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Company Name India Steel Summit Private Limited
Address Greater Noida, Uttar Pradesh ( INDIA)
Operation Started April 2010
Paid up Capital INR 768,000,000.00
Shareholders 90% Sumitomo Corp., Japan http://www.sumitomocorp.co.jp10% Fukuda Engineering Co., Ltd., Japan (FEG) http://www.ft-feg.co.jp
Managing Director Tomo Imaizumi
Business Steel Processing(Slitting, Cutting & Blanking)
Press Parts(Progressive & Tandem Press) & Welding
Die Design & Manufacturing
No. of Employee 213 (as on Aug 2018)
INTRODUCTION
LOCATION
New Delhi
STRATEGIC LOCATION
Finest Connectivity with Delhi NCR & Leading Industrial Areas
India Steel Summit
FACTORY LAYOUT
Land Area : 41,254 ㎡Factory Area : 13,827 ㎡
Area for Expansion :10,925㎡
Office
Die Manufacturing
Co
il Storage A
rea:2,5
53㎡
Slitting Line
Progressive Press (800T, 300T & 200T)
Tandem Press Line Mini LevellerWelding Line
Maintenance
Inspection
Entrance
Exit
Co
il C
ente
r D
ivis
ion
Pre
ssD
ivis
ion
Die
Div
isio
n
FACILITIES / PRODUCTS
Facilities Products
Integrated
Steel
Processing
Company
Steel Coil Procurement
Steel Processing(Slitting, Cutting)
Press Line
(Progressive & Tandem)
Welding Line
Die Design &
Manufacturing
All type Steel Coils
Slitted Coils
Sheets
Blanks
Parts
Die Design
Die Manufacturing
Part Manufacturin
g
CUSTOMERINPUTS
(Part Drawing / 3D Model)
CATIA / UGAutoCADSIMULATION (AutoForm )
DIE MANUFACTURING
VMC / WIRE CUT CONVENTIONAL MACHINES
PLATE / CASTING DIESTANDEM/PROGRESSIVE DIES
PROCUREMENT &STORAGE
IMPORT /DOMESTIC MILLSFIFO / TRACEBILITYJIT DELIVERY TO CUSTOMER
SLITTED COIL / SHEETSPROFILE BLANKSSTAMPING PRESS PARTS WELDED PARTS
ONE STOP SOLUTION
Die
Div
isio
nC
oil
Cen
ter
Pre
ss D
ivis
ion
DIE DESIGN
PROCESSING
Coil Center Division Press Division
INDIVIDUAL SOLUTION
CUSTOMER INPUTS( Part Drawing /3D Model )
IMPORT /DOMESTIC MILLSSLITING/CUT TO LENGTHBLANKING/JIT DELIVERY
PROGRESSIVE PRESSTANDEM PRESS
SLITTED COIL / SHEETSPROFILE BLANKS
STAMPING PRESS PARTS WELDED PARTS
INP
UT
EXEC
UTI
ON
DEL
IVER
AB
LES
Die Division
CATIA / UG / AUTOCADSIMULATION
VMC / WIRE CUT CONVENTIONAL MACHINES
PLATE / CASTING DIESTANDEM / PROGRESSIVE DIESDIE DESIGN
PARTS STAMPINGPROCUREMENT,STORAGE & PROCESSING
DIE DESIGN DIE MANUFACTURING
ORGANIZATION STRUCTURE
M.D.Mr. Imaizumi
CORPORATE DIVISION
Sales & Planning
Mr. Koki Maeda
Purchase
Mr. P. Kumar (GM)
Accounts & Legal
Mr. Y. Seki (GM)
HR/GA
Mr. Ravindran KA (GM)
IT
(No. of Emp.=02)
COIL CENTER DIVISION
Mr. Perveen Kumar (GM)
COIL CENTER PRODUCTION
PRODUCTION CONTROL
MAINTENANCE
PRESS DIVISION
Mr. Perveen Kumar (GM)
BLANKING PRODUCTION
TANDEM PRODUCTION
QUALITY
NEW PRODUCT DEVELOPMENT
DIE MAINTENANCE
DIE DIVISIONMr. H. Sekine (EGM)
Mr. P. Sugan (GM)
TOOL SALES
TOOL PRODUCTION
R&D
[53] [39] [71]
[13]
Total No. of Employees as on August, 2018 = [213]
[02]
[09]
[27]
[02]
[16]
[13]
[09]
[10]
(41]
[05]
[14]
[2]
[39)
[06]
(49)
[01]
DIVISION's SALES TREND
COIL CENTER DIVISION SALES(IN MT) PRESS DIVISION SALES(IN K PCS.) DIE DIVISION SALES(IN K INR )
5,000
8,000 10,000
16,329
20,584 18,825
25,335
13,904
33,924
-
5,000
10,000
15,000
20,000
25,000
30,000
35,000
40,000
20
10
-11
20
11
-12
20
12
-13
20
13
-14
20
14
-15
20
15
-16
20
16
-17
20
17
-18
20
18
-19
COIL CENTER DIVISION SALES(IN MT)
2,000
3,000
4,000
5,921
6,703
5,836 6,222
5,185
9,520
-
1,000
2,000
3,000
4,000
5,000
6,000
7,000
8,000
9,000
10,000
20
10
-11
20
11
-12
20
12
-13
20
13
-14
20
14
-15
20
15
-16
20
16
-17
20
17
-18
20
18
-19
PRESS PARTS DIVISION SALES(IN K PCS.)
7,000 10,000
12,000 18,593
57,243
71,724
88,732
54,433
120,564
-
20,000
40,000
60,000
80,000
100,000
120,000
140,000
20
10
-11
20
11
-12
20
12
-13
20
13
-14
20
14
-15
20
15
-16
20
16
-17
20
17
-18
20
18
-19
DIE DIVISION SALES(IN K INR )
Budgeted
Budgeted
Budgeted
OUR VALUED CUSTOMERS
Automobile OEMs
Home Appliance OEMsAutomobile Parts Manufacturers
Best Quality & Delivery Awards
COIL CENTER DIVISION – (1. SLITTER)
* Subject to technical assessment, T min=0.27mm, T max = 5.3mm
OUTPUT PRODUCTS' PARAMETERS
STRIP ID OD ID
OUTPUTWEIGHT
MAXMIN MAX 508 MIN MAX Ø35 1530 Ø 800 2000 508 20 MT
MACHINE INPUTPARAMETERS
*MAX TENSILE
STRENGTH
*THICKNESS WIDTH ID ODINPUT
WEIGHT
MAXMIN MAX MIN MAX Ø Ø MIN MAX
980 0.27 4.5 135 1550 508 610 800 2200 25 MT
COIL CENTER DIVISION - (2. LEVELER )
WEIGHT
OUTPUT PRODUCTS' PARAMETERS
SHEET LENGTH (mm) LINE SPEED
MIN MAX m/min
150 2000 Max 55
MACHINE INPUT PARAMETERS
THICKNESS WIDTH ID ODINPUT
MIN MAX MIN MAX Ø MIN MAX MAX
0.30 1.6 100 700 508 700 1500 5 MT
COIL CENTER DIVISION - (3. PRODUCTS RANGE)
Thickness: 0.27mm to 4.5mm ( up to 8.0mm)Width: 35mm to 1530mm
Thickness: 0.30mm to 6.0mmWidth: 100mm to 3000mmLength: 150mm to 2000mm
PRESS DIVISION – (1. PROGRESSIVE/BLANKING)
OUTPUT PRODUCT PARAMETERS
TONNAGE SPMLENGTH
MIN MAX
800 T 20 - 60 25 - 3000
300 T 30 - 60 50 - 500 *
200 T 20 - 50 50 - 500
MACHINE INPUT PARAMETERS
TONNAGE BOLSTER SIZETHICKNESS WIDTH ID OD
INPUT WEIGHT
MIN MAX MIN MAX 508 610 MIN MAX MAX
800 T 3200 X 1700 0.50 3.2 200 1550 Ø Ø 760 1800 25 MT
300 T 2400 X 1200 0.60 6.0 70 600 Ø 1400 5 MT
200 T 1400 X 820 0.60 6.0 70 400 Ø 1400 3 MT
PRESS DIVISION (2. PRESS AND WELD LINE)
PRESS LINE:KOMATSU, CHIN - FONG
PRESSES – C – Frame
260 T x 1 Chin-Fong
200 T x 4 Chin-Fong
80 T x 3 Komatsu OBS80
60 T x 2 Komatsu OBS60
SPMs for Assemblies
Presses, SPM s be added, as required
WELD LINE:MIG (21Kva)
TIG(11.5Kv)
PROJECTION(200Kv)
Sub FramePROGRESSIVE PARTSTANDEM PARTS
Bracket Parts
Exhaust Cover Parts - Cars
Clutch Cover Parts
Reinforce BracketBracket
Arm Recliner
Wiper Lever Segment Parts
590 - High Tensile Parts
ECU Bracket Muffler Bracket Seat Bracket
PRESS DIVISION - (3. PRODUCTS RANGE Ⓐ)
Lower Arm
Lwr/Upr Rail Seat Track
PRESS DIVISION - (4. PRODUCTS RANGE Ⓑ)
DIE DIVISION (1. OUTLET)
MAKINOOKUMA
1000TDIE SPOTTING& TRIAL PRESS
DIE DIVISION (2. LAYOUT)
組織図(金型部門)
金型部門EGM
Mr. Hiroto Sekine
GM
Mr. P. Sugan (GM)
TOOL SALES
Mr. R. Das (DM)
Sales Team
(No. of Emp.=01)
TOOL PRODUCTION
Mr. Satveer Bhati (M)
Assembly
(No. of Emp.=23)
VMC
(No. of Emp.=08)
Wire cut
(No. of Emp.=04)
Material Control
(No. of Emp.=01)
R&DMr. S. Bhati (M)
Design Development
(No. of Emp.=05)
Data Development
(No. of Emp.=03)
Total = [49] As on August, 2018
DIE DIVISION (3. DIE DEVELOPMENT in Nos.)
STRONG ACTIVITIESPROGRESSIVE DIES HUGE EXPERIENCEBIG SIZE CASTING DIES (SIZE 1800mm x 700mm x 600mm)HIGH TENSILE PARTS DIE( > 590 MPa ~ 980 MPa ) PROGRAM SUPPLY FOR OVERSEAS DEMAND. DIE DESIGN & MANUFACTURE MACHINING NC PROGRAM
22 2330
54
119109 112
0
20
40
60
80
100
120
140
2011-12 2012-13 2013-14 2014-15 2015-16 2016-17 2017-18
Tandem (Plate Die)
Tandem (Casting Die)
Progressive Die
High Tensile Die(>590MPa)
Transfer Die
DIE DIVISION (3.1 DIE DEVELOPMENT in TONs)
11.2 12.8 15.5
28.1
42.6
117.6
151.0
0.0
20.0
40.0
60.0
80.0
100.0
120.0
140.0
160.0
2011-12 2012-13 2013-14 2014-15 2015-16 2016-17 2017-18
Tandem (Plate Die)
Tandem (Casting Die)
Progressive Die
High Tensile Die(>590MPa)
Transfer Die
Beg
ins
1000
T T
rial
an
d D
ie S
po
ttin
g P
ress
PL
AN
: V
MC
/ L
AS
ER
CU
TT
ING
Sim
ula
tio
n S
oft
war
e / L
aser
Sca
nn
er
Cas
tin
g D
ie M
anu
fact
uri
ng
Pro
gre
ssiv
e D
ies
Hig
h T
ensi
le (
590)
Co
mm
erci
al T
oo
ling
DIE DIVISION (4.DEVELOPMENT STEP FORWARD)
VMC &
LASER CUTTING
(PLAN)
1000 Ton Trial Press
Simulation &
Laser Scanner
Casting Die
Commercial Tooling
High Tensile (590HT)
Progressive DiesIn-house Use
Begins
2010-11 2011-12 2012-13 2013-14 2014-15 2015-16 2016-17 2017-18 2018-19
SOFTWARE 3DUNIGRAPHICS
SOFTWARE 2DAUTOCAD
SOFTWARE 3DCATIA
SIMULATIONAUTOFORM
PLATE TANDEM TOOL PROGRESSIVE TOOL CASTING TOOL
DIE DIVISION (5.FACILITIES - DESIGN)
DIE DIVISION (6. FACILITIES - DIE MANUFACTURING)
Wire Cut
BA24FA30V
V-99L (Mekino)MCV-A II ( Okuma)
1000 TON
Tools Trial PressCNC Machines
Bed Size(mm)1200X1800X700
Bed Size (mm)1993X1000X1245
Machining Travel(mm) 750×500×410
Max. Part Size (mm)1049 x 820 x 414
Bed Size (mm)3000 x 2000 x (HT)1500/500
RADIAL DRILL MILLING CUTTER
PEDESTAL GRINDER
HACK SAWBENCH DRILL
CYLINDRICAL GRINDER SURFACE GRINDER
DIE DIVISION (7. FACILITIES - CONVENTIONAL MACHINES)
Category OEM Customer Die Manufacture Die Manufacture & Parts Production TotalParts No. Die No. Die Ton Parts No. Die No. Die Ton Parts No. Die No. Die Ton
Automobile (2 Wheelers)
YAMAHA YAMAHA 6 8 8.4 41 101 47.6 47 109 56HMSI EXEDY 1 2 0.5 1 2 0.5
Automobile (4 Wheelers)
MSIL ADVICS 5 5 1.6 5 5 1.6AISIN 6 6 2.2 6 6 2.2
DENSO 21 43 10.8 21 43 10.8EXEDY 1 1 1.4 1 1 1.4
SHIROKI 4 2 6.2 6 3 4.5 10 5 10.7TECHNICO 1 2 0.2 0 1 2 0.2CAPARO 1 1 0.5 1 1 0.5
TI METALS 2 5 3.8 2 5 3.8SKH 2 4 11.3 2 4 11.3
BELLSONICA 4 2 4.9 4 2 4.9VEEGEE 7 19 49.8 7 19 49.8
SKH 2 4 11.3 2 4 11.3HONDA FEG 9 18 28.2 9 18 28.2
G-TEKT 1 1 1.5 1 1 1.5VEEGEE 17 77 110.6 17 77 110.6YUTAKA 1 7 2.5 9 34 9.9 10 41 12.4
TOYOTA DENSO 5 10 0.5 5 10 0.5EXEDY 2 7 8.9 2 7 8.9
HYUNDAI DENSO 3 16 8.6 3 16 8.6TATA MOTORS DENSO 2 4 0.2 2 4 0.2
NISSAN MPT AMTEK 2 10 5.6 2 10 5.6ISUZU ADVICS 2 2 1.1 2 2 1.1
SANKEI GEIKEN 6 24 6.4 6 24 6.4MAZDA MPT AMTEK 2 9 4.3 2 9 4.3
SWARAJ MAZDA DENSO 2 4 0.2 2 4 0.2
OthersDAIKIN DAIKIN 25 68 27.9 25 68 27.9
IKEA SAVERA 2 4 3 2 4 3Grand Total = 102 262 285.4 95 239 96 197 501 381.4
DIE DIVISION (14. KEY TOOLS DEVELOPMENT HISTORY)
As on August, 2018
DIE DIVISION (8. Chassis Parts)
DIE DIVISION (9. Progressive & Tandem Parts)
DIE DIVISION (10. Exhaust & Body Parts)
DIE DIVISION (11. White Goods Parts)
QUALITY ASSURANCE
LASER SCANNER CMM UTMHARDNESS
TESTER
Incoming Material Quality Check Pre Dispatch Quality CheckIn Process Quality CheckIn Process Quality Check
PROFILE PROJECTOR
SUMITOMO CORPORATION
Metal Products Business Unit Transportation & Construction Systems Environment & Infrastructure Media, Network & Lifestyle Related Goods & Services Mineral Resources, Energy, Chemical & Electronics
Company NameSUMITOMO CORPORATIONEstablishment DateDecember 24, 1919 President and CEOMasayuki HyodoPaid-in Capital219.3billion yenStock ListingsTokyo, Nagoya and FukuokaNumber of OfficesDomestic: 22Overseas (65 countries): 108 (As of June 1, 2018) Number of Employees5,261 (Consolidated Base: 73,016) (As of March 31, 2018)
Sumitomo Business Units:
Head Office
Harumi Island Triton Square Office Tower Y8-11 Harumi 1-chome, Chuo-ku, Tokyo 104-8610 JapanPhone: +81-3-5166-5000URL:http://www.sumitomocorp.co.jp/english/
India Steel Summit Private Limited
SUMITOMO’S GLOBAL NETWORK OF STEEL SERVICE CENTERS
China /Taiwan 9
Japan 9
ASEAN & India 15
Middle East 1
Europe 1NAFTA 5
Global Processing Capacity - 7.0 Million MT/Year
Equipment
Slitter
Leveler/Shear
Press
Blanking
TWB Tool Room
40 Locations
Fukuda Engineering Co., Ltd., Japan (FEG)
Company name: Fukuda Engineering Co., Ltd. (FEG)
Headquarters: Yubinbango347-0111
Saitama Prefecture Kazo Koguki 3206-3 TEL. 0480-70-1171 FAX. 0480-70-1295
Establishment: November 1983
Affiliate: F-Tech Inc. (Website: http://www.ft-feg.co.jp )
Lead in research and development of press sheet metal mold, hydroforming gold type 、the technology of die-casting mold.
Hydroforming type Die-casting mold
Deep drawing parts of high-tensile steel
Sheet deep
drawing
parts
Hydroforming parts
Aluminium die-cast parts
Progressive
dieTransfer press mold
CONTACT US
India Steel Summit Private Limited2F-2G, Ecotech III, Udyog KendraGreater Noida - 201306 Uttar Pradesh ( INDIA)
www.indiasteelsummit.comwww.sumitomocorp.co.jp/english/company/about/scgroup/metal/
[email protected]@indiasteelsummit.com
Fax: +91-120- 6103001
Phone: +91-120- 6103000
THANK YOU