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Comtech Metal Company Profile as on 30.04.2011
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1
111/C, Near Gujarat Engineering Co,Jarod-Samlaya Road, Vadadala (Devpura) Post: Samlaya
Dist. Vadodara-391 510 Gujarat, India.Phone No. : 02667-251216/17/18
Email: [email protected]
Index
Sr. No.
Description Page No.
1 GENERAL INFORMATION ABOUT THE COMPANY 3
2 INTRODUCTION 4-5
3 ORGANIZATION CHART 6
4 MANUFACTURING FACILITY 7
5 OUR MANUFACTURING PRODUCTS 8-12
6 LIST OF TOOLS TACKELS & MACHINERIES 13
7 LIST OF BIO-DATA OF KEY PERSONNEL 14
8 CONCURRENT COMMITMENTS 15
9 LIST OF JOBS EXECUTED 16-17
2
GENERAL INFORMATION ABOUT THE COMPANY
1. Registered Office : 111/C, Near Gujarat Engineering Co, & Works Jarod-Samlaya Road,
At: Vadadala Post: Samlaya Tal: Savli Dist. Vadodara-391 520
Gujarat, India.
2. Call us : 02667-251216/17/18 Email [email protected]
3. Name of Directors : Mr. Shamim Gaur -Chairman Mr. Amit Dalal - Managing Director
Mr.Asim Chandra- Director 4. Works Manager : Mr. Denish Patel
GSM - 9638198331
5. Company Registration No : U2710CGJ2005PTC46110 dt.20.05.05
6. Sales Tax Registration No : GST TIN NO: 24192100858 dt.15/02/2007CST TIN NO: 24692100858 dt.15/02/2007
7. PAN No : AACCC9755D
8. ED No : AACCC9755DXM001 dt. 20/6/2007
9. Our Banker : Bank of IndiaAlkapuri BranchR.C. Dutt Road,Vadodara – 390 005.Gujarat, India.
10. Type of Company : Private Limited
3
INTRODUCTION
It is our pleasure to introduce ourselves, Comtech Metals Private
Limited, company registered under companies Act, 1956 (No.1 of 1956) vide
Registration no. Is U2710CGJ2005PTC46110 OF 2005. Manufacturing division started its
operation in the year May, 2005 with the objective to serve the petroleum, petrochemical,
fertilizer and other chemical industries for their needs of fabricated equipments. CMPL
with its vast experience of fabrication and erection at sites undertook this activity with the
knowledge of practical erection and maintenance problems faced at site.
In this very little time the manufacturing unit is developed as a sophisticated fabrication unit to
manufacture the following items.
1. All types of small storage tanks/ vessels.
2. Rubber lined vessels/ tanks.
3. Gas metering skids.
4. Prefabrication of structural with painting/ galvanizing.
5. Gratings of all sizes and types
6. Large size of Pipe Fittings
7. Silo SS /CS
8. Power Press Up to 800 Mt.Capacity
9. Fabricated Pipes.
10.Pig Handling Trolley & Device.
The manufacturing unit is situated at GIDC-Samlaya, near Vadodara. It is about 30 KM from
Vadodara Railway Station and 20 KM from Vadodara Airport. The manufacturing unit is
equipped with all machineries.
We have team of experienced Engineer and technicians to meet the challenge of quality
fabrication and execution schedule.
Apart from the vessels, reactors, skids etc., we also manufacture items such as tank
accessories like gauge hatch, floating roof rollers, earthling boss, manhole/nozzle
flange/covers, davits, gratings, and other miscellaneous items required for tank and piping
projects at our workshop.
4
We have established all types of WPS/PQR at workshop like -
- SMAW welding for CS plates with E-6013 electrodes.
- SMAW welding for CS plates with E-7018 electrodes.
- SMAW welding for SS-304 plates with E308 electrodes.
- SMAW welding for CS pipes small bore/large bore with E-6010/7018 electrode.
- GTAW welding for CS/SS pipes.
- MIG welding for CS/SS plates & pipes.
The following NDT facilities are available with us at workshop.
1. Dye penetrate test.
2. Acid etching test
3. Pneumatic test.
4. Radiography examination (By hiring agency)
We have the following testing equipments.
1. Hydro test motorized pump up to 250 kg/cm2
2. Compressor for air test.
Our esteemed clients for the shop-fabricated equipments are:
IOT Anwesha Engineering & Construction Limited
Daniel Measurement and Control (India) Pvt. Ltd.
Leela Hotel New Delhi.
Manav Seva Foundation
Finolex Industries Limited
TDW India Ltd.
Emerson Process Management.
We have manufactured equipments/items under the following inspection agencies.
DNV
TUV
BVIS
5
Organization Chart
Manufacturing Facility 6
Mr. Amit DalalManaging Director
Mr. Denish PatelWorks Manager
Mr.Ananto GuhaProduction Incharge
Mr.Rakesh VyasAdmin & A/c
Mr. Jaymit PatelQA/QC Engg.
.
Mr. Santsharan ParmarQA/QC Engg.
Mr. Dulal KarSupervisor
Mr. Valay ShahSafety supervisor
Mr. Vijay PathakStore Assistant
Shop Floor address
Shop Floor plan
Our Manufacturing Products are :
7
COMTECH METALS PVT. LTD.Plot No:111/C, Near Gujarat
Engineering Co,Jarod- Samlaya Road,
Vadadla (Devpura) Post: Samlaya Vadodara - 391 520. Gujarat, India.
Plot Area : 17000 Sq. Meter
Shed Area : 2300 Sq. Meter
Store Area : 400 Sq. Meter
Available Power : 60 HP
Open Area : 14300 Sq. Meter
1. 100 to 800 MT Capacity Hydraulic Power Press.
2. S.S. Pressure Vessel
8
3. Gas Metering & Reduction Skid
4. Pressure Vessel
9
5. Gratings for Storage Tank
10
6. Gas Cutting for Prefabricated Storage Tank
7. Large Diameter Fabricated Pipes & Fittings
11
8. Heavy Structural Work
9. Pig Handling Trolley & Device
12
List of Tools Tackles & MachineriesSr.No.
Description of Equipments Qty. Make Capacity
1 Hydra Crane 1 No. ESCORT 12 MT
2 Plate Bending Machine 1 No. Eagle40 mm thk x
2.67w3
Plate Bending Machine 1 No. Eagle18 mm thk x 2
M w4 Welding Rectifier 11 Nos. IAE/MEMCO 400 Amp
5 MIG Welding Set 1 No. QUALITY 400 Amp
6 TIG Welding Set 2 Nos. QUALITY Std.
7 AG 4 Grinder 5 No. KPT Std.
8 AG 7 Grinder 15 Nos. KPT Std.
9 FF – 2 Grinder 2 No. Std. Std.
10 Die Grinder 1 No. ELETREX Std.
11 Chain Block 3 No. ANCHOR 1 MT
12 Bench Grinder 2 Nos. Std. ½ HP
13 Hydro test Pump Motorized 1 No. Welded 250 KG
14 Magnetic Drill Machine 1 No. KPT 32mm Dia
15 Stand Drill Machine 1 No. KPT 40mm Dia
16 Electrode Dry oven 1 Nos. SHARP 600deg
17 Portable electrode dry oven 2 Nos. MEMCO 60-70deg c
18 Pipe bending Machine 1 No. REPUTED Up to 40NB
19 Airless Heavy Duty Spray Painting 1 No. VR Std.
20 Air Compressor 1 Nos. Crompton 300 CFM
21 Sand Blasting Set 1 No. Std. Std.
22 Screw Jack 1 No. Std. 20 MT
23 Pug Cutting M/C 2 Nos. ESAB, SHARP Std.
24 Power Press M/C 1 No. Std. 10 T
25 Over Head Crane 1 No. ESCORT 5 MT
26 Over Head Crane 1 No. Under Installation 20 MT
27 Lathe 2 Nos. STD. 8 & 4 feet
28 Hydraulic Press 1 Nos. STD. 250 MT
29 Hydrotest time recorder 1 Nos. G-Tek 0-250 kg/cm2
13
List of Bio – Data of Key PersonsSr.No.
Name Designation Experience
1. Mr. Amit Dalal Managing Director 23 years experience in overall management
2. Mr.Denish Patel Works Manager6 Years Experience in Manufacturing & Construction of vessels, tanks & piping
4. Mr. Annto GauhaProduction Incharge
13 years experience in Manufacturing & Mechanical construction management of Heat Exchanger, Piping & Vessel.
5. Mr. Jaymit Patel QA/QC Engg. 4 years experience in NDT, QA & QC.
6.Mr. Santsharan Parmar
QA/QC Engg. 2 Years in Construction of Mechanical Work
7. Mr. Rakesh VyasA/c &
Administration18 years experience in account & administration.
8. Mr. Vijay Pathak Supervisor 2 years experience in Civil Construction
9. Mr. Valay Shah Safety Asst. 6 months experience.
LIST OF TECHNICIANSr.No.
Designation Experience Quantity
1. ARGON WELDER 2-10 Years 4
2. SMAW WELDER 3-10 Years 3
3. TANK / VESSEL FITTER 5-10 Years 3
4. PIPE FABRICATOR / FITTER 2-10 Years 2
5. GRINDER 4-8 Years 3
6. GAS CUTTER 2-9 Years 2
7. ELECTRICIAN 3-8 Years 1
8. LATHE OPERATOR 2-10 Years 2
9. PLATE BENDING MACHINE OPERATOR 4-10 Years 1
10. OTHERS 2-6 Years 20
14
Concurrent Commitments
Sr. No
Description of jobs ClientOrder value in
INR Lakhs% Completion
1Supply of 800 MT Capacity Hydraulic Power Press.
IOT Anwesha Engg. & Const. Ltd
45.00 65%
2Fabrication, Welding, Testing & Assembly of 6” & 4” Metering Skid
Emerson Process Management.
20.00 80%
3Fabrication, Welding, Testing & Assembly of2”, 3”, 4” & 6” Meter run.
Daniel Measurement Solution Pvt Ltd.
6.00 Just Awarded
4 Supply of 6 MT Column GratingsIOT Anwesha Engg. & Const. Ltd
3.60 90%
5Fabrication, Welding, Testing & Assembly of 8” Meter run.
Daniel Measurement Solution Pvt Ltd.
1.60 5%
6Fabrication Welding, Testing & Assembly of 8” Metering Skid.
Daniel Measurement Solution Pvt Ltd.
5.20 15%
7 Supply of AHU & Condensing Unit FrameIOT Anwesha Engg. & Const. Ltd
4.20 10%
8 Supply of M90 Foundation BoltIOT Anwesha Engg. & Const. Ltd
3.00 20%
15
List of Jobs Executed
Sr.No.
Client Description of the job.ValueINR
(Lakhs)
Completion Year
1.Paramount Limited
Prefabrication of 27.5 M Dia x 14.5 M Ht Cone Roof Type Crude Return Tank
5.56 2007
2.Paramount Limited
Prefabrication of 2 Nos. 14 M Dia x 10 M Ht Cone Roof Type Crude Return Tank
2.14 2007
3.Toyo Engineers India Limited
Supply & Fabrication of the Special CS Fittings (ECC Reducer & TEE)
1.12 2007
4.IOT Anwesha Engg.& Construction Ltd.
Supply, Fabrication & Painting of the Scaffolding Jali for Tankage Work.
0.43 2007
5.IOT Anwesha Engg.& Construction Ltd.
Supply, Fabrication & Galvanizing of the Gratings for the Piping Work.
0.68 2007
6.IOT Anwesha Engg.& Construction Ltd.
Supply, Fabrication & Painting of the MS Bracket for Tankage Work.
0.04 2007
7.IOT Anwesha Engg.& Construction Ltd.
Supply, Fabrication & Painting of the Gratings for Tank age Work.
0.35 2007
8. Finolex Supply, Fabrication & Galvanizing of the Gratings for Silo. 7.35 2007
9. DanielFabrication, Testing & Painting of the 2 Nos. 6” NB 600# Sch80, 20 Nos. 3”NB 900# 8mm thk & 15 Nos. 2”NB 600# Sch80 Meter Run Skid.
2.14 2007
10. DanielFabrication, Testing & Painting of the 10” NB 600# USM Meter Run Skid & 4”NB 300# Meter Run Skid.
1.10 2007
11.IOT Anwesha Engg.& Construction Ltd.
Supply, Fabrication & Painting of the Gratings for Tankage Work.
0.18 2007
12. DanielFabrication, Testing & Painting of the 6” NB & 8”NB Meter Run Skid.
0.94 2007
13.IOT Anwesha Engg.& Construction Ltd.
Supply, Fabrication & Galvanizing of the Gratings for the Piping Work.
0.60 2007
14.IOT Anwesha Engg.& Construction Ltd.
Supply, Fabrication & Galvanizing of the Gratings for Interconnected Platform for Storage Tank.
0.11 2007
15. Daniel Fabrication, Testing & Painting of the 7864 Meter Run Skid. 0.35 200716. Daniel Fabrication, Testing & Painting of the 7861 Meter Run Skid. 20.68 200817. Daniel Fabrication, Testing & Painting of the 7859 Meter Run Skid. 0.14 200818. Daniel Fabrication, Testing & Painting of the 7914 Meter Run Skid. 1.08 200819. Daniel Fabrication, Testing & Painting of the 7870 Meter Run Skid. 0.64 200820. Daniel Fabrication, Testing & Painting of the 7870 Meter Run Skid. 0.64 200821 Daniel Fabrication, Testing & Painting of the 7869 Meter Run Skid. 1.87 2008
22IOT Anwesha Engg.& Construction Ltd.
Supply & Fabrication of 5m dia CS Silo for Batching Plant 2.40 2008
16
Sr.No.
Client Description of the job.ValueINR
(Lakhs)
Completion Year
23IOT Anwesha Engg.& Construction Ltd.
Hiring of the Heavy duty Plate Bending Machine for 11 Months.
4.40 2008
24IOT Anwesha Engg.& Construction Ltd.
Part Fabrication of MS Silo - 1 No. 0.67 2008
25IOT Anwesha Engg.& Construction Ltd.
Part Fabrication of MS Silo including Painting – 1 No. 0.82 2008
26IOT Anwesha Engg.& Construction Ltd.
Job Work Fabrication of Scaffolding Jali. 1.06 2008
25IOT Anwesha Engg.& Construction Ltd.
Supply & Fabrication of Tank Jig Fixtures 0.71 2009
26IOT Anwesha Engg.& Construction Ltd.
Supply of Leg Support & Bracing for Silo 1.17 2009
27IOT Anwesha Engg.& Construction Ltd.
Fabrication, Welding & Erection of the Piping at HPCL, Mahul (Site Job)
5.43 2010
28Manav Seva Foundation
Fabrication & Erection of Shed 0.18 2010
29IOT Anwesha Engg. & Const. Ltd
Supply of Barricading Board. 17.65 2011
30Daniel Measurement & Solution Pvt Ltd
Fabrication, Testing & Painting of the 1 nos. 10" 600# Sch 80 Meter Run and 1 nos 4" 300# sch 40 Metering Skid With Structure.
5.65 2011
31Finolex Industries Ltd
Supply of SS 304 Plates for Silo. 26.5 2011
32IOT Anwesha Engineering & Construction Ltd.
Supply of M24 & M 25 Foundation Bolt 1.00 2011
33 TDW India Ltd. Supply of Pig Handling Device & trolley 1.002011
34IOT Anwesha Engineering & Construction Ltd.
Fabrication of 46” Pipe 0.50 2011
35Daniel Measurement & Solution Pvt Ltd
Fabrication, Testing & Painting of 1 no. 12” Gas USM Meter Run
0.50 2011
17