DA RUS KALUGA.1/21

DARUS-KALUGACompany Profile

Plastic Rubber

DONG-A HWA SUNG

RUSSIA (Kaluga)

DA RUS KALUGA.2/21

Contents

Attention & Focus ..

I. Company overview

II. Company History

III. Business Partners

IV. OVERSEA Network & Factory

V. Russian Plant Location

VI. Organization Chart

VII. Lay-out Map (Plastic & Rubber)

VIII. Sales in 2014 & expected sales in 2015

IX. Major Production Equipment

X. Work Process Management - B2B / B2C

XI. Production Items

XII. Product description

XIII. ISO Certificates

DA RUS KALUGA.3/21

Attention & Focus ..I. Company overview

President : LEE DONG-JOO

Monitor / TV / Washing Machine – Plastics & Rubber Products

249096 Russia, Kaluga region, Maloyaroslavets area, Mirnaya street h.1

185 people

(Managers: 16 people, Technician : 12, Field worker: 157 people)

Address

Established

Representatives

Production Items

Employees

2014 sales

15.04.2009

PLASTIC: 134 million, RUBBER: 387 million / Total: 521 million RUR

DA RUS KALUGA.4/21

Attention & Focus ..

설립기

1991~1996Period of Establishment

70’ ~80’

설립기

1991~1996Period of Growth

90’

1994 Moved to a New Plant in KIMHAE-City.

1997 Founded the Institute of Technology of Dong-A Hwa Sung Co.,Ltd.

1997 R&D Center Established

1998 Obtained ISO 9001, KSA 9001 Certification

1998 Obtained QS 9000 Certification

1999 Registered as a selected company to supply parts to MAZDA MOTOR CO.,Ltd. under the O.E.M.Basis.

1999 Established a New Plant in Cheon-An City

설립기

1991~1996Period of Take - off

After 2000’ ~ 2000 Began to supply Laundry parts to

SHARP Electronics

2001 Dec. KOSDAQ Registration

2002 Jun. India Factory was established.

2003 Mar. China factory was established.

2003 May. Jin-he factory was established.

2003 Jun. Began to supply Washing machine parts to TOSHIBA CO.ltd

2004 Sep. Began to supply Washing machine DOOR-PACKING parts to Matsushita CO.ltd

2005 Jan. Acquire TS16949

2005 Apr Acquire ISO14001

2005 Dec Russia Factory was established.

2009 Apr. Russia second Factory was established.

2010년 Aug Mexico Factory was established.

2011년 Jun Poland Factory was established.

II. Company History

1974 Established

1975 Supply to Hyundai and Daewoo Motors

1978 Authorized as a specialized manufacturing company for automobile parts

▪ 1981 K.S Mark certificated(Rubber for automotivewindow)

DA RUS KALUGA.5/21

Attention & Focus ..III. Business Partners

Domestic

Our Main Customers

Overseas

DA RUS KALUGA.6/21

Attention & Focus ..

DONG-A HWA SUNG TECHNOLOGY (WUXI) CO.,LTD

#7 Xianzhuang Street, ChengchangIndustrial Park, Huangtu Zhen, Jiangyin City, Jiangsu Province

ChinaTEL : +86-510-8665-0002~3, 0009

FAX : +86-510-8665-0010

DONG-A INDIA AUTOMOTIVE PVT.LTD

New #55, Thandalam Village, NH4,Madras-Bangalore high way,

Sriperumbudur Taluk KancheepuramDist. India(602 105)

TEL : +91-44-2715-6354

FAX: +91-44-2715-6353

DONG-A POLAND Sp.z o.oBiskupice Podgorne 55-040 Kobierzyce, Wroclaw Poland

TEL : +48-71-792-9617

D.A RUS LLC (2nd Plant)

249096 Russia, Kaluga region, Maloyaroslavets area,

Mirnaya street h.1

TEL/FAX : +7-484-315-1832

D.A RUS LLC (1st Plant)143160 Russia, Moskovskaya

oblast, Ruzsky Rayon, Settlement Dorohovo, 86km

of the Minsk highwayTEL : +7-495-785-1391

FAX : +7-495-785-1392

India(Chennai)

DONGA HWASUNG MEXICO,S.A. DE C.V.

Av. Hecules #301-A Intr. 15~19. Santa Rosa JaureguiQueretaro, Queretaro C.P.

76220

TEL : +52-442-385-1690

China(Wuxi)

Korea(H.Q)

Mexico(Queretaro)

Poland(Wroclaw)

IV. Overseas Network

Russia(Moscow, Kaluga,)

India

DA RUS KALUGA.7/21

- Established in June, 2002 - Capital : 2,200,000 USD(100% direct investment)

- Employees : 200 - Products : Rubber products for Automobile

- Customer : Hyundai Motor India, Mando Brake System India, Rumax Samlip India,etc.

DONG-A INDIA AUTOMOTIVE Pvt. Ltd (Chennai, India)

- Established in March, 2003 - Employees : 250

- Capital : 10,010,000 USD (92% Dong-A Hwa Sung’s investment and 8% MITOYO’s in Japan)

- Products : Rubber products for Drum Laundry Machine and Automobile

- Customer : LG, Samsung, Hyundai/Kia, Matsushita, BEKO, Haier, Media etc.

- Established in December, 2005 - Capital : 700,000 USD(100% direct investment)

- Products : Plastic injection parts and ass’y for TV, REF, Rubber Parts for Front Loading WM

- Customer : LG/Samsung Electronics - Employees : 305 (1st P:200, 2nd P :55, 3rd P:50)

- Established in April, 2009 - Employees : 65

- Products : Cover-rear, Hold Boss bottom for TV and Monitor

- Customer : Samsung Electronics Russia. - Capital : 1,000,000 USD(100% direct investment)

DONG A HWA SUNG MEXICO (Queretaro, Mexico)

DONG-A POLAND (Wroclaw, Poland)

- Plan : April. 2011 - Employees : 60

- Products : Door gaskets, Bellows, Dispenser ass’y for Front Loading WM

- Customer : LG Electronics

D.A RUS.,LLC (Moscow, Kaluga Russia)

DONG-A HWA SUNG TECHNOLOGY (WUXI) Co., Ltd (Wuxi, China)

Attention & Focus ..IV. Overseas Network

DA RUS KALUGA.8/21

Attention & Focus ..V. Location

D.A RUS LLC KALUGA

249096 Russia,Kaluga region,

Maloyaroslavets area,

Mirnaya street h.1

TEL: +7-484-315-1979

FAX : +7-484-315-1832

<회사 전경>

DA RUS KALUGA.9/21

Attention & Focus ..VI. Organization Chart

▶ Office : 28 (Korean 3 included)▶ Workers : 110▶ Etc : 5 (Driver 3, Cleaning 2 )

G. Director

Lee. D.J.

Executive Dept.Safety &

environment

Production 1

(Plastic)

QM / R&D Dept.

Quality R&D

Technical Dept.

Official Mold / injectionProduction 2

(Rubber)

Purchasing

/ Material

HRFinance

ManagementManufacture

Sales Production

LaboratoryManufacturing Quality

DA RUS KALUGA.10/21

Attention & Focus ..VII. Lay-out Map

▶ Injection lay-out (Plastic)

DA RUS KALUGA.11/21

Attention & Focus ..

▶ Injection lay-out (Rubber)

VII. Lay-out Map

DA RUS KALUGA.12/21

Attention & Focus ..VIII. Sales status & expected sales in 2015

YearSales

2012 2013 2014 Remark

Sales amount(Samsung) 4,236 7,405 11,304

Sales amount(LG) 1,194,833 1,606,415 1,971,461

Sales amount(BEKO) 211,493 213,283 225,393

TTL sales amount 1,410,562 1,827,102 2,208,157

Unit : Thousand (Rub.)

Unit : Thousand (Rub.)

-

500,000

1,000,000

1,500,000

2,000,000

2,500,000

2012 2013 2014

1,617,818

2,032,980

2,422,246

TTL sales amount

▶ Sales status.(Russia plant-RUZA+KALUGA)

DA RUS KALUGA.13/21

0

10,000

20,000

30,000

40,000

50,000

60,000

70,000

80,000

90,000

100,000

Jan. Feb. Mar. Apr. May Jun. Jul. Aug. Sep. Oct. Nov. Dec.

Expected sales (2015)

Attention & Focus ..VIII. Sales status & expected sales in 2015

Unit : Thousand (Rub.)

Unit : Thousand (Rub.)

Expected sales

(2015)Jan. Feb. Mar. Apr. May Jun. Jul. Aug. Sep. Oct. Nov. Dec. TTL

Sales amount 50,911.24 52,891.44 49,135.03 47,223.80 51,404.08 53,667.93 51,900.79 58,082.46 84,483.14 99,433.55 80,795.57 61,249.65 741,178.70

▶ Expected sales in 2015 (741.2 Million rub.)

DA RUS KALUGA.14/21

Attention & Focus ..IX. Major Production Equipment

No. Ton Model Name Equipment Manufacturers PIC Person

1 450 SELEX DL450 2 WOOJIN SELEX Won M.Sh.

2 850 LGH-850M 2 LS Mtron Won M.Sh.

3 650 LGH-650M 3 LS Mtron Won M.Sh.

4 1300 ID1300HM 2 LS Mtron Won M.Sh.

▶ Plastic

▶ Rubber

No. Model Name Model code Equipment Manufacturers PIC Person

1 Rubber injection machine YSU-350-650 16 YOUNG SHIN Won M.Sh.

KYT-13-350-500 4 YOUNG SHIN Won M.Sh.

2 Rubber press machine V3-300-600 3 YOUNG SHIN Won M.Sh.

3 Roll mixing machine BS-M22S 1 BONG SHIN Won M.Sh.

4 FANUC Robot R2000 IB 165F 1 FANUC Won M.Sh.

5 Auto rubber molding press 300 1 DONG SUNG Won M.Sh.

DA RUS KALUGA.15/21

Attention & Focus ..X. Work Process Management - B2B / B2C

I. Warehouse

1) Input Process Control

2) Raw Material Control

3) IQC Process Control

4) Resin Feeding Control

5) Resin Heating Control

6) Small Parts Control

7) Roll W/P Control

8) Roll Machine

Management

9) 5S+3R Follow up

10) FIFO Management

11) Mooney Test

12) Reo-Meter Test

13) UTM Test

II. Injection III. Assembly IV. Documents V. Output

1) LQC Process Control

2) Time Check Control

3) Spec Sheets Control

4) Measuring Equipment

5) Standard of Products

6) CTQ/CTF & Standards

7) TRA Machine Check

8) Mold Heating Control

9) TRA Management

10) Mold Management

11) Defect Analyze &

Improvement

1) LOB Control

2) Working Guides

3) Assy’ Spec Sheets

4) Assy’ Time Check List

5) Burr Cutting Control

6) BOM Management

7) Equip. Management

8) Air-Test W/P Check

9) Assembly Small Parts

Control & Management

10) Assy Master Products

1) W/G Master Plan

2) ECN Management

3) 4M Management

4) FTI Management

5) Part-Q Management

6) QTR Management

7) Audit Management

8) QDC/QDM Control

9) Fool-Proof

10) Education

11) Mold Management

12) Best Practice

13) O/P/L

1) OQC Process Control

2) Output Management

3) W/H Management

4) OQC Check Sheets

5) OQC/Departure Check

6) OS&D Management

7) PRR Analyze

8) FIFO Management

9) OQC Master Products

DA RUS KALUGA.16/21

Attention & Focus ..X. Work Process Management - B2B / B2C

05.06.2015 Contact Point:

MMC - PCMA Plant, ROSVA Approval Date: X Lead free status: Compliance

Approval Date: X RoHS status: Compliance

Шестой Этап

Потребитель - Заказчик

1. Анализ тестовых Образцов

2. Принятие решений для

Запуска

3. Допуск на массовое

производство

Качество

Organization / plant:

Четвёртый Этап Пятый Этап

1. Чертёж (3D Tool Modeling) 1. Разработка Пресс-формы

Первый Этап Второй Этап Третий Этап

MMC DEVELOPMENT CONTROL PLAN - 2015o Prototype / Pre-Launch / Production

Разработка процесса

производства деталейИнженерный Отдел Закупки Производство

Lee Dong Joo / Won Myong Shik / Choi Ki Wung / Shuhrat Muradov / Nataliya Guchkova / Valentina ShtammerPart Name / Description:

Part Number / Revision: Plastic & Rubber Part Customer Name:

DARUS-Kaluga, Maloyaroslavets Customer Approval Date:

1. Анализ произведённой детали

2. Определение Технической

характеристики Литья2. Разработка процесса линии Сборки ● Замеры CTQ/CTF размеров

Control Plan Number: DARUS-01 Revision Date: 8(48431)-5-19-79 Kaluga Region, Maloyaroslavets city, Street Mirnaya-1

DARUS Project Team:

3. CTQ/CTF - Определение

критичных параметров и дефектов,

пункты проверки в процессе литья

3. Подбор оборудований и ТПА по

параметрам Пресс-формы

2. Запрос параметров и критерий

проверки комплектующих для

Входного Контроля - IQC

2. Сборка первых образцов на

Одобрение

● Проверка на соответсвие с

чертежами

4. Определение вида материала

для изготовления продукции4. Разработка JIG для проверки ● Правильность Сборки детали

5. Определение комплектующих и

других расходных материалов,

требующихся для производства

5. Определение дополнительных

процессов и требующиеся

оборудования (проверка воздухом,

сварка, шелкография и т.д.)

● Правильность упаковки и

маркировки

6. Определение упаковки и тары

для отправки и хранения готовой и

не готовой продукции

7. Расчёт стоимости деталей

8. Анализ и уточнение условий и

способов доставки

10. Необходимость оснастить

лабораторию измерительными

оборудованиями или заключить

договор с внешней лабораторией

на проверку характеристики сырья

(тест сырья)

1. Закупка всех необходимых

комплектующих и другие расходные

материалы требующиеся для

производства деталей

1. Литьё первых Образцов на

Одобрение

3. Нанесение на визуальную часть

дополнительных, вспомогательных

деталей (шелгокграфия и т.д.) на

Одобрение

9. Анализ и аудит компаний

предоставляющих сырьё и

расходные материалы

LLC “DARUS”

DA RUS KALUGA.17/21

Attention & Focus ..XI. Production Items

TV Products

MONITOR

WM Products

Cover P-Front Cover P-Rear Cover P-Base Cover Stand Base Stand Bar – In/Out Stand P-Body Stand Holder Cover Stand Bottom Holder Boss Bottom Cover Neck-Bottom Guide Stand-Neck

Holder Glass Diaphragm Housing Drawer (U/M/L)

Housing P-Body Panel Drawer Cap Rinse Hose – Air Hose Drawer -Tub Hose Filter –Tub Packing PUMP Cushion PUMP Door Gasket Bellows Pump/Prime Bellows Ventilation

Cover P-Front Cover P-Rear Glass Stand Cover Stand Base Stand Bar – In/Out Stand P-Body

DA RUS KALUGA.18/21

Attention & Focus ..XII. Product Description

TV

Cover-Rear

Glass StandTV Cover-Rear TV Front Cover

Monitor

Stand P-body

TV Cover Stand TV Cover Stand Bottom

WM

DA RUS KALUGA.19/21

Attention & Focus ..XII. Product Description

W/M BellowsGasket

LG Door Gasket

BEKO Rubber Hood

Bellows Prime Bellows Pump

Ventilation Bellows Inlet

DA RUS KALUGA.20/21

Attention & Focus ..XII. Product Description

Diaphragm

Holder Glass

Housing Drawer(L, M, U)

Body-Drawer

Washing Machine

Control Panel Assy

Packing PUMP Seal Packing

Packing PUMP Cushion PUMP

Hose Drawer Tub Hose Drawer Tub

Hose Drawer Tub Hose Drawer Tub

SERK

DA RUS KALUGA.21/21

Attention & Focus ..XIII. ISO Certificates

DA RUS KALUGA.22/21

Attention & Focus ..

We will do our bestDONG-A HWA SUNG RUSSIA PLANT

항상 최선을 다하는 DARUS가 되겠습니다