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Inverter Type Capacitor Discharge Welder NICP Series LinearWave gives precise control of weld current, weld time and waveform

compressor NICP Series - Dengensha · ・Parts for shovel Mild steel High-tensile steel Stainless steel Aluminum alloy Dissimilar metal Steel sheet Plated steel sheet Welding samples

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Specifications of product and the appearance have a case to change without notice. No.340NZ01⑤ 1905 500

U.S.A.U.K.

IndonesiaThailandMexicoIndia

DENGENSHA AMERICA CORP.DENGENSHA EUROPE LTD.Dengensha Europe GmbHPT.DENGENSHA INDONESIADENGENSHA (THAILAND) CO., LTD.DENGENSHA MEXICO S.DE R.L.DE C.V.DENGENSHA INDIA PVT.LTD.

http://www.dengensha.com/http://www.dengensha.co.uk/

TEL.+1-440-439-8081TEL.+44-1543-481844TEL.+49(0)6432-80005-0TEL.+62-267-415807TEL.+66-2399-3201TEL.+52-477-717-8827TEL.+91-44-2233-1033

FAX.+1-440-439-8217FAX.+44-1543-481851

FAX.+62-267-415810FAX.+66-2399-3204FAX.+52-477-717-8827FAX.+91-44-2233-1033

Affiliated Companies

Distributors

TEL.+86-20-2881-0816TEL.+86-10-58527895TEL.+886-2-2600-7505TEL.+62-21-8973731TEL.+60-3-5637-1833TEL.+90-224-241-2631TEL.+55-12-3653-5787TEL.+7- 812-336-2952

FAX.+86-20-2881-0800FAX.+86-10-58527894FAX.+886-2-2600-7900FAX.+62-21-8973736FAX.+60-3-5637-2013FAX.+90-224-241-2633FAX.+55-12-3301-6200FAX.+7-812-336-2953

信邦有限公司康吉森国際(香港)有限公司安徳貿易股份有限公司PT.UNGGUL SEMESTAPANWELD SDN BHDACT OTOMOTiVYMA Solutions in EngineeringSVARCON-SERVICE LTD.

ChinaChinaTaiwanIndonesiaMalaysiaTurkeyBrazilRussia

1-23-1 Masugata, Tama-ku,Kawasaki-shi,kanagawa-ken,Japan 214-8588TEL.+81-44-922-1121 FAX.+81-44-922-1100 http://www.dengenshatoa.co.jp/

Automobile

Home electronics

Furniture and fixtures

Metal fittings andvarious metal parts

・Body component part・Engine component part・Motor component・Compressor・Elevator cage outside panel・Battery electrode pillar・Locker・Partition・Drum can・Parts for shovel

Mild steelHigh-tensile steelStainless steelAluminum alloyDissimilar metal

Steel sheet Plated steel sheet

Welding samples

Application examples

Ring projection welding

welding

Electricity terminal of thecompressor

Ring projection welding(Fuel port)

Ring projection welding(Plate and tube)

Weld-nut on high-tensile steel Weld-bolt on high-tensile steel Projection

Inverter Type Capacitor Discharge WelderNICP Series

LinearWave gives precise control ofweld current, weld time and waveform

Inverter Capacitor Welder LinearWave Lineup

Low Input

Setting of weld conditions

Features

LinearWave Conventional CDW

Comparison with conventional capacitor discharge welderFlexible waveform

Bipolar polarity

This prevents nugget position gap and provides demagnetizing weldment, fixture and jig.

During a weld cycle (AC) On each weld

Time

Cur

rent Time

Capable of changing output polarity.

Time

UpslopeDemagnetization

Time

Cur

rent

Time

Temper

LinearWave allows “flexible waveform” setting to achieve tempering, demagnetizing, upslope.

NICP-050

550,000

204.01515

100200×350180×180

181280×2111×1300

1,300Projection

ICWC-050-*

3 phase 200-220V / 380-480V  50Hz / 60HzNICP-075

575,000

3016.0

1220100

200×350180×180

181680×2100×1565

2,700Projection

ICWC-075-*

NICP-100

12100,000

3029.41230100

200×350230×230

181680×2100×1970

3,600Projection

ICWC-100-*

NICP-150

12150,000

2029.41230100

200×350230×230

181680×2100×1970

3,600Projection

ICWC-150-*

NICD-050

550,000

205.01510

Full 75 / Work 20200×400

φ20 Taper 1/1012

850×1630×12271,016(840+176)Bolt / Nut SpotICWC-050-*1

ModelPower supply Average input power kVAMaximum output current AMaximum time per pulse (at Maximum current) msecNominal energy kJ(kWs)Reference welding speed times/minMaximum electrode force kNStroke mmThroat gap × depth mmElectrode Tip/Platen size mmRated cooling liquid flow ℓ/min.Outer dimension W×H×D mmMass kgMachine type Control device model

Low operetion Input : Similar to a 12kVA arc welding machine

Time

Cur

rent

Weld current needs to be setup by charging voltage alternatively.

Voltage: HIGH

Voltage: LOW

Time (ms)0

50

100

10 20

Cur

rent

(kA

)

The weld settings are programmed in Amps and Time.

Weld current control

LinearWave Conventional CDW

Efficiency

LinearWave Conventional CDW

Time

Cur

rent

Constant current control is not provided.

Weld current variationcaused by secondary load variation

Time (ms)

Partial discharge

Discharge can bestopped at preset time.

Complete discharge

Discharge can not bestopped until it’s complete.

0

50

100

10 20

Cur

rent

(kA

)

LinearWave gives precise constant current control. 

High efficiency : LinearWave discharges only needed energy. Whole energy is discharged on each welding.

※15inch screen HMI is available

100kA 10ms

Constant current

Constant current

50kA 20ms

Time

Cur

rent

Time

Cur

rent

No effective current

100kA,10ms

50kA, 20ms

Inverter Capacitor Welder LinearWave Lineup

Low Input

Setting of weld conditions

Features

LinearWave Conventional CDW

Comparison with conventional capacitor discharge welderFlexible waveform

Bipolar polarity

This prevents nugget position gap and provides demagnetizing weldment, fixture and jig.

During a weld cycle (AC) On each weld

Time

Cur

rent Time

Capable of changing output polarity.

Time

UpslopeDemagnetization

Time

Cur

rent

Time

Temper

LinearWave allows “flexible waveform” setting to achieve tempering, demagnetizing, upslope.

NICP-050

550,000

204.01515

100200×350180×180

181280×2111×1300

1,300Projection

ICWC-050-*

3 phase 200-220V / 380-480V  50Hz / 60HzNICP-075

575,000

3016.0

1220100

200×350180×180

181680×2100×1565

2,700Projection

ICWC-075-*

NICP-100

12100,000

3029.41230100

200×350230×230

181680×2100×1970

3,600Projection

ICWC-100-*

NICP-150

12150,000

2029.41230100

200×350230×230

181680×2100×1970

3,600Projection

ICWC-150-*

NICD-050

550,000

205.01510

Full 75 / Work 20200×400

φ20 Taper 1/1012

850×1630×12271,016(840+176)Bolt / Nut SpotICWC-050-*1

ModelPower supply Average input power kVAMaximum output current AMaximum time per pulse (at Maximum current) msecNominal energy kJ(kWs)Reference welding speed times/minMaximum electrode force kNStroke mmThroat gap × depth mmElectrode Tip/Platen size mmRated cooling liquid flow ℓ/min.Outer dimension W×H×D mmMass kgMachine type Control device model

Low operetion Input : Similar to a 12kVA arc welding machine

Time

Cur

rent

Weld current needs to be setup by charging voltage alternatively.

Voltage: HIGH

Voltage: LOW

Time (ms)0

50

100

10 20

Cur

rent

(kA

)

The weld settings are programmed in Amps and Time.

Weld current control

LinearWave Conventional CDW

Efficiency

LinearWave Conventional CDW

Time

Cur

rent

Constant current control is not provided.

Weld current variationcaused by secondary load variation

Time (ms)

Partial discharge

Discharge can bestopped at preset time.

Complete discharge

Discharge can not bestopped until it’s complete.

0

50

100

10 20

Cur

rent

(kA

)

LinearWave gives precise constant current control. 

High efficiency : LinearWave discharges only needed energy. Whole energy is discharged on each welding.

※15inch screen HMI is available

100kA 10ms

Constant current

Constant current

50kA 20ms

Time

Cur

rent

Time

Cur

rent

No effective current

100kA,10ms

50kA, 20ms

Specifications of product and the appearance have a case to change without notice. No.340NZ01⑤ 1905 500

U.S.A.U.K.

IndonesiaThailandMexicoIndia

DENGENSHA AMERICA CORP.DENGENSHA EUROPE LTD.Dengensha Europe GmbHPT.DENGENSHA INDONESIADENGENSHA (THAILAND) CO., LTD.DENGENSHA MEXICO S.DE R.L.DE C.V.DENGENSHA INDIA PVT.LTD.

http://www.dengensha.com/http://www.dengensha.co.uk/

TEL.+1-440-439-8081TEL.+44-1543-481844TEL.+49(0)6432-80005-0TEL.+62-267-415807TEL.+66-2399-3201TEL.+52-477-717-8827TEL.+91-44-2233-1033

FAX.+1-440-439-8217FAX.+44-1543-481851

FAX.+62-267-415810FAX.+66-2399-3204FAX.+52-477-717-8827FAX.+91-44-2233-1033

Affiliated Companies

Distributors

TEL.+86-20-2881-0816TEL.+86-10-58527895TEL.+886-2-2600-7505TEL.+62-21-8973731TEL.+60-3-5637-1833TEL.+90-224-241-2631TEL.+55-12-3653-5787TEL.+7- 812-336-2952

FAX.+86-20-2881-0800FAX.+86-10-58527894FAX.+886-2-2600-7900FAX.+62-21-8973736FAX.+60-3-5637-2013FAX.+90-224-241-2633FAX.+55-12-3301-6200FAX.+7-812-336-2953

信邦有限公司康吉森国際(香港)有限公司安徳貿易股份有限公司PT.UNGGUL SEMESTAPANWELD SDN BHDACT OTOMOTiVYMA Solutions in EngineeringSVARCON-SERVICE LTD.

ChinaChinaTaiwanIndonesiaMalaysiaTurkeyBrazilRussia

1-23-1 Masugata, Tama-ku,Kawasaki-shi,kanagawa-ken,Japan 214-8588TEL.+81-44-922-1121 FAX.+81-44-922-1100 http://www.dengenshatoa.co.jp/

Automobile

Home electronics

Furniture and fixtures

Metal fittings andvarious metal parts

・Body component part・Engine component part・Motor component・Compressor・Elevator cage outside panel・Battery electrode pillar・Locker・Partition・Drum can・Parts for shovel

Mild steelHigh-tensile steelStainless steelAluminum alloyDissimilar metal

Steel sheet Plated steel sheet

Welding samples

Application examples

Ring projection welding

welding

Electricity terminal of thecompressor

Ring projection welding(Fuel port)

Ring projection welding(Plate and tube)

Weld-nut on high-tensile steel Weld-bolt on high-tensile steel Projection

Inverter Type Capacitor Discharge WelderNICP Series

LinearWave gives precise control ofweld current, weld time and waveform