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July 2012 Commercial Infrastructure for Production of Algae- Based Compounds

Commercial Infrastructure for Production of Algae- Based ... · •Algae production platforms are specialized to take into account the customer’s available space, CO2 output, feedstock/output

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Page 1: Commercial Infrastructure for Production of Algae- Based ... · •Algae production platforms are specialized to take into account the customer’s available space, CO2 output, feedstock/output

July 2012

Commercial Infrastructure

for Production of Algae-

Based Compounds

Page 2: Commercial Infrastructure for Production of Algae- Based ... · •Algae production platforms are specialized to take into account the customer’s available space, CO2 output, feedstock/output

SAT is the only commercial-scale developer of infrastructure for production of algae-based compounds

2

• SAT’s proven, proprietary and innovative technology has reached the

commercial stage and is easily scaled to meet customer needs

• Algae and algae oil production yields are the highest of any currently available,

commercial process and have consistently low production costs, offering

significant advantages over products based on food crops

• Strong patent positions protect technology as key partnerships advance R&D

and commercial footprint

• Robust and low-risk business model is supported by recurring revenue streams –

commercial project now under way in Brazil

• Company is led by an experienced management team with a proven track record

• SAT is well-positioned to execute its growth strategy in significant and diverse

markets such as livestock feed, bioethanol and biodiesel

Page 3: Commercial Infrastructure for Production of Algae- Based ... · •Algae production platforms are specialized to take into account the customer’s available space, CO2 output, feedstock/output

SAT has developed a proprietary, industrial scale and fully integrated microalgae production process…

3

• Algae growth is based on photosynthesis of

CO2, producing carbon – the backbone of

algae biomass – and oxygen

• Algae biomass contains, on average: 50%

of lipids (algae oil, fatty acids, enzymes)

and 50% algae meal

• Algae lipids can be used for a variety of

products, mainly biofuels and biochemicals

• After extracting the oil from the algae

biomass, a simple transesterification

process can yield biodiesel or bio-kerosene

• The remaining algae meal can be used to

supplement or replace other food crops in

livestock feed with no adverse effects.1

Generation Algae

Bioreactor

Biodiesel Ethanol/

Methanol

Protein

Residue

Livestock

Feed Transportation Fuels

Dewatering

Algae

Biomass

Blower O2 + N

Water

Recycling

Process Flow

Source:1) K. Lum and X.G. Lei, Potential of Defatted Algal Meal Derived from Biofuel Production as a New Generation of Feed Protein, Cornell University, 2011 Cornell

Nutrition Conference for Feed Manufacturers.

Page 4: Commercial Infrastructure for Production of Algae- Based ... · •Algae production platforms are specialized to take into account the customer’s available space, CO2 output, feedstock/output

• Growth rate proven in scale up

• Tested substrates urea and urine

• Optimal result achieved with 0.6mM urea

• 37% higher growth rate than control group*

…and a proprietary advanced mixotrophic production process

4

• Algae are capable of mixotrophic growth, using carbon directly, rather than through

photosynthesis

• Through this process, SAT can optimize the algae properties for specific end-markets, such

as biodiesel, bioethanol, or algae meal for livestock feed

• The mixotrophic process can boost algae growth by over 30% beyond the limits imposed

by standard photosynthesis

• This additional 30% is reached even before any enzymatic or genetic algae optimization

Source: Company Data

Page 5: Commercial Infrastructure for Production of Algae- Based ... · •Algae production platforms are specialized to take into account the customer’s available space, CO2 output, feedstock/output

5

SAT has reached the commercial-scale project stage

Source: Algae 2020 study, Emerging Markets Online Consulting Services

Commercial-Market

Scale Projects

Demonstration

Scale Projects

Pilot-Scale

Project Lab-Scale

Research

Evolution of Algal Biomass Producers and Projects

SAT business stage

Timeline Evolution and Maturation of Algae Producers and Projects from Concept to Commercial Market Scale

Page 6: Commercial Infrastructure for Production of Algae- Based ... · •Algae production platforms are specialized to take into account the customer’s available space, CO2 output, feedstock/output

Turnkey, bolt-on and modular production platforms are automated and easily scaled to meet customer needs

6

• SAT provides its customers with fully operational algae cultivation systems optimized for

customers’ existing infrastructure

• Algae production platforms are specialized to take into account the customer’s available

space, CO2 output, feedstock/output needs, and capital resources

• Existing commercial-scale photobioreactors can be deployed in easily scalable, one

hectare module increments

Easily Scalable in 1 Hectare Units

Page 7: Commercial Infrastructure for Production of Algae- Based ... · •Algae production platforms are specialized to take into account the customer’s available space, CO2 output, feedstock/output

Technology uses pre-existing CO2 streams to make algae production independent of inputs

7

• The production process is not dependent

upon a client’s access to low-cost sugar

supply or arable land

• SAT utilizes a customer’s CO2 waste

stream to drive the microalgae’s

photosynthetic process

• This leads to highly predictable costs for

SAT’s customers. Operational costs of the

algae farm are mainly personnel costs,

costs for fertilizer and for salt (to artificially

create saltwater in the bioreactors)

• Freshwater consumption is minimal, as

98% of water is reused and recycled. SAT

has also put strong emphasis on minimizing

the algae farms’ electricity consumption

Page 8: Commercial Infrastructure for Production of Algae- Based ... · •Algae production platforms are specialized to take into account the customer’s available space, CO2 output, feedstock/output

SAT’s current oil yields from algae greatly exceed those of other production processes

8

• Algae is the world’s most efficient

plant, showing growth rates far in

excess of traditional field crops such

as soybeans or corn, and does not

compete for arable land

• SAT has so far used standard algae

(Nannochloropsis or Chlorella

regularis) without any modifications to

produce biodiesel

• Algae can also be economically

converted into solid fuels, methane

gas, bio-ethanol or electricity

Algae Production Cycle

Page 9: Commercial Infrastructure for Production of Algae- Based ... · •Algae production platforms are specialized to take into account the customer’s available space, CO2 output, feedstock/output

Consistently low production costs enable broad market access

9

• Algae oil produced using SAT’s technology will cost approximately € 0.3/ liter,

compared to a market price of € 0.9/ liter for soybean oil1

• SAT total production cost for algae meal is approx. € 165/ tonne, compared to a

record-high market price of approximately € 369/ tonne for soybean meal2

• SAT total production cost for bioethanol is less than € 0.4/ liter based on a 10

hectare plant, compared to approximately € 0.5/ liter for an average Brazilian

domestic ethanol producer3

• SAT technology currently produces 160,381 gallons per year per acre or 1.67

million liters per year per hectare of biodiesel

• Due to marketable algae byproducts, a 10 hectare algae meal platform generally

yields a negative cost for the animal feed

• SAT technology is easily adaptable to any climate conditions

• SAT’s algae systems can be installed on any flat land and does not compete with

food crops for arable farm land

1. Cost of conversion to biodiesel is approximately € 0.1/ liter for both oil types

2. Prevailing international price as of June 2012

3. Source: Brazilian Ministry of Mines and Energy

Page 10: Commercial Infrastructure for Production of Algae- Based ... · •Algae production platforms are specialized to take into account the customer’s available space, CO2 output, feedstock/output

SAT’s algae-based product offers multiple advantages over those based on food crops

10

• Based on current prevailing yields, there is not enough arable land on the earth's

surface to grow sufficient corn or rapeseed to meet current demand for fossil fuel

oil

• Algae is an extremely fast-growing, biodegradable crop with high oil yields

• Furthermore, SAT’s algae production plants do not compete with food crops for

arable land and require minimal infrastructure

• The main feed for the algae is CO2,which would otherwise be unusable waste

• After initial deployment, 98% of water is recycled

SAT Algae

160,381 15x higher

Page 11: Commercial Infrastructure for Production of Algae- Based ... · •Algae production platforms are specialized to take into account the customer’s available space, CO2 output, feedstock/output

Exclusive use of AlgaeVenture System’s harvester

• Exclusive rights to the specialized bioreactor membrane;

the reactor bottoms are patent pending SAT exclusive

Strong patent protection

11

• CO2 separation system is licensed

from Linde/ BASF

• PBR design is patent pending SAT

exclusive

• Lighting system base is exclusively

licensed from Bavarian Optics; the

version used at the plants is patent

pending jointly SAT/ BO

• Harvester base is licensed algae-

exclusive from Algae Venture

Systems; final industrial version is

patent pending SAT/ FMT

Page 12: Commercial Infrastructure for Production of Algae- Based ... · •Algae production platforms are specialized to take into account the customer’s available space, CO2 output, feedstock/output

Key partnerships advance technology and commercial footprint

12

R&D Partners Strategic Partners

Energie AG Austria Linde AG, Austria Bavarian Optics GmbH,

Germany

Algae Venture Systems, USA FMT Montagetechnik GmbH,

Austria

Pervatech BV, The Netherlands

Kemira Oy, Finland

DEDINI Industrias de Base S/A

FH Wels, University for Applied Sciences (Biology &

Process Engineering)

University of Linz, Institute of Process Engineering

University of Duisburg-Essen, Department of Physics

CTBE - Brazilian Bioethanol Science and Technology

Laboratory

Page 13: Commercial Infrastructure for Production of Algae- Based ... · •Algae production platforms are specialized to take into account the customer’s available space, CO2 output, feedstock/output

Development of a US-based, industry-driven R&D and algae strain production facility is in preliminary stages

Why a separate facility for R&D and algae strain production?

• Algae R&D has historically been directed by academia, rather than the needs of

industry

• This is especially true for genetically modified algae

• Production of algae strains on an industrial scale is almost non-existent in the

current market

• SAT’s research facility will support the company’s unique proprietary knowledge

base in addition to providing a separate source of income

• Algae strains can be either sold or licensed to other market participants who lack

such capabilities

13

Page 14: Commercial Infrastructure for Production of Algae- Based ... · •Algae production platforms are specialized to take into account the customer’s available space, CO2 output, feedstock/output

US Northeast is best suited for SAT’s first algae industry R&D/ production facility

14

Why the Northeast?

• The regulatory and consumer climates in

relation to GM products are more favorable

than those in Europe

• The region offers widespread access to a

highly skilled workforce

• Strong IP protections and scientific support

infrastructure in the area make it a focal

point for current algae-related research

• Low level of bureaucracy and a

concentration of venture capital make the

region preferable to Europe and other parts

of the US

Page 15: Commercial Infrastructure for Production of Algae- Based ... · •Algae production platforms are specialized to take into account the customer’s available space, CO2 output, feedstock/output

Initial geographic focus will be Brazil

15

• Strong overall economic growth profile

• Significant end use markets in animal feed

and energy

• Widespread social acceptance of

alternative feedstock and biofuels

• Second largest consumer of ethanol

• Brazilian cattle inventories estimated to

reach 204 million head by the end of 20121

• 3 of the top 7 meat companies in the world

are Brazilian

• Growing pipeline of new business

supported by marketing JV with Grupo JB

Sources: 1) USDA Global Agricultural Information Network ; 2)Rabobank estimate based on public sources; 3)MAPA, EIA/DOE

Global Ranking: Meat Companies 2010 (1,000 tonnes)2

Brazilian Ethanol Consumption (in millions of cubic meters)3

Page 16: Commercial Infrastructure for Production of Algae- Based ... · •Algae production platforms are specialized to take into account the customer’s available space, CO2 output, feedstock/output

One commercial infrastructure project is currently being developed, while others are under review

• Dual Use 1 hectare algae farm in Recife,

Brazil. The plant can be used both with

natural algae strains (biodiesel, fatty

acids, algae meal) and with genetically

engineered algae for bioethanol

production. The client is in negotiations to

increase the facility to 10 hectares once

the first module is operating

Grupo JB – Dual Use 1 Hectare Farm

16

Prospect #1

Brazilian Biodiesel

Prospect #2

South African Biodiesel / Biokerosene

• With soybean prices at an all-time high,

multiple major Brazilian soy producers

have expressed a desire to explore the

significantly lower opportunity costs of

algal biodiesel production

• A South Africa-based client wants to use

CO2 stream from an existing power

station to power algal biodiesel and

biokerosene production

Page 17: Commercial Infrastructure for Production of Algae- Based ... · •Algae production platforms are specialized to take into account the customer’s available space, CO2 output, feedstock/output

SAT is led by an experienced management team with a proven track record

17

Dr. Joachim Grill – CEO

Dr. Joachim Grill is the former CEO of AMI Agrolinz Melamine International GmbH, a subsidiary of OMV AG, Austria and IPIC,

an Abu Dhabi state fund

Ing. Karl Stagl – CTO

Karl Stagl is an entrepreneur who has co-founded several Cleantech start-ups, and was a co-founder of Jajah, the renowned

and successful Internet telecoms start-up. Previously, he was one of the longest-serving members of Ericsson's Austrian and

CEE region management teams

Dr. Christopher Missling – CFO

Dr. Christopher Missling is a partner of New York based investment bank Brimberg & Co. and has over 15 years of finance

experience. He has been an investment banker at Deutsche Bank, serving companies across various industries. He has

executed several large volume transactions (Celanese, Hoechst Roussel Vet, Vianova Resins)

Dr. Anneliese Niederl-Schmidinger – VP Science & Technology

Dr. Anneliese Niederl-Schmidinger has ten years of experience in Cleantech projects connected to Graz Technical University

(TU). She has worked on numerous research projects in the UK and Hungary, and possesses comprehensive project

management knowledge. She holds both a degree and a doctorate in chemical engineering

Ing. Rafael Valdetaro Bianchini - Managing Director SAT Brazil

Former member of the Climate Change Group in Petrobras’ R&D Center (CENPES), former researcher in the area of CO2 in

CEPAC (PUC-RS/Petrobras) and CSO Climate-Consulting

Prof. Hans-Jürgen Franke – Managing Director SAT Brazil

Former consultant for GTZ (Germany), worked in both Portugal and Brazil developing urban and regional planning, as well as

environmental and bioenergy projects. He recently founded NETLEB (Clean Technologies, Energy and Biotechnology Network)

in cooperation with worldwide institutes and universities

Page 18: Commercial Infrastructure for Production of Algae- Based ... · •Algae production platforms are specialized to take into account the customer’s available space, CO2 output, feedstock/output

SAT is well-positioned to execute a growth strategy in significant and diverse markets

18

Initial focus on leveraging demand in Brazil

Brazil dominates the 3 major markets

• Brazil is among the world’s leaders in the

production, consumption, and export of beef

• In 2011, the country produced 21.1 billion liters

of ethanol, equal to 24.9% of total world ethanol

fuel use3

- The most advanced commercial market for

biofuels4

Sources: 1) International Feed Industry Federation Annual Report 2011; 2) OECD and FAO estimates; 3) Renewable Fuels Association; 4) Biofuels Digest

Diverse International Addressable Markets

Livestock and Fish Feed

• With protein content twice that of corn and on par

with soy-based feed, but without requiring arable

land, algae feed offers significant advantages

Biofuels

• Bioethanol and biodiesel fuel represent major

global markets with vast, growing, and mandated

demand (See appendix)

Livestock and Fish Feed1

$300 billion

Biodiesel2

$34.5 billion

Bioethanol2

$60 billion

Global Market

Page 19: Commercial Infrastructure for Production of Algae- Based ... · •Algae production platforms are specialized to take into account the customer’s available space, CO2 output, feedstock/output

Livestock feed represents a multi-trillion pound market in Brazil alone

19

• Feed represents the largest single cost in raising

cattle, at around 60%1

• SAT algae yields approximately 1,000X more

protein meal than soybeans on a per hectare

basis (1,350 ton/ha vs. 1.4 ton/ha)

• Additionally, algae-fed cows produce higher

quality beef, as their digestive systems can

process algae more easily than soy2

• Algae has been shown to offer the same

nutritional benefits as higher cost feedstock

components such as alfalfa3

• Cattle fed an omega-3 rich diet – which algae

meal provides – have been shown to pass health

benefits on to consumers4

• Protein content of algae meal comparable to or

higher than those of common livestock feed

components (see chart)

Protein Content of Common Livestock Feed Components6

Estimated Brazilian Livestock Feed Requirements (Billions of pounds)5

Sources: 1) Ontario Ministry of Agriculture, Food, and Rural Affairs;

2)TheBeefSite.com; 3)GrainNet; 4) Kansas State University; 5) Calculation of

average feed requirements times livestock inventories, based upon University of

Nebraska – Lincoln and ThePigSite.com, 6) Company data

Cattle

Swine

Page 20: Commercial Infrastructure for Production of Algae- Based ... · •Algae production platforms are specialized to take into account the customer’s available space, CO2 output, feedstock/output

0

500

1000

1500

0

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2009 2010 2011 2012 2013 2014 2015

Advanced biofuels represent a growing, global market, with Brazil as a leading producer

• Algal bioethanol production allows sugarcane producers to sell their sugar to international

markets – using the CO2 by-products instead of the valuable sugar itself to fuel ethanol

production in SAT’s bioreactors

- SAT’s technology also allows the sugarcane producer to smooth out the industry’s

inherent seasonality by selling electricity and diverting the CO2 from their onsite

cogeneration plant to feed the production of low-cost algal bioethanol during lulls in the

sugarcane season

20

Market-wide advanced biofuels planned production capacity (millions of gallons per year)1

Biodiesel

Bioethanol

Source:1) Biofuels Digest, Advanced Biofuels Project Database

Page 21: Commercial Infrastructure for Production of Algae- Based ... · •Algae production platforms are specialized to take into account the customer’s available space, CO2 output, feedstock/output

0

500

1000

1500

2000

2500

3000

Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

2007

2008

2009

2010

2011

2012

Advanced biofuels represent a growing, global market, with Brazil as a leading producer

21

Source:1) Brazilian National Agency of Petroleum, Natural Gas and Biofuels

Total Brazilian Biodiesel Production (thousands of cubic meters)1

• The major production variable in the biodiesel market is the cost of soybeans – where

supply issues have led to price cartels being formed by the dominant producers. SAT’s

algae farms can provide algae oil at a 50% discount to soybean oil

- Additionally, the highly predictable cost of producing algae in an SAT facility significantly

reduces the high cost volatility of reliance upon a food crop

- With soy prices currently hovering around all-time highs, this benefit is more salient than

ever

Page 22: Commercial Infrastructure for Production of Algae- Based ... · •Algae production platforms are specialized to take into account the customer’s available space, CO2 output, feedstock/output

Contact

Dr. Joachim Grill, CEO

SEE ALGAE Technology GmbH

Main Office: Parkring 12, A-1010 Vienna, Austria

[email protected]

+43 1 985 9802 0

Dr. Christopher Missling, CFO

SEE ALGAE Technology Inc.

[email protected]

+1 212 332 4440

Ing. Rafael Bianchini

SEE ALGAE Technology Brazil Ltda.

[email protected]

+55 21 6947 5993

www.seealgae.com