Commercial Walk-Behind MowerFloating Deck T-Bar Hydro

Parts Catalog

Form Number 3361-921 Rev B

®

© The Toro Company - 2009All Rights Reserved

To order replacement parts, please supply the part number, the quantity, and the description of each part desired.

Each Identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part.This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration.

Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly.

Ordering Replacement Parts

Understanding Reference Numbers

Service Assembly Reference Numbers

For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists.

In an illustration, if a reference number indicates more than one part, the reference number has the form nX y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number.For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated.

Reference Numbers Indicating Quantity

with 36in TURBO FORCE Cutting Unit

Register your product at www.Toro.com

Model No. 30494 - 280001101 and up.

FootnotesNot illustrated Not serviced separatelyObtain parts from www.kawpowerepc.com

Part Description AbbreviationsPart descriptions in this catalog may include the following abbreviations.AR. . . . . . . . . . . . . . . as requiredASM. . . . . . . . . . . . . assemblyBBC. . . . . . . . . . . . . blade brake clutchCARR. . . . . . . . . . . . carriageCCW. . . . . . . . . . . . . counter clock wiseCW. . . . . . . . . . . . . . clockwiseDEG. . . . . . . . . . . . . degreesECM. . . . . . . . . . . . . electronic control moduleEXT. . . . . . . . . . . . . . externalFH. . . . . . . . . . . . . . . flat headGA. . . . . . . . . . . . . . gaugeHD. . . . . . . . . . . . . . heavy-dutyHF. . . . . . . . . . . . . . . hex flangeHH. . . . . . . . . . . . . . hex headHHF. . . . . . . . . . . . . hex head flangeHHFTF. . . . . . . . . . . hex head flange thread formingHJ. . . . . . . . . . . . . . . hex jamHLH. . . . . . . . . . . . . hex lag headHOC. . . . . . . . . . . . . height-of-cutHSBH. . . . . . . . . . . . hex socket button headHSFH. . . . . . . . . . . . hex socket flat headHSH. . . . . . . . . . . . . hex socket headHWH. . . . . . . . . . . . . hex washer head

HWHTF. . . . . . . . . . . hex washer head thread forming

HYD. . . . . . . . . . . . . hydraulicLH. . . . . . . . . . . . . . . left handNI. . . . . . . . . . . . . . . nylon insertNPTF. . . . . . . . . . . . national pipe thread finePFH. . . . . . . . . . . . . phillips flat headPPH. . . . . . . . . . . . . phillips pan headPPHTF. . . . . . . . . . . phillips pan head thread

formingPRH. . . . . . . . . . . . . phillips round headPTH. . . . . . . . . . . . . phillips truss headPTO. . . . . . . . . . . . . power-take-offRH. . . . . . . . . . . . . . right handROPS. . . . . . . . . . . . roll-over protection systemSFH. . . . . . . . . . . . . slotted fillister headSHH. . . . . . . . . . . . . slotted hex headSHWH. . . . . . . . . . . . slotted hex washer headSPH. . . . . . . . . . . . . slotted pan headSQH. . . . . . . . . . . . . square headSRH. . . . . . . . . . . . . slotted round headSTD. . . . . . . . . . . . . standardTAP. . . . . . . . . . . . . . self tappingTTH. . . . . . . . . . . . . . torx truss head

ContentsDescription Page

. . . . . . 3Engine and Clutch Assembly

. . . . . . 4Fuel System, Hydraulic Pump and Filter Assembly

. . . . . . 5Hydraulic Pump Assembly No. 115-4480

. . . . . . 6Hydraulic Pump Assembly No. 115-4481

. . . . . . 7Pump Drive and Wheel Assembly

. . . . . . 8Hydraulic Motor Assembly 104-1171

. . . . . . 9Lower Control Assembly. . . . . . 10Hydraulic Hose Assembly. . . . . . 11Upper Control Assembly. . . . . . 12Control Panel Assembly. . . . . . 13Battery Assembly. . . . . . 14Parking Brake Assembly. . . . . . 15Power-Take-Off Idler Assembly. . . . . . 16Carrier Frame Assembly. . . . . . 17Deck Drive and Baffle Assembly. . . . . . 18Deck Assembly No. 112-7080. . . . . . 19Lever Assembly No. 107-1664. . . . . . 20Spindle Assembly No. 110-0730. . . . . . 21Spindle Assembly No. 110-0728. . . . . . 22Outer Deck Assembly. . . . . . 23Deflector Assembly No. 110-0790

Description Page

. . . . . . 24Cylinder and Crankcase Assembly Kawasaki FH541V-ES24

. . . . . . 25Piston and Crankshaft Assembly Kawasaki FH541V-ES24

. . . . . . 26Valve and Camshaft Assembly Kawasaki FH541V-ES23

. . . . . . 27Lubrication Equipment Assembly Kawasaki FH541V-ES24

. . . . . . 28Cooling Equipment Assembly Kawasaki FH541V-ES24

. . . . . . 29Electric Equipment Assembly Kawasaki FH541V-ES24

. . . . . . 30Control Equipment Assembly Kawasaki FH541V-ES24

. . . . . . 31Carburetor Assembly Kawasaki FH541V-ES24

. . . . . . 32Air Filter and Muffler Assembly Kawasaki FH541V-ES24

. . . . . . 33Fuel Tank and Valve Assembly Kawasaki FH541V-ES24

. . . . . . 34Starter Assembly Kawasaki FH541V-ES24

. . . . . . 35Label Set Kawasaki FH541V-ES24

. . . . . . 36Attachments and Accessories List

3361-921 Rev B

Engine and Clutch Assembly

2

Ref Part No. Qty. DescriptionScrew-HWH1 32144-4 2Nut-Jam2 3220-2 2Harness-Wire3 115-4191 1Switch-Solenoid4 1-513075 1Grommet5 112-7069 1Nut-HF6 32128-20 6Washer7 1-613235 4Tube-Retainer8 104-6373 1Grommet-Brake9 1-633630 2Strap-Clutch, Brake10 1-633543-03 1Spacer11 1-633545 2Screw-HH12 322-11 1Washer-Spring13 1-603610 2Screw-HH14 322-7 4Screw-HH15 3212-9 1Washer16 107-4136 1Clutch / Brake17 105-2635 1Pulley18 44-5940 1Key-Square19 608006 1Washer-Flat20 3256-23 5Cover-Pulley21 94-5847-01 1Valve-Drain, Oil24 92-6877 1Adapter25 103-1966 1Decal-Warning26 106-0699 1

Ref Part No. Qty. DescriptionEngine-Kawasaki, FH541V-Es2427 1Screw-HH28 322-9 1Clamp-Cable29 2412-87 1Washer-Lock30 3255-8 1Cable-Battery, Pos31 112-9707 1Nut-Keps32 32149-2 1Filter-Fuel33 56-6360 1Clip-Closed, Insulated34 2412-72 1Screw35 12-3270 2Washer-Lock37 3253-4 2Muffler Shield ASM38 115-4150-03 1Bracket-Muffler39 115-4154-03 1Screw-HH40 322-3 4U-Nut41 94-2413 4Clamp-R42 2412-134 1Tie-Cable43 3290-378 3Fuse-25 Amp44 109102 1Fuse-30 Amp45 109103 1Fuse-10 Amp46 218-578 1Hose-Drain, Oil99 103-1964 1

3

3361-921 Rev B

Fuel System, Hydraulic Pump and Filter Assembly

3

Ref Part No. Qty. DescriptionGas Cap ASM1 88-3980 1Gasket-Cap, Gas1:3 88-4010 1Fuel Tank ASM2 106-0730 1Fitting-Fuel, Bulkhead2:2 103-2605 1Screw-HH3 321-4 2HYD Reservoir ASM4 107-8433 1Reservoir-HYD4:1 1Cap-Reservoir, HYD4:1:1 103-1948 1Gasket-Cap4:1:2 103-1949 1Decal-Warning4:2 115-4212 1Elbow-90 DEG5 353-374 4O-Ring5:1 237-42 1Nut-HF6 32128-33 2Washer-Flat7 3256-23 4Stud-Threaded8 104-8121 2Spring-Tank, Fuel9 1-633349 2Nut-Lock, NI10 3296-47 2Nut-HF11 32128-42 4Fitting-Straight12 353-384 3O-Ring12:1 237-42 1Pump-Hydraulic13 115-4480 1Fitting-HYD, 45 DEG14 340-101 4O-Ring14:1 237-30 1O-Ring14:2 237-79 1

Ref Part No. Qty. DescriptionScrew-HH15 324-5 4Fitting-HYD, 45 DEG16 353-212 1O-Ring16:1 237-42 1Filter-Oil, HYD17 1-633750 1Filter-HYD, Winter17 1-633752 1Head-Filter18 104-7836 1Clamp19 2412-98 4Hose-Fuel20 110-4894 1Valve-Fuel21 1-603770 1Screw-HH22 322-4 2Washer-Lock23 3253-4 2Hose-Fuel24 107-0588 1Grommet25 112-7069 1Washer-Lock26 3253-3 2Screw-HH27 321-3 2Pump-Hydraulic28 115-4481 1

4

3361-921 Rev B

Hydraulic Pump Assembly No. 115-4480

A2

Ref Part No. Qty. DescriptionHousing Kit1 115-4464 1End Cap Kit (W/Poppets)2 106-8752 1Pin-Headless, Straight3 106-8753 2Bolt-HF4 106-8754 4O-Ring5 106-8755 1Charge Pump Kit6 106-8756 1Gerotor ASM7 104-2122 1O-Ring8 106-8757 1Capscrew10 104-2111 2Bypass Valve Kit15 106-8759 1Input Shaft Kit18 103-2664 1Bearing-Ball19 104-5311 1Seal-Lip20 104-5310 1Spacer21 104-5308 1Ring-Retaining22 104-5309 1Cylinder Block Kit25 103-2666 1Spring-Block29 94-1936 1Washer-Thrust, Block30 94-1937 1Plate-Valve31 105-6185 1Swashplate-Variable32 94-1907 1Bearing-Thrust34 94-6922 1Arm-Trunnion, Tapered Square37 115-4458 1Guide-Slot38 94-1910 1Valve-Check (W/Poppet)42 98-3252 2

Ref Part No. Qty. DescriptionCharge Relief Valve Kit44 106-8760 1Trunnion Seal Kit49 114-8155 1Plug-HSH56 106-8762 1Plug-HSH66 106-8763 1Kit-Return98 115-4459 1Seal Overhaul Kit99 105-6184 1

5

3361-921 Rev B

Hydraulic Pump Assembly No. 115-4481

A1

Ref Part No. Qty. DescriptionHousing Kit1 115-4464 1End Cap Kit (W/Poppets)2 106-8752 1Pin-Headless, Straight3 106-8753 2Bolt-HF4 106-8754 4O-Ring5 106-8755 1Charge Pump Kit6 106-8756 1Gerotor ASM7 104-2122 1O-Ring8 106-8757 1Capscrew10 104-2111 2Bypass Valve Kit15 106-8759 1Input Shaft Kit18 103-2664 1Bearing-Ball19 104-5311 1Seal-Lip20 104-5310 1Spacer21 104-5308 1Ring-Retaining22 104-5309 1Cylinder Block Kit25 103-2666 1Spring-Block29 94-1936 1Washer-Thrust, Block30 94-1937 1Plate-Valve31 105-6185 1Swashplate-Variable32 94-1907 1Bearing-Thrust34 94-6922 1Arm-Trunnion, Tapered Square37 115-4458 1Guide-Slot38 94-1910 1Valve-Check (W/Poppet)42 98-3252 2

Ref Part No. Qty. DescriptionCharge Relief Valve Kit44 106-8760 1Trunnion Seal Kit49 114-8155 1Plug-HSH56 106-8762 1Plug-HSH66 106-8763 1Kit-Return98 115-4459 1Seal Overhaul Kit99 105-6184 1

6

3361-921 Rev B

Pump Drive and Wheel Assembly

4

Ref Part No. Qty. DescriptionNut-Lock1 3296-6 1Decal-Caution2 98-0776 1Frame ASM4 114-0243-01 1Shield-Trailing5 95-1526 1Motor-Wheel6 104-1171 2Fitting-HYD, Straight7 340-6 4O-Ring7:1 237-30 1O-Ring7:2 237-80 1Key-Woodruff8 3257-8 2Rod-Shield9 95-1529 1Wheel Hub / Stud ASM10 105-0800 2Stud-Type, Drive10:2 10-6830 4Wheel And Tire ASM11 106-0892 2Tire11:1 104-6322 1Wheel11:2 106-0893 1Stem-Valve11:3 232-27 1Nut-Motor, Wheel12 85-7310 2Nut-Lug13 242-50 8Screw-HH14 325-12 8Screw-HHF15 3234-32 4Pulley-Pump16 105-5648 2Screw-HHF17 3234-22 2Spring-Traction18 68-9950 1Belt-V19 110-5049 1

Ref Part No. Qty. DescriptionBolt-Wheel20 27-6230 1Nut-Lock, NI21 3296-39 1Idler Lever ASM22 86-4770 1Pulley-Idler23 93-1622 1Screw-HH24 323-9 1Screw-Set25 3241-5 4Key26 1-807272 2Washer27 9202204 1Nut-HHF28 32128-49 8Plate-Frame29 108-6657-01 2Nut-HF30 32128-23 6Washer-Flat32 3256-24 1

7

3361-921 Rev B

Hydraulic Motor Assembly 104-1171

A3

Ref Part No. Qty. DescriptionSeal Kit1 1-000119 1Ring-Back Up1:1 1Seal-Commutator1:2 1Seal-Shaft (Viton)1:3 1Washer-Back Up, Steel1:4 1Ring-Seal (Viton)1:5 5Seal-Dirt And Water1:7 1Key-Woodruff2 3257-8 1Nut-Motor, Wheel3 85-7310 1Bolt-Special4 106-5549 6Shaft-Coupling5 106-8764 1

8

3361-921 Rev B

Lower Control Assembly

5

Ref Part No. Qty. DescriptionBracket-Adapter, Pump1 114-0227 2Screw-HH2 322-4 4Nut-Lock, NI3 3296-29 4Nut-Lock, NI4 3296-2 4Screw-HH5 114-0282 2Nut-Hex6 3217-5 2Switch-Proximity9 105-0023 2Screw-HWH10 32105-13 4

9

3361-921 Rev B

Hydraulic Hose Assembly

6

Ref Part No. Qty. DescriptionHYD Hose ASM1 112-9704 2HYD Hose ASM2 114-3430 2HYD Hose ASM3 114-3436 1HYD Hose ASM4 105-5699 1HYD Hose ASM5 114-3434 1

10

3361-921 Rev B

Upper Control Assembly

7

Ref Part No. Qty. DescriptionT-Bar Handle ASM1 115-4200 1Decal-Warning, Control1:2 115-4179 1Screw-HHF2 3234-42 6Nut-Flange3 32128-43 6Screw-CARR4 3229-1 2Screw-HHF5 3234-4 4Bracket-Support6 114-0235 1Control Lever ASM7 114-0272 1Shaft-Pivot8 114-0260 2Motion Control ASM9 114-0234 1Bearing10 103-9928 6Nut-Lock, NI11 3296-42 3Cam-Lever, Handle Stop13 114-0268 1Screw-HSH14 114-0239 1Lever ASM15 114-0238 1Nut-Lock, NI16 3296-47 1Grip-Lever17 114-0241 2Spring-Extension18 114-0249 1Switch-Closed, Normally19 1-513152 1Plate-Tapped20 1-633181 1Screw-HWH21 32105-13 2Washer-Flat22 3256-22 1Decal-Control23 114-3424 1Decal-Panel, Control24 115-4189 1

11

3361-921 Rev B

Control Panel Assembly

8

Ref Part No. Qty. DescriptionRod-Control, Upper1 114-0275 2Rod-Control, Lower2 114-0276 2Switch-PTO3 114-0279 1Cable-Throttle4 110-4994 1Tube-Manual5 104-7050 1Module-Meter, Hour6 115-4180 1Cover-Panel, Control7 114-0270-03 1R-Clamp8 2412-120 2Turnbuckle9 95-1504 2Nut-Wing10 32103-3 2Screw-HH12 3290-360 4Switch-Ignition13 116-0050 1Screw14 32104-76 6Washer-Flat15 3256-23 4Pin-Hair16 3290-307 4Nut-Lock, NI18 3296-2 4Key-Ignition19 63-8360 1Cap-Housing20 104-7048 1Cable-Choke21 110-4995 1Tie-Cable22 3290-378 4Nut-Wing, LH23 114-0281 2

12

3361-921 Rev B

Battery Assembly

9

Ref Part No. Qty. DescriptionNut-Lock, NI1 3296-42 2Plate-Hold Down, Battery2 104-8568-03 1Washer-Flat3 3256-2 2Nut-Keps4 32149-1 2Cable-Battery, Black5 112-9709 1Cable-Battery, Red6 112-9708 1Screw-HH7 322-3 2Battery8 104-8162 1Pad-Skid, Anti9 62-4300 1Battery Tray ASM10 105-3150-01 1Holdown-Battery11 104-8567 2

13

3361-921 Rev B

Parking Brake Assembly

10

Ref Part No. Qty. DescriptionNut-Lock, NI1 3296-45 1Support-Handle2 112-8716-01 1Decal-Brake3 112-8720 1Nut-Lock, NI4 3296-29 2Plate-Tapped5 1-633181 1Screw-HWH6 32105-13 2Switch-Closed, Normally7 1-513152 1Pin-Clevis8 1-808285 2Handle-Brake9 106-0671-01 1Bearing-Thrust10 257-7 1Screw-HH11 325-17 1Brake Rod ASM12 115-1465 1Rod-Brake12:1 108-2747 1Yoke-Linkage, Brake12:2 1-633131 2Nut-Hex12:3 3219-3 1Grip-Lever13 1-303020 1Pin-Hair14 3290-307 2Screw-HH15 322-6 2Screw-HH18 323-6 3Nut-Lock, NI19 3296-39 3Parking Brake ASM20 110-4976-01 1Nut-HHF, Whiz21 3290-357 2Bolt-Shoulder22 27-5240 1Spring-Brake23 613386 1

Ref Part No. Qty. DescriptionBolt-Wheel24 56-6590 1Washer-Conical, Spring26 112-9972 1

14

3361-921 Rev B

Power-Take-Off Idler Assembly

11

Ref Part No. Qty. DescriptionNut-Lock, NI2 3296-39 1Washer4 52-2860 3Tube-Idler5 104-6377 1Idler Arm ASM6 112-7055 1Sleeve-Bearing6:1 1-513034 2Fitting-Grease6:2 302-5 1Screw-HH7 323-42 1Screw-HH8 323-6 1Washer-Belleville9 98-5975 1Washer-Flat10 3256-24 1Pulley-Idler11 1-413099 1Spring-Extension12 105-8443 1Screw-HH13 323-10 1Nut-HHF, Whiz14 3290-357 1Nut-HF15 32128-21 1Weight-Cast16 112-7059-01 1Screw-HH17 322-9 2Washer-Flat18 3256-23 2Nut-Lock, NI19 3296-26 2

15

3361-921 Rev B

Carrier Frame Assembly

2

Ref Part No. Qty. DescriptionCarrier Frame ASM1 110-6960 1Insert-Nut1:2 32148-9 2Bushing1:3 94-1291 4Fitting-Grease1:4 302-5 2Cover-Frame, Carrier2 110-6970 1Decal3 112-9710 1Nut4 1-804254 3Bushing-Latch, Swell5 106-6778 3Washer6 99-3058 3Handle-Latch, Swell7 106-6777 3Shield-Belt8 110-6971-01 1Spacer-Support, Deck10 104-1105 4Bushing-Deck11 1-513336 2Screw-HH12 323-6 2Washer-Flat13 3256-24 2Ring-Retaining14 32120-33 2Spacer15 1-323539 4Decal-HOC16 106-0635 2Castor Fork ASM17 105-3159-01 2Nut-Lock, Side18 32153-5 2Wheel And Tire ASM19 110-5024 2Bearing-Roller19:2 112-7066 1Bushing19:3 1-513810 2Zerk19:4 302-61 1

Ref Part No. Qty. DescriptionBushing-Spanner20 100-6453 2Screw-HH21 325-19 2Pin-Lynch22 283-71 2Washer-Thrust23 3-6781 8

16

3361-921 Rev B

Deck Drive and Baffle Assembly

3

Ref Part No. Qty. DescriptionDeck ASM1 112-7080 1Nut-HHF, Whiz2 3290-357 22Lever ASM3 107-1664 1Screw-HH4 323-8 1Pulley-Idler5 1-633166 1Washer-Flat6 3256-24 4Washer-Belleville7 98-5975 1Screw-HH8 323-6 1Nut-Lock, NI9 3296-39 1Pulley-Idler10 51-3660 1Spring-Extension11 105-2673 1Nut-HF12 32128-21 1Idler Arm ASM13 105-0889 1Sleeve-Pivot, Idler14 51-3641 1Belt-V15 110-6953 1Belt-V16 110-6954 1Plate-Skid17 110-2037-01 1Screw-CARR18 3231-1 4Screw-HH19 323-5 2Baffle-Front, LH20 110-6903-03 1Spindle ASM21 110-0730 1Screw-HH22 323-12 1Screw-HWH23 92-1624 14Screw-Blade24 51-4060 2

Ref Part No. Qty. DescriptionWasher-Blade Bolt, Heavy25 103-0865 2Stiffener-Blade26 108-2727 2Blade-18 Inch (Hi Flow)27 105-7781-03 2Spindle ASM28 110-0728 1Adjust Baffle ASM29 110-6955-03 1Baffle-Discharge30 110-0754-01 1Screw-HH31 323-4 2

17

3361-921 Rev B

Deck Assembly No. 112-7080

A1

Ref Part No. Qty. DescriptionDecal-Warning2 104-8569 1Decal-Danger3 43-8480 1Decal4 104-8185 1Decal-Cover, Missing5 98-5954 2Decal-Torque6 68-8340 1Decal-Danger, Thrown Object7 66-1340 1Decal-Scalp, Anti8 105-7798 1Decal-Adjustment, Baffle9 110-2068 1Decal-Setting, Baffle10 110-2067 1

18

3361-921 Rev B

Lever Assembly No. 107-1664

A2

Ref Part No. Qty. DescriptionScrew-Lock1 106-3239 1Cap-Lock2 107-1644 1Lever-Lock3 106-3241 1Nut-Lock, NI4 3296-29 1

19

3361-921 Rev B

Spindle Assembly No. 110-0730

A3

Ref Part No. Qty. DescriptionNut-Hex1 3219-7 1Washer2 7-4150 1Pulley And Hub ASM3 108-6627 1Shield-Bearing4 106-0873 1Bearing-Ball5 104-6325 2Housing-Spindle6 108-6696 1Spacer-Bearing7 110-0727 1Shaft-Spindle8 110-0725 1

20

3361-921 Rev B

Spindle Assembly No. 110-0728

A4

Ref Part No. Qty. DescriptionNut-Hex1 3219-7 1Washer2 7-4150 1Pulley ASM3 104-1181 1Shield-Bearing4 106-0873 1Bearing-Ball5 104-6325 2Housing-Spindle6 108-6696 1Spacer-Bearing7 110-0727 1Shaft-Spindle8 110-0726 1

21

3361-921 Rev B

Outer Deck Assembly

4

Ref Part No. Qty. DescriptionDeflector ASM1 110-0790 1Spacer2 105-4622 1Spring-Torsion3 104-8554 1Nut-Lock, NI4 3296-29 2Cover ASM5 110-6964-01 1Handle-Latch, Swell7 106-6777 2Washer8 99-3058 2Front Pin ASM9 108-2674 2Nut-HJ10 3220-3 2Nut-Lock, NI11 3296-39 4Balljoint12 1-613204 2Spacer13 104-1156 2Screw-HH14 323-8 2Rear Pin ASM15 110-2086 2Pin-Hair16 3290-256 6Screw-HH17 323-10 2Roller-Scalp, Anti18 1-603299 2Spacer-Wheel19 98-5967 1Screw-HH20 322-50 2Nut21 1-804254 2Bushing-Latch, Swell22 106-6778 2

22

3361-921 Rev B

Deflector Assembly No. 110-0790

A5

Ref Part No. Qty. DescriptionScrew-CARR1 3231-4 4Deflector2 110-0792-01 1Strap-Discharge3 110-0793-03 1Deflector-Rubber4 110-0791 1Bracket-Mounting, Deflector5 107-4164-01 1Nut-Lock, NI6 3296-39 4

23

3361-921 Rev B

Kawasaki FH541V-ES24

E1

Cylinder and Crankcase Assembly

Ref Part No. Qty. DescriptionBolt-Flanged (6X40)130 130AA0640 4Bolt-Flanged (8X75)130A 130CA0875 2Bolt-Stud (8X18)172 172BA0818 4Gasket-Head11004 11004-7016 2Head-Cylinder, No. 111008 11008-6043 1Head-Cylinder, No. 211008A 11008-7020 1Case-Rocker11022A 11022-7018 2Gasket-Case, Rocker11060 11060-7001 2Gasket-Cover, Crankcase11060A 11060-7008 1Gasket-Breather11061 11061-7001 1Plate13271 13271-7016 1Cover14091 14091-7006 1Cover-Crankcase49015 49015-6253 1Element-Breather49109 49109-7002 1Crankcase49120A 49120-7113 1Joint59071 59071-2079 1Ring-Snap92033 92033-7003 2Pin92043 92043-7001 6Seal-Oil, R V C2 (6X11X10.2)92049 92049-7001 4Seal-Oil, S D (35X62X8 L HSH)92049A 92049-7015 1Seal-Oil, S D (35X48X8 R HSH)92049B 92049-7016 1Seal-Oil, S O (8X14X5 HSH)92049C 92049-7019 1Plug92066 92066-7026 1Bolt (6X12)92153 92153-7043 4

Ref Part No. Qty. DescriptionBolt (8X50)92153A 92153-7054 17

24

3361-921 Rev B

Kawasaki FH541V-ES24

E2

Piston and Crankshaft Assembly

Ref Part No. Qty. DescriptionPiston-Engine13001 13001-7010 2Pin-Piston13002 13002-7001 2Piston Ring Set13008 13008-6060 2Crankshaft13031A 13031-7073 1Connecting Rod ASM13251 13251-7010 2Ring-Snap92033 92033-7002 4Bolt (6X35)92151 92151-7017 4

25

3361-921 Rev B

Kawasaki FH541V-ES23

E3

Valve and Camshaft Assembly

Ref Part No. Qty. DescriptionValve-Intake12004 12004-7003 2Valve-Exhaust12005 12005-7003 2Retainer-Spring, Valve12009 12009-7001 4Collet12011 12011-2056 8Arm-Rocker12016 12016-7008 4Tappet12032 12032-7001 4Guide13070 13070-7001 2Guide13070A 13070-7004 1Rod-Push13116 13116-2057 4Plate13271 13271-7007 1Plate-Governor13271A 13271-7021 1Sleeve42036 42036-7010 1Spring-Valve, Engine49078 49078-7001 4Camshaft49118 49118-7004 1Screw92009 92009-2341 4Nut92015 92015-2253 4Ring-Snap92033 92033-7001 2Ball92140A 92140-7005 6Spring92145 92145-7001 1Bolt92153 92153-7019 4Washer92200 92200-7001 1

26

3361-921 Rev B

Kawasaki FH541V-ES24

E4

Lubrication Equipment Assembly

Ref Part No. Qty. DescriptionO-Ring (16Mm)670 670D2016 3Shaft13107 13107-7009 1Plate13271 13271-7017 1Cap ASM14075 14075-7009 1Rotor-Pump (In)16154 16154-2053 1Rotor-Pump (Out)16154A 16154-2054 1Filter-Oil (Part May Be Used As Substitute And Is Supplied Until The Stock Is Exhausted)

49065A 49065-2078 1

Filter-Oil49065B 49065-7004 1Filter-Oil49065C 49065-7010 1Gear-Spur59051 59051-7011 1Filler59231 59231-7005 1Pin92043 92043-7003 2Plug92066 92066-7003 2Ball92140 92140-7003 1Spring92145 92145-7002 1Bolt (6X12)92153 92153-7043 3

27

3361-921 Rev B

Kawasaki FH541V-ES24

E5

Cooling Equipment Assembly

Ref Part No. Qty. DescriptionBolt-Flanged (6X16)130 130AA0616 2Bolt-Flanged (6X25)130A 130AA0625 2Bolt-Flanged (8X16)130B 130AA0816 1Nut-Hex (6Mm)311 311AA0600 2Plate13270 13270-7007 1Screen14037 14037-7020-

9H1

Bracket23062 23062-7010 1Shroud-Engine49089 49089-7032 1Shroud-Engine49089A 49089-7042 1Shroud-Engine49089B 49089-7043 1Guard55020 55020-7004 1Fan59041 59041-7012 1Housing-Fan59066 59066-7037 1Stud92004 92004-7006 2Spacer92026 92026-7007 1Bolt (6X12)92151 92151-7012 3Bolt92153 92153-7007 3Bolt92153A 92153-7008 1Bolt (6X12)92153B 92153-7043 2Nut92210 92210-0003 4

28

3361-921 Rev B

Kawasaki FH541V-ES24

E6

Electric Equipment Assembly

Ref Part No. Qty. DescriptionBolt-Flanged (6X20)130 130AA0620 2Nut-Hex (6Mm)311 311AA0600 2Key-Woodruff510 510A5100 1Regulator-Voltage21066 21066-7011 1Ignition Coil ASM21171A 21171-7034 2Flywheel ASM21193A 21193-7032 1Harness26030 26030-7001 1Harness26031 26031-7012 1Coil-Charging59031A 59031-7014 1Stud92004 92004-7009 2Screw92009 92009-2308 1Plug92066 92066-7026 1Spark Plug (R C J 8 Y, Solid)92070 92070-7003 2Band92072 92072-7003 3Bolt (12X30)92151 92151-2097 1Screw (5X20)92172 92172-7018 4Washer92200 92200-7002 1

29

3361-921 Rev B

Kawasaki FH541V-ES24

E7

Control Equipment Assembly

Ref Part No. Qty. DescriptionScrew-Pan +-(4X8)214 214AA0408 2Nut-Hex (6Mm)311 311AA0600 1Washer-Plain (6Mm)411 411AA0600 1Shaft13107 13107-7010 1Plate13271 13271-7032 1Link-Choke16169 16169-7010 1Link16171 16171-7001 1Spring-Governor39129 39129-7003 1Arm-Governor49103 49103-7004 1Control Panel ASM49113A 49113-7054 1Screw (4X35)92009 92009-7007 1Spring92145 92145-7003 1Spring92145A 92145-7005 1Bolt (5X18)92150 92150-2182 2Bolt (6X35)92153 92153-7033 1Bolt (6X12)92153A 92153-7043 2Clamp92170 92170-7001 2

30

3361-921 Rev B

Kawasaki FH541V-ES24

E8

Carburetor Assembly

Ref Part No. Qty. DescriptionBolt-Flanged (6X35)130 130AA0635 4Bolt-Stud (6X90)172 172BA0690 2Screw-Pan +-(5X10)214 214AA0510 1Gasket-Insulator11061 11061-7004 2Gasket-Chamber11061A 11061-7009 1Gasket-Screw11061B 11061-7010 1Gasket-Cleaner, Air11061C 11061-7018 1Gasket11061D 11061-7019 2Shaft13107 13107-7018 1Carburetor ASM15004 15004-7056 1Screw-Air, Pilot16014 16014-7005 1Chamber-Float16020 16020-7003 1Valve-Throttle16025 16025-7006 1Valve-Float16030 16030-7003 1Float16031 16031-7002 1Shaft-Choke, Carburetor16041 16041-7016 1Shaft-Throttle, Carburetor16041A 16041-7018 1Insulator16073 16073-7007 1Choke Valve ASM16186 16186-7001 1Solenoid21188 21188-7002 1Limiter39076 39076-7001 1Nozzle-Main49121A 49121-7017 1Manifold-Intake59076A 59076-7017 1Screw92009 92009-2083 2

Ref Part No. Qty. DescriptionScrew92009A 92009-2349 1Jet-Main, No.82 (6560 Ft)92063 92063-7029 1Jet-Main, No.8692063D 92063-7147 1Jet-Main-No.84 (3280 Ft)92063E 92063-7148 1Spring92081 92081-2234 1Seal92093 92093-2100 1Seal92093A 92093-7003 1Spring92145 92145-7015 1

31

3361-921 Rev B

Kawasaki FH541V-ES24

E9

Air Filter and Muffler Assembly

Ref Part No. Qty. DescriptionBolt-Flanged (8X16)130 130AA0816 3Screw-Pan, Wp +-(4X16)233 233AA0416 1Nut-Hex (4Mm)311 311AA0400 1Washer-Spring (8Mm)461 461DA0800 4Case-Filter, Air11011 11011-7046 1Element-Filter, Air11013 11013-7025 1Element-Filter, Air11013A 11013-7031 1Bracket11054 11054-7002-

9H1

Gasket-Muffler11060 11060-7021 2Plate13270 13270-7008 1Pipe-Intake16060 16060-7016 1Pipe-Exhaust18049 18049-7001 1Muffler49070 49070-7021 1Nut92015A 92015-1367 2O-Ring92055 92055-7015 1Band92072 92072-7012 1Clamp92170 92170-7002 1Tube92192 92192-7010 1Nut (M6)92210 92210-7004 2Nut92210A 92210-7019 1Nut (M8)92210B 92210-7027 4

32

3361-921 Rev B

Kawasaki FH541V-ES24

E10

Fuel Tank and Valve Assembly

Ref Part No. Qty. DescriptionBolt-Flanged (6X20)130 130AA0620 2Bracket23062A 23062-7019-

9H1

Sleeve42036 42036-7012 1Filter-Fuel49019 49019-7001 1Pump-Fuel49040 49040-7001 1Clamp92170 92170-2009 4Tube92191 92191-7002 1Tube (6.35X12.7X160)92192D 92192-7135 1Tube (6.35X12.7X180)92192F 92192-7136 1

33

3361-921 Rev B

Kawasaki FH541V-ES24

E11

Starter Assembly

Ref Part No. Qty. DescriptionBolt-Flanged (8X14)130 130AA0814 2Gear ASM13101 13101-7010 1Cover ASM16146 16146-7013 1Brush21039 21039-7002 1Armature21080 21080-7007 1Starter-Electric21163 21163-7031 1Bracket ASM39184 39184-7009 1Bolt92153 92153-7034 2Washer92200 92200-7023 1Washer92200A 92200-7024 1Nut92210 92210-7037 2

34

3361-921 Rev B

Kawasaki FH541V-ES24

E12

Label Set

Ref Part No. Qty. DescriptionLabel-Manual56033 56033-7001 1Label-Warning56070 56070-7001 1Label-Brand56080A 56080-7056 1

35

For 30494 - Commercial Walk-Behind Mower, Floating Deck T-Bar Hydro with 36in TURBO FORCE Cutting Unit

Model/PartProduct Name

Attachments and Accessories

. 105-7779-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Blade-Recycler, 18 Inch

. 105-7794-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Blade-Med Flow, 18 Inch

. 105-7795-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Blade-Low Flow, 18 Inch

. 105-7796-03 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Blade-Atomic, 18 Inch. 108-1117. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Blade-Hi-Flow, 18 Inch (6 Pack). 108-1118. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Blade-Atomic, 18 Inch (6 Pack). 110-0406. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Blade-Lo-Flow, 18 Inch (6 Pack). 110-0408. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Blade-Recycler, 18 Inch (6 Pack). 110-0409 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Blade-Med-Flow, 18 Inch (6 Pack). 110-2026. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 Inch Bagger Enhancement Kit. 110-2080. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 Inch Recycler Kit

. 112-7059-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Weight-Cast. 112-9971. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Weight Kit

. 30104 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Soft Bag (3 Bushel)

. 30110. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tru Trak Sulky

NOTES

NOTES

NOTES