SMT Systems llpPUNE (India)

Manufacturer of Different Application

Machines Specialist in Bearing Assembly,

Measurement & Testing

beyond innovation

Brief Overview• SMT Systems llp, a Partnership Firm established in year 2008 with a prime

objective of developing import substitute precision machines for bearing applications

• Located in MIDC Bhosari, Pune; the automobile HUB of India.

• Qualified and well experienced business partners with an total experience of 35+ years in Bearing industry and SPM building

• In-house abilities for Machine design, mechanical, Electronics and Software requirements

• A team of 50+ qualified and skilled members to serve various automation, machine manufacturing, retrofitting, electronics & system integration needs

• SMT already associated with almost all major bearing manufacturers in India

• Presence in all parts of India

Infrastructure• Well equipped machine design center

• 3D modeling facilities

• In-house tool room

• Well equipped machine assembly shop

• Controlled atmosphere machine testing facility

• In-house electronic design

• In-house software development

• Machine Quality analysis facility

Major Achievement of 500+ machines

• Testing and assembly line for TRB HUB unit: 50+ m/cs

• Bearing component inspection machines: 100+

• Bearing performance checking machines: 50+

• Bearing assembly machines: 50+

• Prototype test rigs: 10+

• Gas tube manufacturing machines: 18

• Leakage testing machines: 4

• Wire drawing line up-gradations: 2

• Medical application machines: 3

• Marine applications: 3

• Miscellaneous SPMs: 100+

Mission

TO BE A LEADING &

IMPORT SUBSTITUTE

ASSEMBLY AND TESTING MACHINE MANUFACTURER

IN INDIA

Assembly Machines

Component Inspection

Our Products

• Pre Processors for IR and OR

• ID and OD Measurement

• Roller Grading Machine

• Cup and Cone Inspection

• Grading and Sorting Machines

• Semi-Auto Ball Filling Machine

• Auto Riveting Machine

• Complete Assembly Line

Bearing Inspection

• Free Running Missing Part Detection

• Noise and Vibration Measurement

• Radial Clearance Measurement

• Axial Clearance Measurement

• Weighing Poka Yoke

• Visual Inspection

Greasing, Sealing& Shielding

Super Finishing

Our Products

• Inner Ring Single Roller

• Inner Ring Double Roller

• Outer Ring Twin Station

• Auto, Semi Auto Greasing

• Sealing and Shielding

• Grease Spinning Machine

• Grease weight

• Weighing and Printing

Feeding &Handling

• Rotary Hoppers

• Conveying Systems

• IR and OR feeding Machines

• Inspection Tables

• Buffers

PRE-PROCESSOR

Pre-processorInspection of turned rings. ID, OD and Width; all three parameters.To maintain adequate grinding stock removal to control grinding quality and cycle times as well as to protect your grinding machines.Separate models available for IR and OR with various ranges 52,100,160Cycle times as low as 1.5 sec

Bore or OD Inspection

Bore or OD inspection of Rings

Measurement of Bore or OD with ovality and taperAuto master calibration with compensationIntegrated SPC analysisQuick resettingSorting of scrap / reworkVarious ranges and models available

Feeding Solutions-Rotary hopper

•Different diameter range as per customer

requirement.

•Rotary or vibratory option available

•Suitable for feeding application

•No damage to the parts

Feeding Solutions-Ring Feeders

•On line ring supply machine for finished

rings

•Suitable for inner and outer rings

•Cycle time: less than 3 sec

•Resetting time: 10 min

•Manual loading of the rings required

Loading height suitable for manual loading

•Auto unloading on outlet conveyor

Universal Gauging

•Developed for thorough inspection of

rings above 300 mm diameter

•All in one measurement like ID, OD,

Width, flange etc. with ovality, taper

•Semiautomatic machine with dynamic

(rotational) measurement

•Integrated PC based SPC analysis

system

TRB Cone Inspection Machine

TRB Cone Inspection

TRB cone assemblies measurement for STAND-IN / STAND-OUT / CONE HEIGHT

as per customers demand.Cage pressing function is integrated.

Sorting of defective cones. Various ranges available

TRB Cup Inspection Machine

TRB Cup Inspection Machine•Bearing's cup checking

•Measure: ID (Taper), within 5 micron

•Measure: OD , within 3 micron

•Measure: Width , within 10 micron

•Washing of the cups

•Cycle Time: 16 secs

OD and Squareness of HUBs

OD and Squareness InspectionHUB Units

• Measurement of OD, Ovality and Taper• Measurement of Squareness• Sorting• Integrated SPC

Wheel HUB Bearing assembly

Cup and cone classification and pairingVarious models available for ball HUB,

Taper HUB, Double row etc.Cup track diameter measurement and

sortingCone height measurement and sorting

Integrated PC based SPC analysisPrecise and high speed

Rigid and reliable construction

DGBB Semi-auto Assembly Machine

DGBB Selective assemblyRotational and multipoint measurement

of IR and OR track diameterBall storage for various sizes (9 to 20

groups)Auto ovalization of rings

Auto or manual ball filling (depending on customer’s choice)

Various size ranges available

Track Measurement & Sorting

• Track measurement of IR and OR and sorting• Two rings per cycle• 10/12/14 classes• Multipoint rotational measurement• Very high speed ( as low as 3 sec per two rings)• Grouping statistics available on screen

Roller Grading Machine

•Available in different sizes

•Grading in 12 grades with range of 2 micron

•High Speed operation 80 - 200 rollers per minute

•PLC: Mitsubishi or equivalent

•Measuring System developed by SMT

.

DGBB Automatic Ball filling Machine

• Auto loading of IR and OR from inlet conveyors.

• Track measurement by 3 point / multipoint measuring head

• Ring buffer (Storage) capacity of 10 rings IR and 10 rings

• OR Ring matching

• Auto ball filling (ball variety 10 no's)

• Auto separation of unmatched bearings

• Cycle time: 3.5 to 4 sec. Resetting time: 120 minutes

DGBB Automatic Riveting Machine

• Auto loading of ball filled bearing from inlet conveyor• Male cage and female cage stock to be loaded manually• Stock capacity (10 minutes)• Cycle time: 3.5 to 4 sec• Resetting time: 120 minutes

Missing Part DetectionFree Run Inspection and sorting

• Detection of missing components like ball, rivet, cage in bearing

• Check bearing for its free running performance

• Very fast (cycle time as low as 2 sec)

• Highly rigid and reliable construction

Radial Clearance Measurement

• Rotational (Dynamic) measurement principle

• Ball size variation & ring ovality taken into account

• Output is sorted into 5 classes

• Very fast operation (Cycle time as low as 2.5 sec)

• Quick setting (Cassette type tooling)

Axial Clearance Measurement

• Axial clearance measurement and

sorting (DGBB/TRB/HUB)

• Rotational measurement of DGBB with

calibrated load

• Preloading and pre-running function

available

• Auto sorting

• Integrated SPC analysis

• High speed, precise and rigid

construction

Automatic Greasing Machine

• Grease filling machine with predetermine grease

quantity

• Automatic component loading

• Weighing scale for grease measurement

• Settable Grease quantity

• Grease rotation facility available

Automatic Sealing & Shielding Machine

• Grease filling machine with predetermine grease

quantity

• Automatic component loading

• Weighing scale for grease measurement

• Settable Grease quantity

• Grease rotation facility available

Bearing Spinning Machine

• On line for Greased bearing

• Uniform spreading of grease dispensed between inner and

out bearings

• Cycle Time: 5 sec

• Auto loading and unloading for bearings

• Tooling Setting time > 15 mins

Weight Pokayoke for Grease

• Detection of missing grease or excess

grease bearing based on weight check

• 0.1 / 0.2 / 0.5 Gm least count

• 1 Kg / 3 kg / 5 kg models available

• Auto tare function integrated

• High speed and reliable inspection for

most of the missing component

detection needs in bearing industry

Grease Fill with Weight Control

Greasing with weight control

(Semi-auto)

• Measure the weight of bearing before

greasing

• Grease dispensing

• Again measuring the weight

• Calculate the grease weight and give

Good / NG signal

• Provided interlock with rejection

mechanism

Weight Pokayoke for Missing Part

• Detection of missing component like

ball or roller on weight principle

• 0.1 / 0.2 / 0.5 gm least count

• 1 Kg / 3 kg / 5 kg models available

• Auto tare function integrated

• High speed and reliable inspection for

most of the missing component

detection needs in bearing industry

Component Unload and Pack

• Component Unloading

• SPM developed for delicate

component handling

• Pick up component from conveyor and

arrange in wooden box as shown in

the photograph

• Three axis CNC system used with

special gripping mechanism

Weighing and Printing

• Label printing based on weight check

• Weighing capacity: 30Kg for WPR-30

(other options on request)

• Least count: 1 gm

• TFT Touch screen for easy

visualization and control

• Printing label width up to 100mm.

Super FinishingLatest Development

Auto IR Super Finishing

• Suitable for Inner Ring up to 45 mm

OD

• Available in single / double roller

• Cycle time 5 sec / 2.5 sec

• Resetting time 45 min

• Roughness Results 0.02 micron

• Compact design

Auto OR Super Finishing

• Suitable for Outer Ring up to 72

mm OD

• Cycle time 9 sec

• Resetting time 45 min

• Roughness Results 0.03 micron

• Compact design

SPMs for various customer specific applications

Gear pump torque measurement

CNC Rod / pipe

bending machine

Leakage testing

Glue dispensing

Set-up and Facilities

Our Esteem Customers

SMT Systems LLP Headquarters

SMT Systems llpPlot 146, Sector 10, PCNTDA, Bhosari, Pune 411026

Maharashtra, INDIA

smtpune@yahoo.com

020-32931447

Thanks

SMTOne stop solution for

Precision Machines,

Precision Component inspection

And

Industrial Automation

beyond innovation