COMPACTADORA VIBRATORIA

Final del formularioInstruccin Especial Field Assembly Instructions for Certain CB44B and CB54B Asphalt Compactors{7000, 7960} Nmero de medio -REHS8469-00 Fecha de publicacin -16/10/2013 Fecha de actualizacin -16/10/2013

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Field Assembly Instructions for Certain CB44B and CB54B Asphalt Compactors{7000, 7960}SMCS - 7000-016-CW ; 7960-016-CW

Principio del formularioVibratory Asphalt Compactor:CB44B (S/N: TWC1-UP) CB54B (S/N: S4P1-UP) IntroductionThis Special Instruction outlines the procedures necessary to complete assembly for certain CB44B and CB54B Asphalt Compactors.Do not perform any procedure or order any parts until having read and understand the instructions contained in this publication. Safety Section

Do not operate or work on this machine or work tool unless you have read and understand the instructions and warnings in the Operation and Maintenance Manuals and Owner's Manuals. Failure to follow the instructions or heed the warnings could result in injury or death. Contact your Caterpillar dealer for replacement manuals. Proper care is your responsibility.

Personal injury or death can result from lifting a heavy component.The heavy component can fall if using an incorrect hoist and/or sling or fastener to lift the load.Be sure the hoist and other devices have the correct lifting capacity to lift a heavy component. The approximate weight of the heavy component is given below.

Shock/Electrocution Hazard! Do not work on this equipment unless you have read and understand the instructions and warnings in the Operation and Maintenance Manuals. Failure to follow the instructions or heed the warnings could result in serious injury or death.

NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide", for tools and supplies suitable to collect and contain fluids in Caterpillar machines.Dispose of all fluids according to local regulations and mandates.

Machine Preparation

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Illustration 1g03411378

(A) From factory (B) Additional crates (C ) Completed assembly

The machine will ship with addition crates containing the ROPS, Sun Canopy, or Cab and additional features as ordered per the customer. Be sure to check the crates for all additional parts before beginning any assembly procedure.1. Move the machine to a smooth, level area with adequate overhead clearance.2. Perform Lockout / Tag-out procedure by placing the appropriate warning tag or device on the operator controls of the machine.

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3. Remove and discard 397-8035 Shipping Cover Gp to expose the ECMs mounted underneath.

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(D) Bolt locations

4. Unbolt the two controller mounting plates from the machine and set aside. There are two bolts holding each of the plates to the machine. CB44B and CB54B Assembly OverviewThis section has a brief overview of the major sections assembled on the machines. More detailed instructions for additional features will be given later in this publication.

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Install any lights, harnesses, and antennas if applicable. See installation procedures for 351-3439 Flood Lighting Gp (CAB Halogen), 351-3441 Flood Lighting Gp (CAB HID), 419-4040 Flood Lighting Gp (ROPS / CANOPY HID), 419-4041 Flood Lighting Gp (ROPS / CANOPY HALOGEN ), 351-3443 Warning Beacon Lighting Gp for more information.

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Install the ROPS, Cab, or Sun Canopy on the machine. The Cab and Sun Canopy are secured with four bolts, while the ROPS is secured with 13 bolts. See Upper Structure installations for the CB44B and CB54B later in this publication.

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Install controller mounting plates to rear wall of ROPS. There are four bolts per mounting plate and connect and tie back any antenna or lighting harness's if applicable.

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Install hand rails with ROPS or Sun Canopy. The handrails are secured with 14 bolts. Install mirrors, 351-3433 Rear View Mirror Gp if provided at this time.

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Install the floor mats for ROPS if not already in position. Mats are secured using eight bolts.

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Install front and rear covers on ROPS. There will be 12 bolts per cover, 3 bolts for the glove box, and 4 bolts for the light switches panel. The power port and data connector are also snapped into place during this time.

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View of assembled machine with ROPS / Sun Canopy installed.

Installation of 396-9103 Plate and Film Gp Note: The 396-9103 Plate and Film Gp is mounted on the 357-0830 Storage Door for the front cover on all three upper structures for both the CB44B and CB54B. The 396-9103 Plate and Film Gp can be attached to the 357-0830 Storage Door once the door is mounted onto the front cover storage area hinge. Table 1

Required Parts 396-9103 Plate and Film Gp (Cab CB44B)

Qty Part Number Description

1 221-8045 Film

1 224-0554 Film

1 224-9855 Film

1 307-0047 Film

1 334-6758 Film

1 395-1016 Plate -Film

5 5C-2890 Nut

5 5P-4115 Hard Washer

5 9X-2044 Screw

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Inside cab view (1) 357-0830 Storage Door (2) 221-8045 Film (3) 224-0554 Film (4) 224-9855 Film (5) 307-0047 Film (6) 334-6758 Film (7) 395-1016 Plate-Film (8) 5C-2890 Nut (9) 5P-4115 Hard Washer (10) 9X-2044 Screw

1. Attach 395-1016 Plate-Film (7) to 357-0830 Storage Door (1) using five 5C-2890 Nuts (8), 5P-4115 Hard Washers (9), and 9X-2044 Screws (10). Tighten hardware to torque of 12 3 Nm (106 27 lb in).2. Apply films as indicated in Illustration 11.Note: Disregard 307-0047 Film (5) if machine is not equipped with product link.Assembly Procedures for Optional Attachments CB44B and CB54BThe following sections contain the procedures for assembling optional attachments for both the CB44B and CB54B Asphalt Compactors 351-3439 Flood Lighting Gp (CAB Halogen) Table 2

Required Parts 351-3439 Flood Lighting Gp (Cab Halogen)


4 214-2968 Flood Lamp Gp

2 364-9375 Bracket

2 364-9376 Bracket

1 360-1763 Rocker Switch

4 8T-4908 Bolt

4 8T-4189 Bolt


4 5C-7261 Nut

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Front view of cab(1) 364-9375 Bracket (2) 214-2968 Flood Lamp Gp (3) 5P-4116 Hard Washer (4) 8T-4189 Bolt (A) Wiring Receptacle

1. Install the right front flood lamp by attaching 214-2968 Flood Lamp Gp (2) onto 364-9375 Bracket (1) using the stud, washer, and nut supplied with the flood lamp (2). Be sure to orient the bracket as shown in Illustration 12 .2. Secure to assembled parts to the underside of the Cab roof at the mounting points shown in Illustration 12. Use two 8T-4189 Bolts (4) and two 5P-4116 Hard Washers to secure the plate and flood lamp assembly to the cab. 3. Tighten the two 8T-4189 Bolts (4) to a torque of 12 3 Nm (9 2 Lb ft).4. Aim flood lamp group (2) forward and tighten the mounting nut to 25 7 Nm (18 5 lb ft).5. Connect the receptacle from the cab harness at (A) into the back of flood lamp (2) .6. Repeat Steps 1 through 5 to secure the left front flood lamp assembly to the cab.

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Right rear view(6) 8T-4908 Bolt (7) 5P-4116 Hard Washer (8) 364-9376 Bracket (9) 214-2968 Flood Lamp Gp (10) 5C-7261 Nut

7. Install the right rear 214-2968 Flood Lamp Gp (9) by securing flood lamp (9) to 364-9376 Bracket (8) with the stud, washer, and nut supplied with flood lamp (9). Refer to Illustration 13 for orientation.8. Attach the assembled flood lamp (9) and bracket (8) to the cab by threading two 8T-4908 Bolts (6), four 5P-4116 Hard Washers (7), and two 5C-7261 Nuts (10) through the hole positions in the cab as shown in Illustration 13.9. Tighten the two 8T-4908 Bolts (6) to a torque of 12 3 Nm (9 2 Lb ft).10. Aim flood lamp group (9) towards the rear and tighten the mounting nut to 25 7 Nm (18 5 lb ft).11. Connect wiring harness (C) into flood lamp (9) and secure the excess harness to bracket (8) using a 7K-1181 Cable Strap (B) .12. Repeat Steps 7 through 11 to finish assembly procedure for the left side.

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View inside cab

Note: Following steps are completed once Cab has been installed on machine and rear panel ready to be secured.13. Remove plug in the switch panel located in the rear cab cover and install 360-1763 Rocker Switch (11) .14. Connect 360-1763 Rocker Switch (11) to the cab wiring group and snap into position. See Illustration 14.Assembly Procedures for 351-3441 Flood Lighting Gp (CAB HID) Table 3

Required Parts 351-3441 Flood Lighting Gp (Cab HID)



2 364-9375 Bracket

2 364-9376 Bracket


4 8T-4908 Bolt

4 8T-4189 Bolt


4 5C-7261 Nut

4 7K-1181 Cable Strap

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Front right view (1) 364-9375 Bracket (2) 388-6292 Flood Lamp Gp (3) 5P-4116 Hard Washer (4) 8T-4189 Bolt (5) 7K-1181 Cable Strap (A) Wiring Receptacle

1. Install the right front flood lamp by attaching 388-6292 Flood Lamp Gp (2) onto 364-9375 Bracket (1) using the stud, washer, and nut supplied with flood lamp (2). Be sure to orient the bracket as shown in Illustration 15.2. Secure assembled parts to the underside of the Cab roof at the mounting points shown in Illustration 15. Use two 8T-4189 Bolts (4) and two 5P-4116 Hard Washers to secure the plate and flood lamp assembly to the cab. 3. Tighten the two 8T-4189 Bolts (4) to a torque of 12 3 Nm (9 2 Lb ft).4. Aim flood lamp group (2) forward and tighten the mounting nut to 25 7 Nm (18 5 lb ft).5. Connect the receptacle from the cab harness at (A) into the back of flood lamp (2). Secure excess harness with 7K-1181 Cable Strap (5) .6. Repeat Steps 1 through 5 to secure the left front flood lamp assembly to the cab.

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Right rear view(6) 8T-4908 Bolt (7) 5P-4116 Hard Washer (8) 364-9376 Bracket (9) 388-6292 Flood Lamp Gp (10) 5C-7261 Nut (11) 7K-1181 Cable Strap (B) Wiring receptacle

7. Install the right rear 338-6292 Flood Lamp Gp (9) by securing flood lamp (9) to 364-9376 Bracket (8) with the stud, washer, and nut supplied with flood lamp (9). Refer to Illustration 16.8. Attach the assembled flood lamp (9) and bracket (8) to the cab by threading two 8T-4908 Bolts (6), four 5P-4116 Hard Washers (7), and two 5C-7261 Nuts (10) through the hole positions in the cab as shown in Illustration 16.9. Tighten the two 8T-4908 Bolts (6) to a torque of 12 3 Nm (9 2 Lb ft).10. Aim flood lamp group (9) towards the rear and tighten the mounting nut to 25 7 Nm (18 5 lb ft).11. Connect wiring harness (C) into flood lamp (9) and secure the excess harness to bracket (8) using a 7K-1181 Cable Strap (B) .12. Repeat Steps 7 through 11 to finish assembly procedure for the left side.

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(12) 360-1763 Rocker Switch

Note: Following steps are completed once Cab has been installed on machine and rear panel ready to be secured.13. Remove plug in the switch panel located in the rear cab cover and install 360-1763 Rocker Switch (12) .14. Connect 360-1763 Rocker Switch (12) to the cab wiring group and snap into position. See Illustration 17.Assembly Procedures for 419-4041 Flood Lighting Gp (ROPS / Canopy Halogen) Table 4

Required Parts 419-4041 Flood Lighting Gp (Cab Halogen)



2 364-9375 Bracket

2 364-9376 Bracket


1 418-7917 Lighting Harness As

8 8T-4189 Bolt



1 352-3964 Clip

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Canopy /ROPS wiring route(A) Canopy (B) ROPS (1) 418-7917 Lighting Harness As (2) 7K-1181 Cable Strap

1. Install 418-7917 Lighting Harness As (1) with 7K-1181 Cable Straps (2) along the underside of the canopy/ ROPS structure at each of the mounting points as shown in Illustration 18. Be sure the ECM lead routes down the Canopy / ROPS rear support.

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Down leg and back panel view(1) 418-7917 Lighting Harness As (2) 7K-1181 Cable Strap (3) 352-3964 Clip (C) Ground terminus

2. Continue routing wiring harness (1) down the leg of the canopy / ROPS using 7K-1181 Cable Straps (2) to secure the harness to attachment points.3. Attach a 352-3964 Clip (3) to harness (1) with a 7K-1181 Cable Strap (2) near the receptacle end of the harness. Route the remainder of the harness along the back plate to grounding point (C) as shown in Illustration 19.Note: Leave 352-3964 Clip (3) loose until ECMs are mounted when the Canopy / ROPS is attached to the machine.

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Front right view (4) 364-9375 Bracket (5) 214-2968 Flood Lamp Gp (6) 7K-1181 Cable Strap (7) 5P-4116 Hard Washer (8) 8T-4189 Bolt (D) Wiring Receptacle

4. Install the right front flood lamp by attaching 214-2968 Flood Lamp Gp (5) onto 364-9375 Bracket (4) using the stud, washer, and nut supplied with flood lamp (2). Be sure to orient the bracket as shown in Illustration 20.5. Secure to assembled parts to the underside of the Cab roof at the mounting points shown in Illustration 12. Use two 8T-4189 Bolts (8) and two 5P-4116 Hard Washers (7) to secure the plate and flood lamp assembly to the cab. 6. Tighten the two 8T-4189 Bolts (8) to a torque of 12 3 Nm (9 2 Lb ft).7. Aim flood lamp group (5) forward and tighten the mounting nut to 25 7 Nm (18 5 lb ft).8. Connect the receptacle from the cab harness at (D) into the back of flood lamp (5) and secure excess harness using 7K-1181 Cable Strap (6) .9. Repeat Steps 1 through 5 to secure the left front flood lamp assembly to the cab.

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Rear right view(9) 364-9376 Bracket (10) 214-2968 Flood Lamp Gp (11) 5P-4116 Hard Washers (12) 8T-4189 Bolts (13) 7K-1181 Cable Strap (E) Wiring receptacle

10. Install the right rear 214-2968 Flood Lamp Gp (10) by securing flood lamp (10) to 364-9376 Bracket (9) with the stud, washer, and nut supplied with flood lamp (10). Refer to Illustration 21.11. Attach the assembled flood lamp (10) and bracket (9) to the canopy /Rops using two 8T-4189 Bolts (12) and two 5P-4116 Hard Washers (11) through bracket mounting points as shown in Illustration 13.12. Tighten the two 8T-4189 Bolts (12) to a torque of 12 3 Nm (9 2 Lb ft).13. Aim flood lamp group (10) towards the rear and tighten the mounting nut to 25 7 Nm (18 5 lb ft).14. Connect wiring harness (E) into flood lamp (10) and secure the excess harness to bracket (9) using a 7K-1181 Cable Strap (13) .15. Repeat Steps 10 through 14 to finish assembly procedure for the left side.

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Rear canopy / ROPS plate(14) 360-1763 Rocker Switch

Note: The following steps are performed once the Canopy / ROPS has been installed on the machine and the rear panel is ready to be secured.16. Remove plug in the switch panel located in the rear cab cover and install 360-1763 Rocker Switch (14) .17. Connect 360-1763 Rocker Switch (14) to the cab wiring group and snap into position. See Illustration 22.Assembly Procedures for 419-4040 Flood Lighting Gp (ROPS / CANOPY HID) Table 5

Required Parts 419-4040 Flood Lighting Gp (Canopy / ROPS HID)



2 364-9375 Bracket

2 364-9376 Bracket



8 8T-4189 Bolt



1 352-3964 Clip

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Canopy /ROPS wiring route(A) Canopy (B) ROPS (1) 418-7917 Lighting Harness As (2) 7K-1181 Cable Strap

1. Install 418-7917 Lighting Harness As (1) with 7K-1181 Cable Straps (2) along the underside of the Canopy/ ROPS structure at each of the mounting points as shown in Illustration 23. Be sure the ECM lead routes down the Canopy / ROPS rear support.

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Down leg and back panel view(1) 418-7917 Lighting Harness As (2) 7K-1181 Cable Strap (3) 352-3964 Clip (C) Ground terminus

2. Continue routing the wiring harness (1) down the leg of the Canopy / ROPS using 7K-1181 Cable Straps (2) to secure the harness to attachment points.3. Attach a 352-3964 Clip (3) to harness (1) with a 7K-1181 Cable Strap near the receptacle end of the harness. Route the remainder of the harness along the back plate to grounding point (C) as shown in Illustration 24.Note: Leave 352-3964 Clip (3) loose until ECMs are mounted when the Canopy / ROPS is attached to the machine.

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Front right view (4) 364-9375 Bracket (5) 388-6292 Flood Lamp Gp (6) 7K-1181 Cable Strap (7) 5P-4116 Hard Washer (8) 8T-4189 Bolt (D) Wiring receptacle

4. Install the right front flood lamp by attaching 388-6292 Flood Lamp Gp (5) onto 364-9375 Bracket (4) using the stud, washer, and nut supplied with the flood lamp (2). Be sure to orient the bracket as shown in Illustration 25.5. Secure to assembled parts to the underside of the Cab roof at the mounting points shown in Illustration 25. Use two 8T-4189 Bolts (8) and two 5P-4116 Hard Washers (7) to secure the plate and flood lamp assembly to the cab. 6. Tighten the two 8T-4189 Bolts (8) to a torque of 12 3 Nm (9 2 Lb ft).7. Aim flood lamp group (5) forward and tighten the mounting nut to 25 7 Nm (18 5 lb ft).8. Connect the receptacle from the cab harness at (D) into the back of flood lamp (5) and secure excess harness using 7K-1181 Cable Strap (6) .9. Repeat Steps 4 through 8 to secure the left front flood lamp assembly to the cab.

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Rear right view(9) 364-9376 Bracket (10) 388-6292 Flood Lamp Gp (11) 5P-4116 Hard Washers (12) 8T-4189 Bolts (13) 7K-1181 Cable Strap (E) Wiring receptacle

10. Install the right rear 388-6292 Flood Lamp Gp (10) by securing flood lamp (10) to 364-9376 Bracket (9) with the stud, washer, and nut supplied with flood lamp (10). Refer to Illustration 26.11. Attach the assembled flood lamp (10) and bracket (9) to the canopy /Rops using two 8T-4189 Bolts (12) and two 5P-4116 Hard Washers (11) through bracket mounting points as shown in Illustration 26.12. Tighten the two 8T-4189 Bolts (12) to a torque of 12 3 Nm (9 2 Lb ft).13. Aim flood lamp group (10) towards the rear and tighten the mounting nut to 25 7 Nm (18 5 lb ft).14. Connect wiring harness (E) into flood lamp (10) and secure the excess harness to bracket (9) using a 7K-1181 Cable Strap (13) .15. Repeat Steps 10 through 14 to finish assembly procedure for the left side.

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Rear canopy / ROPS plate(14) 360-1763 Rocker Switch

Note: The following steps are performed once the Canopy / ROPS has been installed on the machine and the rear panel is ready to be secured.16. Remove plug in the switch panel located in the rear cab cover and install 360-1763 Rocker Switch (14) .17. Connect 360-1763 Rocker Switch (14) to the cab wiring group and snap into position. See Illustration 27Assembly Procedures for 351-3443 Warning Beacon Lighting Gp The 351-3443 Warning Beacon Lighting Gp Is designed to fit the ROPS, Canopy, and Cab options on both the CB44B and CB54B machines. The Warning Beacons have a magnetic base for mounting on metal surfaces. Table 6

Required Parts


2 3S-2093 Cable Strap



2 378-6901 Warning Beacon Lamp Gp


ROPS mount

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Front view(1) 378-6901 Warning Beacon Lamp Gp (2) 3S-2093 Cable Strap (3) 375-6060 Lighting Harness As (4) 7K-1181 Cable Strap (5) 360-1760 Rocker Switch

1. Secure 375-6060 Lighting Harness As (3) to the left ROPS pillar using 4 7K-1181 Cable Straps (4) as shown in Illustration 28.Note: Be sure to orient the harness so that the two-way wire junction is at the top of the ROPS pillar.2. Position each 378-6901 Warning Beacon Lamp Gp (1) on top of the metal ROPS roof and route the wires toward the two connections on the top of 375-6060 Lighting Harness As (3) .3. Secure the wire connections with two 3S-2093 Cable Straps (2) and one 7K-1181 Cable Strap to the mounting point on the pillar.Note: The receptacle on the bottom portion on 375-6060 Lighting Harness As (3) will be connected to the machine wiring harness after the ROPS has been mounted on the machine.4. Remove plug from rear panel to mount 360-1760 Rocker Switch (5) .5. Connect the 360-1760 Rocker Switch (5) into the wiring harness and snap into place.Note: The 360-1760 Rocker Switch (5) will be assembled into the rear panel after the ROPS has been secured to the Machine and the panel is ready to be attached.Canopy Mount

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Front view(1) 378-6901 Warning Beacon Lamp Gp (2) 3S-2093 Cable Straps (3) 375-6060 Lighting Harness As (4) 7K-1181 Cable Straps (5) 360-1760 Rocker Switch

1. Secure 375-6060 Lighting Harness As (3) to the left Canopy pillar using 4 7K-1181 Cable Straps (4) as shown in Illustration 29.Note: Be sure to orient the harness so that the two-way wire junction is at the top of the Canopy pillar.2. Position each 378-6901 Warning Beacon Lamp Gp (1) on top of the metal Canopy roof plates and route the wires toward the two connections on the top of 375-6060 Lighting Harness As (3) .3. Secure the wire connections with two 3S-2093 Cable Straps (2) and one 7K-1181 Cable Strap (4) to the mounting point on the pillar.Note: The receptacle on the bottom portion on 375-6060 Lighting Harness As (3) will be connected to the machine wiring harness after the Canopy has been mounted on the machine.4. Remove plug from rear panel to mount 360-1760 Rocker Switch (5) .5. Connect 360-1760 Rocker Switch (5) into the wiring harness and snap into place.Note: The 360-1760 Rocker Switch (5) will be assembled into the rear panel after the Canopy has been secured to the Machine and the panel is ready to be attached.Cab Mount

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Front View(1) 378-6901 Warning Beacon Lamp Gp (2) 3S-2093 Cable Straps (3) 375-6060 Lighting Harness As (4) 7K-1181 Cable Straps (5) 360-1760 Rocker Switch

1. Secure 375-6060 Lighting Harness As (3) to the left Cab pillar using 4 7K-1181 Cable Straps (4) as shown in Illustration 30.Note: Be sure to orient the harness so that the two-way wire junction is at the top of the Cab pillar.2. Position each 378-6901 Warning Beacon Lamp Gp (1) on top of the metal Cab roof and route the wires toward the two connections on the top of 375-6060 Lighting Harness As (3) .3. Secure the wire connections with two 3S-2093 Cable Straps (2) and one 7K-1181 Cable Strap (4) to the mounting point on the pillar.Note: The receptacle on the bottom portion on 375-6060 Lighting Harness As (3) will be connected to the machine wiring harness after the Cab has been mounted on the machine.4. Remove plug from rear panel to mount 360-1760 Rocker Switch (5) .5. Connect 360-1760 Rocker Switch (5) into the wiring harness and snap into place.Note: The 360-1760 Rocker Switch (5) will be assembled into the rear panel after the Cab has been secured to the Machine and the panel is ready to be attached.Optional 351-3429 Water Spray Lines Gp CB44B and CB54B for ROPS and Canopy InstallationThis optional lines group can be installed during installation of the Front Cover assembly on either the ROPS or Canopy. If, the lines group is attached at a later date the front cover assembly is removed for access. The under cab portion of the lines group comes pre-installed on the machine when this option is ordered.

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351-3429 Water Spray Lines Gp

Table 7

Required Parts

Qty Part Number 351-3429 Water Spray Lines Gp Description

2 4P-8134 Clip


10 8T-4200 Bolt


1 5P-6264 Grommet

1 5P-1442 Hose 600 5 mm (24 0.2 inch)

3 6L-9848 Clamp

1 364-5485 Tank Group

3 331-9060 Adapter

1 144-0195 Hose (290 3.5 mm)(11 0.1 inch)

1 144-0195 Hose (380 5 mm)(15 0.2 inch)


2 336-7700 Clamp

1 5P-0767 Hose 225 5 mm (8.85825 0.19685 inch)

1 253-4115 Spout

1 276-3884 Vented Cap

1 8V-7162 Cable

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Left-hand view(B) 364-2471 Cover (1) 7Y-9099 Screws (2) 8V-7162 Cable (3) 276-3884 Vented Cap (4) 253-4115 Spout

1. Remove front ROPS or Canopy cover if already in installed on the machine. 2. Remove 364-2471 Cover (B) from the left side of the front ROPS / Canopy cover and retain the three 7Y-9099 Screws (1) .3. Attach 8V-7162 Cable (2) onto 276-3884 Vented Cap (3) as seen in Illustration 32.4. Install 253-4115 Spout (4) over the access hole in the front cover using three 7Y-9099 Screws (1) .Note: Use the lower screw (1) to secure 8V-7162 Cable (2) to 253-4115 Spout (4) .5. Tighten 7Y-9099 Screws (1) to torque of 8 1.5 Nm (71 13 lb in).

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(C) Mounting bosses (5) 365-2919 Tank Group (6) 8T-4200 Bolts (7) 5P-4116 Hard Washers

6. Attach 365-2919 Tank Group (5) onto left side mounting bosses (B) on the front plate using four 8T-4200 Bolts (6) and four 5P-4116 Hard Washers (7). Tighten the bolts to torque of 6 1 Nm (53 9 lb in).

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(5) 365-2919 Tank Group (8) 331-9060 Adapter (9) 5P-1442 Hose 600 5 mm (24 0.2 inch) (10) 6L-9848 Clamp

7. Insert 331-9060 Adapter (8) into the bottom port on 365-2919 Tank Group (5). Tighten the Adapter (8) to torque of 5 1 Nm (44 9 lb in) after applying Loctite No More Leaks on the plastic threads.8. Install 5P-1442 Hose (9) 600 5 mm (24 0.2 inch) onto 331-9060 Adapter (8) and secure with 6L-9848 Clamp (10) .9. Route hose (9) behind the weldment for the glove box in the center of the front plate towards the right side of the machine.Note: This hose (9) will be attached to a second tank group later in the procedure.

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(11) 5P-0767 Hose 225 5 mm (8 0.2 inch) (12) 336-7700 Clamp

10. Connect 5P-0767 Hose (11) 225 5 mm (8.9 0.19 inch) onto tank (5) using one 336-7700 Clamp (12) .Note: A second 336-7700 Clamp (12) will be used on the opposite end of hose (11) to secure the hose to the spout installed previously.

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(6) 8T-4200 Bolt (7) 5P-4116 Hard Washer (13) 144-0195 Hose 290 3.5 mm (11 0.1 inch) (14) 3S-2093 Cable Strap (15) 4P-8134 Clip

11. Install 144-0195 Hose (13) 290 3.5 mm (11 0.1 inch) onto tank (5) vent position using one 3S-2093 Cable Strap (14) .12. Attach the free end of hose (13) to the front plate with two 3S-2093 Cable Straps (14), one 4P-8134 Clip (15), one 8T-4200 Bolt (6), and one 5P-4116 Hard Washer (7). Tighten bolt (6) to torque of 6 1 Nm (53 9 lb in).Note: The hose (13) is bent over pointing down where hose (13) is attached to clip (15) with the two cable straps (14). Refer to Illustration 36.

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(6) 8T-4200 Bolt (7) 5P-4116 Hard Washers (16) 364-5485 Tank Group

13. Install right-hand side 364-5485 Tank Group (16) onto the right side mounting bosses using four 8T-4200 Bolts (6) and four 5P-4116 Hard Washers (7). Tighten bolts (6) to torque of 6 1 Nm (53 9 lb in).

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(8) 331-9060 Adapter (9) 5P-1442 Hose 600 5 mm (24 0.2 inch) (10) 6L-9848 Clamp (16) 364-5485 Tank Group

14. Apply Loctite "No More Leaks" on the threads of one 331-9060 Adapter (8) and insert adapter (8) into the hose port on the left side of 364-5485 Tank Group (16). Tighten the adapter to torque of 5 1 Nm (44 9 lb in) making sure to align the adapter (8) to be able to attach the hose coming from the left side of the machine that was installed earlier.15. Attach hose (9) installed prior to 331-9060 Adapter (8) using one 6L-9848 Clamp (10) .

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(C) 5P-1442 Hose leading from Lines Gp- Water Spray installed from manufacturer (8) 331-9060 Adapter (10) 6L-9848 Clamp (16) 364-5485 Tank Group (17) 5P-6264 Grommet

16. Apply Loctite "No More Leaks" on the threads of one 331-9060 Adapter (8) and insert adapter (8) into the hose port on the right side of 364-5485 Tank Group (16). Tighten the adapter to torque of 5 1 Nm (44 9 lb in) making sure to align adapter (8) to be able to attach hose (C) coming through 5P-6264 Grommet (17) installed in the access in the front plate.Note: Hose (C) is already installed in place from the manufacturer and runs out from under the operator platform. Locate hose (C) prior to installation.17. Connect Hose (C) onto adapter (8) using one 6L-9848 Clamp (10) .

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(6) 8T-4200 Bolt (7) 5P-4116 Hard Washer (14) 3S-2093 Cable Strap (15) 4P-8134 Clip (18) 144-0195 Hose 380 5 mm (15 0.2 inch)

18. Install 144-0195 Hose (18), 380 5 mm (15 0.2 inch) onto the vent position using one 3S-2093 Cable Strap (14) .19. Route hose (18) upwards to the mounting boss on the front ROPS / Canopy Plate.20. Secure hose (18) to 4P-8134 Clip (15) by looping hose (18) back downward and using two 3S-2093 Cable Straps (14) .21. Mount 4P-8134 Clip (15) to the mounting point with one 8T-4200 Bolt (6) and one 5P-4116 Hard Washer (7). Tighten bolt (6) to torque of 6 1 Nm (53 9 lb in).

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(4) 253-4115 Spout (11) 5P-0767 Hose (12) 336-7700 Clamp

22. Reinstall the front cover while attaching 253-4115 Spout (4) onto 5P-0767 Hose (11) using one 336-7700 Clamp (12). Refer to "Installation Procedure for 388-1479 Operator Ar (Sun Canopy CB44B) " or "Installation Procedure for 393-0156 Rollover Protective Structure (ROPS) Gp " on the CB44B for addition information on reinstalling the front cover. For information on the CB54B refer to "Installation Procedure for 388-2035 Operator Ar (Sun Canopy CB54B) " or "Installation Procedure for 388-2038 Operator Ar (ROPS CB54B) ".Optional 351-3427 Water Spray Lines Gp CB44B and CB54B Cab InstallationThis Optional water spray lines group is available on both the CB44B and CB54B Asphalt Compactor. The under cab portion of the lines group comes pre-installed on the machine when this option is ordered.

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(1) 351-3427 Water Spray Lines Gp (Cab)

1. Before installing the front cover onto the inner cab front plate, install the optional 351-3427 Water Spray Lines Gp (1). Table 8

Required Parts 351-3427 Water Spray Lines Gp


1 4P-8134 Clip


4 8T-4200 Bolt


1 5P-6264 Grommet

1 5P-1442 Hose

600 5 mm (24 0.2 inch)

3 6L-9848 Clamp


3 331-9060 Adapter

1 144-0195 Hose

385 5 mm (15 0.2 inch)

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(2) Window washer group (3) 331-9060 Adapter (4) 5P-1442 Hose , 600 5 mm (24 0.2 inch) (5) 6L-9848 Clamp

2. Remove plug in bottom connection of window washer group (2) and install one 331-9060 Adapter (3) .3. Coat the threads of adapter (2) with Loctite No More Leaks and torque adapter (2) to 5 1 Nm (44 9 lb in). Orient the adapter as shown in Illustration 43 and attach one 5P-1442 Hose (4) 600 5 mm (24 0.2 inch) to the barbed end using one 6L-9848 Clamp (5) .4. Route the remaining hose (4) behind the glove box console towards the right-hand side of the machine.

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Right side of Cab forward(4) 5P-1442 Hose (6) 331-9060 Adapter (7) 6L-9848 Clamp (8) 364-5485 Tank Group (9) 8T-4200 Bolt (10) 5P-4116 Hard Washer

5. Apply Loctite "No More Leaks" on the threads of one 331-9060 Adapter (6) and insert adapter (6) into the hose port on the left side of 364-5485 Tank Group (8). Tighten adapter (6) to torque of 5 1 Nm (44 9 lb in) making sure to align adapter (6) to be able to attach the hose coming from the left side of the machine that was installed earlier.6. Mount 364-5485 Tank Group (8) onto the mounting bosses on the front cab plate with four 8T-4200 Bolts (9) and four 5P-4116 Hard Washers (10). Tighten bolt (9) to torque of 6 1 Nm (53 9 lb in).7. Install 5P-1442 Hose (4) onto adapter (6) using one 6L-9848 Clamp (7) .

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(A) 5P-1442 Hose leading from Lines Gp- Water Spray installed from manufacturer (8) 364-5485 Tank Group (11) 331-9060 Adapter (12) 6L-9848 Clamp (13) 5P-6264 Grommet

8. Apply Loctite "No More Leaks" on the threads of 331-9060 Adapter (11) and insert adapter (11) into the hose port on the right side of 364-5485 Tank Group (8). Tighten adapter (11) to torque of 5 1 Nm (44 9 lb in) making sure to align adapter (11) to be able to attach the hose coming through the front plate of the machine through 5P-6264 Grommet (13) and secured into the access hole for the hose.Note: Hose (A) is already installed in place from the factory when this optional attachment is ordered with the machine. This hose from the 351-3427 Water Spray Lines Gp routes under the operator platform to the position that hose (A) routes through the front plate. Locate hose (A) prior to installation of the water spray lines group.9. Connect hose (B) onto adapter (11) using one 6L-9848 Clamp (12) .

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(14) 8T-4200 Bolt (15) 5P-4116 Hard Washer (16) 3S-2093 Cable Strap (17) 4P-8134 Clip (18) 144-0195 Hose 380 5 mm (15 0.2 inch)

10. Install 144-0195 Hose (18), 380 5 mm (15 0.2 inch) onto the vent position using one 3S-2093 Cable Strap (16) .11. Route hose (18) upwards to the mounting boss on the front plate of the cab.12. Secure hose (18) to 4P-8134 Clip (17) by looping hose (18) back downward and using two 3S-2093 Cable Straps (16) .13. Mount 4P-8134 Clip (17) to the mounting point with one 8T-4200 Bolt (14) and one 5P-4116 Hard Washer (15). Tighten the bolt (14) to torque of 6 1 Nm (53 9 lb in).

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Left-hand view(19) 7Y-9099 Screw (20) 8V-7162 Cable (21) 276-3884 Vented Cap (22) 253-4115 Spout (23) 393-0219 Cover As

14. Attach 8V-7162 Cable (20) onto 276-3884 Vented Cap (21) as seen in Illustration 47.15. Install 253-4115 Spout (22) over the access hole in 393-0219 Cover As (23) using three 7Y-9099 Screws (19) .Note: Use the lower screw (19) to secure 8V-7162 Cable (20) to 253-4115 Spout (22) .16. Tighten 7Y-9099 Screws (19) to torque of 8 1.5 Nm (71 13 lb in).Installation of Optional 351-3438 Cab Visor Gp (Cab CB44B and CB54B) The 351-3438 Cab Visor Gp is available for both the CB44B and CB54B Asphalt Compactor. Table 9

Required Parts 351-3438 Cab Visor Gp (Cab CB44B)


1 362-2777 Visor As (Left)

1 362-2778 Visor As (Right)

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View from outside front of cab.(A) Screws to be removed from mirror group ( 44) 362-2777 Visor As

1. Locate the mirror group-rear on the left side of the cab roof.2. Remove 3 of the existing screws (A) and use to mount 362-2777 Visor As (44) as shown in Illustration 48. Tighten the screws to torque of 12 3 Nm (106 27 lb in).3. Repeat Steps 1 and 2 to install the 362-2778 Visor As on the right-hand side of the cab roof interior.Installation of Upper Structures CB44BThis Section contains procedures for mounting the ROPS, Canopy, and Cab for the CB44B. Installation Procedure for 393-0156 Rollover Protective Structure (ROPS) Gp

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Table 10

Required Parts 393-0156 Rollover Protective Structure (ROPS) Gp

Qty Part Number Description Assembly or Group

1 219-0305 Film 393-0156 Rollover Protective Structure (ROPS) Gp

1 393-0125 Rollover Protective Structure (ROPS) As

13 8T-4141 Bolt

13 8T-5439 Hard Washer

1 356-4244 Pipe

1 356-4241 Handrail As




14 8T-4195 Bolt


1 442-7258 Film

1 9G-5582 Cylinder Lock As 393-0158 Operator Platform Gp

1 357-0830 Storage Door

1 364-2471 Cover

1 393-0175 Cover As

1 393-0179 Cover

1 393-0173 Plate As

10 9X-2044 Screw

33 7Y-9099 Screw

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Note: Remove 393-0197 Plate As (A) and the 397-8035 Shipping Cover Gp (B) before installing the ROPS as these parts will interfere when lowering the ROPS into position on the rear of the operator platform.

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Unbolt the two controller mounting plates from the machine and set aside. There are two bolts holding each of the plates to the machine.

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Right-hand view(1) 393-0125 Rollover Protective Structure (ROPS) As (2) 8T-4141 Bolt (3) 8T-5439 Hard Washer

1. Using the appropriate lifting device mount 393-0125 Rollover Protective Structure (ROPS) As (1) to the machine using 13 8T-4141 Bolts (2) and 13 8T-5439 Hard Washers (3) where shown in Illustration 52.2. Tighten bolts (2) to torque 460 60 Nm (339 44 lb ft).

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(4) 5C-9553 Bolts (5) 5P-4115 Hard Washers

3. Install both ECMs onto the rear plate of the ROPS assembly using eight 5C-9553 Bolts (4) and eight 5P-4115 Hard Washers (5). Tighten the bolts to a torque of 12 3 Nm (9 2 lb ft).4. Replace the 393-0197 Plate As removed earlier.

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Rear view of cover (6) 393-0173 Plate As (7) 393-0181 Cover (8) 7Y-9099 Screws

5. Attach 393-0173 Plate As (6) to underside of 393-0181 Cover (7) using four 7Y-9099 Screws (8). Tighten the screws to torque of 8 1.5 Nm (71 13 lb in).

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(7) 393-0181 Cover (8) 7Y-9099 Screw

Note: Operators chair removed for visual clarity only.6. Install 393-0181 Cover (7) onto the rear plate of the ROPS assembly using 14 7Y-9099 Screws (8). Tighten the screws to torque of 8 1.5 Nm (71 13 lb in).Note: Install any switches from the option lighting or beacon kits before securing the 393-0181 Cover to the rear ROPS plate.

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(8) 7Y-9099 Screw (11) 393-0175 Cover As (12) 9X-2044 Screw

Note: Install optional 351-3429 Water Spray Lines Gp before installing 393-0175 Cover As . Refer to "Optional 351-3429 Water Spray Lines Gp CB44B and CB54B for ROPS and Canopy Installation" for installation procedure.7. Install 393-0175 Cover As (11) onto the front plate of the ROPS assembly using 12 7Y-9099 Screws (8) and tighten to torque of 8 1.5 Nm (71 13 lb in).8. Secure the center section of 393-0175 Cover As (11) using seven 9X-2044 Screws (12) and torque to 15 3 Nm (133 26.6 lb in).

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(9) 357-0830 Storage Door (10) 9G-5582 Cylinder Lock As

9. Assemble 9G-5582 Cylinder Lock As (10) to 357-0830 Storage Door (9). Refer to Illustration 57.

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(9) 357-0830 Storage Door (11) 393-0175 Cover As (12) 9X-2044 Screws

10. Attach 357-0830 Storage Door (9) to the center of 393-0175 Cover As (11) at the hinge joint with three 9X-2044 Screws (12) and torque to 15 3 Nm (133 26.6 lb in).Note: Install 396-9103 Plate and Film Gp . Refer to "Installation of 396-9103 Plate and Film Gp" earlier in this publication for more information.

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Left-hand view(8) 7Y-9099 Screws (11) 393-0175 Cover As (13) 364-2471 Cover

Note: The 364-2471 Cover is not used when installing the optional 351-3429 Water Spray Lines Gp .11. Secure 364-2471 Cover (13) onto the left side of 393-0175 Cover As (11) with three 7Y-9099 Screws (8) and tighten to torque of 8 1.5 Nm (71 13 lb in).

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Left-hand view(14) 393-0208 Handrail As (15) 365-6071 Handrail As (16) 8T-4195 Bolt (17) 8T-4121 Hard Washer

12. Install left-hand guard rails 393-0208 Handrail As (14) and 365-6071 Handrail As (15) using six 8T-4195 Bolts (16) and six 8T-4121 Hard Washers (17). Tighten the bolt to torque of 55 10 Nm (41 7 lb ft).

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Right-hand view(16) 8T-4195 Bolt (17) 8T-4121 Hard Washer (18) 393-0210 Handrail As (19) 356-4244 Pipe (20) 356-4241 Handrail As

13. Install right-hand guard rails 393-0210 Handrail As (18), 356-4244 Pipe (19), and 356-4241 Handrail As (20) with eight 8T-4195 Bolts (16) and eight 8T-4121 Hard Washers (17). Tighten the bolt to torque of 55 10 Nm (41 7.4 lb ft).

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Rear ROPS support(21) 219-0305 Film (22) 442-7258 Film

14. Place 219-0305 Film (21) and 442-7258 Film (22) into position on the rear support gussets as shown in Illustration 62.Installation Procedure for 388-1479 Operator Ar (Sun Canopy CB44B)

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Table 11

Required Parts 388-1479 Operator Ar (Canopy)


1 393-0162 Canopy Gp 393-0160 Canopy Gp

4 8T-4141 Bolt


8 8T-4136 Bolt

8 7X-7729 Washer

1 356-4244 Pipe





14 8T-4195 Bolt



393-0173 Plate As


1 364-2471 Cover

1 393-0201 Cover As

1 393-0181 Cover

10 9X-2044 Screw

33 7Y-9099 Screw

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Note: Remove 393-0197 Plate As (A) and 397-8035 Shipping Cover Gp (B) before installing the Canopy as these parts will interfere when lowering the Canopy into position on the rear of the operator platform.

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Right-hand view (Operators seat removed for clarity only) (1) 393-0162 Canopy Gp (2) 8T-4141 Bolt (3) 8T-5439 Hard Washer

1. Using the appropriate lifting device mount 393-0162 Canopy Gp (1) to the machine using four 8T-4141 Bolts (2) and 4 8T-5439 Hard Washers (3) 2. Tighten bolts (2) to torque 460 60 Nm (339 44 lb ft).

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(A) 393-0197 Plate As (4) 5C-9553 Bolt (5) 5P-4115 Hard Washer (6) 8T-4136 Bolt (7) 7X-7729 Washer

3. Install both ECMs onto the rear plate of the ROPS assembly using eight 5C-9553 Bolts (4) and eight 5P-4115 Hard Washers (5). Tighten the bolts to a torque of 12 3 Nm (9 2 lb ft).4. Secure the rear Canopy plate to the deck using two 8T-4136 Bolts (6) and two 7X-7729 Washers (7). Tighten the bolts to torque of 55 10 Nm (41 7 lb ft).5. Replace 393-0197 Plate As (A) removed earlier.

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(6) 8T-4136 Bolt (7) 7X-7729 Washers

6. Secure the front plate of the Canopy using four 8T-4136 Bolts (6) and four 7X-7729 Washers (7). Tighten the bolts to torque of 55 10 Nm (41 7 lb ft).

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Rear view of 393-0181 Cover .(8) 393-0173 Plate As (9) 393-0181 Cover (10) 7Y-9099 Screw


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(9) 393-0181 Cover (10) 7Y-9099 Screw


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Note: Install the optional 351-3429 Water Spray Lines Gp prior to attaching the 393-0201 Cover As in Step 9.9. Install 393-0201 Cover As (13) onto the front plate of the ROPS assembly using 12 7Y-9099 Screws (10) and tighten to torque of 8 1.5 Nm (71 13 lb in).10. Secure the center section of 393-0201 Cover As (13) using seven 9X-2044 Screws (14) and torque to 15 3 Nm (133 26.6 lb in).

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12. Attach 357-0830 Storage Door (11) to the center of 393-0201 Cover As (13) at the hinge joint with three 9X-2044 Screws (14) and torque to 15 3 Nm (133 26.6 lb in).Note: Install 396-9103 Plate and Film Gp . Refer to "Installation of 396-9103 Plate and Film Gp" earlier in this publication for more information.

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13. Secure 364-2471 Cover (15) onto the left side of 393-0201 Cover As (13) with three 7Y-9099 Screws (10) and tighten to torque of 8 1.5 Nm (71 13 lb in).Note: The 364-2471 Cover (15) is not attached to the front cover if the optional 351-3429 Water Spray Lines Gp is being installed on the machine.

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14. Install left-hand guard rails 393-0208 Handrail As (16) and 365-6071 Handrail As (17) using six 8T-4195 Bolts (18) and six 8T-4121 Hard Washers (19). Tighten the bolt to torque of 55 10 Nm (41 7.4 lb ft).

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15. Install right-hand guard rails 393-0210 Handrail As (20), 356-4244 Pipe (21), and 356-4241 Handrail As (22) with eight 8T-4195 Bolts (18) and eight 8T-4121 Hard Washers (19). Tighten the bolt to torque of 55 10 Nm (41 7.4 lb ft).Installation Procedure for 388-1480 Operator Ar (Cab CB44B)

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Note: Remove 393-0197 Plate As (A) and 397-8035 Shipping Cover Gp (B) before installing the Cab as these parts will interfere when lowering the Cab into position on the rear of the operator platform.

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Unbolt the two controller mounting plates from the machine and set aside. There are two bolts holding each of the plates to the machine. Table 12

Required Parts for 388-1480 Operator Ar

Qty Part Number Description Group

1 393-0166 Cab Gp 434-1070 Non-ROPS Cab

4 8T-4141 Bolt


1 362-2619 Cover 391-0765 Heater Lines Gp

2 9X-2045 Screw

2 117-8929 Washer

1 7X-0579 Hard Washer

2 289-9139 Band Clamp

1 251-1198 Rocker Switch 417-0807 Air Conditioner Wiring Gp

1 5P-3928 Refrigerant Coupling Assembly 391-0773 Air Conditioner Lines Gp

1 9X-7384 O-Ring Seal

1 7K-3176 Refrigerant Coupling Assembly


33 7Y-9099 Screw 393-0168 Operator Platform Gp

10 9X-2044 Screw


1 393-0219 Cover As

1 9G-5582 Cylinder Lock As

1 393-0173 Plate As

1 253-4115 Spout


1 8V-7162 Cable

1 393-0189 Cover

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393-0166 Cab Gp (1) 393-0166 Cab Gp (2) 8T-4141 Bolt (3) 8T-5439 Hard Washer

Note: Use an appropriate lifting device.1. Install 393-0166 Cab Gp (1) onto the chassis using four 8T-4141 Bolts (2) and 8T-5439 Hard Washers (3). Apply 121-3908 Adhesive to the entire base of the cab where the cab meets the platform and tighten bolts (3) to torque of 460 60 Nm (339 44 lb ft).Note: Reattach 393-0197 Plate As once the Cab is bolted in place.

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2. Mount the ECMs that were unbolted earlier onto the back of the Cab plate using eight 5C-9553 Bolts and 5P-4115 Hard Washers . Tighten the bolts to a torque of 12 3 Nm (9 2 lb ft).3. Make all harness connections at this time between the cab and the ECMs.

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Right rear of cab(A ) Air conditioner lines (4) 391-0765 Heater Lines Gp (5) 289-9139 Band Clamp

4. Connect 391-0765 Heater Lines Gp (4) from the machine chassis to the cab connections using two 289-9139 Band Clamps (5) .5. Connect the Cab 377-5343 Air Conditioner Lines Gp (A) installing one 9X-7383 O-Ring Seal , one 9X-7384 O-Ring Seal with 1 mL (0.03 oz) of 397-7507 Oil applied to each of the seals. Seat the seals into the connections and tighten the fittings together.Note: When tightening these fittings a backer wrench must be used to ensure that the O-ring seals do not get damaged.

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(6) 362-2619 Cover (7) 127-2170 Screw (8) 7X-0579 Hard Washer (9) 9X-2045 Screw (10) 117-8929 Washer

6. Attach 362-2619 Cover (6) to the cab corner with one 127-2170 Screw (7) and one 7X-0579 Hard Washer (8) on the rear of the cab. Use two 9X-2045 Screws (9) and 117-8929 Washers (10) on the right side of the cab to secure cover (6) .

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View inside cab(11) 251-1198 Rocker Switch

7. Remove plug in upper climate control console and install 251-1198 Rocker Switch (11) onto wiring harness. Once harness is securely engaged, snap switch (11) firmly into the console.

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(13) 393-0181 Cover (14) 7Y-9099 Screws

9. Install rear 393-0181 Cover (13) onto the back plate of the cab with eight 7Y-9099 Screws (14). Tighten the screws to torque of 8 1.5 Nm (71 13 lb in).Note: Be sure all additional lighting and beacon optional attachment switches are installed into 393-0173 Plate As (12) prior to securing 393-0181 Cover (13) onto the rear plate.

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Right side view(14) 7Y-9099 Screw (33) 393-0219 Cover As (34) 9X-2044 Screw

Note: Install 351-3427 Water Spray Lines Gp before installing the front 393-0219 Cover As . Refer to "Optional 351-3427 Water Spray Lines Gp CB44B and CB54B Cab Installation" earlier in this publication for more information.10. Install the front 393-0219 Cover As (33) onto the front cab plate using eight 7Y-9099 Screws (14). Tighten all screws to torque of 8 1.5 Nm (71 13 lb in).Note: Attach the optional 351-3427 Water Spray Lines Gp before mounting the front 393-0201 Cover As . Refer to "Optional 351-3427 Water Spray Lines Gp CB44B and CB54B Cab Installation" in this publication for more information.11. Secure the center section of 393-0201 Cover As (33) using seven 9X-2044 Screws (34) and torque to 15 3 Nm (133 26.6 lb in).

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12. Assemble 9G-5582 Cylinder Lock As (16) to 357-0830 Storage Door (15).

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(15) 357-0830 Storage Door (33) 393-0219 Cover As (34) 9X-2044 Screw

13. Mount 357-0830 Storage Door (15) onto the hinge plate of the 393-0219 Cover As (33) using three 9X-2044 Screws (34). Tighten the screws (34) to torque of 15 3 Nm (133 26.6 lb in).14. Install 396-9103 Plate and Film Gp to 357-0830 Storage Door (15). Refer to "Installation of 396-9103 Plate and Film Gp" earlier in this publication for more information.15. Install optional 351-3438 Cab Visor Gp . Refer to "Installation of Optional 351-3438 Cab Visor Gp (Cab CB44B and CB54B) " for more information.Installation Procedures for the CB54B Upper StructuresThis Section contains procedures for mounting the ROPS, Canopy, and Cab for the CB54B Installation Procedure for 388-2038 Operator Ar (ROPS CB54B)

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Table 13

Required Parts 388-2038 Operator Ar


1 219-0305 Film 393-0157 Rollover Protective Structure (ROPS) Gp

1 393-0124 Rollover Protective Structure (ROPS) As

13 8T-4141 Bolt


1 356-4244 Pipe





14 8T-4195 Bolt


1 442-7259 Film



1 364-2471 Cover

393-0183 Cover

1 393-0173 Plate As

1 393-0172 Cover

10 9X-2044 Screw

33 7Y-9099 Screw

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Note: Remove 393-0197 Plate As (A) and 397-8035 Shipping Cover Gp (B) before installing the ROPS as these parts will interfere when lowering the ROPS into position on the rear of the operator platform.

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Right-hand view(1) 393-0124 Rollover Protective Structure (ROPS) As (2) 8T-4141 Bolt (3) 8T-5439 Hard Washer

1. Using the appropriate lifting device mount 393-0124 Rollover Protective Structure (ROPS) As (1) to the machine using 13 8T-4141 Bolts (2) and 13 8T-5439 Hard Washers (3) where shown in Illustration 93.2. Tighten bolts (2) to torque 460 60 Nm (339 44 lb ft).

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(4) 5C-9553 Bolts (5) 5P-4115 Hard Washers

3. Install both ECMs onto the rear plate of the ROPS assembly using eight 5C-9553 Bolts (4) and eight 5P-4115 Hard Washers (5). Tighten the bolts to a torque of 12 3 Nm (9 2 lb ft).4. Replace the 393-0197 Plate As removed earlier.

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(7) 393-0183 Cover (8) 7Y-9099 Screw


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Note: Install optional 351-3429 Water Spray Lines Gp before installing 393-0172 Cover As . Refer to "Optional 351-3429 Water Spray Lines Gp CB44B and CB54B for ROPS and Canopy Installation" for installation procedure.7. Install 393-0172 Cover As (11) onto the front plate of the ROPS assembly using 12 7Y-9099 Screws (8) and tighten to torque of 8 1.5 Nm (71 13 lb in).8. Secure the center section of 393-0172 Cover As (11) using seven 9X-2044 Screws (12) and torque to 15 3 Nm (133 26.6 lb in).

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10. Attach 357-0830 Storage Door (9) to the center of 393-0172 Cover As (11) at the hinge joint with three 9X-2044 Screws (12) and torque to 15 3 Nm (133 26.6 lb in).Note: Install the 396-9103 Plate and Film Gp . Refer to "Installation of 396-9103 Plate and Film Gp" earlier in this publication for more information.

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Note: The 364-2471 Cover is not used when installing the optional 351-3429 Water Spray Lines Gp .11. Secure 364-2471 Cover (13) onto the left side of 393-0172 Cover As (11) with three 7Y-9099 Screws (8) and tighten to torque of 8 1.5 Nm (71 13 lb in).

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13. Install right-hand guard rails 393-0210 Handrail As (18), 356-4244 Pipe (19), and 356-4241 Handrail As (20) with eight 8T-4195 Bolts (16) and eight 8T-4121 Hard Washers (17). Tighten the bolt to torque of 55 10 Nm (41 7.4 lb ft).

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Rear ROPS support(21) 219-0305 Film (22) 442-7259 Film

14. Place 219-0305 Film (21) and 442-7259 Film (22) into position on the rear support gussets as shown in Illustration 103.Installation Procedure for 388-2035 Operator Ar (Sun Canopy CB54B)

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Table 14

Required Parts 388-2035 Operator Ar (Canopy)


1 393-0163 Canopy Gp 393-0161 Canopy Gp

4 8T-4141 Bolt


8 8T-4136 Bolt

8 7X-7729 Washer

1 356-4244 Pipe





14 8T-4195 Bolt



393-0173 Plate As


1 364-2471 Cover

1 393-0200 Cover As

1 393-0185 Cover

10 9X-2044 Screw

33 7Y-9099 Screw

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Note: Remove 393-0197 Plate As (A) and 397-8035 Shipping Cover Gp (B) before installing the Canopy as these parts will interfere when lowering the Canopy into position on the rear of the operator platform.

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Right-hand view (Operators seat removed for clarity only) (1) 393-0163 Canopy Gp (2) 8T-4141 Bolt (3) 8T-5439 Hard Washer

1. Using the appropriate lifting device mount 393-0163 Canopy Gp (1) to the machine using four 8T-4141 Bolts (2) and 4 8T-5439 Hard Washers (3) 2. Tighten bolts (2) to torque 460 60 Nm (339 44 lb ft).

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(4) 5C-9553 Bolt (5) 5P-4115 Hard Washer (6) 8T-4136 Bolt (7) 7X-7729 Washer

3. Install both ECMs onto the rear plate of the ROPS assembly using eight 5C-9553 Bolts (4) and eight 5P-4115 Hard Washers (5). Tighten the bolts to a torque of 12 3 Nm (9 2 lb ft).4. Secure the rear Canopy plate to the deck using two 8T-4136 Bolts (6) and two 7X-7729 Washers (7). Tighten the bolts to torque of 55 10 Nm (41 7 lb ft).5. Replace 393-0197 Plate As (A) removed earlier.

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(6) 8T-4136 Bolt (7) 7X-7729 Washers

6. Secure the front plate of the Canopy using four 8T-4136 Bolts (6) and four 7X-7729 Washers (7). Tighten the bolts to torque of 55 10 Nm (41 7 lb ft).

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(9) 393-0185 Cover (10) 7Y-9099 Screw


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Note: Install the optional 351-3429 Water Spray Lines Gp prior to attaching the 393-0200 Cover As in Step 9.9. Install 393-0200 Cover As (13) onto the front plate of the ROPS assembly using 12 7Y-9099 Screws (10) and tighten to torque of 8 1.5 Nm (71 13 lb in).10. Secure the center section of 393-0200 Cover As (13) using seven 9X-2044 Screws (14) and torque to 15 3 Nm (133 26.6 lb in).

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12. Attach 357-0830 Storage Door (11) to the center of 393-0200 Cover As (13) at the hinge joint with three 9X-2044 Screws (14) and torque to 15 3 Nm (133 26.6 lb in).Note: Install the 396-9103 Plate and Film Gp . Refer to "Installation of 396-9103 Plate and Film Gp" earlier in this publication for more information.

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13. Secure 364-2471 Cover (15) onto the left side of 393-0200 Cover As (13) with three 7Y-9099 Screws (10) and tighten to torque of 8 1.5 Nm (71 13 lb in).Note: The 364-2471 Cover (15) is not attached to the front cover if the optional 351-3429 Water Spray Lines Gp is being installed on the machine.

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15. Install right-hand guard rails 393-0210 Handrail As (20), 356-4244 Pipe (21), and 356-4241 Handrail As (22) with eight 8T-4195 Bolts (18) and eight 8T-4121 Hard Washers (19). Tighten the bolt to torque of 55 10 Nm (41 7.4 lb ft).Installation Procedure for 388-2042 Operator Ar (Non-ROPS Cab CB54B)

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Note: Remove 393-0197 Plate As (A) and 397-8035 Shipping Cover Gp (B) before installing the Cab as these parts will interfere when lowering the Cab into position on the rear of the operator platform.

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Unbolt the two controller mounting plates from the machine and set aside. There are two bolts holding each of the plates to the machine. Table 15

Required Parts for 388-2042 Operator Ar

Qty Part Number Description Group

1 393-0167 Cab Gp 434-1071 Non-ROPS Cab

4 8T-4141 Bolt


1 362-2619 Cover 391-0755 Heater Lines Gp

2 9X-2045 Screw

2 117-8929 Washer

1 7X-0579 Hard Washer

2 289-9139 Band Clamp

1 251-1198 Rocker Switch 417-0807 Air Conditioner Wiring Gp

1 5P-3928 Refrigerant Coupling Assembly 391-0773 Air Conditioner Lines Gp


1 7K-3176 Refrigerant Coupling Assembly


33 7Y-9099 Screw 393-0169 Operator Platform Gp

10 9X-2044 Screw


1 393-0221 Cover As

1 9G-5582 Cylinder Lock As

1 393-0173 Plate As

1 253-4115 Spout


1 8V-7162 Cable

1 393-0187 Cover

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393-0167 Cab Gp (1) 393-0167 Cab Gp (2) 8T-4141 Bolt (3) 8T-5439 Hard Washer

Note: Use an appropriate lifting device.1. Install 393-0167 Cab Gp (1) onto the chassis using four 8T-4141 Bolts (2) and 8T-5439 Hard Washers (3). Apply 121-3908 Adhesive to the entire base of the cab where the cab meets the platform and tighten bolts (3) to torque of 460 60 Nm (339 44 lb ft).Note: Reattach the 393-0197 Plate As once the Cab is bolted in place.

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2. Mount the ECMs that were unbolted earlier onto the back of the Cab plate using eight 5C-9553 Bolts and 5P-4115 Hard Washers . Tighten the bolts to a torque of 12 3 Nm (9 2 lb ft).3. Make all harness connections at this time between the cab and the ECMs.

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Right rear of cab(A ) Air conditioner lines (4) 391-0755 Heater Lines Gp (5) 289-9139 Band Clamp

4. Connect 391-0755 Heater Lines Gp (4) from the machine chassis to the cab connections using two 289-9139 Band Clamps (5) .5. Connect the Cab 391-0773 Air Conditioner Lines Gp (A) installing one 9X-7383 O-Ring Seal , one 9X-7384 O-Ring Seal with 1 mL (0.03 oz) of 397-7507 Oil applied to each of the seals. Seat the seals into the connections and tighten the fittings together.Note: When tightening these fittings a backer wrench must be used to ensure that the O-ring seals do not get damaged.

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Right rear cab corner(6) 362-2619 Cover (7) 127-2170 Screw (8) 7X-0579 Hard Washer (9) 9X-2045 Screw (10) 117-8929 Washer

6. Attach 362-2619 Cover (6) to the cab corner with one 127-2170 Screw (7) and one 7X-0579 Hard Washer (8) on the rear of the cab. Use two 9X-2045 Screws (9) and 117-8929 Washers (10) on the right side of the cab to secure cover (6) .

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View inside cab(11) 251-1198 Rocker Switch

7. Remove plug in upper climate control console and install 251-1198 Rocker Switch (11) onto wiring harness. Once harness is securely engaged, snap switch (11) firmly into the console.

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(13) 393-0187 Cover (14) 7Y-9099 Screws

9. Install rear 393-0187 Cover (13) onto the back plate of the cab with eight 7Y-9099 Screws (14). Tighten the screws to torque of 8 1.5 Nm (71 13 lb in).Note: Be sure all additional lighting and beacon optional attachment switches are installed into 393-0173 Plate As (12) prior to securing 393-0187 Cover (13) onto the rear plate.

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Right side view(14) 7Y-9099 Screw (33) 393-0221 Cover As (34) 9X-2044 Screw

Note: Install 351-3427 Water Spray Lines Gp before installing the front 393-0221 Cover As . Refer to "Optional 351-3427 Water Spray Lines Gp CB44B and CB54B Cab Installation" earlier in this publication for more information.10. Install the front 393-0221 Cover As (33) onto the front cab plate using eight 7Y-9099 Screws (14). Tighten all screws to torque of 8 1.5 Nm (71 13 lb in).11. Secure the center section of 393-0221 Cover As (33) using seven 9X-2044 Screws (34) and torque to 15 3 Nm (133 26.6 lb in).

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12. Assemble 9G-5582 Cylinder Lock As (16) to 357-0830 Storage Door (15).

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(15) 357-0830 Storage Door (33) 393-0221 Cover As (34) 9X-2044 Screw

13. Mount 357-0830 Storage Door (15) onto the hinge plate of 393-0221 Cover As (33) using three 9X-2044 Screws (34). Tighten screws (34) to torque of 15 3 Nm (133 26.6 lb in).14. Install 396-9103 Plate and Film Gp to 357-0830 Storage Door (15). Refer to "Installation of 396-9103 Plate and Film Gp" earlier in this publication for more information.15. Install optional the 351-3438 Cab Visor Gp . Refer to "Installation of Optional 351-3438 Cab Visor Gp (Cab CB44B and CB54B) " for more information.Final del formulario

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