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Composite Decking ...designed for the future Wood Plastic Composite (WPC) Low Maintenance Easy to Install Barefoot Friendly Advanced Below Surface Fixings Eco Friendly Dura Deck For commercial and residential decking projects Industrial Rail Marine Landscaping Architectural

Composite · PDF fileComposite Decking...designed for the future Wood Plastic Composite (WPC) Low Maintenance Easy to Install Barefoot Friendly Advanced Below Surface Fixings

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Page 1: Composite  · PDF fileComposite Decking...designed for the future Wood Plastic Composite (WPC) Low Maintenance Easy to Install Barefoot Friendly Advanced Below Surface Fixings

Composite

Decking

...designed for the future

� Wood Plastic Composite (WPC)� Low Maintenance� Easy to Install� Barefoot Friendly� Advanced Below Surface Fixings� Eco Friendly

Dura Deck

For commercial and residentialdecking projects

Industrial Rail Marine Landscaping Architectural

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Page 2: Composite  · PDF fileComposite Decking...designed for the future Wood Plastic Composite (WPC) Low Maintenance Easy to Install Barefoot Friendly Advanced Below Surface Fixings

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Eco-friendly Decking

Project: Colchester Zoo, EssexProduct: Dura Deck Type 295 Teak

Dura Composites supplied over 800m2 ofDura Deck Type 295 which was chosenbecause of its’ ease of installation. The Type295 double width planks can halve installationtime and have specially designed sub-surfacefixings which make it barefoot friendly,uniform and safe for all shoe types.

Dura Deck is produced from WoodPlastic Composite (WPC) which ismanufactured by an extrusionprocess using a mix of recycledplastics and hardwood with variousbespoke additives.

WPC is an immensely versatilematerial which combines thetraditional appearance of timber with

the durability and resilience of anengineered composite.

Dura Deck is the ideal solution forpublic areas such as Parks, OutsideRefreshment Bars, Walkways,Veranda's, Promenades, Balconies,Bridges, Conservatories, Patios andPool Decking.

CHTshDst

DuraDeck2013 24/2/15 11:37 pm Page 3

Page 3: Composite  · PDF fileComposite Decking...designed for the future Wood Plastic Composite (WPC) Low Maintenance Easy to Install Barefoot Friendly Advanced Below Surface Fixings

3www.duracomposites.com/duradeck - [email protected] - Tel: +44 (0)1255 423601

UK Prime Minister David Camerondiscussing eco-friendly decking productswith Dura Composites MD Stuart Burns.

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s,nd

Commercial enterprises such asHoliday Parks, Leisure Centres andTheme Parks can benefit in theshort and long term by fitting DuraDeck to those areas where safetystandards are an important factor.

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Page 4: Composite  · PDF fileComposite Decking...designed for the future Wood Plastic Composite (WPC) Low Maintenance Easy to Install Barefoot Friendly Advanced Below Surface Fixings

Composite Decking

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Strong & durable, Dura Deck looks and feels like natural wood and its unique formulaprovides longer lasting decking that is environmentally friendly, easy to install andrequires minimal maintenance.

Dura Deck

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Page 5: Composite  · PDF fileComposite Decking...designed for the future Wood Plastic Composite (WPC) Low Maintenance Easy to Install Barefoot Friendly Advanced Below Surface Fixings

Dura Deck is made from recycledmaterials and is now available in 100%FSC Certified timber – an industry first fora timber composite!

Dura Deck doesn’t need any staining orpainting. In fact, after installation, the deckneeds only basic cleaning and doesn’tsuffer from warping or rotting. Dura Deckis UV Certified to ISO 4892-2 and so willsurvive even the harshest of climates.

Check out our videos on You Tube to seehow easy Dura Deck and Dura Tiles are toinstall.

Its’ innovative subsurface fixing systemmeans no nail or screws need to go throughthe deck itself, creating a smart, uniform andbarefoot friendly deck.

Benefits

5www.duracomposites.com/duradeck - [email protected] - Tel: +44 (0)1255 423601

Previous Installations

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Page 6: Composite  · PDF fileComposite Decking...designed for the future Wood Plastic Composite (WPC) Low Maintenance Easy to Install Barefoot Friendly Advanced Below Surface Fixings

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Project: Viewing Pontoon, TurkmanistanProduct: Dura Deck Type 295 Teak

Abberton Reservoir, Essex

Eco-FriendlyDura Deck boards are striking yet have traditionalappearance: require little maintenance; excellent anti-slipqualities; long lifespan; no splintering; UV stabilised andabove all Dura Deck is Eco Friendly with recycled materialcontent.

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Page 7: Composite  · PDF fileComposite Decking...designed for the future Wood Plastic Composite (WPC) Low Maintenance Easy to Install Barefoot Friendly Advanced Below Surface Fixings

7www.duracomposites.com/duradeck - [email protected] - Tel: +44 (0)1255 423601

Project: Llys Nant ECR Care HomeProduct: Dura Deck Type 295 Teak

City Park, UKProject: Grapham Water Sailing ClubProduct: Dura Deck Type 295 Teak

Traditional AppearanceThe beautiful traditional appearance of wood and longlifespan make Dura Deck the obvious choice for new orreplacement decking projects.

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Page 8: Composite  · PDF fileComposite Decking...designed for the future Wood Plastic Composite (WPC) Low Maintenance Easy to Install Barefoot Friendly Advanced Below Surface Fixings

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Olympic Park, Beijing

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Page 9: Composite  · PDF fileComposite Decking...designed for the future Wood Plastic Composite (WPC) Low Maintenance Easy to Install Barefoot Friendly Advanced Below Surface Fixings

9www.duracomposites.com/duradeck - [email protected] - Tel: +44 (0)1255 423601

General InformationDura Deck composite decking boards areproduced with a hollow core centre whichcreates exceptional strength and lightness.Every board has a recess moulded into eachedge which accepts a heavy duty hold downclip, creating a Below Surface secure fixing,using 8g and 10g stainless steel colour codedscrews. The result is a fully professional screwand nail free appearance with full bare footsafety.

Manufactured from polyethylene based resins,reclaimed hardwood, and finished with anattractive hardwearing anti-slip finish. Dura Deckeliminates rot, algae growth and significantlyreduces the risk of slipping in wet conditions.

Dura Deck and Dura Tile are manufactured fromrecycled and sustainable materials, yet gives theappearance of traditional hardwood timber. Dueto its advanced material composition and uniquedesign it is able to span up to 700mm, meetingmost of today’s requirements set by architects,designers and specifiers.

Decking Colour OptionsColours shown arerepresentative only,actual colours may varyslightly. Colour samplesavailable on request.For large orders,bespoke colours can beselected.

Please note thatalthough Dura Deck isrelatively colour stable,there will be someinitial colour lighteningas the productweathers whichtypically occurs in thefirst 3 months.

Teak Charcoal

Below are colour options for PVCtype 140 caravan verandah decking.

Below are colour options forDecking types 146 / 225 / 295

Oak Ash

Below are colour options fordecking type 150 decking.

Sandstone Walnut

Below Surface FixingDue to the excellent below surface fixing system, noscrews or nails need to be used through the deckingsurface. The result is a decking without screw or nailheads working loose on the walking surface. Thereforedangers of injury when walking barefoot are eliminated.The Below Surface fixings also automatically space thecorrect gap between each board for that uniformappearance.

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Page 10: Composite  · PDF fileComposite Decking...designed for the future Wood Plastic Composite (WPC) Low Maintenance Easy to Install Barefoot Friendly Advanced Below Surface Fixings

Type 295

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Width: 146mmDepth: 21mmLength: up to 3660mmFixing: Below surface fixing clip Gap 6mmbetweenboards:Surfaces: Grooved and sanded on one side,

sanded smooth on reverse

Dura Deck Product Range

Type 146

Width: 140mmDepth: 25mmLength: 2440mm or 3660mmFixing: Below surface fixing screws Gap 0mm gap (3mm visible)betweenboards:Surfaces: Durable anti-slip PVC woodgrain effect

Type 140 PVC

Width: 150mmDepth: 22mmLength: up to 3660mmFixing: Below Surface Fixing clip

Gap 4.5mmbetweenboards:

Surfaces: Deep embossed woodgrain on one side, grooved on reverse

Type 150

Width: 225mmDepth: 30mmLength: up to 3660mmFixing: Below surface fixing clip

Gap 6mmbetweenboards:

Surfaces: Grooved and sanded on one side, sanded with timber grain effect on reverse

Type 225

The deep coarse sanded pattern provides a generous anti-slip surfacefar superior to timber decking. (B.S. 4596 Pendulum Test approved).

The Type 140is developedprimarily formobile homeverandah’s,balconies andother smalldecking areas

Recycled Content 0%

Recycled Content 87%

Recycled Content 83%

Recycled Content 87%

Recycled Content 87%

Width: 295mmDepth: 23mmLength: up to 3660mmFixing: Below surface fixing clip

Alternative Stainless steel clip Fixing: providing tamper proof

installation

Gap 6 or 10mmbetweenboards:

Surfaces: Large Grooves an sanded on one side, small grooves and sanded on reverse

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Page 11: Composite  · PDF fileComposite Decking...designed for the future Wood Plastic Composite (WPC) Low Maintenance Easy to Install Barefoot Friendly Advanced Below Surface Fixings

11www.duracomposites.com/duradeck - [email protected] - Tel: +44 (0)1255 423601

Dura Deck Installation SystemsType 146/150/225/295 (below surface fixing system)

Standard fixing clipsTwo types of fixing clip provides vertical screw fixing and allows individual decking boards to be removed for access at any time. Gaps between boardsare 6mm or 10mm.

102mm WPC Decking Bearer with Stainless Steel Hold down

clip - spans to 600mm

25mm WPC Decking Bearer non load bearing

102mm Bearerfitted to Adjustable

Height Pedestal

Decking Bearers

Decking Fixings and Accessories

Start /Stop fixing clipsThis clip is designed to secure the start or end boards without unsightly screws through the walking surface.

Type 140 (tongue & groove)

End caps can be used to seal board edges in areaswhere decking edges are exposed. Suitable glues canbe supplied for permanent fixture

Standard Fixing Clip Double Length Fixing Clip Start/Stop Fixing Clip

Fixing Clips for S/S Type 150

Anti Tamper Fixing Clip

Adjustable Pedestal

Half Length Fixing Clip

Please Note: Only Fixings supplied by Dura Composites validate our standard product warranty.

The Type 142 requires only a below surface fixing screw,no clips required.

Composite timber end caps

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Due to our policy of continual improvement we reserve the right to change specifications at all times without prior notice.

Deck Profiles

Ancillary Profiles

Product Plank thickness Width Plank length Max Span Weight / (mm) (mm) (mm) (mm)* Lin.M (kg)

Type 140 25 140 2440 & 3660 400 2.02Type 146 22 146 up to 3660 400 2.94 Type 150 22 150 up to 3660 400 3.30Type 225 30 225 up to 3660 600 5.80 Type 295 23 295 up to 3660 500 5.88

Load DataProduct Load (kgs) at 1% Peak Load Failure (kgs) @ Working Load (kgs) @

Deflection (4mm) 400mm span 400mm span using 2.5400 mm span factor of safety

Type 146 178 482 193Type 150 TBC TBC TBCType 225 278 1087 435Type 295 236 903 361

Material Specification

Dura Deck Specifications

All data based on Live Point Load testing using 300m x 75mm Pad to replicate 'a foot' in room temperature conditions using typical 400mm span based on single planks that arefixed down using Dura Deck approved fixing clips and/or screws. Please see Installation Guide for span and gapping requirement depending on location.

* These spans assume standard UK installations. Please check installation guide and / or local distributor for different regions.

Characteristics Unit Test Reference

Tensile Strength 15mpa BS 6399

Impact Strengths 8Kj ASTM D1037 - 93

Flexural Strength 3.15 Gpa ASTM D1037 - 93

Flexural Strength after UV ageing

(1000 hrs & rain) 3.13 Gpa ASTM D1037 - 93

UV ageing test Pass ISO 4892 - 2

Density 1.4g/cm3 ISO 9001

24 hour Water Absorption 1.07% ASTM D684

Flammability Resistance (Standard product) Euro Class Dfl-S1 BS EN 13501-1

Flammability Resistance Euro Class Bfl-S1 BS EN 13501-1

(Fire Retardant product) (special order only)

Thermal Expansion 3.882 E-05 (K-1) ISO 9001

Weather Ability No Damage @ 100 cycles MOAT 22

Frost Resistance No Damage DD CEN/TS 772-22:2006

Environmental Carbon Footprint 0.788KgC02/Kg (Dura Deck Type 295) CERAM, Carbon Footprint Report

Colour Stability ± 1.8 in L*a*b* NPL Traceable 2006 Scale

Sustainability FSC Certification FSC 100% Certification

Recycled Content Type 140 (0%) Type 150 (83%) Types 146/225/295 (87%) CERAM, Carbon Footprint Report

Stiletto heel load/penetration resistance 2.09kN CERAM, 9.5 Steel Indenter Test

Pendulum Test Values (PTV’s)High Slip Potential (0-24 PTV) Moderate Slip Potential (25-35 PTV) Low Slip Potential (36+ PTV)

Industrial Rail Marine Landscaping Architectural

Dura Composites LtdDura House, Telford Road,Clacton-on-Sea,Essex CO15 4LPUnited Kingdom

Head Office

Tel: +44 (0)1255 423601Fax: +44 (0)1255 [email protected]

www.duracomposites.com

Product Plank thickness Width Plank length Max Span Weight / (mm) (mm) (mm) (mm) Lin.M (kg)

Decking Bearer 25 25 up to 2800 Non load bearing 1.00Decking Bearer 102 50 up to 3660 1200 3.40 Fascia (146, 225, 295) 9 230 up to 3660 Infil only 6.20Fascia (150) 10 140 up to 3660 Infil only 1.94

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