4 5.7 Yellow

282081-1/100 282081-1/10 Cavity Plug — 5.7 Red

183025-1/100183024-1/100

AMP Superseal – ContactsPack Qty – 100 Type Wire Size (mm²) Cable O.D. Range (mm)

183024-1/100 Pin 0.75 – 1.5 1.7 – 2.4

183025-1/100 Socket 0.75 – 1.5 1.7 – 2.4

For tools refer to page 28–29.

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26

Environmentally Sealed

For tools refer to page 28–29.

AMP Superseal – Kits1 Circuit – Receptacles 2 Circuit – Receptacles 3 Circuit – Receptacles

50123 50125 501271 x 1 Circuit Receptacle (282103-1) 1 x Pin (183024-1) 1 x Seal (281934-2)

1 x 2 Circuit Receptacle (282104-1) 2 x Pins (183024-1) 2 x Seals (281934-2)

1 x 3 Circuit Receptacle (282105-1) 3 x Pins (183024-1) 3 x Seals (281934-2)

4 Circuit – Receptacles 5 Circuit – Receptacles 6 Circuit – Receptacles

50129 50131 501331 x 4 Circuit Receptacle (282106-1) 4 x Pins (183024-1) 4 x Seals (281934-2)

1 x 5 Circuit Receptacle (282107-1) 5 x Pins (183024-1) 5 x Seals (281934-2)

1 x 6 Circuit Receptacle (282108-1) 6 x Pins (183024-1) 6 x Seals (281934-2)

1 Circuit – Plugs 2 Circuit – Plugs 3 Circuit – Plugs

50124 50126 501281 x 1 Circuit Plug (282079-2) 1 x Socket (183025-1) 1 x Seal (281934-2)

1 x 2 Circuit Plug (282080-1) 2 x Sockets (183025-1) 2 x Seals (281934-2)

1 x 3 Circuit Plug (282087-1) 3 x Sockets (183025-1) 3 x Seals (281934-2)

4 Circuit – Plugs 5 Circuit – Plugs 6 Circuit – Plugs

50130 50132 501341 x 4 Circuit Plug (282088-1) 4 x Sockets (183025-1) 4 x Seals (281934-2)

1 x 5 Circuit Plug (282089-1) 5 x Sockets (183025-1) 5 x Seals (281934-2)

1 x 6 Circuit Plug (282090-1) 6 x Sockets (183025-1) 6 x Seals (281934-2)

50134

x 6x 6

x 1

50125

x 2 x 2

x 1

AMP Superseal – Assortment KitPart No. Description Kit Contents

AMPKIT-1 Total pieces – 154 Receptacles : 3 x 1 Circuit (282103-1) 3 x 2 Circuit (282104-1) 3 x 3 Circuit (282105-1) 2 x 4 Circuit (282106-1) 2 x 5 Circuit (282107-1) 1 x 6 Circuit (282108-1)

Plugs : 3 x 1 Circuit (282079-2) 3 x 2 Circuit (282080-1) 3 x 3 Circuit (282087-1) 2 x 4 Circuit (282088-1) 2 x 5 Circuit (282089-1) 1 x 6 Circuit (282090-1)

Contacts & Seals : 42 x Sockets (183025-1) 42 x Pins (183024-1) 42 x Seals (281934-2)

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27

Environmentally Sealed

Ampseal 16 – ContactsPack Qty – 25 Pack Qty – 100 Type Suits Wire Size (mm²) Cable O.D. Range (mm)

776300-2/25 776300-2/100 Pin Receptacles 0.8 – 2.0 2.26 – 3.33

776299-2/25 776299-2/100 Socket Plugs 0.8 – 2.0 2.26 – 3.33

Am

pseal 16

Ampseal 16 – Connectors 2 Circuit 3 Circuit 4 Circuit 6 Circuit

Receptacles 1717672-1 1717673-1 1717674-1 1717675-1

Plugs 776427-1 776429-1 776487-1 776433-1

• Keyed to prevent mismating.

• Integral retainer protects against accidental unlocking.

• Environmentally sealed.

• Chemical resistant.

Housing : ThermoplasticSeals : SiliconeContact Size : 16Contact Rating : 13AContact Material : Nickel-plated Copper AlloyOperating Temperature : -40 °C to 125°C

776299-2776300-2

Receptacles (Pin Housing)

Plugs (Socket Housing)

48mm20mm

20m

m

1717672-1

48mm20mm

20m

m

40mm20mm

24m

m

40mm20mm

24m

m

1717673-1

48mm24mm

20m

m

40mm25mm

24m

m

1717675-1

48mm25mm

27m

m

40mm25mm

31m

m

1717674-1

776427-1 776429-1 776433-1776487-1

48mm25mm

22m

m

40mm25mm

27m

m

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28

Environmentally Sealed

5 Piece Crimp Tool SetKit contains tools suitable for:

• AMP Superseals.• Weather-Pack.• Metri-Pack — 150, 280, 480 & 630 series.• Micro-Pack — 064, 100 & 100W series. • GT — 150, 280, 630 series.• And other brands including Molex, Yazaki, Sumitomo etc.

All housed in a handy storage tray.

Also included in the kit is a 32 page instruction manual detailing tool specifications as well as an OEM contact number/tool number matrix.

All tools in kit are premium quality – made in the US.

Tools – IONNIC Crimper SetPart No. Description

HT-K26805 Piece crimping tool set for wide range of contacts, includes instruction manual

Suits AMP Superseals, Weather-Pack and Metri-Pack contacts among others. For full list see above

P-12085270

Tools – CrimpersPart No. Description Suits Contact Crimp Range (mm2)

P-12014254 Ratcheting. Attaches seal & cable in one action Weather-Pack 0.5–0.8, 1.0–2.0

P-12085270 Ratcheting Weather-Pack & Metri-Pack 0.5–0.8, 1.0–2.0

HT-4300 Parallel Jaw Weather-Pack & Metri-Pack 150 & 280 Series 0.35, 0.5– 0.8, 1.0 – 2.0, 3.0

HT-4301 Parallel Jaw AMP Superseal 0.35 – 0.5, 0.75, 1.0, 1.5

HT-4220 Parallel Jaw Non-insulated contacts 0.2 –0.3, 0.3 –0.5, 0.5 –0.8, 0.8 –1.3, 1.3–2.0

P-12014254

Attaches seal & cable in one

action

HT-4301 Available 2nd half 2017

Available 2nd half 2017HT-4300 HT-4220

Double hinged for parallel crimping

Double hinged for parallel crimping

Double hinged for parallel crimping

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29

How to Crimp

Environmentally Sealed

Tools – Contact RemovalPart No. Suits P-12094429 Metri-Pack GT150, GT280, 150, 280, 630 Pull-to-Seat

P-12094430 Metri-Pack 280, 480, 630, 800 Series Pin Tangless

P-12014012 Weather-Pack

P-12094429 P-12094430 P-12014012

Crimp the core wings before insultation wings using the appropriate crimp tool.

Apply correct seal as per wire diameter.

Align seal with cable insulation.

Flush

Position cable and seal so exposed wires are between the core wings, as shown above.

Core Wings (Wire Size mm2)

Insulation Wings (Cable O.D. Range mm)

Locking Tangs

AWG to mm2 American Wire Gauge (AWG)

Diameter (mm)

Wire Size (mm2)

American Wire Gauge (AWG)

Diameter (mm)

Wire Size (mm2)

4 5.19 21.14 16 1.29 1.31

6 4.11 13.29 18 1.02 0.82

8 3.26 8.36 20 0.81 0.52

10 2.59 5.26 22 0.65 0.33

12 2.05 3.31 24 0.51 0.20

14 1.63 2.08

Diameter

Wire Size(mm2)

Accessories Pack Qty – 10 Description Suits

P-15495824/10 Receptacle Mount Most Weather-Pack, Metri-Pack 150 & 280 Series, and AMP Superseal

20m

m

8mm

41mm

Ø 9mm

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30

Environmentally Sealed

M12

Net

wor

k

• Wide range of M12 Network components.

• Environmentally sealed – IP67 or higher.

• Field Service Connectors feature built-in cable gland for strain relief and environmental sealing.

RSC-2RKC57

FK-FS4.5/M12M12F5-ACODE

M12 Network – 5 PinPart No. Description Gender Housing

RSC-2RKC57 T Piece Male, Female, Female Polyurethane

RSC-RSC-57 Joiner Male to Male Polyurethane

RKE57-TR2 Terminating Resistor Female Polyurethane

RSE57-TR2 Terminating Resistor Male Polyurethane

FK-FS4.5/M12 Bulkhead Connector Male to Female Metal

M12F5-ACODE Field Service Connector Female Polyurethane

M12M5-ACODE Field Service Connector Male Polyurethane

RSC-RKC5723-0.2M Cable – 200mm Male to Female PVC

RSC-RKC5723-1M Cable – 1m Male to Female PVC

RSC-RKC5723-2M Cable – 2m Male to Female PVC

RSC-RKC5723-5M Cable – 5m Male to Female PVC

RSC-RKC5723-10M Cable – 10m Male to Female PVC

RKT5-228-2M Cable – 2m Female to tail Polyurethane

RKT5-228-5M Cable – 5m Female to tail Polyurethane

RKT5-228-10M Cable – 10m Female to tail Polyurethane

RSC-2RKC57

RSC-RSC-57

M12F5-ACODE M12M5-ACODE

RKE57-TR2

FK-FS4.5/M12

RKT5-228-2MRSC-RKC5723-5M

Current Rating : 4AOperating Temperature : -40°C to 75°CIngress Protection : IP67

RSE57-TR2

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31

Environmentally Sealed

DIN ConnectorsPart No. Terminals Housing Thread Description

HP001 3 Polypropylene PG07 Diagnostic LED. 24V

HP002 3 Polypropylene PG07

HP003 4 Polyamide PG11

HP002

31mm23mm

50mm

32m

m6.

3mm

6.3mm

4-6mm

HP003

28mm28mm

50mm

6.3m

m

5mm

29m

m

4-9mm

HP001

30mm30mm

50mm

6.3m

m

5mm

29m

m

4-6mm

• HP001 features diagnostic LED and transparent housing.

• Environmentally sealed – IP65.

• Built-in cable gland for strain relief and environmental sealing. D

IN C

onnectors

HP003

Max. Current Rating : 16AMax. Voltage : 250VACContacts : Silver-plated BrassMax. Operating Temperature : -40°C to 90°C

HP003 -25°C to 75°CIngress Protection : IP65

HP001

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32

Environmentally Sealed

• Conduit Sealed connectors avoid ingress by sealing to the conduit.

• IP67 rating when used with solid conduit.

• Straight and 90° connectors available.

Sch

lem

mer

– C

ondu

it Sea

led

SG24902

SG082

Contacts : Nickel-plated BrassSeal : NeopreneHousing : Polyamide 6

Schlemmer – Inline Connector KitsPart No. Conduit O.D. (mm) Cavity Configuration Total Circuits Supplied With :

SG05 12 5 x Ø 1.6mm 5 2 x Seals, 2 x Cap Nuts, 5 x 1.6mm Pins (7815018), 5 x 1.6mm Sockets (7814011)

SG16 25 12 x Ø 1.6mm & 4 x Ø 3.5mm 16 12 x 1.6mm Pins (7815018), 12 x 1.6mm Sockets (7814011), 4 x 3.5mm Pins (7815034), 4 x 3.5mm Sockets (7814038)

SG21 25 14 x Ø 1.6mm & 7 x Ø 3.5mm 21 14 x 1.6mm Pins (7815018), 14 x 1.6mm Sockets (7814011), 7 x 3.5mm Pins (7815034), 7 x 3.5mm Sockets (7814038)

SG37 25 37 x Ø 1.6mm 37 37 x 1.6mm Pins (7815018), 37 x 1.6mm Sockets (7814011)

SG16Cavity Configuration

12 x Ø 1.6mm Contacts 4 x Ø 3.5mm Contacts

SG21Cavity Configuration

14 x Ø 1.6mm Contacts 7 x Ø 3.5mm Contacts

SG37Cavity Configuration

37 x Ø 1.6mm Contacts

SG21Cavity Configuration

5 x Ø 1.6mm Contacts

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33

Environmentally Sealed

Schlemmer – Solenoid Connector Kits – 2 CircuitPart No. Conduit O.D. (mm) Cavity Configuration Total Circuits Thread Size Orientation Supplied With :

SG272 8 2 x Ø 4mm 2 M27 x 1.0 Straight 2 x 4mm Sockets (7702973)

SG24902 12 2 x Ø 4mm 2 M24 x 1.0 90° 2 x 4mm Sockets (7702973)

SG27902 12 2 x Ø 4mm 2 M27 x 1.0 90° 2 x 4mm Sockets (7702973)

SG279022 x Ø 4mm ContactsSG272

Cavity Configuration

Schlemmer – Bulkhead Connector Kits – 8 CircuitPart No. Conduit O.D. (mm) Cavity Configuration Total Circuits Supplied With :

SG081 12 8 x Ø 1.6mm 8 8 x 1.6mm Pins (7815018)

SG082 12 7 x Ø 1.6mm & 1 x Ø 3.5mm 8 7 x 1.6mm Pins (7815018), 7 x 1.6mm Sockets (7814011), 1 x 3.5mm Pin (7815034), 1 x 3.5mm Socket (7814038)

SG082

SG081

8 x Ø 1.6mm Contacts

Cavity Configuration

SG082

7 x Ø 1.6mm Contacts 1 x Ø 3.5mm Contact

Cavity Configuration

Schlemmer – Conduit Sealed Connectors – ContactsPack Qty – 10 Type Contact Ø (mm) Current Rating (A) Cable Range (mm2) Suits

7702973/10 Socket 4 25 2.5 – 6.0 SG272, SG24902, SG27902

7814038/10 Socket 3.5 25 2.5 – 6.0 SG16, SG21, SG082,

7814011/10 Socket 1.6 13 1.0 – 1.5 SG05, SG16, SG21, SG37, SG082

7815034/10 Pin 3.5 25 2.5 – 6.0 SG16, SG21

7702949/10 Pin 3.5 25 1.0 – 2.5 SG16, SG21

7815018/10 Pin 1.6 13 1.0 – 1.5 SG05, SG16, SG21, SG37, SG081, SG082

7814038/10 7815034/107814011/10 7815018/107702973/10 7702949/10

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34

Environmentally Sealed

• Contact Sealed connectors utilise seals attached to the back of each contact to avoid ingress.

• IP67 rated connection when utilising a seal attached to the back of the contact.

• Straight and 90° connectors available.

Sch

lem

mer

– C

onta

ct S

eale

d

SQ409

SQ510

Schlemmer – Contact Sealed Kits – 4 & 5 CircuitPart No. Conduit O.D. (mm) Total Circuits Cavity Configuration Orientation Supplied With :

SQ401 10 4 4 x Ø 6.7mm Straight 4 x 6.7mm Sockets (7814125), 4 x 6.7mm Seal (7814128), 2 x 6.7mm Cavity Plugs (7814130)

SQ409 10 4 4 x Ø 6.7mm 90° 4 x 6.7mm Sockets (7814125), 4 x 6.7mm Seal (7814128), 2 x 6.7mm Cavity Plugs (7814130)

SQ510 10 5 5 x Ø 4mm Straight 5 x 4mm Pins (7815045), 5 x 4mm Sockets (7814045), 10 x 4mm Seals (7814138), 4 x 4mm Cavity Plugs (7814135)

SQ512 12 5 5 x Ø 4mm Straight 5 x 4mm Pins (7815045), 5 x 4mm Sockets (7814045), 10 x 4mm Seal (7814138), 4 x 4mm Plugs (7814135)

SQ401

4 x Ø 6.7mm Cavities

SQ401, SQ409

SQ512SQ510, SQ512

5 x Ø 4mm Cavities

Cavity Configuration

Cavity Configuration

Contacts : Nickel-plated BrassSeal : NeopreneHousing : Polyamide 6

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35

Environmentally Sealed

Schlemmer – Contact Sealed Kits – 7 & 8 CircuitPart No. Conduit O.D. (mm) Total Circuits Cavity Configuration Orientation Supplied With :

SQ701 13 7 7 x Ø 5.2mm 90° 7 x 5.2mm Sockets, 7 x 5.2mm Seals (7814140), 7 x 5.2mm Cavity Plugs (7814136)

SQ801 12 8 7 x Ø 4mm 1 x Ø 5.2mm Straight 7 x 4mm Sockets (7814050), 1 x 5.2mm Sockets (7814047),

8 x 5.2mm Seals (7814140), 4 x 5.2mm Cavity Plugs (7814136)

SQ802 12 8 7 x Ø 4mm 1 x Ø 5.2mm 90° 7 x 4mm Sockets (7814050), 1 x 5.2mm Sockets (7814047),

8 x 5.2mm Seals (7814140), 4 x 5.2mm Cavity Plugs (7814136)

Schlemmer – Contact Sealed – ContactsPack Qty – 10 Type Contact Ø (mm) Cable Range (mm2) Current Rating (A) Suits

7814050/10 Socket 4.0 0.5 – 1.0 13 SQ510, SQ512, SQ801, SQ802

7815050/10 Pin 4.0 0.5 – 1.0 13 SQ510, SQ512

7814045/10 Socket 4.0 0.75 – 1.5 13 SQ510, SQ512, SQ801, SQ802

7815045/10 Pin 4.0 0.75 – 1.5 13 SQ510, SQ512

7814051/10 Socket 4.0 1.5 – 2.5 13 SQ510, SQ512, SQ801, SQ802

7814047/10 Socket 5.2 0.5 – 1.0 13 SQ801, SQ802

7814000/10 Pin 5.2 0.75 – 1.5 13 SQ701

7814048/10 Socket 5.2 1.5 – 2.5 13 SQ801, SQ802

7815048/10 Pin 5.2 1.5 – 2.5 13

7814125/10 Socket 6.7 0.5 – 1.0 13 SQ401, SQ409

7814126/10 Socket 6.7 1.5 – 2.5 13 SQ401, SQ409

7815045/107815050/10 7814045/107814050/10 7814051/10

SQ801 SQ802

7 x Ø 4mm Cavities 1 x Ø 5.2mm Cavity

Cavity Configuration

SQ801, SQ802

7 x Ø 5.2mm Cavities

Cavity Configuration

SQ701SQ701

7814125/10 7814126/107815048/107814047/10 7814048/107814000/10

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36

Environmentally Sealed

Schlemmer – Tools – CrimpersPart No. Description Crimp Range (mm2) Connector Cavity Ø (mm)

7814145 Ratcheting. Attaches seal & cable in one action 0.75–1.5 4

7814147 Ratcheting. Attaches seal & cable in one action 0.5–1.0 & 1.5–2.5 5.2

7814146 Ratcheting. Attaches seal & cable in one action 0.5–1.0 & 1.5–2.5 6.7

78141477814145 7814146

7814130/107814136/107814129/107814137/10 7814140/10 7814128/10

Schlemmer – Tools – Contact RemovalPart No. Description Conduit Sealed

Contact Ø (mm)Contact Sealed

Connector Cavity Ø (mm)Barrel Ø (mm)

Inside Outside

7704489 Contact Removal Tool. Spring loaded 3.5 5.2 4.35 4.95

7704496 Contact Removal Tool. Spring loaded 1.6 4 3.00 3.23

HT-7200 Contact Removal Tool. Manual 1.6 4 2.92 3.23

DET-RT Multi-use Hook Tool

DET-RT77044967704489 HT-7200

Schlemmer – Contact Sealed Connectors – Seals & Cavity PlugsPack Qty – 10 Description Connector Cavity Ø (mm) Cable O.D. Range (mm) Colour Suits

7814137/10 Seal 4.0 1.2 – 1.9 Red SQ510, SQ512, SQ801, SQ802

7814138/10 Seal 4.0 1.86 – 2.4 Blue SQ510, SQ512, SQ801, SQ802

7814141/10 Seal 5.2 2.0 – 2.85 Burgundy SQ801, SQ802

7814140/10 Seal 5.2 1.2 – 2.1 Blue SQ701, SQ801, SQ802

7814128/10 Seal 6.7 1.2 – 1.7 Burgundy SQ401, SQ409

7814129/10 Seal 6.7 2.81 – 3.49 Grey SQ401, SQ409

7814135/10 Cavity Plug 4.0 — Green SQ510, SQ512

7814136/10 Cavity Plug 5.2 — Burgundy SQ701, SQ801, SQ802

7814130/10 Cavity Plug 6.7 — Green SQ401, SQ409

Catalogues

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CataloguesCataloguesSafety

• White Sound Reversing Alarms

• Tonal Reversing Alarms• CCTV Systems• Obstacle Detection• Horns & Buzzers• Sirens & Intercoms

RAS2017

RA

S 2

017

Reversing & Audible

Safety

To get your copy visit ionnic.com

Lighting | Safety | Electrical

• Conduit & Conduit Fittings

• Fitting Accessories• Sleeving• Enclosures• Circuit Protection• Cable• Tools• Electronics

To get your copy visit ionnic.com

Electrical

1

Page 38: CON CON2017 2017 - db4dv8bb88ruo.cloudfront.net · • Metri-Pack — 150, 280, 480 & 630 series. • Micro-Pack — 064, 100 & 100W series. • GT — 150, 280, 630 series. • And
Page 39: CON CON2017 2017 - db4dv8bb88ruo.cloudfront.net · • Metri-Pack — 150, 280, 480 & 630 series. • Micro-Pack — 064, 100 & 100W series. • GT — 150, 280, 630 series. • And

CrimpCrimp Terminals 40

Crimp Terminal Kits 46

Solder Sleeves 47

Non-Insulated Contacts 48

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40

Crimp

Cable SizeAll Crimp Terminals, excluding Boot Lace Ferrules, fall into 3 common cable sizes designated by the colour of the insulation :

Red : 0.5 – 1.5mm2 Blue : 1.5 – 2.5mm2 Yellow : 2.5 – 6mm2

Insulation MaterialThe insulation material of Crimp Terminals featured in this catalogue can be either Vinyl, Nylon or Heatshrink.

Vinyl The standard insulation used on Crimp Terminals, Vinyl, provides good dielectric strength and can be used in most applications.

Nylon A premium quality insulator, Nylon, is resistant to hydrocarbons - gasoline, hydraulic fluids and oils and has a good dielectric strength. Unlike Vinyl, Nylon does not out-gas, a critical factor in Aerospace applications.

Heatshrink Adhesive lined heatshrink insulation has good dielectric strength and provides a hermetic seal preventing ingress of dust and water. The combination of crimping, heatshrink and adhesive also provides a level of strain relief not achievable with standard type terminals.

Vinyl

Nylon

Heatshrink

Copper Double Crimp Certain Crimp Terminals feature Copper Double Crimping, these are marked with this symbol.

Insulation (Vinyl, Nylon or Heatshrink)

Additional tin-coated copper sleeve (double crimp)

Stamped and formed metal housing

Crim

p Te

rmin

als

Crimp : Tin-plated CopperMax. Electrical Rating : 105°C 600VPack Quantity : 100

• Increased cable security with double crimp points.

• Wide range of sizes & terminal styles.

• Seamless crimp barrel.

• Colour coding for easy identification.

QKC55

A10082/100

QKC31

HDC08

A04052/100

Crimp

Crimp

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41

Crimp

Ring TerminalsSize Vinyl Nylon Heatshrink

3mm

QKC01 HDC01

QKC20 HDC20

4mm

QKC02 HDC02

QKC21 HDC21

QKC38 HDC38

5mm

QKC03 HDC03

QKC22 NDC22 HDC22

QKC39 HDC39

6mm

QKC04 HDC04

QKC23 NDC23 HDC23

QKC40 HDC40

8mm

QKC05

QKC24 NDC24 HDC24

QKC41 HDC41

10mm

QKC06

QKC25 HDC25

QKC42 HDC42

Crimp

Crimp

Crimp

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42

Crimp

Fork / Spade TerminalsSize Vinyl Nylon Heatshrink

3mm

QKC07 HDC07

QKC27 HDC27

4mm

QKC08 HDC08

QKC28 HDC28

QKC45

5mm

QKC09 HDC09

QKC29 HDC29

QKC46 HDC46

6mm QKC47 HDC47

Ring Terminals Continued

Size Vinyl Nylon Heatshrink

12mm

QKC26

QKC43 HDC43

Butt SplicesVinyl Nylon Heatshrink

QKC11 NDC11 HDC11

QKC31 NDC31 HDC31

QKC49 HDC49

Crimp

Crimp

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43

Crimp

Blade Terminals – Fully Insulated – FemaleSize Vinyl Nylon Heatshrink

4.8mm

QKC66

QKC67

6.3mm

QKC73 QKC16 HDC16

QKC74 QKC35 HDC35

QKC75 QKC55 HDC55

Flag

6.3mm

9.4mm QKC53

Blade Terminals – FemaleSize Vinyl Heatshrink

2.8mm QKC19

5.2mm QKC13

6.3mm

QKC12 HDC12

QKC32 HDC32

QKC50 HDC50

9.4mm QKC51

Piggyback / Adaptor TerminalsSize Vinyl Vinyl Non-Insulated

6.3mm QKC15 QKC34 QKC54

QKC77 QKC78

Crimp

Crimp

Crimp

Crimp

Crimp

Crimp

Crimp

Pin TerminalsSize Vinyl

2mm x

10mmQKC10

2mm x

12mmQKC30

2.6mm x

14mmQKC48

Crimp

Crimp

Crimp

Flat Blade TerminalsSize Vinyl

2.3mm x

10mmQKC63

2.4mm x

13mmQKC71

Crimp

Crimp

Crimp Crimp

Crimp

Crimp

Crimp

Crimp

Crimp

Crimp

Crimp

Crimp

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44

Crimp

Blade Terminals – Fully Insulated – MaleSize Vinyl Nylon Heatshrink

6.3mm

NDC64 HDC64

NDC65 HDC65

HDC68

Crimp

Crimp

Bullet Terminals – FemaleSize Vinyl Nylon Heatshrink

4mm QKC18 NDC18

5mm

QKC37 NDC37 HDC37

QKC57

Crimp Crimp

CrimpCrimp

Crimp

Bullet Terminals – MaleSize Vinyl Nylon Heatshrink

4mm QKC17 NDC17

5mm

QKC36 NDC36 HDC36

QKC56

Crimp Crimp

CrimpCrimp

Crimp

Blade Terminals – MaleSize Vinyl Nylon Heatshrink

2.8mm QKC68

6.3mm

QKC14 HDC14

QKC33 HDC33

QKC87 HDC87

Crimp

Crimp

Crimp

Crimp

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45

Crimp

End Sleeve Boot Lace FerrulesPart No. Cable Size (mm²) Colour Length (mm)

A00552/100 0.50 White 8

A00752/100 0.75 Blue 8

A01052/100 1 Red 8

A01552/100 1.5 Black 8

A02552/100 2.5 Grey 8

A04052/100 4 Orange 9

A06052/100 6 Green 12

A10082/100 10 Brown 18

Crimping Tools – Crimp TerminalsPart No. Description Crimp Range

HT-0060 Ratcheting. Suiting Insulated Flag Terminals Red & Blue

HT-0203 AMP multi-use tool Red, Blue & Yellow

HT-0560 Ratcheting Red, Blue & Yellow

HT-0580 Ratcheting crimper for End Sleeve Boot Lace Ferrules. Range – 0.25–6mm2

HT-0560HT-0060 HT-0203

HT-0580

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46

Crimp

Crim

p Te

rmin

al K

its

• Convenient on site service kits containing assortments of crimp terminals.

• Contents clearly illustrated.

• Seamless crimp barrel.

• Colour coded terminals for easy identification.

• QKC-KIT box features individually removable compartments.

• 1200KIT supplied in an Australian made Rola-Case®.

Crimp : Tin-plated CopperInsulation : VinylMax. Electrical Rating : 105°C 600V

Crimp Terminal KitsPart No. Description Kits Contain :

1200KIT1200 Piece Crimp Kit with Rola-Case®

Cable Size 0.5 - 1.5mm² :

50 x QKC03 Ring Terminal 50 x QKC04 Ring Terminal 50 x QKC11 Butt Splice 50 x QKC14 Blade Terminal Male 50 x QKC16 Blade Terminal Female

Cable Size 1.5 - 2.5mm² : Cable Size 2.5 - 6mm² :

100 50 50

100 50 50

100 50 50

x QKC22 Ring Terminal x QKC23 Ring Terminal x QKC24 Ring Terminal x QKC31 Butt Splice x QKC33 Blade Terminal Male x QKC34 Blade Piggyback Terminal x QKC35 Blade Terminal Female x QKC36 Bullet Terminal Male x QKC37 Bullet Terminal Female

50 50 50 50

100 50

x QKC40 Ring Terminal x QKC41 Ring Terminal x QKC42 Ring Terminal x QKC49 Butt Splice x QKC55 Blade Terminal Female x QKC87 Blade Terminal Male

QKC-KIT 625 Piece Crimp Kit

Cable Size 0.5 - 1.5mm² :

25 x QKC02 Ring Terminal 25 x QKC04 Ring Terminal 25 x QKC05 Ring Terminal 50 x QKC11 Butt Splice 25 x QKC14 Blade Terminal Male 50 x QKC16 Blade Terminal Female

Cable Size 1.5 - 2.5mm² :

25 x QKC22 Ring Terminal 25 x QKC23 Ring Terminal 25 x QKC24 Ring Terminal 50 x QKC31 Butt Splice 25 x QKC33 Blade Terminal Male 50 x QKC35 Blade Terminal Female

Cable Size 2.5 - 6mm² :

25 x QKC39 Ring Terminal 25 x QKC40 Ring Terminal 25 x QKC41 Ring Terminal 25 x QKC42 Ring Terminal 50 x QKC49 Butt Splice 50 x QKC55 Blade Terminal Female 25 x QKC87 Blade Terminal Male

1200KIT QKC-KIT

QKC-KIT

1200KIT

Heavy duty Australian made

Rola-Case®

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47

Crimp

• Adheres and solders cables in one action.

• Heat shrink tubing.

• Simple, easy, secure.

• Environmentally sealing.

Shrink Ratio : 2:1Shrink Temperature : 60°CSolder Melt Temperature : 115°COperating Temperature : -55 °C to 105°C

Solder S

leeves

Solder SleevesPack Qty – 10 Colour Cable Size (mm2) A (mm) B (mm) C (mm)

SSJ11/10 Red 0.5 – 1.0 4.4 3.2 2.8

SSJ31/10 Blue 1.5 – 2.5 6.5 4.2 4.8

SSJ49/10 Yellow 4.0 – 6.0 7.8 4.2 6.2

Polyethylene Solder Adhesive

A reliable, insulated, waterproof and soldered connection in one operation.

B

40mm

A C

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48

Crimp

Non-Insulated ContactsPack Qty – 100 Type Blade Size (mm) Wire Size (mm²) Locking Tab

604001BL2/100 Receptacle 2.8 0.85 – 1.3 No

604201BL2/100 Receptacle 4.8 0.85 – 1.3 No

605001BL2/100 Receptacle 6.3 1.0 – 1.5 Yes

604502BL2/100 Receptacle 6.3 1.0 – 2.0 Yes

604402BL2/100 Receptacle 6.3 1.0 – 2.0 No

604501BL2/100 Receptacle 6.3 2.0 – 3.0 Yes

605502BL2/100 Tab 6.3 1.5 – 2.0 Yes

605501BL2/100 Tab 6.3 2.0 – 3.0 Yes

66102BS2/100 Receptacle 6.3 1.0 – 3.0 No

66047BL2/100 Receptacle 8 3.0 – 5.0 Yes

66057BL2/100 Tab 8 3.0 – 5.0 Yes

Non

-Insu

late

d Con

tact

s

605502BL2/100

604501BL2/100

• Wide range of high quality Stamped and Formed non-insulated contacts.

Finish : Tinned-plated

604201BL2/100

66057BL2/100

604001BL2/100 605001BL2/100 604502BL2/100

66047BL2/100605501BL2/100 66102BS2/100605502BL2/100 66057BL2/100

604501BL2/100604201BL2/100 604402BL2/100

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49

Crimp

Non-Insulated Contacts – FastonPack Qty – 100 Type Blade Size (mm) Wire Size (mm²) Locking Tab Description

281197-2/100 Receptacle 4.8 1.0 – 2.5 Yes AMP/TE. Faston

42241-1/100 Tab 6.3 0.8 – 2.0 Yes AMP/TE. Faston

42282-2/100 Receptacle 6.3 0.8 – 2.0 Yes AMP/TE. Faston

280756-4/100 Receptacle 9.5 3.0 – 6.0 Yes AMP/TE. Faston

281197-2/100 280756-4/10042241-1/100 42282-2/100

Non-Insulated Contacts – TimersPart No. Type Blade Size (mm) Wire Size (mm²) Locking Tab Pack Qty Description

927779-3/100 Receptacle 2.8 0.5 – 1.0 Yes 100 AMP/TE. Junior Power Timer Contact

925590-2/10 Receptacle 2.8 1.5 – 2.5 Yes 10 AMP/TE. Timer Contact

925575-2/100 Receptacle 5.8 & 6.3 1.0 – 1.5 Yes 100 AMP/TE. Standard Timer Contact

925575-2/100927779-3/100 925590-2/10

Non-Insulated Contacts – MCPPack Qty – 100 Type Blade Size (mm) Wire Size (mm²) Cable O.D. Range (mm) Description

968857-1/100 Receptacle 2.8 1.5 – 2.5 1.9 – 3.0 AMP/TE. MCP 2.8 Series

Crimping Tools Part No. Description Crimp Range (mm2)

HT-4220 — 0.2–0.3, 0.3–0.5, 0.5–0.8, 0.8–1.3, 1.3–2.0

HT-4560 Ratcheting 0.5–1, 1.5–2.5, 4–6

HT-147A Universal. Suits non-insulated & flag terminals

HT-4220

Double hinged for parallel crimping

HT-4560 HT-147A

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BatteryBattery Terminals 52

Cable Lugs 54

Cable Joiners 56

Clips & Clamps 58

Terminal Insulators 60

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52

Battery

• High quality, superior conductivity.

• Colour coding for easy identification.

• Wide range of gauge size and terminal styles.

• Ideal for truck, bus, marine & heavy duty vehicles.0SP

2TEP

Bat

tery

Ter

min

als

Battery TerminalsPart No. Style A (mm) Polarity Fig

RT10N Bolt 16 Negative 1

RT10P Bolt 17 Positive 1

RT13N Bolt 12 Negative 2

RT13P Bolt 13 Positive 2

RT14N Wingnut 16 Negative 3

RT14P Wingnut 18 Positive 3

RT15N Bolt 17 Negative 4

RT16P Bolt 18 Positive 4

RT17N Bolt 16 Negative 5

RT18P Bolt 18 Positive 5

RT16P

Fig 1 Fig 2 Fig 3 Fig 4 Fig 5

RT10N RT13P RT14N RT18P

Ø 9mm

26m

m

64mm

37m

mA

Ø 6mm

20m

m

49mm

35m

m

A

20m

m

Ø 8mm

49mm

35m

m

A

25m

m

Ø 9mm

60mm

35m

m

A

28m

m

A

49mm

35m

m

Ø 8mm

RT15N

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53

Battery

Crimp Battery Terminals – Twin ElbowPolarity

Cable Size (mm²) A (mm) B (mm) Colour CodePositive Negative

2TEP 2TEN 35 8.5 18 Green

0TEP 0TEN 50 9.5 18 Pink

00TEP 00TEN 70 11.5 18 Black

000TEP 000TEN 85 12 18 Orange

120TEP 120TEN 120 16 18 Yellow

0TEN

A 35m

m

52mm

B

16mm

Crimp Battery Terminals – StraightPolarity

Cable Size (mm²) A (mm) B (mm) Colour CodePositive Negative

2SP 2SN 35 8.5 18 Green

0SP 0SN 50 9.5 18 Pink

00SP 00SN 70 11.5 18 Black

000SP 000SN 85 12 18 Orange

120SP 120SN 120 16 18 Yellow

000SN59mm13mm

A

25m

m

B

Crimp Battery Terminals – ElbowPolarity

Cable Size (mm²) A (mm) B (mm) Colour CodePositive Negative

2EP 2EN 35 8.5 18 Green

0EP 0EN 50 9.5 18 Pink

00EP 00EN 70 11.5 18 Black

000EP 000EN 85 12 18 Orange

120EP 120EN 120 16 18 Yellow

000EP

A

B

13mm 52mm

53m

m

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54

Battery

• Bell Mouth versions feature flared end for easy cable insertion.

• Electro tin-plated copper for high conductivity.

• Manufactured from tube stock for greater durability.

• Corrosion resistant.

Material : Tin-plated Copper AlloyOperating Temperature : -55 °C to 155°C

Cable LugsCable Size Stud Size Pack Qty Standard Bell Mouth A (mm) B (mm) C (mm) D (mm)

5mm2

5mm 50 — S6-5BM/50 5 23 10 3.8

6mm1 S6-6 —

6 27 12 3.850 S6-6/50 S6-6BM/50

8mm1 S6-8 —

8 27 12 3.850 S6-8/50 S6-8BM/50

10mm1 S6-10 —

10 32 15 3.850 S6-10/50 —

10mm2

6mm1 S10-6 —

6 27 12 4.750 S10-6/50 S10-6BM/50

8mm1 S10-8 —

8 29 14 4.750 S10-8/50 S10-8BM/50

10mm1 S10-10 —

10 32 15 4.750 S10-10/50 S10-10BM/50

12mm1 S10-12 —

12 38 18 4.750 S10-12/50 —

16mm2

6mm1 S16-6 —

6 39 11 5.550 S16-6/50 S16-6BM/50

8mm1 S16-8 —

8 39 14 5.550 S16-8/50 S16-8BM/50

10mm1 S16-10 —

10 41 16 5.550 S16-10/50 S16-10BM/50

12mm1 S16-12 —

12 46 18 5.550 S16-12/50 —

S120-10BM

S70-10BM/10

S95-10-90DEG

S6-6

S10-12

Cab

le L

ugs

Bell Mouth

Standard

90° version

S70-10-90DEG

B

D CA

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55

Battery

Cable Lugs Continued

Cable Size Stud Size Pack Qty Standard Bell Mouth A (mm) B (mm) C (mm) D (mm) E (mm) Fig

25mm2

6mm1 S25-6 —

6 41 13.5 7.1 — 125 S25-6/25 S25-6BM/25

8mm1 S25-8 —

8 41 13.5 7.1 — 125 S25-8/25 S25-8BM/25

10mm1 S25-10 —

10 44 16 7.1 — 125 S25-10/25 S25-10BM/25

12mm1 S25-12 —

12 48 8 7.1 — 125 S25-12/25 S25-12BM/25

35mm2

6mm1 S35-6 —

6 44 16 8.4 — 125 S35-6/25 S35-6BM/25

8mm1 S35-8 —

8 44 16 8.4 — 125 S35-8/25 S35-8BM/25

10mm1 S35-10 —

10 45 18 8.4 — 125 S35-10/25 S35-10BM/25

12mm1 S35-12 —

12 50 20 8.4 — 125 S35-12/25 S35-12BM/25

50mm2

8mm1 S50-8 —

8 48 18 9.5 — 125 S50-8/25 S50-8BM/25

10mm1 S50-10 —

10 52 18 9.5 — 125 S50-10/25 S50-10BM/25

12mm1 S50-12 —

12 54 21 9.5 — 125 S50-12/25 S50-12BM/25

70mm2

6mm1 S70-6 —

6 54 21 11.3 — 110 S70-6/10 —

8mm1 S70-8 —

8 54 21 11.3 — 110 S70-8/10 S70-8BM/10

10mm

1 S70-10 — 10 54 21 11.3—

1

10 S70-10/10 S70-10BM/10 10 54 21 11.3 1

1 S70-10-90DEG — 10 39 21 11.3 33 2

12mm1 S70-12 —

12 54 21 11.3 — 110 S70-12/10 S70-12BM/10

95mm2

8mm 1 S95-8 S95-8BM 8 60 25 13.5 — 1

10mm 1 S95-10 S95-10BM 10 60 25 13.5 — 1

10mm 1 S95-10-90DEG — 10 45 25 13.5 40 2

12mm 1 S95-12 S95-12BM 12 60 25 13.5 — 1

16mm 1 S95-16 S95-16BM 16 60 25 13.5 — 1

120mm210mm 1 S120-10 S120-10BM 10 64 30 15.6 — 1

12mm 1 S120-12 S120-12BM 12 64 30 15.6 — 1

B

D CA 90° versions

C

B

E

A

D

Fig 1

Fig 2

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56

Battery

Cab

le J

oine

rs

• Fabricated from one piece of copper.

• Tinned for optimum electrical performance.

• The barrel is completely closed with a brazed seam for uniform strength.

• Internal serrations guarantee optimum tensile strength and maximum electrical contact area after crimping.

• Designed for all power applications; automotive, aircraft and marine.

• Corrosion resistant.

Material : Tin-plated Copper Alloy

Cable JoinersPart No. Wire Size (mm2) A (mm) B (mm)

C10 10 4.7 22

C16 16 5.5 44

C25 25 7.1 47

C35 35 8.4 47

C50 50 9.5 47

C70 70 11.3 50

C95 95 13.5 54

C120 120 15.6 65

C10

C25

C95

A

B

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57

Battery

HT-4023 HT-4510

HT-22

Crimping Tools – Cable Joiners, Lugs & Crimp Battery TerminalsPart No. Description Crimp Range (mm2)

HT-4023 Ratcheting 0.3–2.5, 4–6, 10, 16

HT-4510 Ratcheting 0.25–1.5, 2.5–4, 6–8, 10

HT-21 Heavy duty hex crimper. Rotating die with 6 sizes. 450mm long 6, 10, 16, 25, 35, 50

HT-22 Extra heavy duty hex crimper. Rotating die with 7 sizes. 650mm long 25, 35, 50, 70, 95, 120, 150

HT-21

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58

Battery

Clip

s &

Cla

mps

H812/2

• Wide range of sizes and current capacities.

• Insulated and non-insulated handles.

• Heavy duty versions supplied with copper cable lugs and feature full insulation and metal heat dispersion earth strip.

Clips & ClampsPart No. Description Current Rating (A) Pack Qty

H2790/2 Alligator Clips 5 2

H2796BLK Boot to suit H2790 – Black — 1

H2796RED Boot to suit H2790 – Red — 1

H145/2 Test Clips 10 2

H170/2 Test Clips 15 2

H143/2 Test Clips 25 2

H144/2 Test Clips 50 2

H818/2 Battery Clamps 25 2

H812/2 Battery Clamps 100 2

H811/2 Battery Clamps 200 2

AE725B Battery Clamp – Heavy Duty – Black 600 1

AE725R Battery Clamp – Heavy Duty – Red 600 1

H143/2

H812/2, H811/2H818/2

H2790/2 H144/2

AE725B AE725R

H2796BLK H2796RED H145/2 H170/2

Catalogues

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CataloguesCataloguesLighting

• Heavy Duty LED – Nordic• Heavy Duty LED – IONNIC• General Purpose LED• Heavy Duty HID

• Headlamps & Driving Lights• Heavy Duty Halogen• General Purpose Lamps• Interior Lighting

Available late 2017

Lighting | Safety | Electrical

Electrical• DT Series• DTM Series• DTP Series• DTHD Series• HD10 Series

• HD30/HDP20 Series• DRC Series• Contacts & Plugs• Deutsch Connector Tools

To get your copy visit ionnic.com

Connectors

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60

Battery

Battery Terminal InsulatorsRed Black Pack Qty Post Height

(mm)Cable Ø (mm) Cable Entry Material

Thickness (mm) Fig

SY2906-RED SY2906-BLK 120 12.5 Right Hand 1.5 1

SY2906R/100 SY2906B/100 100

SY2910-RED SY2910-BLK 120 12.5 Left Hand 1.5 2

SY2910R/100 SY2910B/100 100

SY2912-RED SY2912-BLK 125 17.5 Right Hand 2.3 3

SY2912R/100 SY2912B/100 100

SY2914-RED SY2914-BLK 125 17.5 Left Hand 2.3 4

SY2914R/100 SY2914B/100 100

SY2915-RED SY2915-BLK 125 17.5 Double 2.3 5

SY2915R/100 SY2915B/100 100

• Protects terminals from electrical shorts and shocks.

• Colour coded for easy identification.

• Wide range of sizes & styles available.

• 200 Series feature finger tab for easy removal.

• Bulk packs available.

Term

inal

Insu

lato

rs

Material : Flexible PVCMax. Operating Temperature : 105°CBurning Behaviour : UL94V2

SY2912-RED

SY2917-RED

SY2990-BLK

SY2965-BLK

SY2906-RED SY2914-BLK SY2915-RED

Fig 1 Fig 3 Fig 4 Fig 5

39.5mm

56m

m20

mm

39.5mm

56m

m20

mm

25m

m61

mm

47mm

25m

m61

mm

47mm 47mm

25m

m61

mm

Fig 2

(Right hand) (Left hand) (Double)

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61

Battery

Battery Terminal Insulators – Straight LeadsRed Black Pack Qty Post Height

(mm)Cable Ø A (mm)

Material Thickness (mm)

SY2917-RED SY2917-BLK 119 12.5 2.3

SY2917R/100 SY2917B/100 100

SY2919-RED SY2919-BLK 119 16 2.3

SY2919R/100 SY2919B/100 100

Battery Terminal InsulatorsRed Black Pack Qty Terminal Ø

(mm)Post Height

(mm)Material

Thickness (mm) Fig

SY2990-RED SY2990-BLK 130.5 23 2 1

SY2990R/100 SY2990B/100 100

SY2995-RED SY2995-BLK 130.5 23 2 2

SY2995R/100 SY2995B/100 100

Fig 1 Fig 2

36mm

30.5mm

87mm

14m

m

19m

m19

mm

38m

m

48.5

mm

23m

m

21mm

9.5m

m

19m

m

48.5

mm

48.5

mm

23m

m

30.5

mm

87mm

36mm

30.5mm

82.5mm

19m

m35

.5m

mA

A

SY2990 SY2995

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62

Battery

13m

m16

mm

6mm

4mm

21mm

Terminal Insulators – Lug & RingRed Black Pack

QtyTerminal Ø

(mm)Post Height

(mm)Terminal

Length (mm)Inside Grip

(mm)Cable Ø (mm)

Material Thickness (mm)

SY2900-RED SY2900-BLK 113 16 21 6 4 – 6 1

SY2900R/100 SY2900B/100 100

SY2980-RED SY2980-BLK 118.5 26 33.5 10.5 8 1.5

SY2980R/100 SY2980B/100 100

SY2982-RED SY2982-BLK 125.5 25 33.5 12.5 12.5 1.5

SY2982R/100 SY2982B/100 100

SY2984-RED SY2984-BLK 132 25 65 25.5 16.5 2.5

SY2984R/100 SY2984B/100 100

SY2980

SY2984

SY2900

SY2982

Terminal Insulators – Lug & Ring – MarineRed Black Pack

QtyTerminal Ø

(mm)Post Height

(mm)Terminal

Length (mm)Material

Thickness (mm)

SY2999-RED SY2999-BLK 140 41 58.5 1.5

SY2999R/100 SY2999B/100 100

SY2998-RED SY2998-BLK 1 Base for use with SY2999 2.5

33.5mm

26m

m

10.5

mm

8mm

18.5

mm

65mm

32m

m25

mm

16.5

mm

25.5

mm

33.5mm

25.5

mm

25m

m

12.5

mm

SY2998-RED

SY2998-RED

SY2999-RED

8mm

16.5

mm

31.5mm80mm

40m

m41

mm

45.5mm

61.5mm

15m

m34

mm

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63

Battery

B

A

D

C

Terminal Insulators – Lug & Ring – 200 SeriesRed Black Pack

QtyTerminal Ø

A (mm)Post Height

B (mm)Terminal Length

C (mm)Inside Grip

D (mm)Cable Ø

FigMaterial

Thickness (mm)

SY2959-RED SY2959-BLK 112 18 25.5 12.5 1 1.5

SY2959R/100 SY2959B/100 100

SY2960-RED SY2960-BLK 114 19 25.5 12.5 1 1.5

SY2960R/100 SY2960B/100 100

SY2963-RED SY2963-BLK 116 20.5 25.5 12.5 2 1.5

SY2963R/100 SY2963B/100 100

SY2965-RED SY2965-BLK 118 22 25.5 12.5 2 1.5

SY2965R/100 SY2965B/100 100

SY2966-RED SY2966-BLK 120 24 33.5 18 3 1.8

SY2966R/100 SY2966B/100 100

SY2968-RED SY2968-BLK 122 26.5 44.5 19 3 1.8

SY2968R/100 SY2968B/100 100

SY2971-RED SY2971-BLK 126 32 52.5 18 3 2

SY2971R/100 SY2971B/100 100

SY2970-RED SY2970-BLK 128 33.5 44.5 19 3 2.3

SY2970R/100 SY2970B/100 100

SY2973-RED SY2973-BLK 132 38 44.5 23 3 2.5

SY2973R/100 SY2973B/100 100

SY2974-RED SY2974-BLK 132 38 60.5 23 3 2.5

SY2974R/100 SY2974B/100 100

SY2975-RED SY2975-BLK 132 38 44.5 23 4 2.5

SY2975R/100 SY2975B/100 100

6mm

3.5m

m

23m

m

18m

m

12.5

mm

7.5m

m

17.5

mm

12.5

mm

Cable Ø

Fig 1 Fig 2 Fig 3 Fig 4

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Page 65: CON CON2017 2017 - db4dv8bb88ruo.cloudfront.net · • Metri-Pack — 150, 280, 480 & 630 series. • Micro-Pack — 064, 100 & 100W series. • GT — 150, 280, 630 series. • And

High CurrentHigh Current 66

Junction Blocks 68

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66

High Current

Hig

h Cur

rent

• Quick & easy connection.

• Heavy duty construction.

• Silver-plated copper contacts provide low resistance for superior conductivity.

Contact : Silver-plated CopperOperating Temperature : -20°C to 105°CApprovals : High Current Connectors UL, RoHS

Jump Start Connector – 70mm2

Part No. Description Material

JS000 Plug High impact ABS plastic

JS001 Receptacle High impact ABS plastic

JS001-PC Protective Cover PVC

JS002 Bracket Powder-coated Aluminium

JS000

Rubber seals held in place by metal retainer

JS001 JS001-PC JS002

57m

m

128mm34mm

34m

m

70mm2

63m

m45

mm

59m

m

78mm

M10

79mm

60m

m

44mm

80m

m

27mm

Ø9mm

Ø10mm

85m

m18

0mm

36mm

JS002

JS001

JS001-PC

SB175

SB175-PC

SB-HANDLE

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67

High Current

High Current Connectors – Handle KitsPart No. Suits

SB50-HANDLE 50A Connectors

SB-HANDLE 175A & 350A Connectors

Kits contain all fitting hardware.

SB50-HANDLE SB-HANDLE

High Current ConnectorsColour

Current Rating (A)Cable Size

Red Grey AWG mm²

SB50RED SB50 50 6 13.3

SB175RED SB175 175 1/0 53.5

— SB175-35 175 2 38

SB350RED SB350 350 2/0 67.4

— SB350-50 350 1/0 53.5

The red & grey models are keyed differently to avoid mismating.

High Current Connectors – CoversRed Black Suits

SB50-PC SB50-PC-BLK 50A Connectors

SB175-PC SB175-PC2 175A Connectors

SB350-PC SB350-PC2 350A Connectors

PC Series PC2 Series

SB50RED

SB50RED

SB350RED, SB350, SB350-50

29mm

70m

m33

mm

108mm

19mm

35m

m

48mm

16m

m

29mm

53m

m

80mm

25m

mSB175RED, SB175, SB175-35

29mm

70m

m33

mm

108mm

19mm

35m

m

48mm

16m

m

29mm

53m

m

80mm

25m

m

SB50RED, SB50

29mm

70m

m33

mm

108mm

19mm

35m

m

48mm

16m

m

29mm

53m

m

80mm

25m

m

SB175 SB350RED

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68

High Current

• Provides ground or power connection points for AC or DC circuits.

• Hard wearing thermoplastic housings on most models.

• Blocks with up to 12 terminals available.

• Heavy duty Single Stud models up to 400A.

• Numbered terminals on Multiple Stud models.

• Ideal for vehicle electrical systems, transformers, communication and computer power sections.

Multiple StudPart No. Terminals Stud Ø (mm) A (mm) B (mm) C (mm)

C5237-1 1 4.6 51 31 30

C5237-2 2 4.6 67 47 30

C5237-4 4 4.6 99 79 30

C5237-5 5 4.6 115 95 30

C4559-5 * 5 4.6 133 113 27

C5237-6 6 4.6 130 110 30

C5237-8 8 4.6 162 142 30

C5237-12 12 4.6 225 205 30

30A per terminal.

* Supplied with star washers. This model has insulated wall barriers.

C 16mm

A

9mm 15mm

7mm

B

19mm

C4559-5

Pole barriers allow easy bussing between terminals

C1925

TB104

C5237-4

Junc

tion

Blo

cks

Housing : ThermoplasticFlexible Junction Blocks Plastic

Max. Operating Temperature : 120°CFlexible Junction Blocks 80°C

C4559-5 features insulated wall barriers

C5237-2

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69

High Current

Double Row Terminal BlocksPart No. Terminals Screw Ø (mm) A (mm) B (mm)

TB102 2 3.4 36 28

TB104 4 3.4 55 48

TB106 6 3.4 74 67

TB108 8 3.4 93 85

TB110 10 3.4 112 104

30A per terminal.

Battery Jumper TerminalsColour Stud Ø

Red Black Inches mm

M46210-02 M46210-03 3/8–16 —

B

8mm

A

22m

m

11m

m

Ø 4mm

8mm10mm

6mm

TB108

40mm

33mm

60m

m29m

m

M46210-03M46210-02

Flexible Junction BlocksPart No. Terminals Current Rating (A) Cable Size (mm²) Volts Hole Size (mm) A (mm) B (mm) C (mm)

1102 12 6 4 400 3.3 94 17 12

1122 12 15 8 400 4.5 140 23 19

1142 12 30 10 400 5.6 157 25 25

1152 12 60 16 400 6.6 200 32 24

1122A

BC

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70

High Current

Single StudColour Current Rating

(A)Stud Ø Stud Height

(mm) FigRed Black Inches mm

C1933R C1933 400 1/2 — 38 1

JB3816-3 JB3816-2 250 3/8 — 22 2

JB3816-3-8M JB3816-2-8M 200 — 8 22 2

— 9500340 250 — 10 14 3

— 9500332 200 — 8 19 3

— 9501614 100 — 6 19 3

Single Stud – Stainless SteelColour Current Rating

(A)Stud Ø Inches

Stud Height (mm)Red Black

JB7713R — 240 3/8 54

JB7712R — 150 1/4 52

Fig 1 Fig 2 Fig 3

JB3816-3

9500332

C1933R

66m

m

36mm

25m

m

35mm

45mm

23m

m44

.5m

m

84mm

63.5mm50mm

28m

m

47m

m

69mm

Ø 5mm

24m

m

19m

m

66m

m

24mm

52mm

Ø 5mm 49mm

26m

m

35mm

60mm

Ø 5mmØ 5mm

66m

m

36mm

25m

m

35mm

45mm

23m

m44

.5m

m

84mm

63.5mm50mm

28m

m

47m

m

69mm

Ø 5mm

24m

m

19m

m

66m

m

24mm

52mm

Ø 5mm 49mm

26m

m

35mm

60mm

Ø 5mmØ 5mm

66m

m

36mm

25m

m

35mm

45mm

23m

m44

.5m

m

84mm

63.5mm50mm

28m

m

47m

m

69mm

Ø 5mm

24m

m

19m

m

66m

m

24mm

52mm

Ø 5mm 49mm

26m

m

35mm

60mm

Ø 5mmØ 5mm

JB7713R JB7712R

66m

m

36mm

25m

m

35mm

45mm

23m

m44

.5m

m

84mm

63.5mm50mm

28m

m

47m

m

69mm

Ø 5mm

24m

m

19m

m

66m

m24mm

52mm

Ø 5mm 49mm

26m

m

35mm

60mm

Ø 5mmØ 5mm

66m

m

36mm

25m

m

35mm

45mm

23m

m44

.5m

m

84mm

63.5mm50mm

28m

m

47m

m

69mm

Ø 5mm

24m

m

19m

m

66m

m

24mm

52mm

Ø 5mm 49mm

26m

m

35mm

60mm

Ø 5mmØ 5mm

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71

High Current

Single Stud – Feed ThroughColour Current Rating

(A)Stud Ø Inches Fig

Red Black

C1925 C1925B 400 1/2 1

C1938R C1938 250 3/8 2

C1938-1R C1938-1 200 5/16 2

C2791R C2791 100 1/4 3

— C2909 100 1/4 4

Single Stud – Feed Through – Stainless SteelColour Current Rating

(A)Stud Ø InchesRed Black

JB7723R — 250 3/8

Fig 1 Fig 2 Fig 3 Fig 4

C2791 C2909

C1938

C1925

94m

m

66m

m

36mm

65m

m 43m

m

24mm

52m

m 36m

m

18mm

60m

m 43m

m

18mm

69mm

50mm Ø 5mm

28m

m

47m

m

Ø 5mm

52mm

19m

m

33mm33mm33mm Ø 5mm

52mm24

mm

19m

m

Ø 5mm

52mm

19m

m

94m

m

66m

m

36mm

65m

m 43m

m

24mm

52m

m 36m

m

18mm

60m

m 43m

m

18mm

69mm

50mm Ø 5mm

28m

m

47m

m

Ø 5mm

52mm

19m

m

33mm33mm33mm Ø 5mm

52mm24

mm

19m

m

Ø 5mm

52mm

19m

m

94m

m

66m

m

36mm

65m

m 43m

m

24mm

52m

m 36m

m

18mm

60m

m 43m

m

18mm

69mm

50mm Ø 5mm

28m

m

47m

m

Ø 5mm

52mm

19m

m

33mm33mm33mm Ø 5mm

52mm24

mm

19m

m

Ø 5mm

52mm

19m

m

94m

m

66m

m

36mm

65m

m 43m

m

24mm

52m

m 36m

m

18mm

60m

m 43m

m

18mm

69mm

50mm Ø 5mm

28m

m

47m

m

Ø 5mm

52mm

19m

m

33mm33mm33mm Ø 5mm

52mm

24m

m

19m

m

Ø 5mm

52mm

19m

m

94m

m

66m

m

36mm

65m

m 43m

m

24mm

52m

m 36m

m

18mm

60m

m 43m

m

18mm

69mm

50mm Ø 5mm

28m

m

47m

m

Ø 5mm

52mm

19m

m

33mm33mm33mm Ø 5mm

52mm

24m

m

19m

m

Ø 5mm

52mm

19m

m

94m

m

66m

m

36mm

65m

m 43m

m

24mm

52m

m 36m

m

18mm

60m

m 43m

m

18mm

69mm

50mm Ø 5mm

28m

m

47m

m

Ø 5mm

52mm

19m

m

33mm33mm33mm Ø 5mm

52mm

24m

m

19m

m

Ø 5mm

52mm

19m

m

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Truck, Trailer & Tail-LightSuzi Coils 74

Trailer Connectors 76

Tail-Light Harnesses 80

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74

Truck, Trailer & Tail-Light

Suz

i Coi

ls

• Superior resistance to abrasion, ozone, grease, oils and chemicals.

• Plugs are injection-moulded to the coil for maximum durability, excluding RC007.

• Broad operating temperature.

• All Suzi Coils with moulded plugs are 100% electronically tested.

• Manufactured in the United Kingdom.

RC025

RC023

RC006

Operating Temperature : -40°C to 85°C

Axial

Axial

Tangent

Tangent

Tail Types

Suzi Coils – With Moulded Plugs – Hytrel SheathingPart No. No. of

Cores Cores x mm² Plugs Working Length (m)

Closed Coil Ø (mm) Tail Type Tail Lengths

(mm) Fig

RC009 7 7 x 2.5 N12 x 2 3 90 Axial & Tangent 1 x 200, 1 x 1000 1

RC011 7 7 x 2.5 N12 x 2 3 90 2 x Axial 2 x 200 1

RC023 7 7 x 2.5 N24 x 2 3 105 2 x Axial 2 x 200 1

RC024 7 7 x 2.5 N24 x 2 3 100 Axial & Tangent 1 x 200, 1 x 1000 1

RC025 7 7 x 2.5 N12 & N24 3 95 2 x Axial 2 x 200 1

RC003 7 2 x 6, 3 x 2.5, 2 x 1.5 N12 x 2 4 100 2 x Axial 2 x 200 2

RC006 7 2 x 6, 3 x 2.5, 2 x 1.5 N12 x 2 4 100 Axial & Tangent 1 x 200, 1 x 1000 2

RC030 7 1 x 6, 6 x 2.5 N24 x 2 4.5 110 2 x Axial 2 x 200 3

RC033 * 7 1 x 6, 6 x 2.5 N12 & N24 3 90 Axial & Tangent 1 x 230, 1 x 230 3

Hytrel is a Dupont™ high performance engineering rubber.

* RC033 is a Volvo special.

Fig 2Fig 1 Fig 3

N12 Plug

N24 Plug

11.5

mm

15.5

mm

12.5

mm

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75

Truck, Trailer & Tail-Light

Suzi Coils – Without PlugsPart No. No. of

Cores Cores x mm² Working Length (m)

Closed Coil Ø (mm) Tails Type Tail Lengths

(mm) Sheathing Fig

RC008 2 2 x 1 1.8 25 2 x Tangent 2 x 200 Polyurethane 1

RC037 2 2 x 1 6 25 2 x Tangent 2 x 200 Polyurethane 1

RC027 2 2 x 1.5 3 28 2 x Tangent 2 x 200 Polyurethane 2

RC028 2 2 x 2.5 3 25 2 x Tangent 2 x 200 Autoprene 3

RC013 7 7 x 0.5 3 20 2 x Tangent 2 x 200 Polyurethane 4

RC014 7 7 x 0.5 2 20 2 x Tangent 2 x 200 Polyurethane 4

RC026 7 7 x 0.75 3.6 28 2 x Tangent 2 x 200 Polyurethane 5

RC031 7 7 x 1.5 8 25 2 x Tangent 2 x 200 Polyurethane 6

RC032 7 1 x 2, 6 x 1 3 28 2 x Tangent 2 x 200 Polyurethane 7

RC001 13 2 x 2, 11 x 1 3 55 2 x Tangent 2 x 200 Polyurethane 8

RC010 7 7 x 2.5 8 100 2 x Axial 2 x 200 Hytrel 9

RC012 7 7 x 2.5 3 90 2 x Axial 2 x 200 Hytrel 9

9.5m

mFig 7

RC032

N12 PlugABS/EBS Plug

Suzi Coils – SpecialistPart No. No. of

Cores Cores x mm² Plugs Working Length (m)

Closed Coil Ø (mm)

Tail Lengths (mm)

Tail Lengths (mm) Sheathing

RC007 * 7 2 x 4, 5 x 1.5 ABS/EBS x 2 4.5 110 2 x Axial 2 x 200 Hytrel

RC022 7 7 x 0.75 N12 x 1 7.2 29 Tangent & Tangent 2 x 200 Polyurethane

RC033 7 1 x 6, 6 x 2.5 N12 & N24 3 90 Axial & Tangent 1 x 200, 1 x 1000 Hytrel

* RC007 is 12V only.

RC022

Fig 8

14.5

mm

Fig 27m

mFig 1

6mm

Fig 3

10.5

mm

Fig 4

8mm

Fig 5

8mm

Fig 6

9.5m

m

Fig 9

11.5

mm

RC033

12.5

mm

RC007

14m

m

RC022

8mm

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76

Truck, Trailer & Tail-Light

Trai

ler

Con

nect

ors

• Ranges to suit cars & trucks.

• Specialised ABS/EBS connectors available.

• 16-720 & 16-730 feature weather-proof seal.3001S/24V

H40907/1

Trailer Connectors – CarPart No. Voltage Type Total

Circuits Material Brackets to Suit

B4 12–24 Plug 7 Plastic

B5 12–24 Receptacle 7 Plastic

B47 12–24 Plug 12 Plastic

B48 12–24 Receptacle 12 Plastic

H40907/1 12–24 Plug 7 Metal

H3515 12–24 Receptacle 7 Metal H1117B, H1118B

H40976/D1 12–24 Plug 7 Plastic

H40975/D1 12–24 Receptacle 7 Plastic H40917/D1

B47B5 H3515H40907/1 H40976/D1 H40975/D1

H1118BH1117B

H40917/D1

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77

Truck, Trailer & Tail-Light

ABS/EBS ConnectorsPart No. Voltage Type Total

Circuits Contact Configuration Cable Ø (mm) Cable Outlet Contacts

3000P/12V 12 Plug 7 2 x 6mm2 & 5 x 1.5mm2 15/17 Straight Screw-On Crimp

3000P/24V 24 Plug 7 2 x 6mm2 & 5 x 1.5mm2 15/17 Straight Screw-On Crimp

3001S/12V 12 Receptacle 7 2 x 6mm2 & 5 x 1.5mm2 15.5 Straight Screw-On Crimp

3001S/24V 24 Receptacle 7 2 x 6mm2 & 5 x 1.5mm2 15.5 Straight Screw-On Crimp

3002S/12V 12 Receptacle 7 2 x 6mm2 & 5 x 1.5mm2 15.5 90° Bayonet Crimp

3002S/24V 24 Receptacle 7 2 x 6mm2 & 5 x 1.5mm2 15.5 90° Bayonet Crimp

3004P/12V 12 Plug 7 1 x 1.5–6mm2 15/17 Straight Screw-On Screw

3003S/12V 12 Receptacle 7 1 x 1.5–6mm2 15.5 Straight Screw-On Screw

3005P/24V 24 Plug 15 12 x 1.5mm2 & 3 x 2.5mm2 11.5/14.5 Straight Screw-On Crimp

3005S/24V 24 Receptacle 15 12 x 1.5mm2 & 3 x 2.5mm2 7/12 90° Bayonet Crimp

3002S/12V

3000P/24V 3005S/24V

3003S/12V

3004P/12V

90° bayonet style cable

outlet

3002S/12V

ABS/EBS Connectors – ContactsPart No. Type Suits Termination Wire Size Total Contacts

6045.00 Pin Receptacle Screw 7 x 1.5–6mm2 7

6047.00 Socket Plug Screw 7 x 1.5–6mm2 7

6014.00 Pin Receptacle Crimp 2 x 6mm2 & 5 x 1.5mm2 7

6015.00 Socket Plug Crimp 2 x 6mm2 & 5 x 1.5mm2 7

6017.00 Pin Receptacle Crimp 1 x 1.5mm2 1

6024.00 Pin Receptacle Crimp 1 x 4mm2 1

SocketPin

Crimp Contacts

6045.00 6047.00

Screw Contacts

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78

Truck, Trailer & Tail-Light

Trailer Connectors – TruckPart No. Voltage Type Total

Circuits Material Description

16-730 12–24 Plug 7 Plastic

16-720 12–24 Receptacle 7 Plastic

N1200 12–24 Plug 13 Plastic

N1300 12–24 Receptacle 13 Plastic

15-336 12–24 Plug 2 Metal 200A

15-326 12–24 Receptacle 2 Metal 200A

15-730 24 Plug 7 Metal

15-720 24 Receptacle 7 Metal

N24P 24 Plug 7 Metal

N24S 24 Receptacle 7 Metal

N12P 12 Plug 7 Metal

N12S 12 Receptacle 7 Metal

N12S-GKT Gasket to suit N12S

N12P N12S

N12S-GKT

N24P N24S

15-32615-336 15-730 15-720

16-730 N120016-720 N1300

Weather-proof seal

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79

Truck, Trailer & Tail-Light

Trailer Connectors – MilitaryPart No. Voltage Type Total

Circuits Description Outlet

6.00877.001 12–24 Receptacle 12 Metal Cover, Panel Mount Flange, Plastic Conduit Adaptor NW17

6.00877.000 12–24 Receptacle 12 Metal Cover, Panel Mount Flange NW17

6.00943.000 Metal Cover

6.00879.000 24 Plug 12 ISO 11446

6.00943.0006.00877.0006.00877.001

6.00879.000

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80

Truck, Trailer & Tail-Light

• Plugs directly into existing harness.

• Suits a range of chassis including Toyota Hi-Lux, Land Cruiser, Ford Ranger and Mazda BT50.

• Sealed connectors.

• For ease of modification to O.E. rear lamp harness.

Extension Length : 600mm

Tail-

Ligh

t H

arne

sses

CKH-R001 CKH-R002 CK-001

Tail-Light Harness – Ford/MazdaPart No. Suits Description Kit Contains :

CKH-R001 Ranger/BT50 Plug to Plug

CKH-R002 Ranger/BT50 Plug to Tail

CK-001 Ranger/BT50 Connector Kit 1 x Connector Housing, 6 x Seals, 6 x Pins

CKH-H001

CKH-C002

Tail-Light Harness – GMHPart No. Suits Description Kit Contains :

CKH-C002 Colorado Plug to Tail

CK-007 Colorado Connector Kit 1 x Connector Housing, 6 x Seals, 6 x Pins

CK-007CKH-C002

x 6x 6

x 6 x 6

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81

Truck, Trailer & Tail-Light

Tail-Light Harness – IsuzuPart No. Suits Description Kit Contains :

CKH-D002 D-Max Plug to Tail

CK-002 D-Max Connector Kit 1 x Connector Housing, 1 x Retainer, 6 x Seals, 6 x Pins

Tail-Light Harness – Nissan Part No. Suits Description Kit Contains :

CKH-N002 Navara D40 Plug to Tail

CKH-N003 NP300 Plug to Tail

CK-004 Navara D40 Connector Kit 1 x Connector Housing, 1 x Retainer, 1 x Sealing Plug, 6 x Seals, 6 x Pins

CK-005 NP300 Connector Kit 1 x Connector Housing, 1 x Retainer, 8 x Seals, 8 x Pins

CK-004 CK-005CKH-N002

CKH-D002 CK-002

x 6x 6

x 8x 8x 6 x 6x 1

CKH-N003

Tail-Light Harness – MitsubishiPart No. Suits Description Kit Contains :

CKH-M002 Triton MN Plug to Tail

CKH-M003 Triton MQ Plug to Tail

CK-003 Triton MQ Connector Kit 1 x Connector Housing, 6 x Seals, 6 x Pins

CKH-M002 CKH-M003 CK-003

x 6x 6

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82

Truck, Trailer & Tail-Light

Tail-Light Harness – VolkswagenPart No. Suits Description

CKH-V001 Amarok Plug to Tail. 2 pieces – left and right hand

Tail-Light Harness – Toyota Part No. Suits Description Kit Contains :

CKH-H001 Hi-Lux & Land Cruiser Plug to Plug

CKH-H002 Hi-Lux & Land Cruiser Plug to Tail

CK-006 Hi-Lux & Land Cruiser Connector Kit 1 x Connector Housing, 6 x Seals, 6 x Pins

CK-006CKH-H001 CKH-H002

x 6x 6

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83

Truck, Trailer & Tail-Light

Tail-Light Adaptor HarnessesPart No. Suits

CKH-H101 Land Cruiser & Toyota Hi-Lux

CKH-R101 Ford Ranger

Deutsch Connector Pin Layout 2016 Toyota Hi-Lux & Ford Ranger

Pin 1 Indicator

Pin 8 Auxiliary

Pin 2 Tail Lights

Pin 7 Indicator

Pin 3 Ground

Pin 6 —

Pin 4 Brake Lights

Pin 5 Reverse

Deutsch Connector Pin Layout 2016 Land Cruiser 70 Series

Pin 1 Brake Lights

Pin 8 Auxiliary

Pin 2 Ground

Pin 7 Indicator

Pin 3 Indicator

Pin 6 —

Pin 4 Reverse

Pin 5 Tail Lights

CKH-H101 CKH-R101

Choose one of the auxiliary wires to connect to the indicator on the opposite side of the vehicle, the other can be used for beacons, work lamps etc.

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MiscellaniesDIN/Cigar Connectors 86

Multi Pin Connectors 88

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86

Miscellanies

DIN

/Cig

ar C

onne

ctor

s

1332002

1331010

1331002

1332003

• DIN and universal cigar size available.

• Brass contacts for greater conductivity.

• 1332002 incorporates strain relief.

• 1332002 removable cap allows both DIN and cigar connections.

Adaptors & Extension CablesPart No. Description Current Rating (A) Cable (cm) Housing

1334001 Cigar/DIN plug to cigar socket. 6–24V 2 x 5 20 Thermoplastic

1334002 DIN plug to cigar socket 12 — Thermoplastic

1334003 Battery terminal clips to cigar socket 8 95 Thermoplastic

1334004 Cigar/DIN plug to DIN socket 8 385 Thermoplastic

1334005 Cigar/DIN plug to cigar socket 8 60 – 300 Thermoplastic

13340021334001 1334003 1334004 1334005

DIN/Cigar PlugsPart No. Current Rating (A) Type Housing Notes

1332001 12 DIN Thermoplastic

1332002 12 Cigar/DIN Thermoplastic Incorporates strain relief

1332003 8 DIN Thermoplastic

1332001 13320031332002

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87

Miscellanies

Sockets & MountsPart No. Description Voltage Output

1336000 Volt Meter. Displays 6V–29.9V 12 – 24 —

1336001 Socket – Power (cigar) 12 – 24 16A

1336002 Socket – Engel 12 – 24 15A

1336003 Socket – 5V Twin USB 12 1 x 1A, 1 x 2.1A

1336M01 Surface Mount – Single

1336M02 Surface Mount – Double

1336M03 Surface Mount – Triple

1336M05 Panel Mount – Double

1336010 Plug & Socket – 2 Pin. S/Steel 12 – 24 20A

1336M051336M01 1336M02 1336M03

1336001 1336002

DIN/Cigar SocketsPart No. Current Rating (A) Type Voltage Cap Style Terminal Style Housing Mounting Ø (mm)

1331001 12 DIN — Spring Loaded Parallel Brass 18

1331002 12 DIN — — Parallel Brass 18

1331003 12 DIN — Press Fit Parallel Brass 18

1331004 12 DIN — Spring Loaded Offset Brass 18

1331011 12 DIN — — Parallel Thermoplastic 18

1331005 12 DIN — — Screw Aluminium —

1331006 16 total DIN — — Parallel Thermoplastic —

1331007 16 DIN — — Parallel Thermoplastic —

1331008 15 Cigar — Press Fit Offset Stainless Steel 28

1331009 — Cigar 12 — Offset Stainless Steel 28

1331010 20 Cigar — Press Fit Offset Stainless Steel 28

1331008 13310101331009

1331005

1331006 1331007

1331002 1331003 13310041331001

13360031336000

26mm

29m

m

Mounting Dimensions

1336010

1331011

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88

Miscellanies

• All connectors are polarised to prevent mismating.

• QL connectors feature a positive locking latch which automatically engages on mating.

• QK connectors feature panel mounting tabs.

• Ideal for low voltage power supply needs.

• Universal EFI connector kit.

Mul

ti Pin

Con

nect

ors

QK2A/10

EFI Connector KitPart No. Description Kit Contents

EFI-2-QR Quick release connector kit suiting injectors & vehicle sensors1 x Connector housing, 1 x Rubber Extension, 2 x Sockets (925590-2)

Contacts – EFI/TimersPart No. Type Blade Size (mm) Wire Size (mm²) Locking Tab Pack Qty Description

925590-2/10 Receptacle 2.8 1.5 – 2.5 Yes 10 AMP/TE. Timer Contact

H2783

QK4BL/10

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89

Miscellanies

H4 Sealed Beam Connectors Part No. Description Wire Size (mm²) Pack Qty

H2783 Kit containing 1 x Connector, 3 x 8mm Flag Contacts – Tin-plated 2.1 1

3029 Pre-wired. Bronze contacts 1

H2783

3029

Connectors Part No. Description Wire Size (mm²) Pack Qty

0-163304-2/10 Socket 0.5 – 1.0 10

0-163305-2/10 Pin 0.5 – 1.0 10

1-480305-0 3 Cavity Receptacle 1

1-480303-0 3 Cavity Plug 1

0-163304-2/10 0-163305-2/10 1-480303-01-480305-0

Connectors – Temperature Sender KitPart No. Blade Size (mm) Wire Size (mm²) Pack Qty

TSKIT/10 6.3 0.8 – 1.5 10

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90

Miscellanies

QK Series Kits – Retail PacksCavities 1 2 3 4 6 8

Part No. QK1 QK2 QK3 QK4 QK6 QK8

Each kit contains 1 x Receptacle, 1 x Plug, and the appropriate number of tabs and receptacles according to the cavities.

QK4

QK Series – Contacts – 6.3mmPack Qty – 100 Blade Size (mm) Type Wire Size (mm²) Locking Tab

604501BL2/100 6.3 Receptacle 2.0 – 3.0 Yes

604502BL2/100 6.3 Receptacle 1.0 – 2.0 Yes

605001BL2/100 6.3 Receptacle 1.0 – 1.5 Yes

605501BL2/100 6.3 Tab 2.0 – 3.0 Yes

605502BL2/100 6.3 Tab 1.5 – 2.0 Yes

605501BL2/100, 605502BL2/100605001BL2/100604502BL2/100

QK Series – Connectors – 6.3mm1 Cavity 2 Cavities 3 Cavities 4 Cavities 6 Cavities 8 Cavities

Mating Latch Yes No Yes No Yes Yes Yes Yes

Receptacles QK1ASL/10 QK1A/10 QK2ASL/10 QK2A/10 QK3AL/10 QK4AL/10 QK6AL/10 QK8AL/10

Plugs QK1BSL/10* QK1B/10 QK2BSL/10 QK2B/10 QK3BL/10 QK4BL/10 QK6BLT/10 QK8BLT/10

Pack quantity : 10.

* This housing requires 605001BL2 socket.

QK8BLT/10QK1B/10

QK1ASL/10 QK6AL/10

604501BL2/100

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91

Miscellanies

Crimping Tools – QK & QL ContactsPart No. Description Crimp Range (mm2)

HT-4220 — 0.2–0.3, 0.3–0.5, 0.5–0.8, 0.8–1.3, 1.3–2.0

HT-4560 Ratcheting 0.5–1, 1.5–2.5, 4–6

HT-4220

Double hinged for parallel crimping

HT-4560

QL Series – Contacts – 8mmPack Qty – 100 Blade Size (mm) Type Wire Size (mm²)

66047BL2/100 8 Receptacle 3.0 – 5.0

66057BL2/100 8 Tab 3.0 – 5.0

66047BL2/100 66057BL2/100

QL Series Kits – Retail PacksCavities 1 2

Part No. QL1 QL2

Each kit contains 1 x Receptacle, 1 x Plug, and the appropriate number of tabs and receptacles according to the cavities.

QL Series – Connectors – 8mm1 Cavity 2 Cavities

Mating Latch Yes Yes

Receptacles QL1A/10 QL2A/10

Plugs QL1B/10 QL2B/10

Pack quantity : 10.

QL1B/10 QL2B/10QL1A/10 QL2A/10

QL2QL1

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92

Index

Part No. Page

0

000EN 53000EP 53000SN 53000SP 53

000TEN 53000TEP 53

00EN 5300EP 5300SN 5300SP 53

00TEN 5300TEP 53

0-163304-2/10 890-163305-2/10 890413-204-2005 100413-204-2005 10

0460-202-16141 60460-202-20141 100460-215-16141 60462-201-16141 60462-201-20141 100462-209-16141 6

0EN 530EP 530SN 530SP 53

0TEN 530TEP 53

1

1011-344-0205 71011-345-0305 71011-346-0405 71011-347-0605 71011-348-0805 71011-349-1205 7

1102 691122 69

114017 6114017 6

1142 691152 69

1200KIT 46120EN 53120EP 53120SN 53120SP 53

120TEN 53120TEP 53

1331001 871331002 871331003 871331004 871331005 871331006 871331007 871331008 871331009 871331010 871331011 871332001 861332002 861332003 861334001 861334002 861334003 861334004 861334005 861336000 871336001 871336002 871336003 871336010 871336M01 87

Part No. Page

1336M02 871336M03 871336M05 87

1-480303-0 891-480305-0 89

15-326 7815-336 7815-720 7815-730 7816-720 7816-730 78

1717672-1 271717673-1 271717674-1 271717675-1 27

183024-1/100 25183025-1/100 25

2

280756-4/100 49281197-2/100 49281934-2/100 25282079-2/10 24282080-1/10 24282081-1/10 25

282081-1/100 25282087-1/10 24282088-1/10 24282089-1/10 24282090-1/10 24282103-1/10 24282104-1/10 24282105-1/10 24282106-1/10 24282107-1/10 24282108-1/10 24

2EN 532EP 532SN 532SP 53

2TEN 532TEP 53

3

3000P/12V 773000P/24V 773001S/12V 773001S/24V 773002S/12V 773002S/24V 773003S/12V 773004P/12V 773005P/24V 773005S/24V 77

3029 89

4

42241-1/100 4942282-2/100 49

5

50123 2650124 2650125 2650126 2650127 2650128 2650129 2650130 2650131 2650132 2650133 26

Part No. Page

6

6.00877.000 796.00877.001 796.00879.000 796.00943.000 79

6014.00 776015.00 776017.00 776024.00 77

604001BL2/100 48604201BL2/100 48604402BL2/100 48

6045.00 77604501BL2/100 48604502BL2/100 48604502BL2/100 90

6047.00 77605001BL2/100 48605001BL2/100 90605501BL2/100 48605501BL2/100 90605502BL2/100 48605502BL2/100 90

66047BL2/100 4866047BL2/100 9166057BL2/100 4866057BL2/100 9166102BS2/100 48

7

7702949/10 337702973/10 33

7704489 367704496 36

776299-2/100 27776299-2/25 27

776300-2/100 27776300-2/25 27

776427-1 27776429-1 27776433-1 27776487-1 27

7814000/10 357814011/10 337814038/10 337814045/10 357814047/10 357814048/10 357814050/10 357814051/10 357814125/10 357814126/10 357814128/10 367814129/10 367814130/10 367814135/10 367814136/10 367814137/10 367814138/10 367814140/10 367814141/10 36

7814145 367814146 367814147 36

7815018/10 337815034/10 337815045/10 357815048/10 357815050/10 35

9

925575-2/100 49925590-2/10 49925590-2/10 88

Part No. Page

927779-3/100 499500332 709500340 709501614 70

968857-1/100 49

A

A00552/100 45A00752/100 45A01052/100 45A01552/100 45A02552/100 45A04052/100 45A06052/100 45A10082/100 45

AE725B 58AE725R 58

AMPKIT-1 26

B

B4 76B47 76B48 76

B5 76

C

C10 56C120 56

C16 56C1925 71

C1925B 71C1933 70

C1933R 70C1938 71

C1938-1 71C1938-1R 71

C1938R 71C25 56

C2791 71C2791R 71C2909 71

C35 56C4559-5 68

C50 56C5237-1 68

C5237-12 68C5237-2 68C5237-4 68C5237-5 68C5237-6 68C5237-8 68

C70 56C95 56

CK-001 80CK-002 81CK-003 81CK-004 81CK-005 81CK-006 82CK-007 80

CKH-C002 80CKH-D002 81CKH-H001 82CKH-H002 82CKH-H101 83

CKH-M002 81CKH-M003 81CKH-N002 81CKH-N003 81CKH-R001 80CKH-R002 80CKH-R101 83CKH-V001 82

Part No. Page

D

DE-BB-12 12DE-BB2-12 12DE-BB-24 12

DE-D2681 13DE-D2682 13DE-D2683 13DE-D7000 13DE-DET12 13DE-DET16 13DE-DET20 13DE-DET-RT 13DE-DT12-1 7DE-DT12-4 7DE-DT2-1 7DE-DT2-4 7DE-DT3-1 7DE-DT3-4 7DE-DT3-4 7DE-DT4-1 7DE-DT6-1 7DE-DT6-4 7DE-DT8-1 7DE-DT8-4 7DE-DTKIT 8

DE-DTKIT-1 8DE-DTKIT-2 8

DE-DTLED-12V-1 9DE-DTLED-12V-3 9DE-DTLED-12V-4 9DE-DTLED-24V-1 9DE-DTLED-24V-3 9DE-DTLED-24V-4 9

DE-DTMKIT-1 11DET-RT 36

DT04-08PA 6DT04-08PA-L012 7

DT04-12-PA 6DT04-12PA-L012 7

DT04-2P 6DT04-2P-L012 7

DT04-3P 6DT04-3P-L012 7

DT04-4P 6DT04-4P-L012 7

DT04-6P 6DT04-6P-L012 7

DT06-08SA 6DT06-12SA 6

DT06-2S 6DT06-3S 6DT06-4S 6DT06-6S 6

DTM04-08PA 10DTM04-12-PA 10

DTM04-2P 10DTM04-3P 10DTM04-4P 10DTM04-6P 10

DTM06-08SA 10DTM06-12SA 10

DTM06-2S 10DTM06-3S 10DTM06-4S 10DTM06-6S 10

DTM12 11DTM12-1 11

DTM2 11DTM2-1 11

DTM3 11DTM3-1 11

DTM4 11DTM4-1 11

DTM6 11DTM6-1 11

DTM8 11

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93

Index

Part No. Page

DTM8-1 11DTT-16-00 13

E

EFI-2-QR 88

F

FK-FS4.5/M12 30

H

H1117B 76H1118B 76H143/2 58H144/2 58H145/2 58H170/2 58H2783 89

H2790/2 58H2796BLK 58H2796RED 58

H3515 76H40907/1 76

H40917/D1 76H40975/D1 76H40976/D1 76

H811/2 58H812/2 58H818/2 58HDC01 41HDC02 41HDC03 41HDC04 41HDC07 42HDC08 42HDC09 42HDC11 42HDC12 43HDC14 44HDC16 43HDC20 41HDC21 41HDC22 41HDC23 41HDC24 41HDC25 41HDC27 42HDC28 42HDC29 42HDC31 42HDC32 43HDC33 44HDC35 43HDC36 44HDC37 44HDC38 41HDC39 41HDC40 41HDC41 41HDC42 41HDC43 42HDC46 42HDC47 42HDC49 42HDC50 43HDC55 43HDC64 44HDC65 44HDC68 44HDC87 44

HDT-04-08 13HDT-48-00 13HDT-50-00 13

HP001 31

Part No. Page

HP002 31HP003 31

HT-0060 45HT-0203 45HT-0560 45HT-0580 45HT-147A 49

HT-21 57HT-22 57

HT-4023 57HT-4220 28HT-4220 49HT-4220 91HT-4300 28HT-4301 28HT-4510 57HT-4560 49HT-4560 91HT-7200 36

HT-K2680 28

J

JB3816-2 70JB3816-2-8M 70

JB3816-3 70JB3816-3-8M 70

JB7712R 70JB7713R 70JB7723R 71

JS000 66JS001 66

JS001-PC 66JS002 66

M

M12F5-ACODE 30M12M5-ACODE 30

M46210-02 69M46210-03 69

N

N1200 78N12P 78N12S 78

N12S-GKT 78N1300 78N24P 78N24S 78

NDC11 42NDC17 44NDC18 44NDC22 41NDC23 41NDC24 41NDC31 42NDC36 44NDC37 44NDC64 44NDC65 44

P

P-120V10300/100 17P-12010300/100 22

P-12010300/BULK 17P-12010300/BULK 22

P-12010717/10 16P-12010973/10 16P-12010974/10 16P-12010975/10 16P-12010996/10 16

P-12014012 29P-12014254 28

P-12015024/10 16

Part No. Page

P-12015791/10 16P-12015792/10 16P-12015793/10 16P-12015797/10 16P-12015798/10 16P-12015799/10 16

P-12015870/100 23P-12015870-BULK 23P-12033997/100 23

P-12033997-BULK 23P-12034145/10 22P-12034342/10 16P-12040977/10 22

P-12045773/100 20P-12045773-BULK 20

P-12045808/5 19P-12047931/5 19P-12047937/5 19

P-12047948/10 19P-12047948/10 19

P-12048074/100 20P-12048074-BULK 20P-12048159/100 22

P-12048159-BULK 22P-12048254/100 22

P-12048254-BULK 22P-12052641/10 19P-12052643/10 19P-12052845/10 19P-12052845/10 19P-12052848/10 19P-12052850/10 19P-12052850/10 19

P-12059168/100 20P-12059168/BULK 20

P-12065158/10 16P-12065171/10 22P-12065172/10 22P-12065249/10 22P-12065249/10 22

P-12065287 20P-12065287/10 20

P-12065298 20P-12065298/10 20P-12065425/5 19

P-12065685 23P-12065685-BULK 23

P-12066176 20P-12066304/5 19P-12066304/5 19

P-12066614/100 23P-12066614-BULK 23P-12077411/100 22P-12077411-BULK 22P-12077413/100 22

P-12077413-BULK 22P-12084673/10 22P-12084891/10 22

P-12085270 28P-12089040/100 17

P-12089040-BULK 17P-12089188/100 17

P-12089188-BULK 17P-12094429 29P-12094430 29

P-12103881/100 20P-12103881-BULK 20

P-12110293/10 19P-12124075/100 21

P-12124075-BULK 21P-12124107/10 19P-12124264/5 19P-12124264/5 19

P-12124580/100 17P-12124580-BULK 17P-12124581/100 17P-12124581-BULK 17

Part No. Page

P-12124582/100 17P-12124582-BULK 17P-12124587/100 17

P-12124587-BULK 17P-12129409/100 22

P-12129409-BULK 22P-12129493/100 22

P-12129493-BULK 22P-12129497/100 22

P-12129497-BULK 22P-12129565/10 22P-12129600/10 22P-12129615/10 19P-12162000/10 19P-12162102/10 19P-12162144/10 19

P-12162182 21P-12162182/10 21

P-12162188 21P-12162188/10 21

P-12162190 21P-12162190/10 21

P-12162193 21P-12162193/10 21

P-12162197 21P-12162197/10 21

P-12162279 21P-12162279/10 21

P-12162826 21P-12162826/10 21

P-12162833 21P-12162833/10 21P-12186400/10 22P-15300002/10 22P-15300003/10 22P-15300014/10 22P-15300014/10 22P-15300015/10 22P-15300016/10 22P-15300027/10 22P-15324063/10 22P-15324857/10 22

P-15324973/100 20P-15324973/BULK 20

P-15324974/100 20P-15324974/BULK 20P-15324976/100 20

P-15324976/BULK 20P-15324980/100 17P-15324980/100 22

P-15324980/BULK 17P-15324980/BULK 22

P-15324981/100 17P-15324981/100 22

P-15324981/BULK 17P-15324981/BULK 22P-15324982/100 17P-15324982/100 22

P-15324982/BULK 17P-15324982/BULK 22

P-15324983/100 17P-15324983/100 22

P-15324983/BULK 17P-15324983/BULK 22

P-15336530/10 19P-15336530/10 19P-15336530/10 19

P-15492542 20P-15492546 20

P-15495824/10 29PF-12124580/100 17PF-12124581/100 17PF-12124582/100 17PF-12124587/100 17

P-MSBFH/5 23P-WP-1 18

P-WP1/2 18

Part No. Page

P-WP2/2 18P-WP3/2 18P-WP4/2 18

P-WP4S/2 18P-WP5/2 18P-WP6/2 18

P-WSBFH/5 23P-WSBFH-TWIN 23

Q

QK1 90QK1A/10 90

QK1ASL/10 90QK1B/10 90

QK1BSL/10* 90QK2 90

QK2A/10 90QK2ASL/10 90

QK2B/10 90QK2BSL/10 90

QK3 90QK3AL/10 90QK3BL/10 90

QK4 90QK4AL/10 90QK4BL/10 90

QK6 90QK6AL/10 90

QK6BLT/10 90QK8 90

QK8AL/10 90QK8BLT/10 90

QKC01 41QKC02 41QKC03 41QKC04 41QKC05 41QKC06 41QKC07 42QKC08 42QKC09 42QKC10 43QKC11 42QKC12 43QKC13 43QKC14 44QKC15 43QKC16 43QKC17 44QKC18 44QKC19 43QKC20 41QKC21 41QKC22 41QKC23 41QKC24 41QKC25 41QKC26 42QKC27 42QKC28 42QKC29 42QKC30 43QKC31 42QKC32 43QKC33 44QKC34 43QKC35 43QKC36 44QKC37 44QKC38 41QKC39 41QKC40 41QKC41 41QKC42 41QKC43 42QKC45 42

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94

Index

Part No. Page

QKC46 42QKC47 42QKC48 43QKC49 42QKC50 43QKC51 43QKC53 43QKC54 43QKC55 43QKC56 44QKC57 44QKC63 43QKC66 43QKC67 43QKC68 44QKC71 43QKC73 43QKC74 43QKC75 43QKC77 43QKC78 43QKC87 44

QKC-KIT 46QL1 91

QL1A/10 91QL1B/10 91

QL2 91QL2A/10 91QL2B/10 91

R

RC001 75RC003 74RC006 74RC007 75RC008 75RC009 74RC010 75RC011 74RC012 75RC013 75RC014 75RC022 75RC023 74RC024 74RC025 74RC026 75RC027 75RC028 75RC030 74RC031 75RC032 75RC033 74RC033 75RC037 75

RKE57-TR2 30RKT5-228-10M 30RKT5-228-2M 30RKT5-228-5M 30RSC-2RKC57 30

RSC-RKC5723-0.2M 30RSC-RKC5723-10M 30

RSC-RKC5723-1M 30RSC-RKC5723-2M 30RSC-RKC5723-5M 30

RSC-RSC-57 30RSE57-TR2 30

RT10N 52RT10P 52RT13N 52RT13P 52RT14N 52RT14P 52RT15N 52RT16P 52RT17N 52

Part No. Page

RT18P 52

S

S10-10 54S10-10/50 54

S10-10BM/50 54S10-12 54

S10-12/50 54S10-6 54

S10-6/50 54S10-6BM/50 54

S10-8 54S10-8/50 54

S10-8BM/50 54S120-10 55

S120-10BM 55S120-12 55

S120-12BM 55S16-10 54

S16-10/50 54S16-10BM/50 54

S16-12 54S16-12/50 54

S16-6 54S16-6/50 54

S16-6BM/50 54S16-8 54

S16-8/50 54S16-8BM/50 54

S25-10 55S25-10/25 55

S25-10BM/25 55S25-12 55

S25-12/25 55S25-12BM/25 55

S25-6 55S25-6/25 55

S25-6BM/25 55S25-8 55

S25-8/25 55S25-8BM/25 55

S35-10 55S35-10/25 55

S35-10BM/25 55S35-12 55

S35-12/25 55S35-12BM/25 55

S35-6 55S35-6/25 55

S35-6BM/25 55S35-8 55

S35-8/25 55S35-8BM/25 55

S50-10 55S50-10/25 55

S50-10BM/25 55S50-12 55

S50-12/25 55S50-12BM/25 55

S50-8 55S50-8/25 55

S50-8BM/25 55S6-10 54

S6-10/50 54S6-5BM/50 54

S6-6 54S6-6/50 54

S6-6BM/50 54S6-8 54

S6-8/50 54S6-8BM/50 54

S70-10 55S70-10/10 55

S70-10-90DEG 55

Part No. Page

S70-10BM/10 55S70-12 55

S70-12/10 55S70-12BM/10 55

S70-6 55S70-6/10 55

S70-8 55S70-8/10 55

S70-8BM/10 55S95-10 55

S95-10-90DEG 55S95-10BM 55

S95-12 55S95-12BM 55

S95-16 55S95-16BM 55

S95-8 55S95-8BM 55

SB175 67SB175-35 67SB175-PC 67

SB175-PC2 67SB175RED 66

SB350 67SB350-50 67SB350-PC 67

SB350-PC2 67SB350RED 67

SB50 67SB50-HANDLE 66

SB50-PC 67SB50-PC-BLK 67

SB50RED 66SB-HANDLE 66

SG05 32SG081 33SG082 33

SG16 32SG21 32

SG24902 33SG272 33

SG27902 33SG37 32

SQ401 34SQ409 34SQ510 34SQ512 34SQ701 35SQ801 35SQ802 35

SSJ11/10 47SSJ31/10 47SSJ49/10 47

SY2900B/100 62SY2900-BLK 62

SY2900R/100 62SY2900-RED 62

SY2906B/100 60SY2906-BLK 60

SY2906R/100 60SY2906-RED 60

SY2910B/100 60SY2910-BLK 60

SY2910R/100 60SY2910-RED 60

SY2912B/100 60SY2912-BLK 60

SY2912R/100 60SY2912-RED 60

SY2914B/100 60SY2914-BLK 60

SY2914R/100 60SY2914-RED 60

SY2915B/100 60SY2915-BLK 60

SY2915R/100 60SY2915-RED 60

Part No. Page

SY2917B/100 61SY2917-BLK 61

SY2917R/100 61SY2917-RED 61

SY2919B/100 61SY2919-BLK 61

SY2919R/100 61SY2919-RED 61

SY2959B/100 63SY2959-BLK 63

SY2959R/100 63SY2959-RED 63

SY2960B/100 63SY2960-BLK 63

SY2960R/100 63SY2960-RED 63

SY2963B/100 63SY2963-BLK 63

SY2963R/100 63SY2963-RED 63

SY2965B/100 63SY2965-BLK 63

SY2965R/100 63SY2965-RED 63

SY2966B/100 63SY2966-BLK 63

SY2966R/100 63SY2966-RED 63

SY2968B/100 63SY2968-BLK 63

SY2968R/100 63SY2968-RED 63

SY2970B/100 63SY2970-BLK 63

SY2970R/100 63SY2970-RED 63

SY2971B/100 63SY2971-BLK 63

SY2971R/100 63SY2971-RED 63

SY2973B/100 63SY2973-BLK 63

SY2973R/100 63SY2973-RED 63

SY2974B/100 63SY2974-BLK 63

SY2974R/100 63SY2974-RED 63

SY2975B/100 63SY2975-BLK 63

SY2975R/100 63SY2975-RED 63

SY2980B/100 62SY2980-BLK 62

SY2980R/100 62SY2980-RED 62

SY2982B/100 62SY2982-BLK 62

SY2982R/100 62SY2982-RED 62

SY2984B/100 62SY2984-BLK 62

SY2984R/100 62SY2984-RED 62

SY2990B/100 61SY2990-BLK 61

SY2990R/100 61SY2990-RED 61

SY2995B/100 61SY2995-BLK 61

SY2995R/100 61SY2995-RED 61SY2998-BLK 62SY2998-RED 62

SY2999B/100 62SY2999-BLK 62

SY2999R/100 62

Part No. Page

SY2999-RED 62

T

TB102 69TB104 69TB106 69TB108 69TB110 69

TSKIT/10 89

W

W12P 6W12S 6W2P 6W2S 6W3P 6W3S 6W4P 6W4S 6W6P 6W6S 6W8P 6W8S 6

WM12P 10WM12S 10WM2P 10WM2S 10WM3P 10WM3S 10WM4P 10WM4S 10WM6P 10WM6S 10WM8P 10WM8S 10

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General Information

CON2017 Version 1.1/2017

This reference manual supersedes all previous editions.

Auto Electrical Imports Pty. Ltd. reserves the right to change, or discontinue products or specifications without notice. All data and assistance is given as a general guide

only and the final decision on suitability and application must be with the customer.

Warranty Statement

Auto Electrical Imports Pty. Ltd. warrants the replacement only of products for a period of 12 months, unless otherwise stated, from date of purchase against

faulty workmanship and material components.

Class 1 products are covered by a 2 year replacement warranty.

Disassembly or modification of products may void warranty.

Warranty claims may only be returned by prior arrangement.

For a full statement outlining our warranty visit www.ionnic.com/warranty-statement.

Copyright

This publication is copyright. All rights reserved.

This publication may not be reproduced in full or in part by any means (electronic or mechanical) without the prior

written permission of Auto Electrical Imports Pty. Ltd.

ionnic and the ionnic mark are trademarks of IONNIC Pty. Ltd., registered in Australia and other countries, used

under licence by Auto Electrical Imports Pty. Ltd.

All other brand or product names are trademarks or registered trademarks of their respective owners.

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Lighting | Safety | Electrical

CON2017

AutacBrigade

BussmannCarlingswitch

Class 1Deutschionnic

Nordic LightsSchlemmerVision Alert

For details of your nearest reseller free call:

1800 724 690ionnic.com