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1 © FutureCarbon 05/2012 Company Presentation Mai 2012 Walter Schütz FutureCarbon GmbH Material Innovations in Composites

Company Presentation - SmartTex-Netzwerk · 2015. 2. 24. · Company Presentation Author: Walter Schütz Created Date: 6/8/2012 2:50:03 PM

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Page 1: Company Presentation - SmartTex-Netzwerk · 2015. 2. 24. · Company Presentation Author: Walter Schütz Created Date: 6/8/2012 2:50:03 PM

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© FutureCarbon 05/2012

Company Presentation

Mai 2012

Walter Schütz FutureCarbon GmbH

Material Innovations in Composites

Page 2: Company Presentation - SmartTex-Netzwerk · 2015. 2. 24. · Company Presentation Author: Walter Schütz Created Date: 6/8/2012 2:50:03 PM

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© FutureCarbon 05/2012

FutureCarbon Brief

Page 3: Company Presentation - SmartTex-Netzwerk · 2015. 2. 24. · Company Presentation Author: Walter Schütz Created Date: 6/8/2012 2:50:03 PM

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© FutureCarbon 05/2012

• Location: Bayreuth, Germany

• Foundation: 2002

• Staff: Chemists, Physicists, Mechanical Engineers, Chemical Engineers, Material Scientists plus Management, Organization, Sales

FutureCarbon Brief

Aerial view „Zentrum Neue Materialien Bayreuth“ (Center of New Materials Bayreuth)

Super-Compounds from Upper Franconia – the German Heart of New Materials

Page 4: Company Presentation - SmartTex-Netzwerk · 2015. 2. 24. · Company Presentation Author: Walter Schütz Created Date: 6/8/2012 2:50:03 PM

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© FutureCarbon 05/2012

FutureCarbon Brief

Representative Offices Around the World

Currently FutureCarbon maintains representative offices in Austria, Benelux, Germany, Japan, Singapore, Switzerland and U.S.A.

shortly

shortly

Page 5: Company Presentation - SmartTex-Netzwerk · 2015. 2. 24. · Company Presentation Author: Walter Schütz Created Date: 6/8/2012 2:50:03 PM

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© FutureCarbon 05/2012

• FutureCarbon specializes in

development and manufacture of carbon nanomaterials and their

refinement into carbon super-composites* with unique electrical, mechanical and thermal properties as

pre-products for industrial further processing or final products.

• Our core competency is the translation of the exeptional properties of Carbon Nanomaterials on the nanoscale into the macroscopic world of real applications.

• All of our materials are manufactured on an industrial scale.

*Carbon supercomposites are composite materials that evolve the special properties of carbon nanomaterials in the macroscopic world of real applications. FutureCarbon is the leading supplier of such supercomposites.

Company Profile

FutureCarbon Brief

Page 6: Company Presentation - SmartTex-Netzwerk · 2015. 2. 24. · Company Presentation Author: Walter Schütz Created Date: 6/8/2012 2:50:03 PM

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© FutureCarbon 05/2012

Base Materials

Page 7: Company Presentation - SmartTex-Netzwerk · 2015. 2. 24. · Company Presentation Author: Walter Schütz Created Date: 6/8/2012 2:50:03 PM

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© FutureCarbon 05/2012

Carbon Base Materials

Examples of Various Carbon Nanomaterials (CN-Tubes, CN-Fibers)

exemplary

CNF-SC

Page 8: Company Presentation - SmartTex-Netzwerk · 2015. 2. 24. · Company Presentation Author: Walter Schütz Created Date: 6/8/2012 2:50:03 PM

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© FutureCarbon 05/2012

Why Carbon Nano Materials?

• Extremely high electrical and thermal conductivity

• Extremely high mechanical strength

• Very good chemical resistance

• Very high aspect ratio

Carbon Nano Materials have Amazing Qualities (1)

Added in minute quantities (e.g. to resins, themoplastics, coatings, ceramics) Carbon Nanomaterials can create great improvements of material properties.

Page 9: Company Presentation - SmartTex-Netzwerk · 2015. 2. 24. · Company Presentation Author: Walter Schütz Created Date: 6/8/2012 2:50:03 PM

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© FutureCarbon 05/2012

Carbon Supercomposites

Page 10: Company Presentation - SmartTex-Netzwerk · 2015. 2. 24. · Company Presentation Author: Walter Schütz Created Date: 6/8/2012 2:50:03 PM

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© FutureCarbon 05/2012

Carbon Supercomposites

Definition

Carbon supercomposites are hybrid materials that evolve the extreme properties of carbon nanomaterials in the macroscopic world of real applications.

Origination Process

Page 11: Company Presentation - SmartTex-Netzwerk · 2015. 2. 24. · Company Presentation Author: Walter Schütz Created Date: 6/8/2012 2:50:03 PM

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© FutureCarbon 05/2012

Manufacturing and Refinement Processes

Page 12: Company Presentation - SmartTex-Netzwerk · 2015. 2. 24. · Company Presentation Author: Walter Schütz Created Date: 6/8/2012 2:50:03 PM

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© FutureCarbon 05/2012

Manufacturing and Refinement Processes

CCVD Process for Base Material Synthesis (Catalytic Assisted Chemical Vapor Deposition)

Synthesis

Page 13: Company Presentation - SmartTex-Netzwerk · 2015. 2. 24. · Company Presentation Author: Walter Schütz Created Date: 6/8/2012 2:50:03 PM

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© FutureCarbon 05/2012

Manufacturing and Refinement Processes

Functionalization and Application Specific Adaption

Chief Objectives

• better disperseability • higher stability of the

dispersion • good binding to the

matrix • non-agglomerating

drying • no deterioration of the

electrical and thermal conductivity

• etc.

Page 14: Company Presentation - SmartTex-Netzwerk · 2015. 2. 24. · Company Presentation Author: Walter Schütz Created Date: 6/8/2012 2:50:03 PM

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© FutureCarbon 05/2012

Manufacturing and Refinement Processes

Processing to Pre-Products: Combining Carbon Nano Materials with other Additives and Dispersing in Various Matrix Systems

Page 15: Company Presentation - SmartTex-Netzwerk · 2015. 2. 24. · Company Presentation Author: Walter Schütz Created Date: 6/8/2012 2:50:03 PM

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© FutureCarbon 05/2012

Products and Services

Product Categories and Features

• Electrical Conductivity

• Electrical Heating

• Electromagnetic Shielding

• Thermal Conductivity

• Mechanical Reinforcement

• Combination Properties

Page 16: Company Presentation - SmartTex-Netzwerk · 2015. 2. 24. · Company Presentation Author: Walter Schütz Created Date: 6/8/2012 2:50:03 PM

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© FutureCarbon 05/2012

Application Examples / Products

Page 17: Company Presentation - SmartTex-Netzwerk · 2015. 2. 24. · Company Presentation Author: Walter Schütz Created Date: 6/8/2012 2:50:03 PM

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© FutureCarbon 05/2012

Aerospace

Page 18: Company Presentation - SmartTex-Netzwerk · 2015. 2. 24. · Company Presentation Author: Walter Schütz Created Date: 6/8/2012 2:50:03 PM

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© FutureCarbon 05/2012

Aerospace

Satellite Electronic Container and Highest Precision Optical Bench

Page 19: Company Presentation - SmartTex-Netzwerk · 2015. 2. 24. · Company Presentation Author: Walter Schütz Created Date: 6/8/2012 2:50:03 PM

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© FutureCarbon 05/2012

Aerospace

CNT Reinforced Cyanate Ester Composite

Application: Satellite Electronic Container and Highest Precision Optical Bench

Page 20: Company Presentation - SmartTex-Netzwerk · 2015. 2. 24. · Company Presentation Author: Walter Schütz Created Date: 6/8/2012 2:50:03 PM

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© FutureCarbon 05/2012

Electromagnetic Radiation Protection

Page 21: Company Presentation - SmartTex-Netzwerk · 2015. 2. 24. · Company Presentation Author: Walter Schütz Created Date: 6/8/2012 2:50:03 PM

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© FutureCarbon 05/2012

Electromagnetic Radiation Protection

Outstanding absorption properties of CNTs from FutureCarbon compared to conventional standard materials

Absorption of Electromagnetic Radiation of Carbon Nano Tubes

α = absorption factor

Page 22: Company Presentation - SmartTex-Netzwerk · 2015. 2. 24. · Company Presentation Author: Walter Schütz Created Date: 6/8/2012 2:50:03 PM

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© FutureCarbon 05/2012

Shielding Properties 1

Electromagnetic Radiation Protection

Page 23: Company Presentation - SmartTex-Netzwerk · 2015. 2. 24. · Company Presentation Author: Walter Schütz Created Date: 6/8/2012 2:50:03 PM

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© FutureCarbon 05/2012

Rechargeable Batteries

Page 24: Company Presentation - SmartTex-Netzwerk · 2015. 2. 24. · Company Presentation Author: Walter Schütz Created Date: 6/8/2012 2:50:03 PM

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© FutureCarbon 05/2012

Rechargeable Batteries

Additives Designed to Improve Li-Ion, Lead Acid, Alkaline Batteries and Fuel Cells

Page 25: Company Presentation - SmartTex-Netzwerk · 2015. 2. 24. · Company Presentation Author: Walter Schütz Created Date: 6/8/2012 2:50:03 PM

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© FutureCarbon 05/2012

50,0

60,0

70,0

80,0

90,0

100,0

ca

pa

city r

ete

ntio

n in

[%

]

100 200 300 400 500

cycles

Battery with CNT

battery with

standard materials

Rechargeable Batteries

• Capacity Density Increase • Increased Lifetime • Increased Power Density • Improved High-Rate Charge/Discharge • Improved Cycle Stability

Carbon Nanomaterials as Highly Conductive Additives for Lithium Ion and Lead Acid Batteries

Page 26: Company Presentation - SmartTex-Netzwerk · 2015. 2. 24. · Company Presentation Author: Walter Schütz Created Date: 6/8/2012 2:50:03 PM

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© FutureCarbon 05/2012

Fuel Cells / Electrolysers

• Bipolar plates with enhanced electrical conductivity

• GDLs with enhanced electrical conductivity

• Joint development with SGL in inno.CNT-Project „CarboFuel“

Page 27: Company Presentation - SmartTex-Netzwerk · 2015. 2. 24. · Company Presentation Author: Walter Schütz Created Date: 6/8/2012 2:50:03 PM

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© FutureCarbon 05/2012

Warming & Heating

Page 28: Company Presentation - SmartTex-Netzwerk · 2015. 2. 24. · Company Presentation Author: Walter Schütz Created Date: 6/8/2012 2:50:03 PM

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© FutureCarbon 05/2012

°C

100

200

300

400

500

Carbo e-Therm LT

Tmax. = 100°C

Carbo Impreg LT

Tmax. = 100°C

Carbo e-Therm MT

Tmax. = 180°C

Carbo Impreg MT

Tmax. = 180°C

Carbo e-Therm HT

Tmax. = 250°C

Carbo e-Therm UHT

Tmax. > 500°C

Coatings Impregnations

Carbo e-Therm, Carbo Impreg Application Range

FutureCarbon Products for Innovative Heating Applications

Product Family „Heating“

• Carbo e-Therm

Low voltage heating coatings for surfaces of all kinds

• Carbo Impreg

Surface impregnations for textiles, fabrics, real leather, paper, fleeces, etc.

Product Range „Heating Applications“

Page 29: Company Presentation - SmartTex-Netzwerk · 2015. 2. 24. · Company Presentation Author: Walter Schütz Created Date: 6/8/2012 2:50:03 PM

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© FutureCarbon 05/2012

Carbo e-Therm is a high-efficiency, electrically heated coating developed for use in the non-hazardous low-voltage range. Its excellent applicability to very different geometries and surfaces plus high heating power open up a wide field of possible uses.

• for temperatures up to 600°C • heating of surface geometries of any shape • very easy to apply • extremely high electrical safety by working on non-hazardous low voltage, • direct use of low-voltage sources (e.g. 12/24V onboard, solar power), • very simple electrical connection, • easy supervision and control, • high heating power for low supply voltage, • perfectly even heating of large surface areas without hot spots, • very attractively priced compared to conventional heating systems.

Vehicle Heating

Carbo e-Therm: Low Voltage Electrical Heating Coatings (1)

Page 30: Company Presentation - SmartTex-Netzwerk · 2015. 2. 24. · Company Presentation Author: Walter Schütz Created Date: 6/8/2012 2:50:03 PM

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© FutureCarbon 05/2012

Vehicle Heating

Carbo e-Therm: Low Voltage Electrical Heating Coatings (2)

Page 31: Company Presentation - SmartTex-Netzwerk · 2015. 2. 24. · Company Presentation Author: Walter Schütz Created Date: 6/8/2012 2:50:03 PM

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© FutureCarbon 05/2012

Heating of Real Leather, Textiles, Fleeces, Natural Fibers etc. with Carbo Impreg

Impregnation of

• Real Leather

• Fabrics

• Fleeces

• Natural Fiber Textiles

• etc.

Page 32: Company Presentation - SmartTex-Netzwerk · 2015. 2. 24. · Company Presentation Author: Walter Schütz Created Date: 6/8/2012 2:50:03 PM

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© FutureCarbon 05/2012

Mold Heating

Carbo e-Therm: Low Voltage Electrical Heating Coatings

Page 33: Company Presentation - SmartTex-Netzwerk · 2015. 2. 24. · Company Presentation Author: Walter Schütz Created Date: 6/8/2012 2:50:03 PM

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© FutureCarbon 05/2012

Heating in Buildings

• Electrical heating plaster base for heatable wall areas

• Heatable floor areas by direct coating with Carbo e-Therm or coated plastic films

• Heatable mortars for drying out of walls or buildings for mildew prevention

Carbo e-Therm: Low Voltage Electrical Heating Coatings for healthy indoor climate

Page 34: Company Presentation - SmartTex-Netzwerk · 2015. 2. 24. · Company Presentation Author: Walter Schütz Created Date: 6/8/2012 2:50:03 PM

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© FutureCarbon 05/2012

Tools for Heating System Design

Page 35: Company Presentation - SmartTex-Netzwerk · 2015. 2. 24. · Company Presentation Author: Walter Schütz Created Date: 6/8/2012 2:50:03 PM

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© FutureCarbon 05/2012

Simulation and Design of Heating Solutions

SOCRATES – Powerful Carbo e-Therm Simulation Tool (1)

On the basis of a CAD construction drawing SOCRATES simulates the heat distribution of any shaped Carbo e-Therm heating areas and provides trimming data.

Page 36: Company Presentation - SmartTex-Netzwerk · 2015. 2. 24. · Company Presentation Author: Walter Schütz Created Date: 6/8/2012 2:50:03 PM

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© FutureCarbon 05/2012

Summary

• Kohlenstoff-Nanomaterialien bieten vielfältige Möglichkeiten, die elektrischen, thermischen und mechanischen Eigenschaften von verschiedensten Matrixsystemen gezielt zu verändern

• Mechanisch verbesserte Systeme (verbesserte Abriebeigenschaften)

• Beschichtungen zur el.-mag. Abschirmung

• Automobil

• Bau

• Elektrochemie

• Schutzbekleidung

• Elektrische Heizbeschichtungen für vielfältigste Anwendungen:

• Automobil

• Bau

• Industrie

• Windenergie

• Etc.

Page 37: Company Presentation - SmartTex-Netzwerk · 2015. 2. 24. · Company Presentation Author: Walter Schütz Created Date: 6/8/2012 2:50:03 PM

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© FutureCarbon 05/2012

FutureCarbon GmbH

Gottlieb-Keim-Straße 60

95448 Bayreuth - GERMANY

Phone: +49 (0)921 507388-0 Front Office

+49 (0)921 507388-11 Dr. Walter Schütz

+49 (0)921 507388-12 Tomas Meinen

Fax: +49 (0)921 507388 99

E-Mail: [email protected]

[email protected]

Web: www.future-carbon.de

Contact