COMPRESSOR SPARES CATALOGUE 2020 · ii) secondary seals - viton/ptfe/gft/graphite iii) metal component - ss-316 iv) bellow material - am350/alloy c276/alloy 20 material • white

www.ashaenterprises.net

INDUSTRIALAMMONIA REFRIGERATIONSUPPLY SOLUTIONS

COMPRESSOR SPARESCATALOGUE

2020

www.ashaenterprises.net2

About us...

We, Asha Enterprises, with our inception in the year 1976, at Pune, India, have successfully established ourselves

as pioneers and a multibrand house in the Refrigeration industry since the past 44 years.

Our organization is engaged in Exports and Supply of superior range of :

• HighqualityIndustrialRefrigerationValvesandControls–WeldInline&Flangetype

• ReciprocatingCompressors,SparePartsandAccessories

• AlliedIndustrialAmmoniaRefrigerationEquipmentsandFittings

UndertheableguidanceofourFounderMr.RameshL.Bhand,wehavecarvedanicheforourselvesinthecompetitive

marketasaExportandTradingHousedealinginrefrigerationproducts.

As a client, centric organization, we ensure that ethical business polices and transparency is employed at each and every

stepofthebusiness.Furthertoaboveweareservingmorethan1200IndustriesinRefrigerationSectorformorethan

4 decades.

Contact us for all your industrial refrigeration requirements related to -

• MEAT,POULTRYANDSEAFOOD

• LOWTEMPERATUREAPPLICATIONS

• BLOCKICEPLANTS

• COLDSTORAGES

• ICECREAMANDMILKPLANTS

• DISTILLERIES/BREWERIES

• FOODPROCESSING

• FROZENFOODPLANTS

• CHEMICALANDPHARMACEUTICALS

• TUBE/FLAKEICEPLANTS

• REFINERIES

• ALLIEDAMMONIAAPPLICATIONS

Compressors | Valves | Controls | Pumps | Compressor Spare Parts

Allied Industrial Ammonia Refrigeration Equipments and Fittings

www.ashaenterprises.net www.ashaenterprises.net 3

Piston

Valve Plate

Connecting Rod Discharge Valve Assembly

Valve Reeds

Material1) CASTIRONIS-25GRADE/SGIRON2) ALUMINIUMALLOYLM13

Material1) GRADEDCASTIRON252) GRADEDCASTIRON263) SGIRON4) ALUMINIUMALLOY5) MSPLATES

Material1)ALLOYSTEEL(EN8D,42CRMO4,C-70,SGIRON)2)ALLUMINIUMCASTING(LM12,LM13,LM26)3)ALUMINIUMFORGING(HE15,HE17[HE30)4)HIGHTENSILEBOLTS-SAE4140(GRADE10.9/12.9)5)BUSH-BlMETAL,SILICONBRASS,PB-2

Material1) GRADEDCASTIRON252) GRADEDCASTIRON263) EN8D

Material1) 420STAINLESSSTEEL(SS)2) EN42J3) EN474) 7C27MO2

Cylinder Liner

Material1) GRADEDCASTIRON252) GRADEDCASTIRON26


Main Bearing

Shaft Seal Assembly

Connecting Rod Bering

Tnrust Vlasner

Gasket Set

Material• WHITEMETAL/BI-METAL/TRI-METAL

Material1) COIL SPRING BELLOW SEALI) SEALFACES-CARBON(CY10C/MY10K)II) SECONDARYSEALS-NITRILE/NEOPRENNE/VITONIII) METALCOMPONENT-MS/SS

2) METAL BELOW SEALI) SEALFACES-CARBON/TCVSSIC/TCII) SECONDARYSEALS-VITON/PTFE/GFT/GRAPHITEIII) METALCOMPONENT-SS-316IV)BELLOWMATERIAL-AM350/ALLOYC276/ALLOY20

Material• WHITEMETAL/BI-METAL/TRI-METAL

Material1) PHOSPHORBRONZE(90-10)2) LEADEDGUNMETAL(85-5-5-5)3) BlMETAL

Material1) NONASBESTOS/ASBESTOS2) RUBBERCOMPONENT-NEOPRENNE/EPDM3) SHEETMETALWITHTEFLON

Connecting Rod Busk

Material1) GRADEDCASTIRON252) GRADEDCASTIRON26


Pistons

Bitzer 2GC/4FC

Bitzer 4P

Carrier 6D68

Bitzer 4TCS

Carrier 06E Flat

Bitzer PCS

Bitzer 2EC/4EC/2FC

BOCK F3/F4

Carrier 6D75

Bitzer 2T/4T

Sabroe CMO2

Sabroe CMO1

Alfa P22

Daikin C55

Carrier 05G

Bock FK40

Bock F5/F6

Sabroe SMC 65

Bitzer 2DC/4DC

Daikin C58

Bitzer 2CC/4CC

Carrier 5F

Bitzer 4H/6H

Carrier 06E Contour

Carrier 6D48

Bitzer 2N/4N

Bitzer 4VCS

Bitzer 4NFC


Pistons

Bitzer NCS

Bitzer 8FC

Daikin C75

Mycom A

Gram 125

Sabore SMC 100E

Bitzer 4G/6G

Carrier 5H40

Gram 75

Mcquay 808/906

Mycom B

Gram 100

Bitzer 8GC

Carrier 5H46

Bock F14

York J/JS

Grasso RC11/RC12

Grasso RC9

Alfa Laval P2

Kirlosakar AC70

Bock F16

Sabore SMC100S

Kirlosakar KC/110

Kirlosakar PC2

Bitzer type v

Bitzer 6F

Sabroe SMC 180

Sabore SMC100L

Vilter 440/450


Pistons Pins

Pistons Ringset

Working DimensionDiameter : 10mm-70mmLength : 10mm-300mm

Materiali) 153Cr3,17Cr3ii) 16MnCr5,20MnCrsiii) SCM415Hiv) EN351/EN353v) SAE8620

Hardness :58-65HRC

Working DimensionDiameter : 10mm-70mmLength : 10mm-300mm

Materiali) GradedCastIron-Hardness205-265HBii) AlloyedCastIron-Hardness235-290HBiii) SG/DuctiteIron-Hardness280-360HB

Applicable For• Affa• B/’tzer• Bock• Carrier• Copeland• Daikin• Gram• Grasso• Kirloskar• Mcquay• Mycom• Sabroe• Stal• Vilter• York

Applicable For• Affa• B/’tzer• Bock• Carrier• Copeland• Daikin• Gram• Grasso• Kirloskar• Mcquay• Mycom• Sabroe• Stal• Vilter• York


Connecting Rools

Alfa Laval P2

Bock FK40

Bitzer 4H

Carrier 5H

Kirlosakar PC2

Carrier 6D68

Alfa Laval P22

Bock F5/F6

Bitzer 4N

Carrier 06E LS

Kirlosakar AC70

Carrier 6D75

Bitzer 4DC

Bock F14/F16

Bitzer 4T

Carrier 06E SS

Kirlosakar KC

Gram 75

Bitzer 4NCS

Carrier 5F

Bock F3/F4

Carrier 6 D48

Gram 100

Kirlosakar KCX


Connecting Rools

Daikin C55

Grasso RC -9

Daikin C58

Sabroe CMO 1

Mcquary

Sabroe SMC100

Grasso RC -11

Mycom A

Sabroe CMO 2

York JS LS

Viliter 440

Daikin C75 LS

Grasso RC -12

Mycom B

Sabroe SMC65

York JS SS

Vilter 450

Daikin C75 SS


Main Bearings

Alfa Laval P2

Carrier 5H120 Intermediate

Bitzer 4N/49/4T

Carrier 6D68

Bock F4/5

Bitzer 2N/2T

Carrier 5H40 SE

Bock F14/F16

Bitzer 4H/4G/6F

Carrier 06E

Carrier 5H80 Intermediate

Bitzer 4J

Carrier 5H40 PE

Carrier 6D75 Carrier 6D48 Carrier 5F PE

Daikin C58 SE Daikin C58 PE Daikin C55 PE Daikin C55 SE

Daikin C75 ME Daikin C75 PE Daikin C75 SE Gram 100

Carrier 5F SE

Kirloskar KC Plain Kirloskar KC Flangr Kirloskar KC Intermediate Kirloskar KCX

Kirloskar PC2 Mcquay Sabore CMO 1 Sabore CMO 2

Sabore SMC 65 Sabore SMC 100 Sabore SMC 180 York JS


Connecting Rod Bearings

Alfa Laval P2

Grasso RC 9

Mcquay

Gram 100

Sabrae SMC 100

Kirloskar PC2

Grasso RC -11

Daikin C55

Gram 125

Sabrae SMC 180

Kirloskar KC

Alfa Laval P22

Grasso RC -12

Daikin C58

Mycom A

Vilter 440

Kirloskar KCX

Carrier 5H

Gram 75

Daikin C75

Mycom B

Vilter 450

Sabroe SMC 65

Carrier 5F


Washers

Alfa Laval P2

Carrier 5H120

Carrier 5F Steel

Grasso Rc 11

Grasso Rc12 Steel

Carrier 06 E

Carrier 5H PE

Grasso RC 11

Daikin C75

Kirloskar KC

Bitzer

Carrier 6D

Carrier 5F SE

Grasso RC11 Steel

York JS

Kirloskar KC

Carrier 5F PE

Grasso RC 9

Carrier 5H120 Steel

Grasso Rc12

Kirloskar KC Steel

Carrier 5F SE


Connecting Rool Bushes

Alfa Laval P2

Mycom A

Grasso RC 9

Sabrae SMC 65

Kirloskar KC/KCX

Mycom B

Grasso RC 11

Sabrae SMC 100

Kirloskar PC2

Bitzer 6H/6G/6F

Vilter 400/450

Sabrae SMC 180

Carrier 5H


Valve Plate Assembly

Alfa Laval P2/4/6/8

Bitzer F

Bitzer 4N

Bock Fk40 Type I

Carrier 06 E type I

Carrier 5H40

Bitzer 8FC

Bitzer 4T

Bock Fk40 Type II

Carrier 06 E type II

Carrier 6D48

Bitzer 2DC/2GC

Bock F3/F4

Bitzer 4H

Carrier 5F20/30

Carrier 06 E type III

Carrier 6D68

Bitzer 4CC

Bock F5/F6

Bitzer 6G

Carrier 5F40

Carrier 06 E type Iv

Carrier 6D75

Bitzer 4P

Daikin 3HC55 Daikin C55 Daikin 2C58 Daikin C75


Valve Reeds

Alfa Laval P2

Carrier 5F

Bitzer 8GC

Gram 100

Sabroe CMO1

Carrier 5H

Bitzer type V

Kirloskar AC70

Sabroe CMO2

Bitzer 4P

Daikin C55

Bock F5

Kirloskar KC

Sabroe SMC65

Bitzer 4N

Daikin C58

Bock F14/F16

Mycom A

Sabroe SMC100

Bitzer 6H/6G

Daikin C75

Bock FK40

Mycom B

York JS

Bitzer 6F


Discharge Valve Assembly

Carrier 5H

Kirloskar PC2

Grasso Rc -12

Sabroe CMO1

Mycom A

Kirloskar KC

Grasso Rc -9

Sabroe CMO2

Mycom B

Carrier 5F

Kirloskar KCX

Grasso Rc -11

Sabroe SMC65

York JS

Gram 75

Sabroe SMC100

Trance E

Gram 100


Shaft Seal Assembly

Alfa Laval P2

Carrier 5H

Bock F4

Gram 125

Kirloskar KC

Daikin C55

Bock F5/6

Grasso Rc 9

Mycom A Double Collar

Alfa Laval P22

Daikin C75

Bock F14

Grasso Rc 11

Mycom B Single Collar

Bitzer 4n

Kirloskar AC 70

Mycom B Double Collar

Bitzer 4nfc Bock F5

Carrier 5F

Gram 100

Kirloskar FK 4

Sabroe CMO1

Sabroe SMC 65 Sabroe SMC 100 Vilter 440 Vilter 450

Gram 75

Bock Fk 40


Oil Pumps

Alfa Laval

Copeland

Bock F4/F5

Grasso RC - 9

Mycom A

Daikin C55

Carrier 5H

Grasso RC - 11

Mycom B

Bitzer 6F

Daikin C75

Carrier 06E

Grasso RC - 12

Kirloskar KC

Bitzer Oil Pump with Cover

Gram 75

Carrier 6D

York JS

Kirloskar KCX

Bock F2/F3


Crankshafts

Alfa Laval P2

Carrier 5H80

Carrier 5H40

Daikin 6C55

Daikin 4C75

Carrier 5H86

Carrier 5H46

Daikin 8C55

Daikin 6C75

Bock F3

Carrier 5H120

Carrier 5H60

Daikin 2C58LE

Daikin 8C75

Bock FK40

Daikin 2C58 SE

Mycom 8B

Carrier 5H66

Carrier 5H126

Sabroe CMO 16 Sabroe CMO 26 Sabroe CMO 28


Filters

Alfa Laval P2

Carrier 5H40

Carrier 5F20

Carrier 06CC

Carrier 5H60

Carrier 5F30

Carrier 6D

Bitzer 4N/4P/4T

Carrier 5H80

Carrier 5F40

Daikin C55

Bitzer 4J/4F

Daikin C75

Bitzer 2T/2N Bock F3/4/5/FK4

Carrier 5H

Carrier 5H120

Daikin C75

Carrier 5H120

Carrier 5F60

Daikin C58

Sabroe SMC 100

Grasso RC 9

Sabroe SMC 112

Kirloskar FK4

Grasso RC 11

vilter 440/450

Kirloskar AC70

Grasso RC 11 Grasso RC 12 Grasso RC 12

Sabroe CMO 2

York JSYork JS

Sabroe CMO 1


Cylinder Liners

Alfa Laval P2

Kirloskar KC

Daikin C55

Mycom A

Kirloskar KCX

Daikin C75

Mycom B

Bock F16

Kirloskar AC80

Grasso RC 9

Sabroe CMO 1

Carrier 5F

Sabroe CMO 2

Carrier 5H

Mcquay

Grasso RC 11

Sabroe SMC 65 Sabroe SMC 100 Vilter 440 Vilter 450


Gasket Set

Bitzer 6H/6G/6F

Carrier 6D68

Carrier 5F

Daikin C75

Carrier 6D75

Carrier 5H

Gram 75

Bock FK40

Daikin C55

Carrier 06E

Gram 100

Bock F3/F4

Grasso RC - 9

Bock F5/F6

Daikin C58

Carrier 6D48

Sabroe SMC 65 Sabroe SMC 100 Vilter 440/450

Mycom A Mycom B Sabroe CMO 1 Sabroe CMO 2


Industrial Refrigeration Reciprocating & Screw Compressors

Available in :

Air Cooled and Water Cooled

Accessories:

• DriveSet

- ‘V’ Belt drives. (Fly wheel, Motor pulley). Belts. for a wide range of standard speeds.

- Direct drive. (Flexible coupling)

• Baseframe,Sliderailsformotorwithfoundation bolts.

• Stopvalves(shut-off)forsuction&discharge lines.

• Electricallyoperatedsolenoidvalvesfor capacity control.

• Pressuregauges&Safetypressurecutouts,Crankcaseheater&Oilseparator.

Screw Compressors PackagesReciprocating Compressors

Reconditioned Ammonia Reciprocating Compressors

We also master the technique in supplying solutions for industrial refrigeration ammonia re-conditioned / used compressors with full warranty.

This compressor are picked from various reliable industries from India and are inspected by a team of well experienced technicians and further reconditioned using OEM spare parts and then we put it on open trail to ensure smooth functioning of the reconditioned compressors and we assure the performance of the same.

This compressors are popular in India and Abroad in Ice Plants and Small Ammonia Refrigeration units were Commercial values are a concern.

The advantage of installing this compressors are pure commercial. We also ensure ready stock and cheap availability of the spares in future.

Reconditioned Compressors are available for Positive and Negative applications.


Compressor Reconditioning Process

Disassembling

Cleaning

Rewinding

Inspection

Disassembling includes all internal and external compressorcomponents like pistons, rods, crankshafts, etc and even electrical components. A complete part list is made for remanufacturing and the compressor body is dispatched for cleaning.

All cast iron components and bodies are burned in an air oven for degreasing. Once all oils andmetal particles are burned,the castings are placed in a shot peen machine, charged with specially manufactured soft shot, to clean the castings to its original manufactured appearance. This process is environmentally safe and does not use chemicals that are harmful to the environment. Quality control checks all castings and surfaces to assure no particles remain, and that all surfacesmeet the required finish to seal. Surfaceswith anymarks or scratches are put on a lapping machine or one of our resurfacing machines.

For varnish, we use the latest material to submerge, dip,and encapsulate stators after windings, then curing in our temperature-controlledovens.VacuumPressure Impregnation(VPI)systemensuresfullslotpenetrationofvarnishtoguaranteenowireflexintheslottoeliminateslotburnouts.Allofoursemi-hermetic stators and rotors are surge tested to guarantee initial start-upunderload.Inaddition,allstatorsaretestedonadigitalwatt ohmmeter which enables us to check our rewinders. The digitalohmmetermeasuringisaslowas1/10,000ofanohmtocheck for the balance of the coils and conductivity through all soldered connections.

Wecheckallthematerialdimensionally,qualitytestforsparesand open head testing to check for leakage. We also repair old compressors and change the compressor spares only as per requirement.


AssemblingDirectly fromsub-assembly/QualityControl, thecompressorsarereadyforassembly.AllinternalpartsareQCstampedalongwiththecompressorcasting.Torquespecifications,tolerances,and clearances pertaining to each assembly are checked. All the instrumentsarecalibrated, following the ISOCertificationprogram.

WeldingFully equipped welding department which is skilled insubmerged arc welding, tig, and argon gas welding

Finished ProductLeakDetection is accomplished using a highly sophisticatedhelium detection system. After leak detection, all compressors areevacuatedto250micronsandchargedwitha5#holdingcharge of nitrogen. The compressors are then painted to match manufacturer’soriginalcolorsandskidded.

TestingAllpre-qualifiedinternalpartsarematchedtoeachcompressorcasting, and crankshafts are thoroughly checked, going through all tolerances and are laid out with new parts on trays for assembly.ThefinalstepforQCistoscrutinizespecifications,stampingthepartswiththeQCapprovalcode.Oncecompleted,thecompressorisforwardedtoAssembling.Compressorsaretested with a computerized test program.

PUNE OFFICE : 1204SadashivPeth,VenkateshApartments,GroundFloor,Limayewadi,Opp.YogeshHospital,Pune-411030(Maharashtra)India

Tel. :+91-20-24469977/24469988•Mobile :+91-9822555277Email : [email protected]

NAVI MUMBAI OFFICE : ShopNo.A-12,MahavirMarket,NexttoHotelBhagatTarachand,PlotNo.1,Sector–18,Vashi-Turbhe,NaviMumbai–400705(Maharashtra)India

Mobile :+91-9820394458/9112219455

Individual Member of :

Mr. Rohan R. BhandSecretary - Association of Ammonia Refrigeration (AAR)

: +91 98225 55277

Documents

COMPRESSOR SPARES CATALOGUE 2020 · ii) secondary seals - viton/ptfe/gft/graphite iii) metal component - ss-316 iv) bellow material - am350/alloy c276/alloy 20 material • white