Comment Mqp for Motor 'Rev-A' for Cw Pump-1

8/3/2019 Comment Mqp for Motor 'Rev-A' for Cw Pump-1

1/5

QUANTUM OF CHECK

M M C N

1. 6. 7 D*

1.0

1.1

1.1.1 Dimensional & visual check Dimn. 100% Drawing Drawing V V V

1.1.2 Chemical analysis Record verfication1 Sample

/ Lot

Approved Drawing Approved Drawing V V V

1.1.3

Mechanical properties, Tensile,

Yield, Elongation ,

Heat treatment, Finish and hardness

Record verfication1 Sample

/ LotApproved Drawing Approved Drawing V V V

1.2

1.2.1

Dimensional & visual check

(straightness / edge camber, waveiness,

Record verfication1 Sample

/ LotApproved Drawing Approved Drawing P V V

Major

Major

11.

SUPPLIED MATERIALS (Major)

Major

QCR

TC

FORMAT OF

REPORTREFERENCE DOCUMENT

SHAFT

8.2.

Major TC

QCR

MAGNETIC SHEET STEEL

3. 4. 5.

AGENCY

REMARKSACCEPTANCE

NORMS

** 10.9.

COMPONENTS &

OPERATIONSCHARACTERISTICS

SL

NoCLASS

TYPE OF

CHECK

DATE : 26.05.2011

ITEM : 4100kW 18P 11kV VSTC1250

C.W.Pump Motor

PROJECT : 2 x 685MW THERMAL POWER

PLANT

AT RAIPUR, CHHATTISGARH

CLIENT : GMR CHATTISGARH ENERGY PVT LTD

CONSULTANT : DCPL

MAIN SUPPLIER : DOOSAN POWER SYSTEMSINDIA PVT.LTD. / KBL PUNE

MQP. No : MQP-G-3B

REV. 0

MANUFACTURER'S NAME & ADDRESS

HYOSUNG CORPORATION

KOREA

MANUFACTURING QUALITY PLAN

, ,

1.2.2 All test as per Maker ST` Record verfication1 Sample

/ LotApproved Drawing Approved Drawing V V V

1.3

1.3.1

Surface Hardness, Surface Finish,

Dimensions

Hardness, Visual,

Dimensional 100% Approved Drawing Approved Drawing P V V

1.3.2

Electrical Check Record verfication 100% Approved Drawing Approved Drawing P V V

1.3.3

Electrical Check MajorRecord

verfication100% Approved Drawing Approved Drawing TC P V V

1.3.4

Electrical Check MajorRecord

verfication100% Approved Drawing Approved Drawing TC P V V

APPROVAL SEAL

Temperature Indicators dial type

Current Transformer for Differential Protection

LEGEND * RECORDS, IDENTIFIED WITH "TICK" () SHALL BE ESSENTIALLY

INCLUDED BY SUPPLIER IN QA DOCUMENTATION.

** M : MANUFACTURER/Sub-contractor, C : DPSI / Nominated Inspection agency.

N : CUSTOMER , Customer to identify CHP in column N

P : PERFORM, W : WITNESS AND V : VERIFICATION.

CHP: GCPL Shall identified in column "N" as "W"

Major

BOUGHT OUT ITEM

Bearing

Winding & Bearing Temperature Detector

QCR

Major TC

Hyosung corporation LTD.

K.B.BYUN

REV-'0'

REVIEWED BY

DOC. No : MQP-G-3B

Major TC

DPSI APPROVED BY

For

GCEL

USE

Page 1 of 5


2/5

QUANTUM OF CHECK

M M C N

2.0

2.1

2.1.1 Final dimensional check Dimn 100% Approved Drawing Approved Drawing P V V

2.2

2.2.1Final dimensional check for bearingseating dia, coupling seating dia, run out

(eccentricity)

Dimn 100% Approved Drawing Approved Drawing P V V

3.0

3.1

3.1.1 Dimensional & visual check Dimn1 Sample


QCR

SHAFT

Major QCR

DATE : 26.05.2011HYOSUNG CORPORATION

KOREA

INPROCESS INSPECTION - MACHINING

TYPE OF

CHECK

COMPONENTS &

OPERATIONS

SL

No

ROTOR/STATOR - CORE PUNCHING

ROTOR / STATOR CORE PUNCHING

C.W.Pump Motor REV. 0


REMARKS

Major QCR

CLASSCHARACTERISTICS

STATOR FRAME

Major

FORMAT OF

REPORT


PLANT



CONSULTANT : DCPL

MAIN SUPPLIER : DOOSAN POWER SYSTEMS

INDIA PVT.LTD. / KBL PUNE

MANUFACTURER'S NAME & ADDRESS MANUFACTURING QUALITY PLAN

REFERENCE DOCUMENT

AGENCY

MQP. No : MQP-G-3B

ACCEPTANCE

NORMS

3.1.2 Burr checking Dimn1 Sample


3.2

3.2.1 Dimensional & visual check includingslot size with gauge Dimn 1 Sample/ Lot Approved Drawing Approved Drawing P V V

3.2.2

Check locking of

1) Both end of core

2) Shaft with core

Visual 100% Approved Drawing Approved Drawing P V V

3.3

3.3.1Check records of approved brazing

proces and qualified brazersProcess 100% BPS / PQR ASME BPS / PQR ASME P V V

3.3.2 Preparatory checks befor brazing Visual 100% Approved Drawing Approved Drawing P V V

3.3.3Visual inspection of brazed joints

and procees controlVisual 100% Approved Drawing Approved Drawing P V V

3.3.4 Dynamic balancing at rated speed Mech. 100% ISO 1940 ISO 1940 grade 2.5 P V V

APPROVAL SEALDPSI


K.B.BYUN

DOC. No : MQP-G-3B REV-'0'






CHP: GCPL Shall identified in column "N" as "W" REVIEWED BY APP ROVED BY

Major QCR

QCR

ROTOR CORE ASSEMBLY

Major

Major

Major

Major

QCR

QCR

Major

Major Report

QCR

QCR

ROTOR COMPLETE INCLUDING BRAZING OF S. C. RING

For

GCEL

USE

Page 2 of 5


3/5


4/5

QUANTUM OF CHECK

M M C N

1. 6. 7 D*

4.3

4.3.1 Tan Delta Elec. 100% IEC 60894-App.B - fig. 1 IEC 60894 P V V

5.0

5.1

5.1.1Visual check including size of lugs and

quality of joints(crimping)Measurement Approved Drawing Approved Drawing P V V

5.1.2Check for identity & completeness of

components and accessories & clearingMeasurement IEEE 112 or IEC 60034 IEEE 112 or IEC 60034 P V V

5.2

Major 100% TC

Major 100% TC

ASSEMBLED MOTOR

FINISHED ASSEMBLED MOTOR

WOUND STATOR - After Impregnation

Major QCR

MANUFACTURING QUALITY PLAN

11.

C.W.Pump Motor

2. 3. 4.

CLASSTYPE OF

CHECK

DATE : 26.05.2011

ACCEPTANCE

NORMS

FORMAT OF

REPORT

AGENCY

5. 9.

MANUFACTURER'S NAME & ADDRESS

8.

COMPONENTS &

OPERATIONSCHARACTERISTICS

SL

No

HYOSUNG CORPORATION

KOREA



PLANT



CONSULTANT : DCPLMAIN SUPPLIER : DOOSAN POWER SYSTEMS

INDIA PVT.LTD. / KBL PUNE

REFERENCE DOCUMENT REMARKS

PAINTING & PRESERVATION

MQP. No : MQP-G-3B

REV. 0

** 10.

7.2.1Visual check & check for paint coat

thicknessMeasurement Approved Drawing Approved Drawing P W V

5.3

5.3.1. Dimensional check as per drawing Measurement Approved Drawing Approved Drawing P W V

5.3.2

Resistance measurement of Winding,

RTD, BTD and Space Heater before

start of the machine

Measurement IEEE 112 or IEC 60034 IEEE 112 or IEC 60034 P W V

5.3.3Reduced voltage running test actual

direction of rotationMajor Measurement IEEE 112 or IEC 60034 IEEE 112 or IEC 60034 P W V

5.3.4Measurement of IR on stator winding

and Space heater before & after HV testMajor Measurement IEEE 43 IEEE 43 P W V

5.3.5 IR value for BTD, RTD Major Measurement IEEE 43 IEEE 43 P W V

5.3.6 Polorization Index Measurement IEEE 43 IEEE 43 P W V

APPROVAL SEAL

100%

Major 100% TC

100%

100%

ROUTINE TESTS

TC

100% TC

TC

TC

TC

100%

TC

Major 100%

Major

DPSI

Major

REV-'0'

REVIEWED BY APP ROVED BY


K.B.BYUN






CHP: GCPL Shall identified in column "N" as "W"

DOC. No : MQP-G-3B

For

GCEL

USE

Page 4 of 5


5/5

Documents

Comment Mqp for Motor 'Rev-A' for Cw Pump-1