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Andritz Hydro Compact Hydro General 2009 E-n
Citation preview
COMPACT HYDRO
2 www.andritz-hydro.com
ANDRITZ HYDROOrganization
TurbogeneratorPumpsService & RehabCompact HydroLarge Hydro
ANDRITZ HYDRO
Cen
tral
Fun
ctio
ns
3 www.andritz-hydro.com
is a global supplier of turnkey electromechanical equipment and services “Water to Wire” for hydropower plants of small and
medium size with outputs up to 30 MW per unit.
Compact Hydro
COMPACT HYDRO
4 www.andritz-hydro.com
Compact HydroMain Features
§ Single source of supply
§ Modular design
§ Pre-assembly at workshop
§ Short installation & commissioning
§ Clean & renewable energy
§ Low environmental impact
§ Low investment cost
Modular Water to Wire solutions up to 30 MW per unit
Every week another two Compact Hydro units start to produce energy somewhere around
the globe
5 www.andritz-hydro.com
“Water to Wire” (W2W) ConceptCompact Hydro
WireHighVoltage
ACPAuxiliariesGeneratorTurbineCivilWater
COMPACT HYDRO Program
RiverLake
DamIntakePenstock
TurbineInlet ValveGovernor
GeneratorAVR
AutomationControlProtectionCoolingLubricationAux.Transfo.
Step-Up Transfo.SwitchyardHV Line
Power Grid- industrial- domestic
Scope ofSupply
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Compact Hydro
EQUIPMENT
“Water to Wire” (W2W): Products & Services
§ Turbine§ Generator§ Automation§ Control§ Protection§ Station supply§ Transformer§ MV-switchgear
SERVICES
§ Installation§ Testing§ Commissioning§ Training
www.andritz-hydro.com
All operational divisions and subsidiaries are certified according to the ISO 9001 Standard
Q u a l i t y y o u c a n r e l y o n !
QualityCompact Hydro
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Application RangeCompact Hydro
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Compact application range
§ The range of products and services is developed around the 3 main types ofturbines, Axial, Francis and Pelton and covers a head ranging from 2 up to 1,000 meters with a unit output up to 10 MW for Axial and up to 30 MW for Francis and Pelton.
§ The range of products includes in addition to the turbine itself, all or part of the electromechanical equipment within the powerhouse such as generator, inlet valve, governor, controls, switchgear, transformer.
Head: H • 300 mOutput: P • 30 MW
Head: H • 1,000 mOutput: P • 30 MW
Head: H • 35 mOutput: P • 10 MW
Compact Hydro
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Axial TurbinesCompact Hydro
Head: H • 35 mOutput: P • 10 MW
• Horizontal, vertical and inclined shaft• 3 - 6 blades• Single or double regulation• Model tested runners• Flat efficiency curve• optimized annual energy• various configurations to fit site
conditions (belt and bevel gear bulb, EcoBulb™, bulb, pit, tubular CAT and S)
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Axial Turbines Belt Drive BulbCompact Hydro
§ Double regulated turbine§ Optimized energy production§ High speed generator§ Very low operating noise level§ Short installation time§ Compact power house structure
Application range§ Head 2 to 5 m§ Discharge 6 to 25 m³/s§ Output up to 600 kW§ Runner diameter 1,450 to 1,950 mm
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Selected References Belt Drive BulbCompact Hydro
Plant Country N° of Axis ∅ Runner P H Speed units [mm] [kW] [m] [rpm]
Reichenbach Germany 1 H 1,450 390 3.4 270 / 750
Steinbach Austria 2 H 1,950 610 2.8 176 / 500
Niefern Germany 1 H 1,700 260 2.0 175 / 750
Truchtlaching Germany 1 H 1,950 360 2.1 144 / 600
Cainsdorf Germany 1 H 1,700 500 3.5 196 / 600
Ettringen Germany 1 H 1,450 390 3.2 248 / 750
Paradieswehr Germany 2 H 1,700 315 2.1 170 / 750
Niklashausen Germany 2 H 1,450 210 2.3 208 / 760
Martinszell Germany 2 H 1,950 400 2.3 165 / 600
Penig Germany 1 H 1,950 520 2.8 176 / 500
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Axial Turbines Bevel Gear BulbCompact Hydro
§ Double regulated turbine§ Optimized energy production§ High speed generator§ Short installation time§ Compact power house structure
Application range§ Head 2 to 12 m§ Discharge 6 to 50 m³/s§ Output up to 2,600 kW§ Runner diameter 1200 to 2,600 mm
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Compact HydroSelected References Bevel Gear Bulb
145 / 6002.91,02,600H2CzechiaTroja
Plant Country N° of Axis ∅ Runner P H Speed units [mm] [MW] [m] [rpm]
Karlsruhe Germany 1 H 1,950 1.7 8.3 205 / 750
Mitloedi Switzerland 1 H 1,950 0.9 4.7 197 / 750
Muehlefuhr Switzerland 1 H 1,950 0.8 4.2 182 / 750
Gitani Greece 2 I 2,150 2.2 8.9 218 / 750
Tumringen Germany 1 I 1,450 0.7 6.3 270 / 750
Terzo Italy 1 I 1,000 0.4 7.5 487 / 750
Hochwuhr Austria 2 I 1,950 2.2 9.6 239 / 750
Srednogortzi Bulgaria 1 I 1,450 0.8 7.3 304 / 750
Sunsari Morang Nepal 2 H 2,250 1,6 6,6 165 / 500
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Compact HydroAxial Turbines EcoBulb™
§ Single or double regulated turbine§ Optimized energy production§ Direct driven permanent magnet
generator (PMG) without speed increaser
§ Excellent solution for replacement of old units on existing dams
§ Horizontal, vertical or inclined axis§ Low impact in civil works§ Very low noise level
Application range§ Head 2 to 20 m§ Discharge 15 to 100 m³/s§ Output up to 5,000 kW§ Runner diameter up to 3,650 mm
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Selected References EcoBulb™Compact Hydro
Plant Country N° of Axis ∅ Runner P H Speed units [mm] [MW] [m] [rpm]
Casamozza France 1 DR I 2,240 2.5 9.2 214
Villanova Italy 2 SR I 2,600 1.1 3.7 150
Santa Teresa Italy 2 SR I 2,600 1.3 4.4 150
Trent Rapids Canada 2 SR H 3,200 4.0 6.9 150
Cassano Italy 2 DR I 2,240 1.1 4.6 150
Belgiardino Italy 1 DR I 2,240 1.1 4.6 150
Genivolta 2 Italy 1 DR I 2,240 1.0 4.4 150
Tombetta 1 Italy 4 DR V 1,770 1.4 10.5 214
Sonoco Canada 2 SR H 3,200 3.8 6.0 144
Paullo Italy 2 SR I 2,600 1.1 3.4 150
DR … double regulationSR … single regulation
17 www.andritz-hydro.com
Compact HydroAxial Turbines Compact Bulb
§ Double regulated turbine§ Optimized energy production§ Direct driven synchronous generator
without speed increaser§ Short installation time§ Horizontal, vertical or inclined axis§ Low impact in civil works§ Very low noise level
Application range§ Head 4 to 12 m§ Discharge 15 to 70 m³/s§ Output up to 4,000 kW§ Runner diameter 1,770 to 3,150 mm
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Selected References Compact BulbCompact Hydro
187.56.51.92,250I1AustriaBrigl 3
Plant Country N° of Axis ∅ Runner P H Speed units [mm] [MW] [m] [rpm]
Rupperswil Switzerland 1 I 1,950 1.7 7.7 214,3
Gstatterboden Austria 1 I 1,950 2.0 10.3 250
Hart Austria 1 I 1,950 1.6 7.4 240 var.
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Compact HydroAxial Turbines PIT
§ Single or double regulated turbine§ Optimized energy production§ High speed generator§ Pit in concrete or steel construction§ Compact power house structure
Application Range§ Head 3 to 12 m§ Discharge 6 to 100 m³/s§ Output up to 10,000 kW§ Runner diameter 2,350 to 3,650 mm
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Compact HydroSelected References PIT
136.45.02.62,850H1GermanyCalbe Saale
146 / 7507.73,52,850I3TurkeyPamukova
Plant Country N° of Axis ∅ Runner P H Speed units [mm] [MW] [m] [rpm]
Gottfrieding Germany 1 I 3,650 5.0 6.1 119 / 600
Brisach France 1 H 3,150 2.6 5.0 146 / 750
Wasserburg Germany 1 I 3,650 5.0 5.9 136 / 600
Eleoussa Greece 2 H 3,150 5.1 7.1 134 / 750
Gamp Austria 1 H 3,350 1.1 4.6 127 / 600
Januszkowice Poland 2 H 2,360 0.7 2.6 125 / 1010
White River USA 3 H 4,000 4.5 4.0 110 / 600
Leoben Austria 2 I 3,350 5.6 8.7 145 / 600
Batawa Canada 2 H 4,000 5.6 5.0 110 / 600
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Compact HydroAxial Turbines Vertical Kaplan
§ Double regulated turbine§ Optimized energy production§ Direct coupled generator or
parallel shaft gear enables high speed generators
§ Simplified interface with concrete structure
Application Range§ Head 2 to 12 m§ Discharge 10 to 80 m³/s§ Output up to 10,000 kW§ Runner diameter up to 3,650 mm
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Compact HydroSelected References Vertical Kaplan
272.77.90.91,600V1AustriaRieden
333.36.50.41,200V1SwitzerlandSitterthal
115.44.61.62,850V2IndiaBaje
187.56.51.62,150V2GermanyEisenbahnerwehr
Plant Country N° of Axis ∅ Runner P H Speed units [mm] [MW] [m] [rpm]
Ettisbuehl Switzerland 1 V 1,700 1.1 6.4 230.8
Frykfors Sweden 1 V 2,600 2.8 8.0 176.5
Colze Italy 1 V 2,350 0.7 3.5 125/750
Keselstrasse Germany 2 V 2,350 1.4 5.2 150
Vafos Norway 1 V 2,600 5.0 13.6 200
Agonitz Austria 1 V 2,350 2.5 8.1 187.5
Talavera Spain 2 V 2,850 1.6 5.2 130/750
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Compact HydroAxial Turbine CAT (Compact Axial Turbines)
§ Double regulated turbine§ Optimized energy production§ Direct coupled generator or high
speed generator with gear box§ Water–lubricated shaft bearing§ Compact power house structure
Application range§ Head 2 to 35 m§ Discharge 10 to 80 m³/s§ Output up to 10,000 kW§ Runner diameter up to 3,650 mm
24 www.andritz-hydro.com
Compact Hydro
Axial Turbine Vertical KaplanAxial Turbine Vertical KaplanSelected References CAT
37511.41.31,450H1ItalyPoschiavino
50025.01.11,000H1PortugalVale do Gajo
Plant Country N° of Axis ∅ Runner P H Speed units [mm] [MW] [m] [rpm]
Kriebstein Germany 2 V 1,600 3.7 22.8 375
Brazo Derecho Dominican R. 1 H 1,450 2.8 23.4 450
Healey Falls Canada 1 H 2,350 7.0 23.7 277
Mariposa Chile 1 H 1,600 6.5 34.8 500
Rochester USA 2 H 1,950 6.6 25.9 327.3
Haetzingen Switzerland 1 H 1,200 1.1 14.4 428,6
Sao Joachim Brasil 3 H 1,600 2,9 17.2 400
Taenger Sweden 1 H 1,450 4.7 35.0 500
Taylor Chute Canada 1 H 2,350 13.0 34.7 327.3
25 www.andritz-hydro.com
Compact HydroAxial Turbines S-type
§ Double regulated turbine§ Optimized energy production§ Direct coupled generator or high
speed generator with gear box§ Compact power house structure
Application Range§ Head 10 to 35 m§ Discharge 10 to 80 m³/s§ Output up to 10,000 kW§ Runner diameter up to 3,650 mm
26 www.andritz-hydro.com
Compact HydroSelected References Axial Turbines S-type
45032.45.31,770H1PeruSao Carlos
428.620.21.91,400H1AustriaRitzersdorf 2
Plant Country N° of Axis ∅ Runner P H Speed units [mm] [MW] [m] [rpm]
Wettingen Switzerland 1 I 1,450 1.9 17.9 375
Yedisu Turkey 3 H 2,200 7.7 24.0 300
Dafnosonara Greece 2 H 2,600 5.6 15.2 225/600
Hatillo Dom.Rep. 1 H 2,200 10.8 33.0 360
Kharikayam India 3 H 2,600 6.0 16.5 214/750
Umbata Canada 2 H 2,200 11.7 34.1 360
Singalatur India 4 H 3,100 5.5 11.7 150/750
Ritzersdorf 1 Austria 1 H 800 0.7 20.2 750
Banimboola Australia 2 H 2,200 5.4 32.0 327
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Head: H • 300 mOutput: P • 30 MW
§ Vertical shaft
Francis Turbines
§ Horizontal shaft
§ Model tested runners
§ CFD designed runners
Compact Hydro
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Selected References Francis Turbines
Compact Hydro
1,000213.05.8690H1PortugalSabugal
327.327.69.51,800H3BrasilPampena
Plant Country N° of Axis ∅ Runner P H Speed units [mm] [MW] [m] [rpm]
La Yesca Mexico 1 H 545 2.8 136.0 1,200
Alto Tulua Columbia 1 H 830 10.7 257.0 720
Cakit Turkey 2 H 1,050 10.4 140.0 600
Oyace Italy 2 H 485 1.8 130.0 1,000
Rio Lican Chile 2 H 720 8.5 235.9 1,000
Sitio Grande Brasil 2 H 1,700 12.8 56.2 327.3
Incesu Turkey 3 H 1,060 4.6 160.8 1,000
Hodnaberg Norway 2 V 908 17.8 300.0 600
Ashlu Creek Canada 3 H 1,090 18.6 205.0 720
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Pelton TurbinesCompact Hydro
Head: H • 1,000 mOutput: P • 30 MW
§ Horizontal shaft: 1 - 3 jets§ Vertical shaft: 2 - 6 jets§ Model tested runners§ High efficiency at partial load§ Low overpressure on penstock§ Modular design§ Short installation time§ Compact powerhouse structure
30 www.andritz-hydro.com
Compact HydroSelected references Pelton Turbines
60038314.81,300V62CanadaLamont
428.6881.5865V61AustriaSt. Gallen
75022717.81,170V51AndorraEscaldes
Plant Country N° of Axis ∅ Runner P H Speed units [mm] [MW] [m] [rpm]
Al Dur Bahrain 26 H2 350 1.0 660 2,986
Bilav Turkey 1 V5 1,380 10.2 222 428.6
Kut India 3 H2 1,390 13.8 648 750
Luetschental Switzerland 2 V6 1,130 7.0 153 375
Soberg Norway 1 V6 1,040 5.4 184 500
Elandsrand South Africa 1 H2 675 3.8 620 1,500
Bistrica 5 Bosnia 2 V5 600 2.0 225 1,000
Algarrobos Panama 2 H2 1,008 5.2 510 900
Carhaquero4 Peru 1 H3 1,165 10.0 451 720
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Compact HydroValves
§ Butterfly valve
§ Jet valve
§ Opening by hydraulic cylinder
§ Spherical valve
§ By-pass valve
§ Self-closing by counterweight
§ Penstock safety valve
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§ Horizontal or vertical shaft
§ 400V, 690V, 3.3kV, 6.6kV
§ Acc. IEC 34, VDE 0530
§ Workshop tested
Compact HydroGenerators
§ Overhung; turbine runner on the shaft (Francis & Pelton)
§ Brushless excitation
§ Air or water cooled
§ Protection class IP23 or IP44
§ Synchronous
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Compact HydroElectrical Equipment
§ Automation, control,protection§ Energy counter§ AC & DC station supply§ LV switchgear§ Transformers § MV switchgear§ Emergency diesel generator§ MV and LV cables§ Remote control
34 www.andritz-hydro.com
Compact HydroACP: Automation, Control and Protection
SPEED GOVERNOR
§ 2 products specially developed for hydropower applications
MIPREG 600C
§ Digital
§ PID
TC1703 (NEPTUN)
For Regulation of
FrequencyPower Output
LevelFlow
mipreg 600c
TM1703 ACP
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Compact Hydro
ACP: Automation, Control and Protection
§ Manual, automatic and remote control
§ Simple and proven solution
§ Main and local boards
CONTROL
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Compact HydroACP: Automation, Control and Protection
SCADA
§ Temperature (°C)
§ Speed (Hz)
§ Turbine opening (%)
§ Pressure (m)
§ Reactive power
§ Active power
§ Current (A)
§ Voltage (V)
§ Alarm and event history
37 www.andritz-hydro.com
Compact HydroSwitchgear and Transformers
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Selected References EuropeCompact Hydro
PORTUGALAguas Frias
BragadasVale do Gaio
Mantegas
SPAINAnllo
Fontanar I & IIPindo
Porto de Mouros
FRANCEPierre Benite
ArtemareSt Alban
Capdenac
TURKEYPamukKizildüz
SahmallarSucati
Yukari Mercan
GREECEEleoussa
GitaniDafnosonara
Agyri
ITALYMazzunnoMarlengoPianconeBolzano
SWITZERLANDSealp
AubonneLa Peuffeyre
IslasSchattenhalb
NORWAYKongsfjordLindland
InnvikGrunnai
AUSTRIALeobenAgonitz
StrechenbachKlampfererstein
RottGstatterboden
GERMANYEisenbahnerwehr
JettenbachBruck
Calbe SaaleGottfrieding
39 www.andritz-hydro.com
Compact Hydro
COLOMBIAAgua Fresca
PaticoSabaletas
USARancho Penasquitos
Smith CreekWhite RiverSanta Anna
COSTA RICALos Negros
Aguas ZarcasPlatanar
Río Volcán
HONDURASCuyamel
El Coyolar
MEXICOEl Borracho
ChilatanLas Truchas
GUATEMALAEl RecreoLas VacasSecacao
Montecristo
PERUCarhuaquero IV
San CarlosMonobamba
CANADASonocoMac Nair
Furry CreekAshlu
ECUADORCalope
Río BlancoPapallacta
CHILEChacabuquito
Peuchen-MampilAlfalfal
Chiburgo
BRAZILSao Joao
MosquitaoPiranhasIndiavai
Jatai
Selected References Americas
BOLIVIASanta RosaSanta Isabel
Zongo
40 www.andritz-hydro.com
Compact HydroSelected References Asia
INDIARani Avanti Bay
BrahmgangaKadamaneLoharkhet
KhauliSingatalur
Lower MeenmuttyMaujhi
Kalpong
INDONESIACurug
KolondomTanggari II
VIETNAMThac Trang
Na LoiRy Ninh-II
Ea Krong Rou
JAPANKirikoshi
Karasugawa 2 Torigawa 4
SatsunaigawaLAO
Houay Ho-HT
MALAYSIASungai Upper Kenerong
PHILIPPINESAmpohaw
SRI LANKAAsupiniella
Sitagala
THAILANDKlong Thung Phen
41 www.andritz-hydro.com
More than 10,000 units of Compact Hydro power plants supplied
Every week another two Compact Hydro units start operation
Compact Hydro
42 www.andritz-hydro.com
Compact Hydro
ANDRITZ HYDROYour partner for renewable and clean energy