8

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Page 8-190-883065 APRIL 2001

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Table of Contents

40/50/60 EFI (4-Stroke) Tiller Handle Electric Wiring Diagram Page 8-3. . . . . . . . . . . . . . . . . . . . . . . . 40/50/60 EFI (4-Stroke) Remote Control Electric Wiring Diagram Page 8-5. . . . . . . . . . . . . . . . . . . . . . . . 40/50/60 EFI (4-Stroke) Typical SmartCraft (CAN) Installation Wiring Diagram Page 8-7. . . . . . . .

40/50/60 EFI (4-Stroke) Fuel Flow Diagram Page 8-9. . . . . . . . . . . . . . . . . . . . . 40/50/60 EFI (4-Stroke) Oil Flow Diagram Page 8-11. . . . . . . . . . . . . . . . . . . . . . . 40/50/60 EFI (4-Stroke) Water Flow Diagram Page 8-13. . . . . . . . . . . . . . . . . . . .

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Page 8-2 90-883065 APRIL 2001

Notes:

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Page 8-390-883065 APRIL 2001

40/50/60 EFI (4-STROKE)TILLER HANDLE ELECTRICCOLOR WIRING DIAGRAM

2002 MODELS

40/50/60 EFI (4-Stroke) Tiller Handle Electric 2002 Models1. ECM

2. Starboard ECM Connector

3. Manifold Air Temperature (MAT) Sensor

4. Manifold Absolute Pressure (MAP) Sensor

5. Throttle Position Sensor (TPS)

6. Engine Coolant Temperature (ECT) Sensor

7. Crank Position Sensor (CPS)

8. Oil Pressure Switch

9. Idle Air Control (IAC) Valve

10. Ignition Coil (EST) #1

11. Ignition Coil (EST) #2

12. Ignition Coil (EST) #3

13. Ignition Coil (EST) #4

14. Main Power Relay

15. SmartCraft Data Bus Circuit - 15 amp. fuse

16. Fuel Pump/IAC/Injector Circuit - 20 amp. fuse

17. Main Power Relay/Accessory Circuit - 20 amp.fuse

18. Ignition Coil Circuit - 2 amp. fuse

19. Voltage Regulator/Rectifier

20. Stator

21. Start Solenoid

22. Starter

23. To Trim Motor

24. Trim Down Relay

25. Trim Up Relay

26. To 12 Volt Battery

27. Cowl Mounted Trim Switch

28. To Trim Connections on Remote Control Harness

29. Suppression Diode

30. Vapor Separator Tank

31. Engine Harness Connection

32. Data Bus (10 pin) Control Area Network (CAN)

33. DDT Connection

34. Fuel Injector #1

35. Fuel Injector #2

36. Fuel Injector #3

37. Fuel Injector #4

38. Port ECM Connector

39. Neutral Start Switch

40. 12 Volt Switched Auxiliary Power Source

41. Key Switch

42. Warning Horn

43. Push Button Stop Switch

44. Lanyard Stop Switch

45. Tachometer Signal

46. Tiller Handle Harness Connection

431 2

41 2 3

123456789101112131415161718192021222324

123456789101112131415161718192021222324

1 9 17

8 24

1 9 17

8 24

1

27

28

16

16

59080

2

3

4

5

6 7

8

9

10 11 12 13

14

19

20

21

22

15 17

16 18

23 23

24 25

26

29

39

40

41

42

45

43

44

4631

32

30

33

37363534

38

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Page 8-590-883065 APRIL 2001

40/50/60 EFI (4-STROKE)REMOTE CONTROL ELECTRIC

COLOR WIRING DIAGRAM2002 MODELS

40/50/60 EFI (4-Stroke) Remote Control Electric 2002 Models1. ECM

2. Starboard ECM Connector

3. Manifold Air Temperature (MAT) Sensor

4. Manifold Absolute Pressure (MAP) Sensor

5. Throttle Position Sensor (TPS)

6. Engine Coolant Temperature (ECT) Sensor

7. Crank Position Sensor (CPS)

8. Oil Pressure Switch

9. Idle Air Control (IAC) Valve

10. Ignition Coil (EST) #1

11. Ignition Coil (EST) #2

12. Ignition Coil (EST) #3

13. Ignition Coil (EST) #4

14. Main Power Relay

15. SmartCraft Data Bus Circuit - 15 amp. fuse

16. Fuel Pump/IAC/Injector Circuit - 20 amp. fuse

17. Main Power Relay/Accessory Circuit - 20 amp.fuse

18. Ignition Coil Circuit - 2 amp. fuse

19. Voltage Regulator/Rectifier

20. Stator

21. Start Solenoid

22. Starter

23. To Trim Motor

24. Trim Down Relay

25. Trim Up Relay

26. To 12 Volt Battery

27. Cowl Mounted Trim Switch

28. To Trim Connections on Remote Control Harness

29. Suppression Diode

30. Vapor Separator Tank

31. Engine Harness Connection

32. Data Bus (10 pin) Control Area Network (CAN)

33. DDT Connection

34. Fuel Injector #1

35. Fuel Injector #2

36. Fuel Injector #3

37. Fuel Injector #4

38. Port ECM Connector

431 2

41 2 3

123456789101112131415161718192021222324

123456789101112131415161718192021222324

1 9 17

8 24

1 9 17

8 24

1

16

16

59079

2

3

4

5

6 7

8

9

10 11 12 13

1415 17

16 18

19

20

21

22

23 23

24 25

26

27

282930

32

31

33

34 35 36 37

38

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Page 8-790-883065 APRIL 2001

40/50/60 EFI (4-STROKE)TYPICAL SMARTCRAFT (CAN) INSTALLATION

2002 MODEL YEAR

40/50/60 EFI (4-Stroke) Typical SmartCraft (CAN) Installation2002 Models

1. System Tachometer (can be used in place of System Monitor and System Link Tachometer

2. System Monitor

3. System Link Tachometer

4. System Link Series Connections

5. 2-1/4 in. System Link Gauges (Engine Temperature and Battery)

6. Series Connection for Additional System Link Gauges

7. 4000 Series Mechanical Panel Control (MPC 4000)

8. Connections for Lanyard Stop Switch

9. Connections for Power Trim Switch

10. Connections for Neutral Start Safety Switch

11. Ignition Key Switch

12. Analog Tachometer Harness (Not Used on CAN Installation)

13. Warning Horn

14. Analog Temperature Gauge Connection

15. Connection for Analog Temperature Sender

16. Connections to Trim Relays

17. Connection for Analog Trim Sender

18. Remote Control Harness Connects to Engine Harness

19. 10-Pin Control Area Network (CAN) Harness, Connect to Data Bus 10-Pin CAN Harness on Engine

20. Resistors within CAN Harness (120� 1/4W 5%)

21. Connections for Auxiliary Warning Horn for Depth Sensor

22. 10-Pin Control Area Network (CAN) Connection to System Monitor or System Tachometer

1

2 3

4

20

4

5

4

5

6

15

16

17

20

18

19

21

22

C

D E A

B

59083

7

89

10

11

12

13

14

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Page 8-990-883065 APRIL 2001

40/50/60 EFI (4-STROKE)FUEL FLOW DIAGRAM

40/50/60 EFI (4-Stroke) Fuel Flow Diagram

1. From Boat Fuel Tank

2. Fuel Filter Assembly

3. Low Pressure Mechanical Fuel Pump

4. Vapor Separator Tank (VST) “Low-Pressure In”

5. Float Valve

6. High-Pressure Electric Fuel Pump

7. Schrader Valve for Testing Fuel Pressure

8. Fuel Cooler

9. Pressure Regulator

10. Vapor Separator Tank (VST) “High-Pressure Out”

11. High Pressure Fuel Filter

12. Fuel Distribution Manifold

13. Fuel Injectors

59082

1 2

3

4

5

4

6

7

8

9

10

11

10

12

13

9

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Page 8-1190-883065 APRIL 2001

40/50/60 EFI (4-STROKE)OIL FLOW DIAGRAM

40/50/60 EFI (4-Stroke) Oil Flow Diagram

1. Sump

2. Oil Pick-up

3. Oil Passages in Adapter Plate

4. Oil Passages in Cylinder Block

5. Oil Passages In Cylinder Head

6. Oil Pump

7. Oil Pressure Regulator

8. Oil Filter

9. Crankshaft

10. Piston, Rod, Wrist-Pin

11. Rocker Arm Shaft

12. Rocker Arms

13. Camshaft

14. Return to Sump

59081

123

8

7

4

5

10

6

9

9

13

11

12

14

14

14

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Page 8-1390-883065 APRIL 2001

40/50/60 EFI (4-STROKE)WATER FLOW DIAGRAM

40/50/60 EFI (4-Stroke) Water Flow Diagram

1. Water Inlet

2. Water Pump

3. Driveshaft Housing

4. Water Tube

5. Adapter Plate

6. Cylinder Block

7. Cylinder Head

8. Water Jacket Cover

9. Thermostat

10. Fuel Cooler

11. Fuel Pump

12. Tell-Tale

13. Water Discharged with Exhaust

58906

12

3

4

5

6

7

8

9

10

11

12

13