CNR-PVI-14-00003 Criticality Designation

Corrosion Monitoring Location (CML) Static InformationSide TML # Test PT Name Material Nom Thick Diameter CORR Allow

S 1500 Bottom East Head SA-516-70N 14.22 mm 1.6 mm

S 1504 Upper North Shell (east of center) SA-516-70N 12.7 mm 1.6 mm

S 1506 Lower North Shell (east of center) SA-516-70N 12.7 mm 1.6 mm

S 1508 Bottom North Shell (east of center) SA-516-70N 12.7 mm 1.6 mm

S 1510 Bottom Middle Shell SA-516-70N 12.7 mm 1.6 mm

S 1512 Bottom Shell (west of center) SA-516-70N 12.7 mm 1.6 mm

S 1514 Bottom Shell (west end) SA-516-70N 12.7 mm 1.6 mm

S 1518 Lower West Head SA-516-70N 14.22 mm 1.6 mm

S 1536 3" Outlet Elbow SA-234-WPB 5.49 mm 88.9 mm OD 1.6 mm

S 1550 3" Outlet Elbow SA-234-WPB 5.49 mm 88.9 mm OD 1.6 mm

S 1530 3" Elbow SA-234-WPB 5.49 mm 88.9 mm OD 1.6 mm









Pressure Vessel Static Information

-

07-27-082-21W4 NB BATTERY

Serial #:

Jurisdiction #:

Location:

Manufacturer: NATCO CANADA LTD

6975-03

A0439721

Shell MAWP:

Status:

Tube MAWP:

Shell MDMT:

Tube MDMT:

Shell C.A.:

Tube C.A.:

Dim Text:

In Service

NATCO CANADA LTD

District: Slave Lake

Unit/Skid: Treater "C"

Alt. Jur #:

CRN #: N8032.2

Equipment Description: TREATER "C"

Equip Tag #:

NORTH BRINTNELL 1362

07-27-082-21W4LSD:

TR-2701C

Field:

1997Year Built:

Data: Updated

TreaterEquip Type: Service: Sour

@ Volume: Code Stamp:

Insulated

PWHT:

Manway:

Clad: Yes No

Length: 19.71 m

Insp. Comp: Summit Inspection Services Ltd

bbl517.11 kPa 148.8900 C

kPa @ C

RT1C RT: ODDiameter: 3.43 m

C Support:

0.06 C Shell JE: 1.00

mm Tube JE:

Coated:

Remote Access:

Yes No

Yes No

Yes No

Yes No

Yes No

Yes No

-20.5600

PAGE # 1 Of 21Printed On: Dec/01/2014 03:22:04 PM

PRESSURE VESSEL VISUAL INSPECTION REPORTCNR-PVI-14-00003

Criticality Designation

Tag #:

Model No:

Manufacturer:

Inlet Size:

Outlet Size:

Service Comp:

Comment:

91-62K11T80B1

Mercer Valve Co., Inc.

3.00

4.00

Apex Valve Services

Meets code requirements, Last PSV date is July 21, 2009.

Serial #: 531713 CRN: OG8841.5C

Capacity: 506 Set Pressure: 75

Location of PSV: Last Service Date:

Inlet Carseal:

Outlet Carseal:

Out For Service:

Inlet Block: Yes

NoOutlet Block: Yes

No

PSV Side:

Conn. Type: Flanged

Code Stamp: UV

SHELL

USGPM

in

in

psi

PSV Static Data

Yes No

Yes No

Yes No

Comment:




Recommendations

External Visual Observations

Item N/A Condition Comment NCRAction Item

IntegrityAction Item Maintenance

Nameplate Accept Foundation & Supports Accept Anchor Bolts Accept Grounding Accept Insulation Condition Accept PSV Accept Shell Heads & Nozzles Accept Metal Surfaces (Paint) Aux. Equipment Accept Cathodic Protection Accept Alignment Accept Flange Connections Reject Stainless steel to carbon steel flanges missing

insulating kit

Pressure Gauge Accept Temperature Gauge Accept Sight Glass Accept Ladder / Platform Accept Leak Yes Leak at burner assembly to east head Piping From Vessel Accept Previous UT Survey Pick Survey Date: UT Company:

External Inspection Results - VE External Inspection Complete 2014-10-17




Recommendations

Internal Visual Observations



Shell Heads Manway Gasket Surfaces Welds Refractory Heating Coils Demister Pad Vane Pack Baffles Trays Filter Internal Coating Tubesheet Tube Bundle

Internal Inspection Results - VI Not Applicable




Recommendations

Firetube Visual Observations



Burner Stack Flange (Throat) Tube Sheet Hot Side Miter Return Bend Supports Butt Welds Fillet Welds

Firetube Static Data Not Applicable

Firetube Inpection Results

Diameter:

Length:

Nom Thickness: Bend:

Firetube Description:

Firetube NDE Performed:

UT

PT

Report #:

Report #:

Report #:

Report #:

MT

Other




NDE Performed:

UT

MT

Report #:

Report #:

Report #:

Report #:

UT(SW)

PT

Other Report #:

Drawing Found?

NDE and Final Summary

Observations Summary

Stainless steel to carbon steel flange connection is missing isolation kit.Leak at burner assembly to east head.

Recommendations Summary

Install an isolation kit in between the stainless steel and carbon steel flanged connections.

Actions Corrected at Time of Inspection

Additional Visual Observations

Any other safety concerns or observations from associated equipment




MUST BE COMPLETED AND RESOLVED WITH CNRL IMMEDIATELY UPON DISCOVERY OF LOW WALL THICKNESS AREAS

NoWas any thickness measurement location (Nominal WT - Corrosion Allowance)?:

Report #:

Which component(s) were found below (Nominal WT - Corrosion Allowance)?

Component Worksheet:

Component Low Reading

Calculated T-Min

Reading BelowT-Min Nature Of Pitting

Remaining Life

Notes:

Contact CNRL Integrity Coordinator to discuss above results.

Name Of CNRL Contact:

Date and Time Of Conversation:

Summary/Results Of Conversation:

Components below (Nom - CA) Components below (Nom - CA)

-

-

-

-

-

Thickness and Remaining Life Evaluation




Crack Evaluation by Magnetic Particle or Alternative Inspection

MUST BE COMPLETED AND RESOLVED WITH CNRL IMMEDIATELY UPON DISCOVERY OF CRACK-LIKE INDICATIONS

Were any indications found to suggest the vessel contained cracks? : No

Report #:

Name Of CNRL Contact:

Date and Time Of Conversation:

Summary/Results Of Conversation:




CNRL Criticality EvaluationYES NO

1. Is the vessel fit-for-sevice? : 2. Was the measured thickness less than the calculated minimum required thickness (T-Min) of any component?: 3. Were MT indications found?: 4. Was the remaining life less than 6 yrs for sour service vessels or less than 10 yrs for sweet service vessels?: 5. Were NCR's or Action Items generated as a result of the inspection?: 6. Were UT readings below (Nominal WT - Corrosion Allowance) found?:

Information on CNRL Owner User Program - Criticality Designation and Required Review

RED - Vessel Inspection Results are deemed RED if one of the following occurred:

* The measured thickness was less than the calculated minimum required thickness (T-Min) for any component

* MT Indications were found

* The remaining life was calculated to be less than 6 years for sour-service or less than 10 years for sweet-service veseels

RED inspection reports must be signed off by the CNRL Chief Inspector.

YELLOW - Vessel Inspection Results are deemed YELLOW if one or more of the following occurred:

* The vessel was declared NOT fit-for-service by the 3rd Party In-Service PV Inspector

* NCR's or Action Items were generated as a result of the inspection.

* UT Readings below (Nominal WT - Corrosion Allowance) were found.

YELLOW inspection reports must be signed off by the CNRL Pressure Equipment Integrity Coordinator

GREEN - Vessel Inspection Results are deemed GREEN if all of the following are true:

* The vessel was declared fit-for-service by the 3rd Party In-Service PV Inspector.

* UT Readings below (Nominal WT - Corrosion Allowance) were NOT found.

* MT indications were NOT found.

* NCR's or Action Items were NOT generated as a result of the VE inspection.

GREEN Inspection reports must be signed off by the 3rd Party In-Service Pressure Vessel Inspector.





Inspection Photographs and Relevant Files

Title:

Description: Vessel nameplate




Title:

Description: General view of vessel inside building




Title:

Description: General view of vessel outside building




Title:

Description: General view of vessel from above




Title:

Description: East head of vessel and burner stack with apparent leaking




Title:

Description: Burner assembly




Title:

Description: Burner information




Title:

Description: Stainless steel to carbon steel flanges, no isolation kit present.




Title:

Description: PSV nameplate




Title:

Description: PSV service tag




Title:

Description: General view of PSV




Vehicle #:

Inspector (signature):

KMs: Maria Savulescu

Time In:

Time In:

Personnel 1: Nyssa Moore

Personnel 2: Scott Anderson

Billing Info:

Report ID: CNR-PVI-14-00003-75

Time Out:

Time Out: Hrs:

Hrs:

Inspector (name):

CNRL Coordinator (name) :

CNRL Coordinator (signature):

CNRL Chief Inspector (signature):

Inspector Job Number:

API: 24958PESL #: 000162

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Job Information




Documents

CNR-PVI-14-00003 Criticality Designation