COMPANY PROFILE - weld-con.com

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Your Reliable Partner In Building Africa

www.weld-con.com

COMPANY PROFILE

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Message from the Director

Dear Clients and Business Partners,

Weld-Con has been in operation for over 30 years. We utilize some of the best engineers whose

qualifications include outstanding excellence coupled with long practical experience in the field of

engineering, construction and specialized erection activities, especially in the oil industry and

power sectors.

We have managed to complete a vast array of important projects in our history from specialized

fabrication, erection and maintenance of tanks, static & rotary equipment and pipework.

Weld-Con has significantly strengthened its status not only in Kenya, but also in East Africa. Our

primary goal is to satisfy our customers, putting a strong emphasis on the quality of our services.

Our Quality Management System is certified and complies with the requirements of ISO

9001:2015. We are also the holders of relevant certificates ISO and OHSAS certifications

(Environmental Management System ISO 14001:2015 and Occupational Health and Safety

Management System 18001:2007).

We consistently fulfil our vision - to be a leader of the market in the field of engineering, construc-

tion, rehabilitation and maintenance of distribution heavy duty installations in the power and oil

industry sectors. We continue to develop and offer further above standard solutions and proce-

dures for our customers.

We are glad to serve you as “Your Reliable Partner In Building Africa”.

Zaher Bhanji Managing Director Weld-Con Limited

www.weld-con.com

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Index

I. Background 4

II. Our Commitment (Vision & Mission) 5

III. Certifications 6

IV. Management 7

V. Operational Divisions 9

VI. Industries 11

VII. Safety, Health & Environment 15

VIII. Quality Assurance 17

IX. Services Offered 18

X. Facilities And Equipment 20

XI. Project Experience 25

XII. Our Clients 35

XII. Contact Information 36

www.weld-con.com

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Background

Weld-Con Ltd. was established

in 1986, as a Mechanical Con-

tracting company primarily to

serve the Petroleum Industry in

Kenya.

Through the years, Weld-Con

Ltd. has seen exponential

growth and has evolved into a

major player in East and Central

Africa as a Prime Mechanical

Contractor for construction of

storage, processing and trans-

portation facilities for Petroleum

Products, LPG, Natural Gas,

Edible Oils and Power Genera-

tion.

We have registered offices in

Kenya, Uganda and Tanzania.

The advent of the East African

Economic Block allows us to

move Equipment and Human

resources easily throughout the

member countries.

The Founder and Managing

Director Zaher Bhanji is an

Engineering graduate from the

University of Alberta, Canada

(1980) and was a Design and

Construction Engineer (Oil &

Gas Facilities) for Chevron Oil

Company in Canada and Sudan

from 1980 to 1986.

He is also a registered Profes-

sional Engineer in Alberta, Can-

ada.

The Management Team is

made of able Professionals who

have vast knowledge, experi-

ence and track records in suc-

cessfully managing multi-million

dollar projects in the fields of;

Oil and Gas, Power Plants and

Mining Industries.

Weld-Con employs Project

Managers, Engineers, Supervi-

sors, Foremen, Fitters, Welders,

etc., for our workshops and site

erection based on proven expe-

rience, ability to deliver to the

highest quality standard of

workmanship and exemplary

attitude towards safety at work.

Weld-Con also works in associ-

ation with select Engineering

Consultants with proven prac-

tice in the same Industries in

other parts of the World.

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Commitment

“ Our commitment is

borne out of the expe-

rience gained since

our inception. We are

cognizant of the future

demands by our

Clients for only the

highest standard of

quality and a

potentially higher

Vision Statement

Our vision is to be the Company of preferred

choice in East and Central Africa by 2025 for

Engineering, Procurement and Construction

(EPC) solutions and proven technologies in the

fields of; Oil and Gas, Power Generation, Mining

and Steel Construction.

Mission Statement

Our mission is to provide timely and cost-

effective solutions to our clients while maintaining

a relentless focus on safety and uncompromising

quality standards.

www.weld-con.com

Our Vision and Mission Statements espoused

from the experience we gained since inception

and from our commitment to excel. We invest

and commit to our client's demands and execute

all our projects with foresight, precision and in-

tegrity.

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Certifications

ISO 9001: 2015

Fabrication and Construction of Steel Tanks and Pipes

ISO 14001: 2015


OHSAS 18001: 2007


NCA 1 Mechanical Mechanical Engineering Service Contractor

NCA 1 Civil

Building Works Contractor

Successful companies are driven to deliver quality - from the way they operate, to the customer service

standards they establish and the products they deliver. This is a strategic vision for continuous change

to improve brand equity and image and ensure you are better equipped to win new opportunities in an

increasingly competitive global marketplace.

WELD-CON embraces this quality standard and has attained certifications as below:

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Management

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Management

Zaher Bhanji Managing Director Zaher serves as the Chief Executive Officer for the

Weld-Con Group of Companies, and is responsible for

strategic planning, technology implementation and cli-

ent relations.

Alim Bhanji Operations Director Alim serves as the Group Operations and Business De-

velopment Director and is responsible for Weld-Con’s

business development strategy, sales, marketing and

strategic planning for the group. Additionally, he is re-

sponsible for company operations spanning from pro-

jects delivery to corporate and growth strategic plan-

ning.

Tielman Engelbrecht Regional General Manager Tielman serves as the Group Regional General Manag-

er and is responsible for the running of all Weld-Con

activities in East & Central Africa. He brings a wealth of

technical knowledge from his previous roles.

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Operational Divisions

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Divisions

Mechanical

Weld-Con has been an industry leader in mechanical works for

the past 30 years. We have developed in house capacity to un-

dertake EPC contracts for mechanical works. With our modern

equipment and highly qualified project managers and employ-

ees, we continue to trail-blaze in our field.

Civil

Weld-Con is Level 1 NCA (National Construction Authority)

licensed. We therefore have the capacity and qualifications to

undertake all civil works including, but not limited to:

Tank Foundation

Tank Shoulder Repairs

Bund Wall Construction

Foundation Support Works

We take pride in our work and focus on strategy, range of solu-

tions and services. Together with our customers, we deliver land-

mark projects that create long-term progress and economic

growth.

Electrical and Instrumentation

Weld-Con leads in every industry it operates in, and our electri-

cal and instrumentation engineering services aims to be the best

and most trusted within East and Central Africa. We provide turn-

key solutions to all our clients. While our division currently may

be small, we have undertaken and successfully completed large-

scale projects, demonstrating our dedications and diligence.

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Industries

www.weld-con.com

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Industries

Oil and Gas

Weld-Con is an established and well-recognized organization amongst

the upstream Oil & Gas companies operating within the region, each of

whose professional approval has enabled us to remain a leading com-

pany within the sector.

As the Sub-Saharan region emerges as crude oil and natural gas pro-

ducer and exporter, Weld-Con involves itself in the specialized me-

chanical, civil, electrical and instrumentation works associated. We are

one of the few companies that have actively participated in such pro-

jects, ranging from construction of natural gas processing plants in the

south of Tanzania to the fabrication of specialized drilling and oil rig

equipment within Eastern Africa.

Power Stations

Weld-Con has extensive experience in the field of power station instal-

lations. Our expertise range from large diesel and HFO engines, steam

and gas turbines setups and geothermal power stations.

Weld-Con’s experience, infrastructure and capacity have grown, ena-

bling us to take on sizeable projects of this kind. Therefore feeding the

growing demand for energy in the East and Central Africa economies,

which strive for economic growth and industrial modernization..

Bulk Liquid Storage Facilities

Weld-Con boasts being the largest tank fabricator in the East and Cen-

tral African regions with over 250 tanks in our portfolio. We have the in-

house capabilities to take on large tank farm projects under an EPC

model where we are able to design all aspects of a bulk liquid storage

terminal. The largest tank that we have built to date is a sizeable

41meters diameter in storage capacity of 23 million litres with a geo-

desic aluminium dome roof.

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Renewable Energy

As the global demand for renewable energy is prioritized, Weld-Con

has evolved to learn about these technologies and has grown to sup-

port the emergence of sustainable sources of energy.

With investments in large cranage, multiple plate rolling facilities and

robotic FCAW welding machines we have all the equipment required

to construct steel penstock tubes of any size. In 2014 Weld-Con was

awarded the construction of a 2.4Km long penstock line of 3.5m di-

ameter for the 33MW Nzoro Power station in DRC. In addition to this

Weld-Con was awarded the full site installation of this Penstock Line.

In-Plant and Cross Country Piping

From the outset, piping has always been a critical division in our or-

ganization since 1986.

Our skilled team of pipe layers and welders have been involved in

large scale piping projects in power stations, fuel Oil depots/

refineries and offshore piping. Having executed these types of pro-

jects for over 35 years, Weld-Con realizes the importance of safety

and having a minimal impact on surrounding rural areas and local

communities.

Over the years we have gained the reputation as specialists in EPC

of Airport fuel hydrant systems. Weld-Con has executed both aircraft

fuel hydrant systems for Jomo Kenyatta International Airport, Nai-

robi and Julius Nyerere International Airport, Dar es Salaam suc-

cessfully. Weld-Con was also involved in the commissioning of both

Tank Inspection

Weld-Con offers certified API 653 tank inspection for storage tanks

based on customer-specific requirements and local regulations. This

inspection determines the physical condition of the tank to assure its

integrity and to evaluate the suitability of the tank for continued ser-

vice. Weld-Con owns and operates its own tank inspection equip-

ment, ranging from UT tank crawler to tank floor corrosion mapping.

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Tank Maintenance and Repair

Over the years we have not only become a specialist in the construc-

tion of new tanks, but we have overhauled and repaired just as many

older tanks as per API 653 Tank repair code.

We have our own in-house API 653 tank inspector coupled with all the

tank inspection equipment, enabling us to study the integrity and corro-

sion levels of an existing tank and carry out the necessary repair work.

We have completely overhauled tanks of up to 65 meters in diameter

with work scopes ranging from foundation repair, bottom replacement,

insertion of shell-plates, dismantling and reinstalling floating roofs, re-

furbishing tank nitrogen fire repression systems and full corrosion pro-

tection.

Heavy Lifting

Across the spectrum of industries that Weld-Con has worked in, sup-

port is required from all stages of construction. From maintenance and

in emergency works, petrochemical plants, power stations, oil and gas

to mining or heavy lifting.

Weld-Con has a large modern fleet of lifting equipment from cranes

ranging from 25T up to 140T. Additionally, we have developed the

expertise to carry out complicated gantry type lifts for large equipment

and set in place using jack and slide technology.

Weld-Con’s heavy lifting division can support our clients in every pri-

mary industrial sector. With a combination of specialized equipment

and experienced team, we can help our clients benefit from our ser-

vices. Our main aim during a lifting study and procedure is to ensure

that the work is done safely. We aim to shorten the critical path result-

ing in facilities coming into production and returning to service on

schedule.

Wherever large, heavy and out of gauge equipment or components

need to be lifted, Weld-Con can supply the equipment, expertise and

experience to do the job safely and efficiently.

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Assurance

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Safety, Health and Environment

We are fully committed to improving Health, safety

and environmental performance across all areas of

our business in accordance with ISO

14001, OHSAS 18001 and applicable legal require-

ments.

We shall fulfill this commitment through the follow-

ing actions:

Recognize, assess and quantify potential

Health, safety and environment risks associat-

ed with our activities and introduce control

measures to eliminate, substitute or reduce the

risks to acceptable levels.

Conform to national legislation and other indus-

try best practices to which the company sub-

scribes to;

Allocate adequate resources and necessary

competency for implementation of health ,safety

and environmental programs;

Encourage consultation with and active participa-

tion of employees by continually seeking to im-

prove the performance of health, safety and envi-

ronmental management practices through period-

ic reviews;

Demonstrate responsibility and accountability for

health safety and environmental management

practices by all persons within the company;

Promote open communication with internal and

external interested parties regarding our perfor-

mance in health, safety and environment;

Provision of appropriate instruction, procedures

and communication channels. This policy shall

be reviewed periodically depending on the

changes in national legislation, best practices

and requirements accredited to by the company.

www.weld-con.com

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Weld-Con provides high end and high quality

services in a timely fashion to all clients.

Our plan-to-project approach removes uncer-

tainties around delivery and supply, while our

long-standing relationships mean we always

have access to project requirements on time.

Over the years we have invested heavily in

equipment and production facilities to help

speed up delivery times on vital infrastructure

projects and get work done in even the most

remote locations.

We add value to raw materials with technical

advice, quality testing in our accredited labora-

tories and our ability to meet tight specifica-

tions. Our teams and our customers can be

confident that every load of material has been

delivered by people who work safely and with

care for the environment.

We adhere to the highest levels of environmen-

tal management, ensuring our manufacturing

facilities are good neighbours, as well as good

businesses.

Less energy, less fuel and less emissions in

production make for a sustainable product

which is highly durable, as well as safer and

more workable.

www.weld-con.com

Quality Assurance

Weld-Con ensures that all Quality Standards are met in alignment and definition of the Scope of Work

that the client has provided, and to ensure that the Quality outcome is an approved international

standard.

Quality Right From The Start

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Services Offered

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Services Offered

We offer Engineering, Procurement and Construction (EPC) services to the well-

known International Standards, .e.g. API, BS or depending on the client’s preference.

We also offer Electrical and Instrumentation works as a package, using qualified and technically

competent subcontractors. Weld-Con Ltd specializes in the following activities:

1. Design of Petroleum Storage Tank Farms, including LPG bullets and spheres

2. Construction of Vertical Storage Tanks to API 650 (CS & SS)

3. Plant Piping to ASME B31.3 (CS & SS) and Power Piping (ASME 31.1)

4. Construction of Cross Country Pipelines to ASME B31.4 / CSA Z662-03

5. Thermal Power Station Mechanical Construction/Erection

6. Plant and Equipment Erection

7. Structural Steel Fabrication and Erection

8. Fabrication of Steel Vessels (CS & SS)

9. Equipment Hire

10. Grit blasting and Airless Spray Painting

11. Electrical and Instrumentation works

12. Crane Hire

13. Equipment Hire

Weld-Con Ltd has progressed this far due to our hands-on managerial approach, continually upgrad-

ing our equipment, and maintaining a rapport with Client’s Senior Management at all times. As a re-

sult, we have satisfactorily completed major projects for several international companies in:

Kenya,

Uganda,

Tanzania,

Democratic Republic of Congo (DRC).

www.weld-con.com

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Facilities & Equipment

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Equipment List

DESCRIPTION MAKE QTY YEAR

140T ALL TERRAIN HYDRAULIC CRANE TEREX-DEMAG 1 2006

130T ALL TERRAIN HYDRAULIC CRANE GROVE 1 2007

80T ALL TERRAIN HYDRAULIC CRANE TADANO FAUN 1 2006

50 TON TRUCK CRANE XCMG 3 2016

25 TON HYDRAULIC CRANES (ROUGH TERRAIN) KATO/TADANO 2 1991

20T OVERHEAD GANTRY CRANE KULI 1 2013

4 TON TELESCOPIC FORKLIFT JCB 1 2004

100T SYNCRONIZED HYDRAULIC JACKING SYSTEM ENERPAC 4 2008

6X4 TRACTOR UNIT WITH 18 T.M FOLDING CRANE DAF/PALFINGER 1 2006

RIGID BODY TRUCK WITH 18 T.M FOLDING CRANE DAF/PALFINGER 2 2006

14T FLAT BED TRUCK WITH CRANE MERCEDES 1 1990

6X4 TRACTOR UNIT DAF 1 2008

LOW BED AND FLAT BED TRAILERS 3 2012

3T PICKUP TRUCKS MITSUBISHI/ISUZU 4 1995/2014/2017

1T PICKUP TRUCKS NISSAN/ISUZU 5 2004/2006/2012

Lifting and Transport


3 PHASE GENERATING SETS (350 KVA) PERKINS 1 2012

3 PHASE GENERATING SETS (250 KVA) PERKINS 2 2012

3 PHASE GENERATING SETS (200 KVA) PERKINS 3 2004/2018

3 PHASE GENERATING SETS (130 KVA) PERKINS 4 2001/2003

3 PHASE GENERATING SETS (130 KVA) PERKINS 3 2001/2003/2013

Site Generators

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AUTOMATIC MIG W ELDING OSCILLATORS AND W ELDING GULLCO 10 2012/2013

400 AMP DC WELDING TRANSFORMERS MILLER/ADOR 70 2002/3/2018

400 AMP DC WELDING INVERTERS MILLER 10 2002/3

HF UNITS FOR TIG WELDING VARIOUS 8 2006

MOBILE DIESEL WELDING SETS ON WHEELED TROLLEYS (TOW ABLE)

LINCOLN/MILLER/RHINO

20 2012/2017

HF UNITS FOR TIG WELDING MILLER 4 2003

Welding Equipment


MOBILE AIR COMPRESSORS (400 CFM) ELGI 1 2011

MOBILE AIR COMPRESSORS (300 CFM) ELGI 7 2011/2017/2018

MOBILE AIR COMPRESSORS (250 CFM) INGERSOLL-RAND 1 1994

MOBILE AIR COMPRESSORS (175 CFM) INGERSOLL-RAND 1 1994

MOBILE AIR COMPRESSORS (175 CFM) COMPAIR 1 2012

Mobile Air Compressors


MOBILE EXCAVATOR JCB 1 2004

Mobile Excavator


200 LTR CAPACITY BLASTING POT (WITH HOSES) BLASTRITE 9 2012

AIRLESS SPRAY MACHINE GRACO 10 2006/2012

PNEUMATIC PAINT MIXER GRACO 4 2000

Grit Blasting / Painting Equipment


PNEUMATIC W NCHES FOR SUSPENDED SCAFFOLD TIRAK FRANCE 8 2004/2017

SUSPENDED SCAFFOLD BUGGY (STEEL) 3m long LOCAL 10 2003

CUPLOCK SCAFFOLDING HUNT 2 X 20’ CONTAINERS

SCAFFOLDING PIPES & CLAMPS (JGB UK) JGB UK 1500 2000

Access Equipment

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20T TANK JACKS BYGING 85 2012

Tank Erection / Cleaning / Jacking


3 STAGE FILTER 3M 2 2000

AIR FED BREATHING MASKS 3M 8 2012

3" VENTURI AIR EXTRACTOR LAMB UK 1 2000

Breathing Equipment


3" AIR OPERATED DIAPHRAGM PUMP WILDEN 5 1994/2018

2" AIR OPERATED DIAPHRAGM PUMP WILDEN 4 1990

10,000 LTR SLUDGE TANK (TOW ABLE ) LOCAL 3 2000

Pumps


GAMMA RAY PROJECTOR WITH ACCESSORIES TELETRON 2 1996/2012

DARK ROOM FACILITIES WITH FILM DRYING CABI-NET

1 1996

ULTRA SONIC TESTING MACHINE 1 2013

PNEUMATIC PRESSURE TEST PUMP (up to 8,000 psi) HASKEL 1 1991

ELECTRICALLY OPERATED PRESSURE TEST PUMPS (up to 1500 psi)

HAW K 1 1990

ELECTRICALLY OPERATED PRESSURE TEST PUMPS (up to 1500 psi)

CHINA 1 1990

MANUAL PRESSURE TEST PUMPS BAKER 3 1989

24 HR CHART RECORDER DUAL PEN TEMP/PRESSURE

BARTON 1 2006

0-70,000psi DIGITAL PRESSURE LOGGER WITH PC DOW NLOAD

CRYSTAL 1 2006

GUY WIRE TENSION GAUGE DIGITAL DHILLON 1 2006

ULTRASONIC THICKNESS TESTER STRESSTEL 2 1998

COMPLETE PAINT TESTING KIT ELCOMETER 3 2000

NDT Equipment

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PIPE LINE-UP CLAMPS (3" - 14") USA 3 1988

PIPE END BEVELLING MACHINES (3" -14") USA 3 1988

TIRFORS, CHAINBLOCKS ETC VARIOUS

SCAFFOLDING WITH CLAMPS SGB 1997

GAS CUTTING SETS

SITE OFFICE CONTAINERS (20’) 8

SITE STORES CONTAINERS (40’) 15

PORTABLE SITE FUEL AND WATER STORAGE TANKS 20,000 LTR 2

Miscellaneous

Offices and Fabrication Workshop

OFFICE LOCATION SIZE (sq.m)

KENYA, MOMBASA 4,000

KENYA, MIRITINI 48,000

TANZANIA, DAR ES SALAAM 8,000

UGANDA, KAMPALA 30,000

DESCRIPTION MAKE QTY

ARC W ELDING TRANSFORMERS (AC DC) I

PLATE ROLLING MACHINE (2.5M W IDE X 42MM THICK CAPACITY) AKYAPAK

PLATE ROLLING MACHINE (2.5M W IDE X16MM THICK CAPACITY) BOLDORINI

PLATE ROLLING MACHINE (1.8M W IDE X 6MM THICK CAPACITY)

SECTION ROLLING MACH NE (125x125x12L) PULLMAX

PLASMA CUTTERS (12mm) ITALY 3

ELECTRIC HACKSAW S (up to 300mm diameter) ITALY

RADIAL ARM DRILL (up to 60mm holes) CZECH 4

PILLAR DRILLS (up to 24mm holes) MISC 3

LATHE MACHINE (2M BED) COLCHESTER 2

20 TON HYDRAULIC PRESS LOCAL 1

HYDRAULIC PIPE BENDERS (up to 3" diameter pipe) UK SPAIN

Fabrication Equipment

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Project Experience

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Featured Projects

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VIVO ENERGY GREENFIELD FUEL TERMINAL

NANYUKI - KENYA

Weld-Con has completed many projects in various energy sectors and construction.

NEW STORAGE AND HANDLING DEPOT

I. Construction of 1x PMS vertical storage tank.

II. Construction of 1x AGO vertical storage tank.

III. Construction of 1x IK vertical storage tank.

IV. Construction of 1x Vpower vertical storage tank.

V. Construction of 1x Fire Water vertical storage tank.

SPECIFICATIONS

I. Installation

II. Civil Works

III. Mechanical Works

IV. Structural Erections

V. Piping and Equipment Installation

KENYA PETROLEUM

REFINERIES LTD

MOMBASA, KENYA

TANK AND VESSELS CONSTRUCTION

I. Construction of 4 Tanks and 1 Vessel

SPECIFICATIONS

I. Buffer Tank

II. Flush Tank

III. Sump Drain Vessel

IV. Condensate Tank

V. Electrical Works

VI. New Tanks Lighting Installation

VII. Supply, Installation, Testing and Commissioning of Eaton

Holec Capitol 40 withdrawable modules for motors

VIII. Cathodic Protection System Design, Supply, Installation,

Testing and Commissioning – Underground Sump Vessel

7800-V-7802/3 and V 7801

IX. Mixer Motors Installation works at Tank 104 – Upgrade

X. Supply, Installation, Testing and Commissioning of ATG

System (Radar and Servo Operated Types)

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www.weld-con.com

KENYA PETROLEUM

REFINERIES LTD

MOMBASA, KENYA

TANKS UPGRADE

I. Rehabilitation of 3 Crude Storage Tanks with an individual

dimension of 43.89M in diameter and 14.64M Height.

SPECIFICATIONS

I. Cleaning and Gas Freeing

II. Civil Works

III. Mechanical Works

Tank Bottom

Tank Shell

Tank Floating Roof

Steam Coils

IV. Internal and External Painting

V. Testing and Commissioning

VIPINGO INDUSTRIES LIMITED

VIPINGO, KENYA

SITE ERECTED TANKS AND SHOP FABRICATED TANKS

I. Construction of 29 no’s Above-ground Vertical Tanks

by Vipingo Industries Ltd for their Upcoming Edible Oil

Refinery in Vipingo.

SPECIFICATIONS

I. Site Erected Tanks

II. Shop Fabricated Tanks

III. Tanks will be constructed to British Standard BS EN

14015:2004 and will be constructed using various grades of

Carbon Steel and Stainless Steel to accommodate various

raw products and chemical reactants.

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www.weld-con.com

KAPA

MOMBASA, KENYA

CPO TANK FARM

I. Construction of a Crude Palm Oil (CPO) as well as Re-

fined, Bleached and Deodorized RBD Oil Tank Farm.

SPECIFICATIONS

I. Engineering Design, Procurement and Construction of 6

No. 1,000,000 Liter Capacity Vertical Storage Tanks to API

650

II. Entire Product Piping to ASME B31.3.

III. Internal Heating System for the Tanks

IV. Pre-Fabrication

V. Installation of Fire Fighting Systems

VI. Supply and Installation of Steam and Hot Water Generation

Systems

VII. Supply and Installation of Automatic Tank Gauging Sys-

tems

VIII. Electrical Works

IX. Installation of Thermal Insulation

X. Internal and External Painting

CHEVRON (K) LTD MOMBASA TERMINAL

MOMBASA, KENYA

TANK CONSTRUCTION PIPING WORK

I. Installation of 3” x 1400LM piggable pipelines at Mombasa

Lube Oil Plant

II. Construction of 8” diameter Bitumen Pipeline from SOT to

Mombasa Terminal

III. Cut down and Reconstruction of 1000CM Tank at Momba-

sa Terminal

IV. Installation of Masterfil Filling Line and piping at Mombasa

Terminal

V. Installation of 6” piggable Pipeline at Mombasa Terminal

Blasting and Epoxy Coating of various Tanks at

Mombasa Terminal

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BURMEISTER AND WAIN

SCANDINAVIAN CONTRACTOR RABAI THERMAL POWER PLANT (90MW)

KILIFI COUNTY

TANK CONSTRUCTION

I. 3no – 4500 Cm Vertical Fuel Storage Tanks.

II. 1no – 600 Cm Firewater Tank.

III. 1no – 100 Cm Diesel Tank.

IV. 3no – 85 Cm HFO Service, LubOil And Sludge Tanks.

MECHANICALS

I. Erection Of All Mechanical Equipment For Entire Power

Plant Including 5no Wartsila Engines And Accessories, 5no

100t Aalborg Exhaust Boilers, Steam Turbine And Genera-

tor & Accessories Unit.

II. Installation Of All Piping & Insulation.

III. Erection Of All Structural Steel For Piperacks, Platforms

and Galleries.

IV. Commissioning.

ELECTRICALS

I. Offloading & Setting Of 2no – 90T Step Up Transformers

II. 132 KVa Substation.

III. Installation And Cabling Of All Panels And Equipment.

KENYA SHELL / VIVO ENERGY MOMBASA - KENYA

TANK CONSTRUCTION

I. Construction of 1no. 23,000cm (40m diameter) tank with

aluminium geodesic dome roof to API 650.

II. Construction of 2no. 5,000cm (23m diameter) tank to API

650 Standard.

RANDGOLD RESOURCES /

DRA—SOUTH AFRICA KIBALI GOLDMINE

KIBALI, DR CONGO

TANK CONSTRUCTION

I. Fabrication and Erection of 4 x 1,000cm Vertical Fuel

Storage Tanks.

II. Installation of Fuel dispensing and metering facilities at the

Kibali Goldmine.

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ARTUMAS GAS & POWER MNAZI BAY GAS TO POWER PROJECT

MTWARA, TANZANIA

TANK CONSTRUCTION & ASSOCIATED PIPEWORK

I. Msimbati Gas Production Facility (25mmscfd).

II. Mtwara Gas Receiving Facility (10mmscfd).

III. Gas Transmission Pipelines.

IV. Offshore Wellhead Pipework.

V. Structural Steel Fabrication And Erection For Pipe-Racks

VI. 4no - 80cm Vertical Storage Tanks.

VII. Pipework Constructed To ANSI B31.3.

VIII. Grit Blasting And Epoxy Painting Of All Pipes And Structur-

al Steel.



KIBALI, DR CONGO

TANK CONSTRUCTION

I. Construction of 5 x 1,000,000 liter vertical tanks.

II. Construction of 10 x 100,000 liter horizontal tanks.

III. Construction of 9 x 40,000 liter horizontal tanks.

GULFSTREAM INVESTMENTS /

LOUIS DREYFUS COMMODITIES TRUCK AND RAIL LOADING STORAGE

TERMINALS

MOMBASA, KENYA

VERTICAL TANK CONSTRUCTION—PHASE 1

I. Construction of 22no Vertical Storage Tanks. Constructed

to API 650 Standard.

II. Grit Blasting and Epoxy painting (using airless spray) of all

tanks externally.

III. Pipelines.

IV. Structural Steel Fabrication and Erection.

GULFSTREAM INVESTMENTS /

LOUIS DREYFUS COMMODITIES TRUCK AND RAIL LOADING STORAGE

TERMINALS

MOMBASA, KENYA

VERTICAL TANK CONSTRUCTION—PHASE 3

I. Construction of 4no. 4,500CM Vertical Storage Tanks.

Constructed to API 650.

II. Grit Blasting and Epoxy painting (using airless spray) of all

tanks externally.

III. Pipelines.

IV. Structural Steel Fabrication and Erection.

EA STORAGE CO LTD

CONSULTANT: STRATA CONSTRUCTION

MANAGEMENT

MOMBASA, KENYA

TANK CONSTRUCTION AND PIPELINES

I. Construction of 8” Dockline from KPA Berth 10 to EAS

Terminal (800LM).

II. Construction of 6” and 4” Pipelines inside Terminal for new

Truck and Rail Loading Gantries.

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CHEVRON (K) LTD

MOMBASA, KENYA

TANK CONSTRUCTION

I. Replace all bottom and annular plates on 30.5m diameter

Cone Roof Tank.

II. Install HDPE Liner under tank bottom.

III. Replace roof plates on 16m diameter Tank, install new

hand railing.

IV. Fabricate and install new Truck Loading Gantry.

V. Fabricate and Install new Roof structures on existing Rail

Loading gantries.

VI. Cut down and Reconstruction of 1000CM Tank at Momba-

sa Terminal (2004).

EA STORAGE CO LTD

CONSULTANT: STRATA CONSTRUCTION

MANAGEMENT

MOMBASA, KENYA

TANK CONSTRUCTION

I. Construct new 1 x 2000CM and 3 x 1000CM Vertical Stor-

age Tanks (to API 650) and associated pipework.

II. Construct new 2 x 3000CM Caustic Soda Storage Tanks

(to API 650).

III. Construct new 3 x 4000CM Palm Oil Storage Tanks (to API

650).

TOTAL (K) LTD

AGGREKO EMERGENCY POWER PROJECT

NAIROBI, KENYA

TANK CONSTRUCTION

I. Construction of 3no x 1000CM and 1 x 600CM Fuel Oil

Storage Tanks and associated pipework.

II. Construction of 2no x 1000CM Fuel Oil Storage Tanks at

Magadi Soda Factory iv. Installation of Firefighting system

for new LPG Filling Plant, Nairobi.

III. Complete Replacement of Roof Plates on 27m Dia Fixed

Roof Tanks (2no) at Mombasa Terminal.

IV. Construction of 500CM Vertical Petroleum Tank at Emba-

kasi Power Station.

OILIBYA (K) LTD /

MOBIL OIL (K) LTD

MOMBASA, KENYA

TANK MAINTENANCE

I. TANK 8 Fixed Cone Fuel Storage Tank, 29.3m Dia X

18.3m H.

II. Replacement of entire tank bottom by jacking.

III. Repair entire Tank Foundation with new sand/bitumen

overlay.

IV. Complete Replacement of bottom and roof plates on 36m

Diameter Fixed Cone Roof Tank.

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AVIATION FUEL HYDRANT FOR NEW REMOTE APRON

STANDS

I. Supply, installation and commissioning of 2200m x 14”Ø

Aviation Fuel Hydrant complete with hydrant pits and

chambers.

TECAFLEX LTD CONSULTANT: STRATA CONSTRUCTION

MANAGEMENT

MOMBASA, KENYA

CONSTRUCTION OF COMPLETE PETROLEUM AND EDIBLE

OILS TANK FARMS AND PIPELINES

I. Fabrication and erection of 1no x 1900CM Petroleum Stor-

age Tanks (to API 650).

II. Fabrication and erection of 7no x 1500CM Petroleum Stor-

age Tanks (to API 650).

III. Fabrication and erection of 3 no x 1000CM Edible Oils

Storage Tanks (to API 650).

IV. Fabrication and erection of 1no x 250 CM Fire Water Tank

(to API 650 Standards).

KENYA SHELL LTD NAIROBI TERMINAL

NAIROBI, KENYA

TANK CONSTRUCTION AND PIPEWORK

I. Construct 2500 CM Firewater Tank and complete new FF

System piping.

II. Cut down and re-location and reconstruction of 1no x

1200CM Fuel Oil Storage Tanks at Nairobi Terminal.

KENYA PETROLEUM

REFINERIES LTD

MOMBASA, KENYA

24” CRUDE LINE REPLACEMENT AT KIPEVU OIL JETTY

I. TANK 108 Fixed Cone Roof Kerosene Storage Tank,

36.6m Diameter X 16.5m Height.

II. TANK 106 Fixed Cone Roof Crude Storage Tank, 19.5m

Diameter X 16.5m Height.



KIBALI, DR CONGO

HYDRO ELECTRIC FACILITY - KIBALI GOLD MINE

I. Fabrication of Ø3.5m, 11m length, 12mm thick penstock

tubes using robotic FCAW welding machines.

II. Internal and external blast cleaning and coating.

III. Site Installation of 2,400m penstock pipeline.

KENYA AIRPORTS AUTHORITY

(as sub-contractor for CATIC) NAIROBI AIRPORT TERMINAL

NAIROBI, KENYA

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PUMA ENERGY DAR ES SALAAM AIRPORT

DAR ES SALAAM, TANZANIA

AVIATION FUEL HYDRANT FOR NEW APRON STANDS

I. Installation and commissioning of 2000m x 14”Ø Aviation

Fuel Hydrant complete with hydrant pits and chambers

KENYA PETROLEUM

REFINERIES LTD

MOMBASA, KENYA

24” CRUDE LINE REPLACEMENT AT KIPEVU OIL JETTY

I. Replacement of complete 24” crude line (600LM)

TANZANIA PORTS AUTHORITY

DAR ES SALAAM AIRPORT


ADDITIONAL PRODUCT PIPELINES AT KURASINI OIL

JETTIES 1 & 2

I. Installation Of 2no – 8” Dia Vegetable, 1no - 6” And 1no -

4” LPG Ship Discharge Pipelines At Kurasini

Oil Jetties 1 & 2. Complete Pipeline Lengths Installed Is

1500 Meters. Work Included Emergency Shutdown

System For LPG Pipelines.

OILIBYA (K) LTD /

MOBIL OIL (K) LTD

NAIROBI & MOMBASA, KENYA

PIPELINE INSTALLATION

I. Construction of 2 x 8” diameter and 1 x 6” Dia Pipelines

(550LM each) from Shimanzi Oil Jetty to Mobil Mombasa

Terminal.

II. Installation of new Truck Loading Facility including all pipe-

work from Tanks to Loading Racks, pump installa-

tions, Pump house.

III. Installation of complete new Fire fighting system at Momba-

sa Terminal including Pumphouse, Pumps (NFPA rated)

and Fixed Foam accessories on tanks.

IV. Installation of complete new Fire fighting system at Nairobi

Terminal including piping and Fixed Foam accessories

on tanks.

V. Installation of new Smith Meters and Pipework at Mobil

Nairobi Terminal.

VI. Installation of complete piping for 4 x 65T LPG Tanks at

Mombasa Terminal.

VII. LPG and Firefighting pipework, Hydraulic Valves and

pumping system, access platforms and staircases for 2 x

75T LPG Tanks at Nairobi.

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BP (TANZANIA) LTD CONSULTANT: TRIDENT ENGINEERING

CONSULTANTS (UK)


NEW RAIL LADING GANTRY WITH 24No LOADING ARMS

I. Install complete pipe work for New Rail Loading Gantry

consisting of 1800 LM of 3”,4”,6” and 8” Dia Pipes. ANSI

B31.3

TOTAL (K) LTD


PIPING WORK

I. Piping Modifications at Mombasa LPG Storage Facility

II. Install complete LPG and Firefighting pipework, Hydraulic

Valves and pumping system, access platforms

and staircases, electrical works for 2 x 75T LPG Tanks at

Mombasa. Testing and commissioning.

III. LPG and Firefighting pipework, , Hydraulic Valves and

pumping system, access platforms and staircases, electri-

cal works for 2 x 75T LPG Tanks at Nairobi

KENYA SHELL LTD NAIROBI & MOMBASA TERMINALS


PIPING WORK

I. Pipeline Modifications within Nairobi terminal

II. Pipeline Modifications within Mombasa terminal

III. Construction of 2 x 8” diameter and 1 x 6” Dia Pipelines

(470 LM each) from Mobil Junction to Kenya Shell Momba-

sa Terminal (2003)

IV. Installation of new Truck and rail Loading Pipelines at

Mombasa Terminal

V. Construction of Hose Exchange Structure and Piping at

Mombasa Terminal

We have many other ongoing projects and will update the feature listing as we complete

them. For more information on projects, contact us or visit our website

http://www.weld-con.com

http://www.weld-con.com

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Our Clients

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36

Contact Information

Head Office P.O. Box 41171-80100, Shimanzi Road, Mombasa, Kenya Tel: +254 740 04 00 11 Email: [email protected]

Fabrication Office Miritini P.O. Box 41171-80100, Mombasa Nairobi Highway Mombasa, Kenya

Tel: +254 740 04 00 11 Email: [email protected]

Dar es Salaam Office P.O. Box 21461, Kurasini, Plot No 23 Dar es Salaam, Tanzania


Uganda Office Namanve Business Park, Kampala, Uganda


www.weld-con.com

mailto:[email protected]




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