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xebecinc.com Compressed Air Filters New Series

Compressed Air Filters New Series - xebecinc.com

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Page 1: Compressed Air Filters New Series - xebecinc.com

xebecinc.com

Compressed Air FiltersNew Series

Page 2: Compressed Air Filters New Series - xebecinc.com

Twin Tower Desiccant Air Dryers

Cycling Refrigerated Compressed Air Dryer Refrigerated

High-Temperature Air Dryer

ModularDesiccant Air Dryers

Page 3: Compressed Air Filters New Series - xebecinc.com

ModularDesiccant Air Dryers

Filter element P6

Filter housing P7

XLAN P8

Accessories P9

XWSA P10

Flanged filters P12

Service and parts P14

Table of Contents

xebecinc.com • 3

COMPRESSED AIR FILTERS NEW SERIES

Page 4: Compressed Air Filters New Series - xebecinc.com

Xebec is committed to responsible and sustainable environmental solutions

4 • xebecinc.com

Page 5: Compressed Air Filters New Series - xebecinc.com

This solid foundation of expertise and experience has led Xebec’s evolution into renewable energy — developing products, systems and technology solutions for environmentally-responsible purification, generation, dehydration, separation and filtration equipment. Today, Xebec designs, engineers and manufactures innovative products that transform raw gases into marketable sources of clean energy for the natural gas, field gas, biogas, helium, hydrogen and compressed air markets.

Xebec’s high-grade, aluminum filter housings are finished with an impact and abrasion-proof powder coating on the outer side.

Conformity with International Standards the X Series has been performance-validated according to ISO 8573 quality standards and test methods 12500 by IBR-SGS, an independent verification body. All filters have been tested to ASME and CRN standards.

Simple Design. Easy Maintenance Xebec filters have lugs in the lower filter part to which the filter element is securely mounted, fastened and sealed when the housing is screwed tight. That eliminates the need for a tie rod, which allows the filter to be located only a few inches above ground level.

The filter element holder has guide paths, so the filter elements automatically lock in when being installed. An Optimized Accessories Range Differential Pressure Gauges, Manual & Automatic Condensate Drains, Oil/Water Separators,

& Assembly Kit. Custom accessories are available on request.

Xebec provides best-in-class filtration solutions for compressed air. WITH OVER 50 YEARS OF EXPERIENCE IN ADSORPTION TECHNOLOGY, XEBEC HAS SUPPLIED MORE THAN 9000 ADSORPTION SYSTEMS TO MORE THAN 1500 CUSTOMERS WORLDWIDE.

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Page 6: Compressed Air Filters New Series - xebecinc.com

Notes

1- Grade A must not operate in oil saturated conditions.2- Grade A elements should be replaced periodically to suit the applications but must be changed at least every six months.3- Grade A will not remove certain gases including carbon monoxide and carbon dioxide. Please refer to works if in doubt.4- Flow rates are based on a 7-bar operating pressure, for flows at other pressures use correction factor given above. 5- All filters are suitable for use with mineral and synthetic oil.

Dry Type Filtration Solid contaminants are separated from the compressed air system. The solids contact the fibers of the filter media where they remain. A coarse and a fine coarse media filter protect the fine filter media, increasing the service life.

The differential pressure (dry) increases with an increasing amount of contaminant. The elements can be operated from inside to out or vice versa. The preferred direction of flow is toward the finer filter fibers, i.e., from out-to-in.

Wet Type FiltrationLiquid contaminants from the compressed air flow are separated using a fine multi-layer filter media in combination with a drainage media (coalescing filter). The liquid contaminants contact the fibers of the fine filter media, move along the fibers due to the compressed air flow and form larger droplets when they are merged (coalescing effect).

The droplets are absorbed by the drainage media, discharged to the filter element bottom due to gravitational forces, and drop off the filter element. Theoretically, the differential pressure (wet) is constant. However, it rises as the filter element is continuously loaded with liquid and solid contaminants. The direction of flow is toward the drainage media, i.e., from in-to-out.

Oil Vapour AdsorptionCompressed air flow oil vapours are absorbed by activated carbon. The air becomes virtually oil-free which cannot condense into a liquid any more. There is often a filter media downstream of the activated carbon to eliminate activated carbon abrasion particles (abrasion-free activated carbon filter).

Filter element technical data

Specification Pre filter General filter Oil removal Activated carbon Grade P G SF AParticle Removal (Micron) 5 1 0.01 0.01

Max. Oil Carryover at 21°C (mg/m3) 5 0.5 0.01 0.003

Max. Working Temperature (°C) 80 80 80 80

Pressure Loss for Element Change (mbar) 40 40 40 40

Element Color Mode White White White Metal SS

6 • xebecinc.com

FILTER ELEMENT

Page 7: Compressed Air Filters New Series - xebecinc.com

New additional to our XL compressed air filters series are designed for easy element replacement for “zero clearance” ability. Features The air filters have four efficiency ratings, removing contaminants as small as 0.01 micron at up to 290 psi (20 bar) - 1/4” to 3” NPT pipe sizes.

A protected auto float drain (2 mm orifice) is standard for optimal and reliable removal of liquid contaminants.

These air filters have zero-porosity aluminium and durable epoxy powder-coat finish, along with a corrosion resistant internal coating for a long service life.

Filter combinations are configured to meet specific application requirements. Filters comply with PED and perform as per related ISO 8573 standards.

These filters may be equipped with differential pressure gauges for easy maintenance and energy efficiency. Xebec new compressed air filters are always recommended with this system. Element Features Xebec offers Superior protection - from 1 micron to 0,01 micron.

Durable element construction and efficient drain layer ensures continued performance with optimal element change intervals. Elements are also easy to replace with the head clips.

FILTER HOUSING ABOUT NEW LINE

Xebec Elements Have Been Designed for Easy Handling

1 Deep pleating also enables a lower pressure to drop.

2 Supreme collapse resistance due to usage of fluted stainless tube, providing strength against pressure drops while improving the performance by passing air diagonally through the element.

3 PVC impregnated foam favors water/oil drainage.

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Page 8: Compressed Air Filters New Series - xebecinc.com

Notes* Height Include DP Gauge

1- For Activated Carbon Grade a Differential Pressure gauge is not supplied. 2- For Activated Carbon Grade a Manual Drain is supplied instead of Internal Float Drain3- For High Temperature Grades a Differential Pressure gauge is not supplied.4-For High Temperature Grades a Manual Drain is supplied instead of Internal Float Drain 5-All other filter housing comes with auto drain and pressure Gauges.

Filter element technical data

MODEL Connection FLOW (SCFM)

Max working pressure (Bar) Element

Housing dimension (In) Weight

A B * C D LBS

XLAN20 1/4" NPT 20 20 P G SF A 3.54 8.43 7.56 2.64 1.05XLAN32 1/2'' NPT 32 20 P G SF A 3.54 9.9 9.06 2.64 1.24

XLAN40 1/2" NPT 40 20 P G SF A 5.04 11.14 10.24 4.02 2.34

XLAN60 1/2" NPT 60 20 P G SF A 5.04 13.68 10.98 4.09 2.5

XLAN75 1/2'' NPT 75 20 P G SF A 5 13.5 12.58 4.09 2.6

XLAN90 3/4" NPT 90 20 P G SF A 5.51 14.53 13.2 4.49 3.32

XLAN130 1'' NPT 130 20 P G SF A 5.51 15.67 14.33 4.49 3.22

XLAN175 1 1/4" NPT 175 20 P G SF A 5.51 20.43 17.03 4.49 4.76

XLAN235 1 1/2'' NPT 235 20 P G SF A 5.51 22.2 20.56 4.49 5.57

XLAN295 1 1/2'' NPT 295 20 P G SF A 5.94 20.1 18.3 4.88 5.4

XLAN350 1 1/2" NPT 350 20 P G SF A 5.94 24.65 22.82 4.88 6.25

XLAN470 1 1/2" NPT 470 20 P G SF A 5.94 27.4 25.57 4.88 6.85

XLAN590 2'' NPT 590 20 P G SF A 5.94 33.5 31.67 4.88 7

XLAN700 2'' NPT 700 20 P G SF A 5.94 38.43 36.59 4.88 9.19

XLAN910 3" NPT 910 20 P G SF A 11.55 27.84 25.96 11.55 15.8

XLAN1175 3" NPT 1175 20 P G SF A 11.55 33.94 32.06 11.55 18.5

XLAN1600 3" NPT 1600 20 P G SF A 11.55 38.86 37 11.55 20.6

Filter housing Ordering example: 32 CFM 1 Micron, polymer, DP Gauge, AutoDrain and no Accessories

MODEL Flow (SCFM) media Endcap type Gauges Drain Accessories

XLAN 32 G P G D5 N

XLAN

Flow capacity refers to 1 bar 68F /20C at 100 Psig/7 Barg

OPERATING PRESSURE (BAR) 1 3 5 7 9 11 13 15 16 18 20

PSI 15 44 73 100 131 160 189 218 232 261 290

CORRECTION FACTOR 0.5 0.71 0.87 1 1.12 1.22 1.32 1.44 1.5 1.57 1.63

8 • xebecinc.com

Page 9: Compressed Air Filters New Series - xebecinc.com

Accessories

MODEL Accessories Detail Filter Housing

XEWMD-1 Wall Mounting Device XLAN20, XLAN32, XLAN40, XLAN60, XLAN75

XEWMD-2 Wall Mounting Device XLAN90, XLAN130

XEWMD-3 Wall Mounting Device XLAN175, XLAN235

XEWMD-14 Wall Mounting Device XLAN295, XLAN350, XLAN470, XLAN590, XLAN700

XEFCC-1 Filter Connection Clamp XLAN20, XLAN32, XLAN40, XLAN60, XLAN75

XEFCC-2 Filter Connection Clamp XLAN90, XLAN130

XEFCC-3 Filter Connection Clamp XLAN175, XLAN235

XEFCC-4 Filter Connection Clamp XLAN295, XLAN350, XLAN470, XLAN590, XLAN700

ACCESSORIES

AMX Smart-Guard MiniFor applications up to 350 scfm.

MODEL Voltage Inlet NPT Pressure

AMX-SDM 115 vac 1/2" 0-230 psig

MODEL Description

XE-DPI-2032 DP Gauge 20-32 CFM

XE-DPI-40 DP Gauge 40 CFM & above

XE-AD Automatic Drain

XE-MD Manual Drain

xebecinc.com • 9

Page 10: Compressed Air Filters New Series - xebecinc.com

10 • xebecinc.com

Xebec Water Separators (XWSA) have been designed for the removal of bulk liquid water and particulate from compressed air and gases. Unique centrifugal action removes contaminants at low-pressure drop for maximum energy savings.

Technical DataMax. Operating Temperature Min. Operating Temperature Pressure Loss Max. Operating Pressure

Housing Dimensions (inches)

MODEL LIST PRICE (CAD) SCFM NCMH CONNECTION A B C D

XWSA15 199 $ 15 24 1/4" NPT 4" 10 1/8" 9 1/8" 6 1/8"

XWSA60 224 $ 60 96 1/2" NPT 4" 10 1/8" 9 1/8" 8 1/8"

XWSA120 337 $ 120 192 3/4" NPT 4 3/4" 12" 10 7/8" 11 1/8"

XWSA175 355 $ 175 280 1 1/4" NPT 4 3/4" 12" 10 7/8" 14 15/16"

XWSA350 550 $ 350 562 1 1/2"NPT 4 3/4" 12 1/2" 11 1/8" 18 1/2"

XWSA700 909 $ 700 1123 2" NPT 6 1/8" 19" 17 3/8" 22"

XWSA1300 1 279 $ 1300 2086 3" NPT 7 1/2" 21 1/2" 19 1/8" 24"

80°C 176°F 1,5°C 35°F 50 mbar 7 psi g 16 bar 232 psi g

Correction Factors for Operating Pressurebarg

psig

CFP

1 3 5 7 9 11 13 15 16

15 44 73 100 130 160 189 218 232

0.5 0.71 0.87 1 1.12 1.22 1.32 1.44 1.57

Flow Correction Factors1. To select the right model, use your SCFM flow and

min. Operating Pressure2. Identify your Correction Factor Pressure (CFP)

using the Correction Factor Table.3. Divide your SCFM by your CFP

EXAMPLE: Your flow is 500 SCFM @ 73 psig

Correction Factor for 73 psig = 0.87

500 / 0.87 = 575

Choose Model XWSA

Notes: While highly efficient, condensate

separators will not remove 100% of the oil from the air stream. Additional coalescing and particulate filters downstream may be required to remove the fine traces of oil, water and particles.

Fitted, automatic drain valves are standard.

Separator bodies are coated with electrostatic powder paint finish, inside and out.

XWSA / BULK WATER CONDENSATE SEPARATORS

Page 11: Compressed Air Filters New Series - xebecinc.com

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Page 12: Compressed Air Filters New Series - xebecinc.com

PRECISION-ENGINEERED FLANGED FILTERS.

Flanged filters

Pressure 260 psig / 18 barg

Volume Flow Range 850 to 17050 scfm / 1365 to 27365 Nm3/h

Port Size 2" to 12" Class 150 Flange

Standard Model Carbon steel construction, Inline "T" or Freestanding "Z"

Custom Models Larger Flows / Higher Pressures

Stainless Steel Construction

Vacuum Applications

Activated Carbon Tower

Filter Elements Gauges

3μm CoarseC Pre-filter

Element

ActivatedCarbon

Element

1μm GeneralPurpose Element

0,01μm Super-fine

Element

0,1μm Fine Element

C

G

F

SF

AC

G3

D3

Manual Drain

DPI Gauge

12 • xebecinc.com

Page 13: Compressed Air Filters New Series - xebecinc.com

PRECISION-ENGINEERED FLANGED FILTERS.

Flanged filters

Pressure 260 psig / 18 barg

Volume Flow Range 850 to 17050 scfm / 1365 to 27365 Nm3/h

Port Size 2" to 12" Class 150 Flange

Standard Model Carbon steel construction, Inline "T" or Freestanding "Z"

Use this table to find your filter model.XT INLINE FILTER

XT FILTER MODEL

Inlet/Outlet Connection

150#flg

Drain Connec-tion NPT (inches)

AIR FLOW CAPACITY1

DIMENSIONS

MASS Filter Element Quantity / TypeA B C D

scfm Nm³/h inches mm inches mm inches mm inches mm lbs kgs1 2 ½ 850 1364 15 381 47 7⁄8 1216 26 216 26 660 120 54 1 x XE3072 3 ½ 1400 2247 17 432 49 1 ⁄8 1248 26 222 26 660 176 80 1 x XE5073 4 ½ 1700 2729 20 508 52 5⁄8 1337 26 251 26 660 238 108 2 x XE3074 4 ½ 2550 4093 20 508 52 5⁄8 1337 26 251 26 660 242 110 3 x XE3075 6 ½ 3400 5457 25 635 57 3⁄8 1457 26 298 26 660 330 150 4 x XE3076 6 1 4260 6837 31 787 59 1 ⁄4 1505 26 356 26 660 42 205 5 x XE3077 6 1 5120 8218 31 787 59 1 ⁄4 1505 26 356 26 660 456 207 6 x XE3078 8 1 6800 10914 31 787 62 1 ⁄4 1581 24 368 24 610 511 232 8 x XE3079 8 1 8530 13690 33 838 62 3⁄4 1584 24 368 24 610 794 360 10 x XE307

10 10 1 10240 16435 37 940 67 3⁄4 1721 28 457 28 711 992 450 12 x XE30711 10 1 13650 21908 37 940 67 3⁄4 1721 28 457 28 711 1036 470 16 x XE30712 12 1 17050 27365 37 940 65 7⁄8 1673 28 457 28 711 1168 530 20 x XE307

XZ FREE STANDING FILTER

XZ FILTER MODEL

Inlet/Outlet Connection

150#flg

Drain Connec-tion NPT (inches)

AIR FLOW CAPACITY1

DIMENSIONS

MASS Filter Element Quantity / TypeA B C D

scfm Nm³/h inches mm inches mm inches mm inches mm lbs kgs1 2 ½ 850 1364 8 202 57 3⁄8 1457 50 3⁄8 1280 6 152 120 54 1 x XE3072 3 ½ 1400 2247 9 229 61 ½ 1562 54 ½ 1384 6 152 176 80 1 x XE5073 4 ½ 1700 2729 10 254 67 ¼ 1708 56 5⁄8 1438 6 152 238 108 2 x XE3074 4 ½ 2550 4093 10 254 67 ¼ 1708 56 5⁄8 1438 6 152 242 110 3 x XE3075 6 ½ 3400 5457 13 330 73 ½ 1867 60 7⁄8 1546 8 203 330 150 4 x XE3076 6 1 4260 6837 13 330 73 ½ 1867 60 7⁄8 1546 8 203 42 205 5 x XE3077 6 1 5120 8218 13 330 73 ½ 1867 60 7⁄8 1546 8 203 456 207 6 x XE3078 8 1 6800 10914 16 406 80 ½ 2045 66 ½ 1689 8 203 511 232 8 x XE3079 8 1 8530 13690 16 406 80 ½ 2045 66 ½ 1689 8 203 794 360 10 x XE307

10 10 1 10240 16435 C/X2 C/X2 C/X2 992 450 12 x XE30711 10 1 13650 21908 C/X2 C/X2 C/X2 1036 470 16 x XE30712 12 1 17050 27365 C/X2 C/X2 C/X2 1168 530 20 x XE307

XEBEC Series Application Port Connection

Filter Model

Media Grade (microns) End Cap Gauge Condensate Drain

X T (Inline) A (Air) F (flanged) 1 G (1µ) P (Polymer) default Max. Temp. 176°F / 80°C N (None) Default N (None) DefaultZ (FStand) 2 SF (0,01µ) A (aluminum) Max. Temp. 248°F / 120°C G1 (Magnetic Differential Manometer) D3 (Manual ball valve)

3 AC S (stainless steel) Max. Temp. 248°F / 120°C G2 (Magnetic Differential Manometer w/alarm) D6 (Automatic condensate drain)4 G3 (Differential Pressure Drop Indicator)

5 D7 (Electronic condensate drain)6 ... 12

To Order Your Filter Model:

ORDERING EXAMPLE: XTA F 3 SF S G1 NInline filter, 4" flange, 1700 scfm, super fine media grade with SS endcaps and gauge.

Flow Correction Factors To select the right filter use the following formulas and the nominal flow figures from the filter model table: For calculating Actual Flow Capacity: Va= V n *Cfp For calculating Nominal Flow Capacity: Vn = Va / Cfp

psig 15 30 45 58 73 87 100 116 130 145 160 176 188 203 218 232 247 260

barg 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Cfp 0.25 0.38 0.50 0.65 0.75 0.88 1.00 1.13 1.25 1.38 1.50 1.63 1.75 1.88 2.00 2.13 2.25 2.38

Operating Pressure

1 flow capacity refers to 1 bar(a) and 68°F/20°C at 100 psig/7 barg.

1 flow capacity refers to 1 bar(a) and 68°F/20°C at 100 psig/7 barg. 2Consult Xebec.

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xebecinc.com • 13

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Service and Parts We support you for all your equipment needs! Xebec is committed to providing you with top-quality services and a complete range of replacement parts and spares for your compressed air and gas equipment of all makes and models.

• Fully certified technicians on call• Onsite commissioning• Preventative maintenance• Servicing and upgrading• Replacements and spares for all makes and models

SERVICE AND PARTS

Contact our Support team at 1-877-469-3232.

Aftermarket Services • 7/24 Troubleshooting Support • Custom Service/Maintenance Contracts • Desiccants • Parts —Filters, Separators, Elements, Drains,

Hygrometers, Probes, Probe Recalibration • Training — Workshops, Webinars, Certification

Page 15: Compressed Air Filters New Series - xebecinc.com

xebecinc.com • 15

Contact our Support team at 1-877-469-3232.

Looking for Compressed Air Dryers

Ask our sales teamor visit [email protected]

for your industrial application needs?

Page 16: Compressed Air Filters New Series - xebecinc.com

Xebec Adsorption Inc. 730 Industrial Blvd.Blainville, QCJ7C 3V4 Canada

Phone 1 450 979-8700 Toll-free 1 877 469-3232Fax 1 450 979-7869 Email [email protected]