PRODUCTSthermal products group

Commercial ConstructionQuick Reference Guide

TEMPERATURE MAINTENANCE EXPERTS

CONTENTS:Page 2 XL-Trace & IceStop - Applications

Page 3 XL-Trace & IceStop - Design Information

Page 4 XL-Trace & IceStop - Accessories

Page 5 ElectroMelt

Page 6 Control SystemsPage 7 QuickNet

THERMAL MANAGEMENT

Each application has a detailed Design Guide available on www.applied-tpg.com

1.800.485.4123

PRODUCTSthermal products group

2

Pipe Freeze Protection Application

A pipe freeze protection system is designed to

maintain water temperature at a minimum of

40°F to prevent freezing.

XL-Trace®

Visit www.pentairthermal.comfor more information on ourten-year extended warranty.

De-Icing System Applications Include:

∙ Roof & Gutter

∙ Drains

∙ Rain Leaders

∙ and more...

IceStop™

3

Product Number 5XL1-CR/CT 5XL2-CR/CT 8XL1-CR/CT 8XL2-CR/CT 12XL2-CR/CT

Voltage 120 V 208–277 V 120 V 208–277 V 208–277 V

Maximum Operating Temperature 150°F 150°F 150°F 150°F 150°F

Maximum Exposure Temperature 150°F 150°F 150°F 150°F 185°F

Maximum Circuit Length in Feet40°F Maintain Temperature

Start-uptemperature (°F)

CB size(A)

5XL1 8XL1 5XL2 8XL2 12XL2120 V 120 V 208 V 240 V 277 V 208 V 240 V 277 V 208 V 240 V 277 V

–20°F 15 101 76 174 178 183 131 138 146 111 114 11720 134 101 232 237 245 175 184 194 148 151 15630 201 151 349 356 367 262 276 291 223 227 23440 270 201 465 474 478 349 368 388 297 303 312

0°F 15 115 86 199 203 209 149 157 166 120 122 12620 153 115 265 271 279 199 209 221 160 163 16830 230 172 398 406 419 298 314 331 239 244 25240 270 210 470 490 530 370 390 420 319 326 336

20°F 15 134 100 232 237 244 173 182 192 126 129 13320 178 133 309 315 325 231 243 257 169 172 17730 270 200 464 473 488 346 365 385 253 258 26640 270 210 470 490 530 370 390 420 340 344 355

40°F 15 160 119 278 283 292 206 217 229 142 145 15020 214 159 370 378 390 275 290 306 190 194 20030 270 210 470 490 530 370 390 420 285 291 30040 270 210 470 490 530 370 390 420 340 360 380

For additional maintain temperatures, contact us at 800.485.4123

Heating Cablefor XL-Trace and IceStop

Fluoropolymer (-CT or -XT) orModified Polyolefin (-CR or -X) outer jacket

Tinned-copper braid

Modified Polyolefin inner jacket

Self-regulating conductive core

Nickel-plated copper bus wire

Product Number GM-1XT and GM-1X GM-2XT and GM-2X

Voltage 120 Vac 208–277 Vac

Power Output (nominal) 6 watts per/ft 32°F dry 12 watt per/ft in ice or snow

Maximum Circuit Length in FeetStart-up

temperatureCircuit breaker size

15 A 20 A 30 A *40 A

GM-1XT and GM-1X at 120 volts 32°F 100 135 200 —20°F 95 125 185 *2000°F 80 100 155 *200

GM-2XT and GM-2X at 208 volts 32°F 190 250 380 —20°F 180 235 355 *380*0°F 145 195 290 *380

GM-2XT and GM-2X at 240 volts 32°F 200 265 400 —20°F 190 250 370 *4000°F 155 205 305 *400

GM-2XT and GM-2X at 277 volts 32°F 215 290 415 —20°F 200 265 400 *4150°F 165 225 330 *415

* Only FTC-P power connection kits may be used with 40-A circuits.

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POWERED KITS

UN-POWERED KITS

RayClic-PC Power connection kit with one end seal.

RayClic-S Splice kit

FTC-HST Two low profile

splice/tee.

RayClic-PT Power connection kit with three end seals.

RayClic-X Cross kit with 2 end seals.

RayClic-LE Lighted end seal kit.

FTC-P Power connection and seal. Required for circuits requiring 40A

circuit breakers.

RayClic-PS Power splice kit with two end seals.

RayClic-T Tee kit with 1 end seal.

RayClic-E Extra end seal.

Junction boxNOT included

End NOT included

RayClic-SB-02 Wall mountingbracket for RayClics.

GMK-RC Roof clips, 50/box GMK-RAKE Hanger bracket

GT-66 Glass Cloth tape, 66ft

Qty of Glass Cloth adhesive tape required (attach at 1ft intervals)

Pipe size (inch) <2 3 4 6 8 10

Feet of pipe per GT-66 roll 60 50 40 25 20 15

Feet of pipe per GS-54 roll 49 41 33 20 16 12

GS-54 Glass Cloth tape, 54ft. Cold weather and stainless steel pipes.

AT-180 Aluminum tape, 180ft

RayClic-SB-04 Pipe mountingbracket for RayClics.

Pipe Straps Used to secure connection components and brackets to pipes.Order by pipe diameter.

PS-03 For components on pipes with dimensions ≤ 2”

PS-10 For components on pipes with dimensions 2” – 10”

PS-20 For components on pipes with dimensions 10” – 19.5”

ETL “Electric Traced” label for identifying traced pipes and tanks.

One label per 10ft of pipe

Accessories - XL-Trace & IceStop

1.800.485.4123TEMPERATURE MAINTENANCE EXPERTS

5

Snow Melting SystemA typical ElectroMelt system includes the

components shown below. For detailed

design information, refer to the Raychem

ElectroMelt System Design Guide (H53393).

Contact us for a Mineral Insulated (MI)

Surface Melting option, 800.485.4123

Product Number EM2-XR

Power Output W/ft (W/m) Voltage Power Outputwatts per/ft

208 30

240 32

277 34Circuit

breaker (A)Heating cable supply voltage

208 V 240 V 277 V15 75 80 9020 100 110 12030 145 160 18040 200 210 24050 245 265 300

Modified Polyolefin outer jacket

Tinned-copper braid

Modified Polyolefin inner jacket

Self-regulating conductive core

Nickel-plated copper bus wire

EMK-XP Power connection & end seal kit

EMK-XEJ Expansion joint kit

EMK-XJB Junction box

EMK-XJR Jacket repair kit

EMK-XS Splice kit

SMCS Caution sign

ElectroMelt®

Connection Kits

Visit www.pentairthermal.comfor more information on ourten-year extended warranty.

Maximum Circuit Length for Start-Up at 0°F in Feet

PRODUCTSthermal products group

6

AMC-F5 Ambient or line-sensing thermostat

•Non-hazardouslocations

•Fixedsetpointof40°F

RM-3 Gutter de-icing control-

ler/ sensor without ground-fault.CIT-1Aerial Snow sensor

GIT-1Gutter sensor

SIT-6EPavement Sensor

RCU-3 Control and status dis-

play for the APS–3C controller.

RCU-4 Control and status dis-

play for the APS–4C controller

and SC-40C Satellite Contactor.

RM-4 Gutter de-icing controller/sensor

with ground-fault and remote control unit.

AMC-1A Ambient-sensing thermostat

•Non-hazardouslocations

EC-TS Electronic thermostat

•NEMA4Xenclosure

•Includesa25ftsensor

ECW-GF Electronic thermostat

•NEMA4Xenclosure

•Includesa20ftsensor and ground fault.

C910-485 Electronic control and monitoring device

• Ground-fault

• Temperaturecontroland monitoring

• Alarmindicationandoutput

• 2-WireisolatedRS-485 communication

• Ordinaryarea

RTD’s Resistance Temperature Device (w/ 1/2” NPT bushing)

RTD-200 6ft ambient sensing

RTD3CS 3ft flexible armor

RTD10CS 10ft flexible armor

Snow Melting Controllers // CALL US 800.485.4123

APS-3C Controller APS-4C Controller SC-40C Satellite Contactor

SMPG1 Single-phase power distribution panel

that includes ground-fault

protection, monitoring, and

control for snow melting systems.

Single-phase voltages include

208 and 277 V.

HTPG Heat-tracing power distribution

panel with ground-fault and monitoring

for group control.

PD Pro Three-pole, 100 A per pole, 600 V

maximum contactor housed

in UL Listed, CSA Certified,

NEMA 4X enclosure with two

1” conduit entries.

GF Pro Three-pole, 40 A per pole, 600 V

maximum contactor housed

in UL Listed, CSA Certified,

NEMA 4X enclosure with two

1” conduit entries.

•Includesgroundfault.

Control Systems & Power Distribution

7

Raychem QuickNet is an electric floor heating system for installation under various surfaces.

• QuickNet is ideal for new construction and for remodels. Only 3/16” thick!

• Customizable to fit any room

• Fast installation

• Includes programmable thermostat with built-in GFCI

• No measurable electromagnetic fields (EMF)

• Maintenance-free floor heating solution

• Available in 120 V, and 208 V/240 V

Catalog number Heated area Mat dimensions* Power output

120 V QuickNet Standard Kit (with thermostat)

QUICKNET-010-1 10 sq ft 20 in x 6.2 ft 120 W

QUICKNET-015-1 15 sq ft 20 in x 9.2 ft 180 W

QUICKNET-020-1 20 sq ft 20 in x 12.1 ft 240 W

QUICKNET-025-1 25 sq ft 20 in x 15.1 ft 300 W

QUICKNET-030-1 30 sq ft 20 in x 18.4 ft 360 W

QUICKNET-035-1 35 sq ft 20 in x 21.3 ft 420 W

QUICKNET-040-1 40 sq ft 20 in x 24.3 ft 480 W

QUICKNET-045-1 45 sq ft 20 in x 27.5 ft 540 W

QUICKNET-050-1 50 sq ft 20 in x 30.5 ft 600 W

QUICKNET-060-1 60 sq ft 20 in x 36.4 ft 720 W

QUICKNET-070-1 70 sq ft 20 in x 42.7 ft 840 W

QUICKNET-080-1 80 sq ft 20 in x 48.9 ft 960 W

QUICKNET-090-1 90 sq ft 20 in x 55 ft 1080 W

QUICKNET-100-1 100 sq ft 20 in x 61 ft 1200 W

120 V QuickNet Extension Kit (without thermostat)

QUICKNET-010X-1 10 sq ft 20 in x 6.2 ft 120 W

QUICKNET-015X-1 15 sq ft 20 in x 9.2 ft 180 W

QUICKNET-020X-1 20 sq ft 20 in x 12.1 ft 240 W

QUICKNET-025X-1 25 sq ft 20 in x 15.1 ft 300 W

QUICKNET-030X-1 30 sq ft 20 in x 18.4 ft 360 W

QUICKNET-035X-1 35 sq ft 20 in x 21.3 ft 420 W

QUICKNET-040X-1 40 sq ft 20 in x 24.3 ft 480 W

QUICKNET-045X-1 45 sq ft 20 in x 27.5 ft 540 W

QUICKNET-050X-1 50 sq ft 20 in x 30.5 ft 600 W

QUICKNET-060X-1 60 sq ft 20 in x 36.4 ft 720 W

QUICKNET-070X-1 70 sq ft 20 in x 42.7 ft 840 W

QUICKNET-080X-1 80 sq ft 20 in x 48.9 ft 960 W

QUICKNET-090X-1 90 sq ft 20 in x 55 ft 1080 W

QUICKNET-100X-1 100 sq ft 20 in x 61 ft 1200 W

240 V QuickNet Standard Kit** (with thermostat)

QUICKNET-050-2 50 sq ft 20 in x 30.5 ft 600 W

QUICKNET-060-2 60 sq ft 20 in x 36.4 ft 720 W

QUICKNET-080-2 80 sq ft 20 in x 48.9 ft 960 W

QUICKNET-100-2 100 sq ft 20 in x 61 ft 1200 W

240 V Extension Kit** (without thermostat)

QUICKNET-050X-2 50 sq ft 20 in x 30.5 ft 600 W

QUICKNET-060X-2 60 sq ft 20 in x 36.4 ft 720 W

QUICKNET-080X-2 80 sq ft 20 in x 48.9 ft 960 W

QUICKNET-100X-2 100 sq ft 20 in x 61 ft 1200 W

*Mat can be customized to fit the shape of the area to be heated.**240 V kits are compatible with 208 V power output.

Solution:Choose the 50 sq ft QUICKNET (QuickNet-050-1). If the

shower area is to be heated, select a 15 sq ft QUICKNET

(QuickNet-015X-1) also.

Sample Bathroom:If your bathroom is 9 ft x 10 ft = 90 sq ft

minus the cabinet area - 10 sq ft

minus the toilet space - 6 sq ft

minus the linen closet - 8 sq ft

minus the shower area - 15 sq ft*

Total area to be heated = 51 sq ft

The QuickStat-TC thermostat includes built-

in GFCI protection. The thermostat is fully

programmable and automatically switches

the system on to ensure a comfortable floor

temperature. The QuickNet floor heating

system can maintain floor temperatures up

to 85°F or more.

QuickNet®

QuickStat

APPLIED PRODUCTS Thermal Products Group // www.applied-tpg.com

Visit www.pentairthermal.comfor more information on our

fifteen-year extended warranty.

APPLIED PRODUCTS Thermal Products Group // 6035 Baker Road, Minnetonka, MN 55345

free 800.485.4123 fax 800.324.8248 www.applied-tpg.com

Director of SalesKevin O’Rourke cell 612.418.6758korourke@appliedproducts.com

Business Development ManagerDave Becker cell 612.418.6169dbecker@appliedproducts.com

Business DevelopmentSteve Shaver direct 952.912.2424sshaver@appliedproducts.com

Territory ManagerMike Reimche cell 406.850.9226 // Montana Officemreimche@appliedproducts.com

Technical Customer ServiceAJ Anderson direct 952.912.2434ajanderson@appliedproducts.com

APPLIED PRODUCTS TPG - Contacts