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Coaxial Measurements – Common Mistakes & Simple Solutions Sathya Padmanabhan Rocky Teresa Maury Microwave Corp. For electronic copy of presentation go to www.maurymw.com/presentations.htm

Coaxial Meas - Common Mistakes & Simple Solutions

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Coaxial Measurements – Common Mistakes &

Simple Solutions

Sathya Padmanabhan Rocky Teresa

Maury Microwave Corp.

For electronic copy of presentation go to www.maurymw.com/presentations.htm

Coaxial Measurements – Common Mistakes & Simple Solutions

2

Coaxial Measurements

•  DUT Measurement accuracy limited by – Test Setup – Calibration method – User practices

•  Common practices and assumptions in – Calibration procedures – Measurement or setup processes

Coaxial Measurements – Common Mistakes & Simple Solutions

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•  Measurement Issues –  Fixed load as

terminating element

–  Use/ non use of Torque wrench

–  Phase stability of test cables

•  Measurement Issues –  Fixed load as

terminating element

–  Use/ non use of Torque wrench

–  Phase stability of test cables

•  Calibration Issues –  Cal kit and definitions –  Non zero thru

calibration –  Adding/ removing

adapter after cal –  Fixed load or Sliding

load cal

Coaxial Measurements

•  Calibration Issues –  Cal kit and definitions –  Non zero thru

calibration –  Adding/ removing

adapter after cal –  Fixed load or Sliding

load cal

Coaxial Measurements – Common Mistakes & Simple Solutions

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Calibration Kit and Definitions

•  Using incorrect definitions for calibration – Unique to each manufacturer and model no.

•  Electrical delay lengths of open/ short standards

•  Airline lengths of line standards

•  Calibration constants derived based on design and performance of standards

Coaxial Measurements – Common Mistakes & Simple Solutions

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Calibration Kit and Definitions

– Kit definitions critical to cal accuracy •  SOLT - Error co-efficients calculated from the

closeness of definitions to actual measured

•  TRL/ LRL – Line lengths establish reference plane

– Accuracy of error co-efficients?

Coaxial Measurements – Common Mistakes & Simple Solutions

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Calibration Kit and Definitions

Coaxial Measurements – Common Mistakes & Simple Solutions

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Coaxial Measurements

•  Measurement Issues –  Fixed load as

terminating element

–  Use (or no use) of Torque wrench

–  Phase stability of test cables

•  Calibration Issues –  Cal kit and definitions –  Non zero thru

calibration –  Adding/ removing

adapter after cal –  Fixed load or Sliding

load cal

Coaxial Measurements – Common Mistakes & Simple Solutions

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Non Zero Thru SOLT Calibration

•  Assume zero length thru for an adapter cal –  Zero length thru definition for cal

kits – Typical –  Reference plane set by length of thru

•  Forced at an artificial reference plane when assumed zero

•  DUT loss looks much better than actual

•  DUT phase looks falsely shorter –  Define length of thru (adapter) for

adapter cals •  Electrical delay of adapter from

physical length

Coaxial Measurements – Common Mistakes & Simple Solutions

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Non Zero Thru SOLT Calibration

•  DUT loss and phase comparison

Thru length defined

Incorrect definition for thru (assumed zero)

Coaxial Measurements – Common Mistakes & Simple Solutions

10

Coaxial Measurements

•  Measurement Issues –  Fixed load as

terminating element

–  Use (or no use) of Torque wrench

–  Phase stability of test cables

•  Calibration Issues –  Cal kit and definitions –  Non zero thru

calibration –  Adding/ removing

adapter after cal –  Fixed load or Sliding

load cal

Coaxial Measurements – Common Mistakes & Simple Solutions

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Non Insertable Calibration

•  Adding/ Removing/ Swapping adapters after cal

–  Calibration methods available

•  Adapter swap, Adapter removal, Characterized adapter, Unknown thru

–  Effective match – cascaded – Adding adapters

–  Again, where is your reference plane?

–  Phase equal adapters

Coaxial Measurements – Common Mistakes & Simple Solutions

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Non Insertable Calibration

•  Adding adapters after cal

Coaxial Measurements – Common Mistakes & Simple Solutions

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Non Insertable Calibration

•  Removing/ Swapping adapters after cal

Coaxial Measurements – Common Mistakes & Simple Solutions

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Coaxial Measurements

•  Measurement Issues –  Fixed load as

terminating element

–  Use (or no use) of Torque wrench

–  Phase stability of test cables

•  Calibration Issues –  Cal kit and definitions –  Non zero thru

calibration –  Adding/ removing

adapter after cal –  Fixed load or Sliding

load cal

Coaxial Measurements – Common Mistakes & Simple Solutions

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Fixed vs. Sliding load SOL calibration

•  Which one to choose? –  Definition of fixed load

•  SOL calibration accuracy based on definitions

–  Is DUT a well matched device? •  Cannot measure better than fixed load •  If you calibrate with a 30 dB Return Loss Fixed Load

•  What level of Return loss can be measured on the DUT? –  Worse than 20 dB – NO problem

–  20 – 30 dB – uncertainties ramp up

–  Better than 30 dB – Can’t determine

Coaxial Measurements – Common Mistakes & Simple Solutions

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•  Sliding Load -

–  Precision Airline with movable terminating element

–  Change phase of imperfect termination

–  Use circle fitting to find center

–  Reduces G error to •  Airline Impedance

•  Stability of terminating element

–  Lower frequency limited due to length of slide

–  Usually combine with Fixed load at low frequencies

Fixed vs. Sliding load SOL calibration

Coaxial Measurements – Common Mistakes & Simple Solutions

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Fixed vs. Sliding load SOL calibration

•  Which one to choose?

Coaxial Measurements – Common Mistakes & Simple Solutions

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Coaxial Measurements

•  Measurement Issues –  Fixed load as

terminating element

–  Use (or no use) of Torque wrench

–  Phase stability of test cables

•  Calibration Issues –  Cal kit and definitions –  Non zero thru

calibration –  Adding/ removing

adapter after cal –  Fixed load or Sliding

load cal

Coaxial Measurements – Common Mistakes & Simple Solutions

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Fixed load as terminating element

– DUT VSWR = Effects (DUT + Fixed load)

– Can mislead with constructive or destructive combination

– Knowledge of •  Fixed load – how good is it?

•  Expected DUT performance

– Well matched fixed load

Coaxial Measurements – Common Mistakes & Simple Solutions

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Fixed load as terminating element

Coaxial Measurements – Common Mistakes & Simple Solutions

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Coaxial Measurements

•  Measurement Issues –  Fixed load as

terminating element

–  Use (or no use) of Torque wrench

–  Phase stability of test cables

•  Calibration Issues –  Cal kit and definitions –  Non zero thru

calibration –  Adding/ removing

adapter after cal –  Fixed load or Sliding

load cal

Coaxial Measurements – Common Mistakes & Simple Solutions

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Use (or no use) of Torque wrench

– Well connected pair – optimum signal flow path

– Over tightened pair – damage mating surfaces

– Loosely connected pair – high reflection at interface

Coaxial Measurements – Common Mistakes & Simple Solutions

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Use (or no use) of Torque wrench

•  How tight is hand tight?

Coaxial Measurements – Common Mistakes & Simple Solutions

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Use (or no use) of Torque wrench

•  Using open ended wrench for tightening

•  Applying torque at the wrong end of mated pair

•  Incorrect method of applying torque

Coaxial Measurements – Common Mistakes & Simple Solutions

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Use (or no use) of Torque wrench

Recommended

NOT Recommended

•  Recommended method

Coaxial Measurements – Common Mistakes & Simple Solutions

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Coaxial Measurements

•  Measurement Issues –  Fixed load as

terminating element

–  Use (or no use) of Torque wrench

–  Phase stability of test cables

•  Calibration Issues –  Cal kit and definitions –  Non zero thru

calibration –  Adding/ removing

adapter after cal –  Fixed load or Sliding

load cal

Coaxial Measurements – Common Mistakes & Simple Solutions

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Test setup and handling

– Minimal movements during and after calibration •  Drift in cal (error co-efficients) as setup changes

– Good phase stable cable •  Tracking phase of zero length thru after cal

•  Critical for phase sensitive measurements

– Check phase stability of test cables

Coaxial Measurements – Common Mistakes & Simple Solutions

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Summary

•  Know your standards

•  Proper non insertable cal technique

•  Select the right load

•  Use torque wrench

•  Use pin depth gage

•  Phase stable test setup – Good quality cables

Coaxial Measurements – Common Mistakes & Simple Solutions

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More Info

•  Connectors – Precision or Not? –  http://www.maurymw.com/presentations.htm

•  Verifying accuracy of calibration – –  http://www.maurymw.com/support/pdfs/5C-027.pdf

–  http://www.maurymw.com/support/pdfs/5C-026.pdf

Coaxial Measurements – Common Mistakes & Simple Solutions

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Thank You

•  Rusty Myers for his input

•  Elton Mosher for all the test data