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8/18/2019 Composite Suspension for Formula SAE Vehicle
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Composite Suspension for Formula SAE Vehicle
A Senior Project
presented to
the Faculty of the Mechanical Engineering Department
California Polytechnic State University, San Luis Obispo
In Partial Fulfillment
of the Requirements for the Degree
Bachelor of Science in Mechanical Engineering
by
Reid Olsen
Andrew Bookholt
Eric Melchiori
June, 2010
© 2010 Reid Olsen, Andrew Bookholt, Eric Melchiori
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1. I ...................................................................................................................................... 4
2. P S ........................................................................................................................... 4
3. B ..................................... .................................................................................................. 5
3.1 M........................................................................................................................... 5
3.2 B MC J .......................................................................................... 6
3.3 D A S ......................................................................... ................................. 7
4. O.......................................................................................................................................... 9
5. D C .............................................................................................................................. 10
5.1 I G D M B ................................................................. 10
5.2 T A ........................................................................................................................ 11
5.3 A A J ........................................................................... ................................ 12
6. D P D................................................................................................... 14
6.1 A ........................................................................................... .......................................... 15
6.2 TF M ............................................................................................................... 17
7. C ................................................................................................................................................. 18
8. P R ......................................................................................................................... 18
8.1 A ........................................................................................... .......................................... 18
8.2 TF M ............................................................................................................... 22
8.3 S G I ......................................................................... .................................. 23
9. T D ...................................................................................................... 24
9.1 D T ................................................................................................................. 24
9.2 ND T .......................................................................... ............................... 26
10. C ................................................................................................................................... 29
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A .............................................................................................................................................. 32
A A. ......................................................................................... 32
A B. .................................................................................... 33
A C. ................................................................. 34
A D. .............................................................................................. 35
A E. .............................................................................................. 36
A F. ............................................................................................................... 37
A G. ................................................................................................................... 38
A H. ......................................................................................................... 39
A I. ................................................... 40
A J. ............................................................................................. 41
A K. ............................................................................... 42
A K. ................................................................................................................. 44
T C D .......................................................................................................... 44
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8/18/2019 Composite Suspension for Formula SAE Vehicle
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8/18/2019 Composite Suspension for Formula SAE Vehicle
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8/18/2019 Composite Suspension for Formula SAE Vehicle
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. ( )
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A* .643 .641 1.550L A* 1.403 1.407 2.810
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. ( )
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L A .618 .622 1.40
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.
R C M
R
C M
A P
FR
RR
RR
R
5 1 5 1 5 1 5
3 0 0 1 3 1 3 4 1 4 1 4 1 4
5 1 5 1 5 1 5
A 1 1 1 1 1 1 1
2 1 2 1 2 1 2
9 4 0
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.
CNC A C A C JP D
( )
4 0 0 1 4 1 4 0 0
2 0 0 1 2 1 2 0 0
4 1 4 0 0 1 4 0 0
5 1 5 1 5 1 5 0 0
A 1 0 0 1 1 1 1 0 0
2 1 2 1 2 1 2 0 0
11 10 10 0
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.
T . F .
T . H, . F , 204
FSAE .
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 103 Bearing Cup, Front A-arm Upper 1
2 101 Front Tube, Front A-arm, Upper 1
3 102 Rear Tube, Front A-arm, Upper 1
4 104 Rear Insert, Front A-arm, Upper 2
5 203 Bearing Cup, Front A-arm, Lower 1
6 201 Front Tube, Front A-arm, Lower 1
7 202 Rear Tube, Front A-arm, Lower 1
8 204 Front Insert, Front A-arm, Upper 2
9 301 Tube, Pullrod 1
10 302 Insert (RHT), Pullrod 1
11 303 Insert (LHT), Pullrod 1
12 401 Tube, Steering Arm 1
13 402 Insert (RHT), Steering Arm 1
14 403 Insert (LHT), Steering Arm 1
15 60685K721 1/4 inch Rod End 4
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.
*A ACPC.
B*
TR07A (.500 I D .030 T 60 L)
Q 1
T C $23.75
TR08A (.555 I D .033 T 58 L)
Q 1
T C $27.50
TR08 (.555 I D .033 T 28.5 L)
Q
1
T C $15.50
TR10A (.625 I D .043 T 70 L)
Q 1
T C 42.50
T C T C (I S&H) $119.36
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.
T S R
S M L () OD SF F M
F A 410 0.5 0.03 5.583
R A 135 0.5 0.03 10.525
P 1100 0.55 0.033 1.133
F L A 1800 0.625 0.033 1.1396 B
R L A 880 0.5 0.03 1.05
T R 120 0.55 0.033 1.38 B
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.
Carbon Roll Wrapped Tubes
T S () 275
T M (M) 20
C S () 132
C M (M) 14.5
T S (M) 15
T M (M) 1.3
F S (109) 90
C T E
(//F) (106).24 A
D (/3) 1.52
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.
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.
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.
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.
1. F A A 43
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