KLS~184ON / KLS~266ON

CNC LATHE

OPERATION MANUAL

(Electrical Manual)

NC CONTROL: FANUC Oi Mate-TD

SERIAL NO.:

CONTENTS

1. The lathe operation and Maintenance Instruction

1. 1. General

1.2. Operation

1.2.1 . The preparation before stare machine

1. 2. 1. 1. Power supply

1. 2. 1. 2. Adjust the power sequence

1. 2. 1. 3. NC power on and power off

1. 2. 1. 4. Other inspection and adjusting

1.2.2. Caution

1.2.2.1. Reference position return

1.2.2.2. Reference position and setting

1.2.2.3. Replacement the battery

1.2.3. The function & operation of all button on operation panel

1. 2. 3. 1. Emergency stop

1.2.3.2. MEM protection

1.2.3.3. Mode selection

1. 2. 3. 3. 1. EDIT mode

1.2.3.3.2. AUTO mode

1.2.3.3.3. MDI mode

1.2.3.3.4. MPG mode

1. 2. 3. 3. 5. JOG mode

1.2.3.3.6. ZERO mode

1. 2. 3. 4. Overtravel

1.2.3.5. Spindle

1.2. 3. 5. 1. UP~ 1OO%~ DOWN

1.2.3.5.2. CW.. STOPS CCW

1. 2. 3. 5. 3 KLS—266ON Spindle speed range shift control

1.2. 3. 6. COOL(Coolant)

1. 2. 3. 7. Chuck

1.2.3. 8. TAIL(Tailstock)

1.2.3.9. INDEX(Tooi turret index) operation

1.2.3.9. 1. Manual tool changing operation

1.2.3.9.2. Manual tool changing sequence

1. 2. 3. 10. “F5” (Spindle JOG) operate

1. 2. 3. 11. The instruction of some accessories

1. 2. 3. 11. 1. Automatic lubrication

1.2.3.11.2. Door guard

1.2.3. 11. 3. Handy Pulser

1.2.3.11.4. Tower light

1.2.4. Cycle start

1.2.4.1. Selecting the needed program

1.2.4.2. M code

1.2.4.3. T code and tool post radius compensation

1.2.4.4. S code

1.2.4.5. G code

1.3. PMC ladder

1.4. Alarm & diagnosis

1.5. The maintenance of electric equipment

1.6. Workable environment

2. Electric equipment list

3. Appendix

3.1. Appendix 1: FANUC system parameter, PMC parameter setting

3.2. Appendix 2: FANUC memory card operation

3.3. Appendix 3: electric elements figure(electric elements part)

3.4. Appendix 4: Operation procedures for copying parts machining programs from

FANUC Ui system to M—CARD

i. The operation and maintenance introduction

1. 1. General

This CNC lathe is equipped with PANUC Oi Mate—TD control system.

With reference to the operation and programming of the control, please refer

to the relative manuals. FANUC Oi—D/Oi Mate—D operator’ s manual.

The operation panel and LCD/MDI are located on the guard, and the CNC control

along with the inverter and servo module is fitted in the cabinet, which

includes the strong electric parts, such as: contactor, circuit breaker, fuse

and so on.

The standard RS232C interface is on the lathe operator’ s panel.

The supply power for each part is required as follows:

~ Single—phase AC llOV for contactor control.

© Single—phase AC 220V for cooling fans.

© Single—phase AC 24V for machine light.

~ DC 24V (stabilized power supply DC24V, Vl) used for control unit and signal

input and output.

© DC 24V for solenoid valve.

1.2. Operation

1. 2. 1. Preparing work

1. 2. 1. 1. Power supply

The operator should read the manual carefully and check if the electric

dev~re and all other plugs and screws are in good condition. And be sure to

confirm that the power before connecting it.

1. 2. 1. 2. Adjusting the power phase

Under the normal condition, turn on the main power switch QF1 and take a look

at the hydraulic pump oil pressure, if it not good, the optional two phase

lines should be changed, and the sequence of,the phase would be right if the

oil pressure is normal. If have no hydraulic system, can adjust the power

phase by checking coolant pump.

1. 2. 1. 3. NC power on and power off

1.2.1.3. 1. Power on

Close the electric cabinet door and turn on the main power switch QF1 , so

that the inverter, the control transformer TC2 is on; in the meantime, press

the “ON” button on the under side of the LCD/MDI so as to make KM4, electrified

the CNC unit, servo unit and LCD/MDI unit be with electricity on.

1. 2. 1. 3. 2. Power off

When the indicative 1~ght~ ~for the circuit start goes out and the moving parts

of the machine stops , the power can be cut off.

Press the “OFF” button on the under side of the LCD/MDI Then CNC unit,

servo unit and LCD/MDI unit are off.

1. 2. 1. 4. Other inspection and adjusting

Refer to the “ELECTRIC THOERY FIGURE” for checking all voltage values.

Check the relative parameters for the NC, servo unit , spindle and PLC as per

the operation manual. Make sure all the switches and buttons are valid through

automatic diagnosis. The light of NC NORMAL is lighting, and without any alarm,

the first machine start is finished, The later start in known as normal start.

1.2.2. Caution

1. 2. 2. 1. Reference position return

The lathe’ s X axis and Z axis adopt absolute pulse code demodulator, so

when the lathe power off, not needed the operation of regress to reference

position.

If regressed to the reference position, you may turn MODE SELECT switch to

MID mode, press PROG button, enter “G28 XO ZO~ “ , press CYCLE START button;Then the system execute the orders, when finished ,X Z axis will stop ,ancl

the LCD will show the absolute coordinates as 0. 000. Then, finished the operationof reference position return.

1.2.2.2. The reference position and setting sequence

Note:

For the lathe assembled hydraulic chuck, the CYCLE START button is effective

at the chuck in clamping way under “AUTO” and “MDI” mode.

The reference position in the system: X axis position is equal to the surface

of slide and cross slide, Z axis keep 300mm in the end of the machinery surface.

Before the operation of returning to the reference position, confirm the X~ Z

axis at the suitable station ;and the tailstock at the end of the bed slide, it

is in order to prevent the bump between the slide and tailstock.

The APC battery is located under the servo amplifier, the connect plug is

CX5X. there is a APC3n6—apc3n8 alarm signed on the LCD, when the voltage is too

low. please replace the battery between one and two month.

If the information of absolute station coder lost, connect the power , thereis a alarm signal “3nO” . after replace the battery , you must reset the reference

position. If you have a disassembly of servo motor or lead screw, or pull out

the plug of coder, you also need reset the reference position. Meantime, reset

the limi ted position parameter in “ No 1320” and “Nol321” . The method of how

1. 2. 2. 3. The method of replace APC battery

f3 1SVSP2O/20-11CX5X

to setting the overtravel limited parameter refer to 1. 2. 3. 4. OVERTRAVEL part.

The step of reference position setting: turn on the parameter switch, change

the parameter No1815ff4(APZ; X axis, Z axis) to O;cut off the power ;turn on Lhe

power , showing need to return reference position. In JOG mode, move the lathe

to the reference position. Then, change parameter No1815ff4(APZ; X axis, Z axis)to l;turn off the parameter switch; cut off the power; turn on the power, then,finished the parameter position setting. (how to set parameter, refer to theappendix 1:FANUC system parameter. PMC parameter setting)

Advice: The battery be replaced once a year regardless of whether APC alarmsare generated.

Note:The method of replacing the battery: (details refer to FANUC Oi—D/Oi

Mate—D operator’ s manual)~j~) Open the electric cabinet door, turn on the power© Take the cable connector plug, turn right about 15° ,draw hack

suitably, you can pull out. the cable connector plug.® Turn toe battery case cover to left, for disconnect the hook.~ Replace the hattery(Note: put the plug connect cable to the slot in

the battery box, lest to cut the wire )© Put the case cover to the slot in the amplifier, then , move to the

right, fasten the cover.© Insert the connect plug to CX5X in correct direction , finished the

battery replacement.© Turn off the power, close the electric cabinet door.

The mode of battery(6VDC) supplied by FANUC is:AO6B—6l14—504 (for 13 iSVSP 20/20—11)

\ I

Battery case

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1. 2. 3. Functions and operations of switches and buttons on the operation panel.

The operation panel consists of LCD/MDI operation plate and the mechanical

operation panel, for the former one, please refers to the PANUC Oi—D/Oi Mate-’D

operator’ s manual.

Following are the instruction of buttons and switches.

(without Handy Pulser)

(with Handy Pulser)

0 0RAPIDINP6MODE SELECTION~ ON I F OVERRIDE 1 ~

(~i~i~~(~~ii~ ~ (~53~N ~ 1~Th I~Th 0 0 0/-~ NC NC MACNINE FEED RATE OVERRIDE

~‘N~,_) L~J L~J~ [_~J I._~_J~ ~~ NURMAL ALARM ALARMAUX FUNCIION 91I I SI ~ IDE

4IL~~’~-~i ~gPOWER (~~Th ~~~ ° 0

~ x~z°~ ~

0 OFF ~— SPINDLE~m ~ ~X ~

~F CHIP EON VEYOR —~

POWER f~~Th~ (0FDR~ 1 STOP’

~ w7 [E~ u LE D~>O

(~) 0000CIIUCE CYCLE START FEED HOLD DEEM PRDTECTIDN

EMEROEFICY STOP

0 0

0 0 0 0

D ON

7 N

POWER

0 OFF

POWER

‘lODE SELECTIOI1 I F OVERRiDE 1 1i 0

°EDIT’ ~5~UT~’ ‘OMDI’ãiNPO OJDO ~0ZERO C) ‘~E o 0

~j [,,~j ~j ~,NJ ~1 ~j ~J NORMAL ALARM

I AUX FUNCTION~5~K ODPIV OEDT ‘~5Th~P 0 NLK o o a a a~ X~Z~

SPINDLE

‘UP’ ‘~5~~’ ‘DOWEl DIDEX ‘0 COOL 0’ ~ThL

~‘.IJ~I] [~i[~ll~kJL~J H~EJr CHIP C000ENIIR—’1

C)CW ‘STOP OCCNI C~FOR ~POBACP~J~] L~J L~~1~~ W

N \ / 1

EMEPGEIICY STOP’

FEED P4TE OVERRIDE

~ ~‘IOO110

2020’j r’-V ‘r’ 13210W1 \,,_i

0’ “150W

-/ _c~ ~

N~EI~7’ \

CHOCE

U U7Th IN\

i~J ‘\,,,7CYCLE START FEED HOLD MDII PPOTECTIOII

(2 0

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1. 2. 3. 1. Emergency stop

This button is used to stop all machine movement under the emergency

situation, if it is necessary to make it live again, the operator should turn

it a certain angle in clockwise direction.

1. 2. 3. 2. MEMORY PROTECTION

When MEM PROTECTION key switch on “OFF” station, it can alter parameter.

edit program and input the program through the PC. Whereas , it can’ t do this.

1.2.3.2. MEM PROTECTION

When MEM PROTECTION key switch on “OFF” station, it can alter parameter.

edit program and input the program through the PC. Whereas , it can’ t do this.

1.2.3.3. MODE SELECTION

There are “EDIT” , “AUTO” , “MDI” , “MPG” , “JOG” , “ZERO” modes in all.

When machine start, the default mode is “JOG” ,when you select one mode ,the

other mode will be cancel.

1. 2. 3. 3. 1. EDIT mode

Select EDIT model by pressing “EDIT” button, the indicator light is on . It

can be used to set up and edit the machining program in the [PROG] page.

1. 2. 3. 3. 2. AUTO mode

Select AUTO model by pressing “AUTO” button, the indicator light is

on . select the parts program stored in the memory set the switch under the AUTO

mode, and press the CYCLE START button, the machine will be in automatic running.

When FEED HOLD button is pressed, the machine would be in hold condition, and

each axis decelerates and stops. If press the CYCLE START again, it goes on

automatically. Under this condition, the select switch can be used to choose

any override value for FEED RATE OVERRIDE, RAPID OVERRIDE, SPINDLE

OVERRIDE ,generaiiy 100%.

Under this model, can select “AUX FUNCTION” operation, the AUX FUNCTION can

be realized: the details refer to FANUC Oi—D/Oi Mate—D operator’ s manual

Select DRN function by pressing “DRN” button, the indicator light is on . Press

“DRN” button again, the indicator light is off , cancel the DRN function.

Select SI3K function by pressing “SBK” button, the indicator light is on . Press

“SBK” button again, the indicator light is off , cancel the SBK function.

Select BDT function by pressing “BDT” button, the indicator light is on . Press

“BDT” button again, the indicator light is off , cancel the BDT function.

Select OSP (optional stop)function by pressingS “OSP” button, the indicator

light is on .Press “OSP” button again, the indicator light is off , cancel

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the OSP function.

Select MLK function by pressing “MLK” button, the indicator light is on . Press

“MLK” button again, the indicator light is off , cancel the MLK function.

Can se]ect this function on JOG mode.

Note: After use “ MLK” function, the machine’ s mechanical position no

changed , but the system’ s mechanical position changed. By now, the reference

point of machine changed, if still execute the program, it will be accident.So, if use “ MLK” function, must recovery the mechanical coordinates, detailscheck below:

Press POS -~ then press [ ABS I soft key—~press [ OPRT I soft key—k

press[ WRK—CD I soft key—~press[ ALL—AX I soft key_*Finished the mechanical

coordinates recovery.

1.2.3.3.3. MDI mode

Select MDI model by pressing “MDI” button, the indicator light is on . Under

this condition, ten programs can he included at maximum, which can be executed

under the MDI mode as the same as common programs. Press “CYCLE START” button,

execute the input programs.

1.2.3.3.4. MPG MODE

Select MPG mocleJ by pressing “MPG” button, the indicator light is on . By

“MPG OVERRIDE” to select mode X 1, X 10, X 100 whose displacements for each

index are respectively l~t, lOii,lOOii ;Choose the X and Z axle with switch,

and the machine will go forward positively by clockwise rotation of the handwheel,

whereas, by counter—clockwise, the machine will go in negative way. When machine

start, the default MPG OVERRIDE is “XlOO”.

MPG OVERRIDE and RAPID OVERRIDE are used in same buttons. Under “MPG” mode,

Select “Xl” by pressing “FO/Xl” button, the indicator light is on .This

cancels the original MPG OVERRIDE.

Select “XlO” hy pressing “25%/XlO” button, the indicator light is on.

This cancels the original MPG OVERRIDE.

Select “XlOO” by pressing “50%/XlOO” button, the indicator light is on.

This cancels the original MPG OVERRIDE.

Note: If a handy pulser is equipped, the MPG axis selecting switch( “X/Z” ) on

the panel and override buttons ( “*1” “*10” “*100” ) are invalid. While handy

pulser’ s axis selecting switch( “OFF/X/Z” ) and override selectors ( “*1”

“*10” “*100” ) are valid.

1. 2. 3. 3. 5. JOG mode

Select JOG model by pressing “JOG” button, the indicator light is on . Under

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this mode, press “ X” (+X), “ X” (—x), “—~z” (+Z), “—Z” (—Z) buttons, the machine

will move toward the selected direction after the feed axis and direction buttons,

and manual continual feed speed can be adjusted with PEED RATE OVERRIDE switch

within 0—150%; if buttons of the feed axis and rapid switch are pressed at the

same time, this will make the axis go rapidly, the speed can be adjusted with

RAPID OVERRIDE from P0%, 25%, 50% to 100%. When machine start, the default RAPID

OVERRIDE is “50%”

RAPIDOVERRIDEandMpGOVE1~RIDEare~Isedinsamebuttons Under “AUTO”, “MDI”

“MPG” , “JOG” , “ZERO” mode,

Select “P0” bypressing “FO/Xl” button, the indicator light is on.Cancelled

original RAPID OVERRIDE.

Select “25%” by pressing “25%/X1O” button, the indicator light is

on .Cancelled original RAPID OVERRIDE.

Select “50%” by pressing “5O%/X 100” button, the indicator light is

on .Cancelied original RAPID OVERRIDE.

Select “100%” by pressing “100%” button, the indicator light is on . Cancelled

or iginai RAPID OVERRIDE.

1. 2. 3. 3. 6. ZERO mode

Select ZERO model by pressing “ZERO” button, the indicator light is on . As

the lathe adopts APC, so the setting of this mode is invalid.

1.2.3. 4. OVERTRAVEL

This lathe adopts memory overtravel limit. The setting of positive direction

of measure 1 at parameter No 1320, The setting of minus direction of measure

1 at parameter No 1321.

If the machine is controlled by overtravel limit, the system will alarm,and NC alarm indicator will be on. At this time, select JOG mode or MPG mode

and make the relative axle move toward the counter way for a distance, the limitwill be e[iminated, press RESET button, the indicative light of NC NORMAL is on.

Note:

The steps for checking coordinate on positive and inverse direction of

every axis overtravel

~ return to the reference point (for the reference point has been built , so

it is no need)

move the X and Z axis to the boundary of positive direction and write

down the reference coordinate value of the two axises

move the X and Z axis to the boundary of negative direction and write

down the reference coordinate value of the two axises.

~DMovetheX~,Zaxis to the middle position, depart the boundary position.

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© Setting the record coordinate value to the parameter No 13201321, (setting parameter, refer to appendix 1: FANUC system parameterPMC parameter setting)

© Finished the parameter setting1. 2. 3. 5. SPINDLE

1. 2. 3. 5. 1. UP~ iOO%~ DOWN

Use “UP” “lOO%”~ “DOWN” button to adjust the main spindle speed rate,

everytime press “UP” button, the rate of spindle increase 10%, when the rate

of spindle up to 120%, the “UP” button is invalid. Everytime press “DOWN”

button, the rate of spindle decrease 10%, when the rate of spindle decrease to

50%, the “DOWN” button is invalid. Press “100%” button, the rate of spindle

set to 100%, and the indicator light is on. When machine start, the default SPINDLE

OVERRIDE is “100%”

1. 2. 3. 5. 2. CW, STOP, CCW

Under the MDI mode, input the spindle speed SEflD~ and rotation direction

M03 or MO4 in the [PROG] page, then press CYCLE START, the spindle will work

according to the selected speed and direction and the relative light will he

on; input MO5, after press CYCLE START, the spindle stops and the indicative

light will be out. Under the JOF mode or MPG mode, press CW or CCW, the spindle

will rotate forward or reverse and the indicative light will be on. Press STOP,

the spindle stops and light OFF. Under the AUTO mode , the spindle will work

according to the selected speed and direction and the relative indicative light

will he on when the program is performed to~ M03 and M04. When the

spindle isrunning, thespeedcanbeadjustedbytheb~~~0~50f “UP”, “100%”,

“DOWN” to adjust SPINDLE OVERRIDE (50120%).

Caution:

For the lathe assembled hydraulic chuck, the operations can be done must

under the condition of chuck being clamped (CHUCK indicative light is on).

1. 2. 3. 5. 3 KLS—2660N Spindle speed range shift manual control

Set K4. 2l, the function of spindle speed range shift is effective.

Spindle speed is designated by SDDDJ Shifts 1—4 are set by parameters

No3741, No3742, No3743, No3744. The max speed of the spindle is set by No3772. Shi f

can he selected according to actual working condition as follows. When the

machine is started, the tacit shift is shift 1.

Instruction of KLS-266ON shift; total 4 shift

N23741= ; shift 1, high speed shift, M code is M4l, speed range: 325-2630

rpm

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NQ3742= shift 2, middle higher speed shift, M code is M42, speed range:

I 60—805 rpm

NQ3743= shift 3, middle lower shift, M code is M43, speed range: 55-270

rpm

N23744= ; shift 4, low speed shift, M code is M44, speed range: 27—135 rpm

Operation sample:

KLS-2660N machine, under 325—1630 shift, Spindle forward running with 500 rpm:

One hand press P5 (spindle jog) and the other hand move the spindle speed

shift lever to the required position, then run the following block:

M41;

M03 S500;

Caution: Only when the spindle has stopped running, can you manually move

the spindle speed shift lever. Only when the shift lever is at required position,

can you run the spindle again except manual shift under “jog” function,

otherwise, there will be a danger.

1.2.3.6. COOL(COOLANT)

Under the JOG mode or MPG mode, the coolant and indicative light will he

on by pressing “COOL” button one time; while it will be off by pressing once

more. Under the AUTO mode, the cooling and light are on when the program is

performed to MO8, and they will be off till M09.

1.2.3.7. CHUCK

Press CHUCK button or stop the foot pedal one time, the light for tight chuck

is on, press again or stop the foot pedal. The light is off, indicating that

the chuck is loose. In order to be safe, it is not allowed to loosen the chuck

when spindle is rotating.

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Note:

When the PMC parameter K8. 0 is “1”, the function of hydraulic chuck is

valid, when the parameter is “0”, the function of hydraulic chuck be

cancelled, and changed into manual chuck, the chuck is tight, “CHUCK”

indicative light is on, clamping the chuck, “CHUCK” indicative light is off;

The spindle is running must under the condition of chuck being clamped (CHUCK

indicative light is on).after the spindle stops ,could unclamp the chuck.

The chuck working mode defaulted by system is “clamp outside surface of work

pieces” . now, the PMC parameterK4. 3 is “0” ;when you want change the working

mode to “clamp inside surface of work pieces” , please change the PMC

parameterK4,3 to “1”

1.2. 3. 8. TAIL(Tailstock)

Press TAIL button or stop the foot pedal one time, the tailstock advance

and the light is on, while the tail stock retract and light is off after press

the TAIL button or stop the foot pedal again. For safety, it is not allowed to

act the taiistock when the spindle is rotating.

1. 2. 3. 9. INDEX (Tool Turret index) operation

1. 2. 3. 9. 1. Manual tool changing operation

~ select JOG mode or MPG mode

© press INDEX button, tools are beginning to be changed

© The turret rotates to the next station, and the change is completed,

© The tool will he changed one time each time the INDEX button is pressed.

1. 2. 3. 9. 2. Manual tool changing sequence

4-Station: l~2~3~4~l; ©6-Statjon:~

1. 2. 3. 10. “F5” (Spindle JOG) operate

Under “AUTO” , “MPG” , “JOG” mode, press the key of “F5” , then the

spindle will running forward with the speed of. 15% (or 25%) under last time.

Loosen the key of “F5” , the spindle stop. For safety, when the machine is

cvc].ing , or feed keeping, or spindle running , or hydraulic chuck unclamp, the

key of “P5” is invalid.

1.2.3. ii. The instruction of some accessories

1.2.3. 11. 1. Automatic lubrication

The lubrication time can be set on the lubrication pump.

1.2.3. 11.2. Door guard

Under “AUTO” mode, only closed the guard door, then you can press the button

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“circle running” , otherwise, it will be a alarm showing. Under the machine

running, if the guard door be opened, the execute will pause, meantime, the

indicate light of “keeping feed” will open, but the spindle still running:

after closed the guard door, and press the “circle running” button, the

parameter continue running.

1.2.3. 11.3. Handy Pulser

If a “Handy Puiser” is equipped, the MPG switch (X/Z) on the operate board

and the keys of speed rate (*1, *10, *100) will be invalid, while the switch

(OPF/X/Z)on the Handy Pulser, and speed rate switch (*l/*lO/*100) will be valid.

1. 2. 3. 11. 4. Tower light

when alarm take place, the red lamp will light, and when the alarm cancelled,

the red alarm lamp turn off; when the circle running finished, orange alarm lamp

light, and press “CYCLE START” button again, the orange alarm lamp turn off,

and when the machine is running ,the green alarm lamp lighting

1.2.4. CYCLE START operation

1. 2. 4. 1. Choose the needed program

Under the AUTO mode, choose the needed program, press CYCLE START button,

and ~he program is started, press the FEED HOLD button, the program stops going

on, but press CYCLE START once more, the program will go on.

1.2.4.2. M code

MOO program stop M03 spindle forward

MO1 optional program stop M04 spindle reverse

M02 program end MO5 spindle stop

M3O program ends up and returns to the start point

M08 coolant on M09 coolant off

MlO chuck clamp Mu chuck unclamp

Ml2 tajistock advance M13 tailstock retFact

M19/Ml8 spindle orient / spindle orient cancel (serial spindle)

Note: if use M1O,Ml1,Ml2,M13 chuck & tailstock command, must use the delay

command “GO4 X ; “ in following.

1.2.4.3. T code and tool post offset

The ‘r code of tool post is~ when use gang tools ,the T code is

TO1LID.

The former two codes are tool numbers 01—04 (or 1—6) ; while the later two

are tool Offset numbers 01—04 (or 1—6)

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Note:

For details about the tool bit offset, please refer to PANUC Oi—D/Oi Mate—D

operator’ s manual, the relative parts.

For turning cylindrical surface, use G42, presumed bit station(OPT) is number

3; for boring turn, use G4l, presumed bit station (OFT) is number 2; cancel tool

post offset, use G40; For example:

G42 GOl X50.O Z50.O FO.2;

G40 GOO XiOO.O ZlOO.Q;

G41 GOl X3O.O Z30.O FO.2;

G40 GOO X100.O ZlOO.O;

The tool bit radius offset value (OFGR) is the actual value of the tool hit

radius R.

The presumed bit station (OFT) and the tool bit radius offset value (OFGR)

are set in page of tool offset.

1.2.4.4. S code

Spindle speed is set by SDflE~, the spindle electrical gear ratio is set

by parameters N23741, N23742, N23743, NQ3744.

1.2.4.5. G code

About G code , details refer to FANUC Oi—D/Oi Mate~-D operator’ s manual.

1.3. PMC LADDER (The sequence control)

The operation sequence have been set before the machine is delivered out,

If some of them should be changed, please contact us.

1.4. The alarm and diagnose

The operation sequence have been set before the machine is delivered out,

If some of them should he changed, please contact us. details refer to FANUC

Oi Mate—TD maintenance manual.

The client’ s alarm message as below:

ADDRESS ALARM MESSAGE~AO.l EX100I EMERGENCY STOP IS ACTIVATED

AO. 2 EX1002 INVERTER FAULT~AD. 3 EX1003 LOW LEVEL OIL PUMP

AO. 4 EX1004 WON’ T START WITH THE GUARD OPEN-~

A1.O EX1O1O COOLANT MOTOR OVERLOAD—--————— —

Al. 1 EX1O11 TOOL TURRET MOTOR OVERLOAD

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EX1O12 HYDRAUC BUMP MOTOR OVERLOAD

EX1020 TOOL SINGLE LINES ERROR

EX1O21 TOOL INDEX OVERTIME

EX1022 NO SUCH TOOL

EX1022 TOOL INDEX FAULT

EX1O3O WON’ T START WITH THE CHUCK OPEN

EX1O31 WONT’ T RUN WITH THE CHUCK OPEN

EX1O32 SP IS RUNNING MlO—M13 CAN’ T EXE

EX1O33 SP IS RUNNING, MlO—13 CAN’ T EXEC

EX1O34 CHUCK OPEN, M03 M04 CAN’ T EXEC

EX1O4O MACHINE LOCK IS USED

EX1O61 NEED REPLACE CNC BATTERY

EX1062 NEED REPLACE APC ABTTERY

1. 5. Repair and maintenance of the electric parts

PleElse refer to the attached operation manual for repair and maintenance

of LCD/MDI unit, servo motor, driver module, I/O module, frequency variable

motor and inverter.

The regular and daily maintenance of the machine is listed as follows:

~iD the machine should be connected to the ground system independently and

reliably in accordance with the standard.

© The screws for wire end plugs and sockets and socket should be checked

regularly to avoid to be loosening.

© The contact points of the contactor, relay, and stroke limit switches and

buttons should be checked timely.

surge absorber should be checked regularly, if any abnormal phenomenon

appears, it should be changed immediately

© when the machine is working the cabinet door should be closed, avoiding the

chips, oil, water and some other wastes entering it

© The inner of the cabinet should be always cleaned, and it must be clean and

dry all the time.

© Please pay attention to the movement of cooling fans’ , it should be changed,

if it is not normal.

1. 6. workable environments

Temperature: O’~45°C

Dampness: ~75%RH (No leak)

- 15-

Librat ion: ~O. 50

Situation: ~lOOQm(height above sea level) room(no caustic gas and dust, have

a low contain in the air of coolant and organic liquid )Electricity net voltage:

2. Electricity parts list

List of Electric Elements (1)

Code Name Description ________________________

Ml 1

M12

TYPE

P iSVSP 20/20—11 A06B—6164—H2Q2~58O

L~chnica1 data

I 30 ‘~220V 60Hz

Servo motor P is8/3000 AO6B-OO75-B1O3

Servo motor f3 isl2/2000 AO6B—0077—Bl03

Qty.

30 ~220V 11. 2kW, 7Nm 1

1. 4kw, llNm 1

FANUC 01 Mate—TD AO2B—032l—B500 1

Battery AO6B—61l4—504 6VDC 1

Position encoder 1

Pulse generator UFO—01—2Z1—99 1

Handy Puiser OP

Operator’ s panel KDKBO1 1Tower light TPWF7—73ROG/24V DC24V/AC24V, +1

Stabilized PowerVI S-l45-24 AC22OV/DC24v, 145W 1

Supply

Spindle motor A06B—1446—BlOO~QlQ2Ml 7. 5/11kw 1

P i I B/l0000sp A06B-l446-B2O0~O1O2

M2 Coolant pump motor 0. 09kW 1

M3 Tool turret motor 0. l2kW/Q. 18kW 1

M4 Hydraulic pump motor 1. 5kw, +1

M6,M7 Cooling fan motor SJ1238HA2 AC22OV,25VA 2

E2 Heat Exchanger EA—1AF AC22OV, 0. 4A OP

M1O Lubricate pump motor AC22OV 1

Ml4 Servo module fan AC200V 1

MiS Fan motor of serial motor 30, AC200V 1

QFl Circuit Breaker DZ15—50 50A 1

.~ Miniature0F2 QF4 DZ47—63 10, 1A 1+2

Circuit Breaker

QF5 Circuit Breaker 3VU16 30, 36—52A 1

0F6 Circuit Breaker DZ1O8—20 30 4—6. 3A 1

FR1 Overload Relay 3UA59 0. 40. 63A 1

FR2 Overload Relay 3UA59 1. 01. 6A 1

FR:3 Overload Relay 3UA59 5. 08. OA +1

SQl Guard switch QKS8 1

SQ~3 Tail limit switch JW2—11FJ/Wl 1

EM1Th, 5 Contactor 3TB40 AC11OV, 9A 3+1

-16-

List of Electric Elements (2)

. Technical dataCode Name Descr].pt]on 1YPE Qty.30 220V 6OFIz

KM4 Contactor 3TF4622 AC11OV, 45A 1

,,. MiniatureKA1 KA14 FIH52P—FL DC24V, 1A 5+7

Control Relay

MiniatureTP58X1 5+7

Control Relay base

FU1 Fuse RT14(RT18—32) RT14--lOA (16A) 3

FU2~5 Fuse RT14(RT18-32) RT14-3A (4A) 2+2

Fuse base RT18—32A 5+2

EL Machine Light AC22OV, 18W 1

VC 1OA +1

SA6,SA7 Foot Switch +2

lRC1’~5 TM—3 4+1

:3RCr3 SM—i 2+1

El Surge absorber 1

XT5 Terminal strip JH9—2~5/i5 1

XT Terminal strip JF5—6/7+2. 5/30 1

XT2 Fx—50B 1

Input: 220VSingle Phase Output: 220V(200VA)

TC2 JBK5—400TH 1Control Transformer 11OV(l2OVA)

24V (80vA)

-17-

3. appendix

3.1 appendix l:FANUC system parameter.. PMC parameter setting

(Note: the sequence of parameter is ~7 ~6 ~5 ~4 ~3 ~2 ~l ~O)

PMC PRM ~in~] Description

1(3.0 0 0/1 Alarm of CNC battery or APC battery, valid / invalid

1(4.0 0/1 0/1 Tool turret of 4T / Tool turret of 6T

1(4.1 0 0/1 Without tower light system / With tower light system

1(4.2 0/1 0/1 Spindle speed range shift (M directives M41-M44,Inval icl/Valid

1(4.3 0 0/1 Chuck hold the surface of parts / Chuck hold the inner surface

1(4. 4 1 0/1 Without tailstock limit system / With tailstock limit system

1(4. 5 1 0/1 Without guard door switch / With guard door switch

1(4. 6 1 0/1 With variable frequency spindle / Without variable frequency

sp i nd 1 e1(4. 7 0 0/1 Valid the DISPB in the PMC / Invalid the DISPB in the PMC

KS Spindle feed rate step

1(6.0 0 0/1 Absolute mode / Mechanical return reference point

1(6.4 0 0/1 Without turret locked signal / With turreted lock signal

(UNIVERALS AK3O series)1(6.7 0 0/1 Invalid of X. Z axis limited / Valid of X.Z axis limited

1(8.0 0 0/1 Without hydraulic chuck / With hydraulic chuck

K8.1 0 0/1 Without hydraulic tailstock / With hydraulic tailstock

1(8.2 0 0/1 Without chip conveyor / With chip conveyor

1(8.3 1 0/1 Without auto lubrication / With auto lubrication

1(8. 4 0/1 0/1 Use electric turret / Use gang tools

1(8. 5 0 0/1 Invalid of “M, S. T AUX function lock” / valid (F] button

on the operator’ s board)1(8. 7 0 0/1 Open the guard door only “keeping feed” / “keeping feed”

“spindle stop” , “coolant stop”1(9.2 0 0/1 The speed of spindle JOG compare with running speed 15% /25%

K9.3 1 0/1 Without serial spindle / With serial spindle

1(9. 4 0 0/1 Invalid of the alarm of pressure function / valid of alarm of

pressure1(9. 5 0/1 0/1 Use the MPG on the operator’ s panel / Use Handy Pulser

1(11.0 0/1 0/1 Spindle direction

T04 1200 / 1488 The delay time of tool post reverse (KLS—1840N/KL5—2660N)

710 7968 Electric turret, the Max time of change tools (4T,6T)

718 496 The delay time of spindle clutch valves active

T2O 496 The delay time of chuck valves active

722 496 The delay time of tailstock valves active

- 18-

3, 1. 1. Procedures for parameter setting

~ Turn on the parameter write—in switch: Select mode switch to MDI. Press

function key ~SET/SETT1~ press [SETTING] soft key at the bottom of the

screen, move thecursorto “PARAMETERWRITE” , press “1” ,thenpress LINi~1to produce “100” alarm which can be canceled by pressing r~i~ ~

© Setting the value of parameter: Press function key~ , then presssoft key [PARAM] to enter the system parameter page. Enter parameter number

No ____ press the soft key [NO. SRH] at the bottom of the screen, enter the

set value ____ press INPUT1 key. With a bit parameter, use ~ key (or ~

key) to move the cursor to the relative bit of the parameter, enter 1 (or 0),

and press key for revision.

© Turn off the parameter write—in switch: Move the cursor to “PARAMETERWRITE” ,press “0” key, press L~PUT , press ~SET key to cancel “100”

alarm. After parameter setting, if there is a “000” alarm, the machine power

must be cut off. After 3 minutes, turn on the power again.

3. 1. 2. Procedure of system K parameter setting

Press function key ~STEM , press [ + ] soft key three times, press soft

key [PMCMNT], press soft key [+1, press soft key [KEEPRL] to enter the PMC

relay hold parameter page, that is K parameter page.

If the chuck is to hold the inner surface of a workpiece, use ~] key and

key to move the cursor to #3 of K0004. Enter set value 1 , press INPUT!

key. (Note: the sequence of parameter is #7 #6 #5 #4 #3 #2 #1 #0)

3. 1. 3. Procedure of system T parameter setting

Press function key SYST~~ , press [ + ] soft key three times, press soft

key [ PMCMNT ], press soft key [ + ], press soft key [TIMER] to enter the PMC

timing parameter page, that is T parameter page.

If the delay time of tool post reverse is to be revised, move the cursor to

No 3 T0004; enter the set value, such as 1200 press JNPUT key.

Note: On “ KEEPRL” and “TIMER” pages, just use “PAGE UP” and “PAGE DOWN”

on MD[ panel to turn pages.

3.2. Appendix 2: read or write the FUNUC memory card

For the operation of reading or writing FANUC memory card you may refer to

FANUC 0i—D/Oj Mate—D maintenance manual.

(Parameter file name:SRAMBAK.OOl;the Ladder file name: PMC1. 000)

For example: Copy parameter file from memory card to CNC:

NC power off, open the memory card cover of LCD/MDI unit, put the memory card

-19-

into the slot (the surface with label to left, otherwise it can’ t be put into

the slot) ;press the two soft keys at the right bottom part of the system screen

together, meantime, turn on the power[press the power switch key ON(green

one)] ; the system is electrified, and show the surveillant picture of system (the

following operations can -follow the system’ s indication) ; press the soft key

[DOWN] continuously, move the cursor to 7.SRAM DATA UTILITY; press soft key

[SELECT], move the cursor to 2. SRAM RESTORE (MEMORY CARD~CNC) ;press soft key

[SELECT], press soft key [YES], press [YES] again; after finishing loading, press

soft key [SELECT] to return to main page; move the cursor to the “1. END” ,press

soft key [SELECT], press [YES], the system begins to run; confirm the lathe have

a normal work, then cut off the machine power, and remove the memory card.

A~ From CNC—~memory card; copy the information from lathe to memory card

© parameter: cursor to 7.SRAM DATA UTILITY~[5ELECT]~cursor to 1. SRAM

BACKUP (CNC—~MEMORY CARD) —~ [SELECT] —~ [YES] —~ [SELECT]

© PMC file: cursor to 6. SYSTEM DATA SAVE ~[SELECT]~[ + ]~cursor to

“47 PMCI” —~ [SELECT] -~ [YES] —~ [SELECT] -~cursor to “49 END” —~

[SELECT]

B~ From memory card —~CNC: copy the information from memory card to lathe

~ parameter: cursor to 7. SRAM DATA UTILITY~ [SELECT] ~cursor to 2. SRAM

RESTORE (MEMORY CARD—~CNC) [SELECT] —* [YES] —~ [YES] [SELECT]

© PMC file: cursor to 2. USER DATA LOADING —~ [SELECT] ~~*cursor to PMC1. 000fi ie-~ [SELECT] -~ [YES] -~cursor to END -~ [SELECT]

3.3. Appendix 3: electric elements figure(refer to the parts of electric

elements)

3.4. Appendix 4: Operation procedures for copying parts machining programs from

FANUC Oi system to M—CARD

3. 4. 1. insert the M—card into the slot at the left side of the display screen(with the side of label to the left, otherwise it can not be inserted.) Set thesystem parameter No. 204. This indicates data exchange is performed byM—card. (If No. 20=0, this indicates data exchange is performed by RS232C.)

3.4.2. CNC —- M—card operation: (Copy programs from CNC to M—card.)

~ Output single program: Select EDIT mode Press SYSTEM functional key—~Press H] soft key Press [ALL 10] soft key, files in the M-CARD and programin CNC system are displayed.

- 20 -

i/O (PROGRAM) -~

NO. PILE NAME SIZE DATA0001 000880002 ALL—PROC. TXT

[PROGRAM]00011 00012 00013

—~Press [OPRT] soft key —~Enter needed program name, such as 00011 (Note: thefirst bit is letter 0) -~Press [F OUTPUT] soft key —~Press soft key [EXEC] —~

“OUTPUT” will glimmer at the right bottom of the screen. When the transmittingis finished, it goes out. The program name in the M—card is also 00011.

~Output all programs: Select EDIT mode Press function key SYSTEMPress H’ ] soft key Press [ALL 10] soft key, files in the M-CARD and programsin CNC system are displayed. —~Press [OPRT] soft key —~Enter 0-9999 (Note: Thefirst bit is letter 0, not number 0.) —~ Press [F OUTPUT] soft key —~Press softkey [EXEC] —~ “OUTPUT” will glimmer at the right bottom of the screen. Whenthe transmitting is finished, it goes out. The program name in the M—card isALL—PROC. TXT.

3.4.3. CNC ~— M—card operation: (Copy programs from M—card to CNC.)ED Input single program: Confirm no alarm for the machine —~ Turn the key

switch to “OFF” position Select EDIT inode.—~ Press function key SYSTEM—~ Press soft key [ + ] Press soft key [ ALL 10], files in the M—CARD andprogram in CNC system are displayed. —~Press [OPRT] soft key Press [F INPUT]soft key ( Read according to file number) —~ Enter needed program’ s relevantfile number, (for instance, program 00088’ s relevant file number is 1),thenenter 1 —~Press [F SET] soft key, the bottom of the screen will display

INPUT FILE NO.= 1

PROGRAM NO. =

—~-Press soft key [EXEC] “INPUT” will glimmer at the right bottom of thescreen. When the transmitting is finished, it goes out. The present program inCNC is the input program of the same name.

© Input all programs: Confirm no alarm for the machine —~ Turn the keyswitch to “OFF” position Select EDIT mode —~ Press function key SYSTEM~Press soft key H] Press soft key [ALL 10], files in the M-CARD and programin CNC system are displayed. —~Press [OPRT] soft key Press [F INPUT] softkey ( Read according to file number) —~ Enter all needed program’ s relevantfile number, (for instance, ALL—PROG’ s relevant file number is 2),then enter2 -~Press [F SET] soft key-~Press soft key [EXEX] -~ “INPUT” will glimmerat the right bottom of the screen. When the transmitting is finished, it goes

-21 -

out.

Caution: When you copy programs from M—card to CNC, there should not beany program in CNC which has the same name as the input program. Otherwise analarm will occur.

3. 4. 4. Through PCMCIA card slot on a notebook computer, programs can be directlywrote into or read out from the M—card.

Remove the CF card from M—card, through CF card adaptor and USB interfaceon a PC this kind of operation can also be performed.

Caution: File system in M—card must be of “FAT” format, otherwise the filecannot be used by CNC. M—cards are all set to “FAT” format before delivery.

3. 4. 5. If program 00088 in a M-card is re-named by PC as 00088. txt, it can beopened as follows:

Start with [ % j00088 (Program name, the first bit is letter 0)GOOXIOO.ZiOQ. [EOB(;)] No need inputGOlXl5O. Z150. FO. 2 No vacant check between address signsM99

Endwith [%]

3. 4. 6. Programs edited on a PC should also adopt the above format. The file nameshould be 0****. txt. After edition, it can be transmitted without being renamedas 0****.

- 22 -

3 I 4 5 I 6 S

Power supply Master switch Servo rnoudle~ Spindle Servo power supply Coolant pump H Tool turret motor I Hydraulic pu~1~ fan fan motorl motor FOR I REV motor (option)

‘~0

>

JE

m

I I MachineKLS—1 840N/KLS—2660N

_________ L2-~-- p

—p

—XT

A

02/02

02/83

B

c

Note:For serial spindle

0

03/81

Note: For KLS-1840N / KLS-2660N,FANUC 01 Mate-ID

I

0.0 9kW

1

-M2 -M3 -M~0.l2kW/0.1BkW 0.7SkW/1.5kW

rT ~izr’S

tAYDITMARK SCA~~S

slAl

Ci rcui t Di o.grarn

KLS—Oi MoteTD—OiF

72 3 4 S 6 8

Ci rcui -t iJi agroii

KLS—Oi MoteIfJ—03

E

÷2~V powar AC24V power AC11OV power AC22OV power~ +24V power NC and servo unit Hydraulic pump Coolant pump I Tool turret motor control Ifor valves for NC turn—on I motor control motor control~ FOR REV

01/08

AC11OV120 VA

A

B

04/A6 04/06 04/A2 04/02

C

(+24V) toy)O1/B3 Cl.O1/B301/83 85

0

F

8

I

Heat Coohng fan Lubricate Chuck valves conrtol Tailstock valves conrtol I~ Machine light jexchange~ motor I Clamp j Unclamp I Advance Retrac~1

-KA9 -KAio

~17 11/ES 11/ES ‘17

—XT ‘-~

03/01 ~ J

03/01--24V powerfor valve

-KA~11/E2

A

03/03

B

C

D

E

Ci r’cui ± lii ~gron

KLS-Oi MoteTB—04F

8

1 2 ~ZJ..ZSZ.JZ~Z~~÷24V power Red lamp Orange lamp Green lamp L TOWER LIGHT

~ ÷2~V COM (alarm DSP.) )M02/M30 DSP.) (cycle start) I Red Orange I Greeni ___________

(option)

Note: For TOWER LIGHT (option)

(option>

-KAiz -KA13 -KAi~

B3 84 84

E

A

B

CES6 (Interface module 1)

03/03 03/D3

+24V OV -K~ -KA13 ‘ -KAi~V

06 D6 07

- X Ts

60 68 85 86 87 88

-XTs 60 68 85 86 87 88

(balck) Ibalck) (purple) (red) (orange) (green)1

Power + Power Purple red orange greenContinuousCOM

TOWER LIGHT

OICOM5

A22 B14 A24 B24 A25 B

0÷24V

z~zEtv.vi

1 2 3

Machine

DRAWN(AuDIT

4

MARK SCALEJMASS

(DATE I I

Circuitljiagrarn F

IKLS-Ol~MQ~e~4A~

85 6 7

Li Li

EANUC Oi Mate—TD (AO2B~-O321—B5OO)

XT3~pr’s

piSVSP 20/20—11(AO6B—6164—H202#580)

A068—6078-K814

Position encoder 1

FO6B—OO01~KOO6

AO6B-6078-K811

2

Cycle Feed MEMX/Z axiol S~rt j hold

Ci r’cui -I; lii agrari

KLS—Oi MoteTD—06

B

U

E

Feed direction selection*z I —z I Chuck Chi conve or control F3 Tail Re id/MPO override

button FOR Stop BACK button button FOI~i 25%/~1O 5O%/~~1QO 100% A

F

8

3 I 4 I 5 I 6 8

:1.: ~EJI~7MARK SCALE~’1ASS

S~AI

AA

B

Chip F2 P5 CooLant! F4 Tool Spindle control Spindle override Mode selection Fl I MLK asp GOT ORN j SBI~~1~ conveyor

FOR button button button button index CW Stop COW Up I 100% I Down I ZERO I JOG MPG MDI AUTO I EDIT button button! button buttonj button button

T

C

B

C

a

B

MachineKLS—l 840 N/KLS—2660N

IAUDIT

I I Ci rcui± P I ugram F

KLS—Oi MoteTB—07

2 3 I 5 6 7 I 8

I Chuck Cycle star~)Feed hold Tail Chip conveyor Iamp~j F2 Coolant Machine NC alarm NC normal X axis z axis L Rapid/MPG override lamo~l[j~np lamp lamp lamp FOR BACK I lamp lamp alarm lamp lamp lamp Zero lamp zero lampi FOI~I I 25%I~1O SO%/~1OO I 1OO~~~

[$6 OnterfaCe modu’e 2)Y16.O Y16.2 Y16.4 Y17.O Y17.2 Y16.6 Y17.4 Y17.6 Y16.1 Y16.5 Y16.7 Y17.1 Y16.3 Y17.7 Y17.3 Y18.1 Y17,S

A16 A17 A18 A20 jA2l j,A19 1A22 A23 B16 ~B18 B19 jB2l

A

B

C

—HLi —HLz —HL3 —HL4 —HL5 —HLG —HLi —HL8 —HLp —HLio —HLii —HL12 —HL13 —HL14 —HLis —HL16 —HL17

0

E

Ci rcui -~ Bi agror~

KLS—Oi MoteTB—08F

8

4, 3 5

DOCOM

AOl A24 824 A25 B25

~j2sB~

1L+-XSi

(+24V)

Circuit Bi agrcim

KLS—Oi M~teTB—O9

- X T4

E

Spindts control Inmps Spindle 50%/~10o Mode selection lamps Fl MLK DSP SOT DRN 581<OW COW 100% lamp lamp ZERO JOG MPG MDI AUTO EDIT amp lamp lamp lamp lamp lamp

CE57 ~nterface modu’e 2)Y18.4 Y18.O Yl8~2 Y18.1 Y18.6 Y19.2 Y19,6 Y19.7 Y19.O Y19.4 Y18.5 Y19.1 Y19.5 Y18.3 Y18.7 Y19,3

A18 A16 ~A17 1B16 A19 1A21 A23 1823 A20 A22 1818 1820 822 817 819 1B21

A 18 A16 A17 816 A19 A21 A23 823 A20 A22 318 320 822 B17 B19 821

M.OK 3.01< 3 01< 3 OK 3 OK 3 OK 3 OK 3 OK 3 OK 3

—HLis —HLI9 -HL2O —HLi& —HLzi —HL22 —HL23 —HL24 —HL2S —HL26 —HL27 —HL2B —HL29 —HL3O —HL31 —HL32

8

C

0

E

F

2 3

Chuc(~ Low LeveI~Tai[ lilnitlTailstockl JCootur~ lT~oi [urr~tJHydruuLic Tool f3F~itI oil pump I switch pedal nuardjPumP motorl voter pump motor1 locked____________________ overload overload overload inspection

(option) (option)

E

Cir’c~tJJ~agr~ F

KLS—Oi Mote TB—lU

H ~# •.~o[ position inspection I 6#Sp ~lO~ Limit s~jitchs (option)

ton +X —x I —z A

B

C

0

8

3 4

LManuaL pulse generator unit CDM Manual pulse generator unitT~~i I OV HA I HB ÷24V X Z I xl I xlO I xlOO

Note: For Handy Pulser topfion)

Ci rail t Lu agran

E

Handy Pulser

+5V OV HA HB

L_ ~/°/:r~

+SV OV HA HB

-XTs ‘‘

xCON

-XT6

-XTs(+24V) 41

A

z xlOOxl xlO

209

)

L211 212 213 214

B

9 ,~10 ,~11 ,j2 13A05 BOB A06 806 A07 B07

-XTz

pin: i9 112 1 2

÷BV OV HAl HB1

1A05 1’BOS rAO6 1B06 1A07 tBO7

JA3( Interface module 1)

C

X7.6 X77 X8.O X8.1 X8.2 X8.3

CE57 Interface module 1

U

F

KLS-Oi Mote TD—1OA

1 4 3

(option)

-KAi -KA2 -KA3 —KA4 -KAs

320 ~B22 ~A23 32340 44 45 ~46

C~rcuLt1Ji~gr’an

Coolant pump~fool turret motor control Chuck control Tailstock controlmotor Eontrolj FOR REV Clamp Unclamp Advance Retract

(option)

CE57 Un~erface modute 1)

,..A1631

A

81632

Y2.0 Y2.1 Y2.2 Y2.3 Y2.4 Y2.5 Y2.6 Y2.7 Y3.0 Y3.1 Y3.5 Y3.6 Y3.7

-XT2 t16 ~16 ~17 ~17 ~18 ~18 ~19 ~19 ~20 ~20 ~22 ~23 ~23 DICOM5

A17C)

33

231

81734

232 233 234

DCC CM

* A18 B18 A19 819 I A2035 36 37 38 39

235

B

LJli

239 240

c_I ~LJ~

81428

c LZI2

A2447

82448

04

A2549

41

B2550

41 41

LZli

H-~ ~H-~~ -~

03/87 j03/87 j03/B6 04/86 04/85

41

12-KAg -KAic

0

04/87f04/86 04/86104/87

04

÷24V

-Vi E

F

KLS—O Mate ID—i 1

Exlernu( Connection D~ ogra~

KLS-Oi MoteID—12

1 1 3 S 6

B

C

-YVi -YV2 -YV3 -YV4~uck vaLves Tailstock valves(option) (option)

D

Power ON / OFF LubricateE

F

Spindle JOG Chuck pedal(option) (option)

2

MachineKLS—1 840N/KLS—2660N

A

3 4 S

-XT2

B

6

C

A

B

0

- X Ts

C

D

E

I DATE

Is CA L EIMA S S

External Conn~cti on Di ogru~

KLS—Oi MoteTD—13F

3 4 5 6 7 8

3 .1.... .~. .~~

fi ON

0POWER

o OFF ______

0 _

POWER

©EMEROENCY STOP

FANUC 01 Mate—TO operator’s panet

A

B

C

D

0

0

MODE SELECTION RAPID/MPO____ ____ ——-—1 EDVERRIDE 1 (5

~~T1 10 AUT~ 10 ~ifl M~ ro ~ r° ~ 0 0 0 0 0

~J L~J ~J~ J ~ j ~j [~]~ NC NC MACHINE_______ NORMAL ALARM ALARM

AUX FUNCTION___ ___ ___ ___ 1 ___ ___

i~0 ~i 1~ DR~ (0 ~ 10 ~-i~ ~ 10 --~ ~ 0~10o

~i L~ i L~i L~J ~J__ ~% j X W z~SPINDLE

r~‘n 10~ ( DOWI~ 1 ~ 10 ~ 0

~JL~J~J LoiL~i~L~J~ H~H______ ______ ______ F CHIP CONVEYOR—1

1°~~°~ 10 ~7 ~ 10

~ _

0 0.0 0CHUCK CYCLE START FEED HOLD MEM PROTECTION

FEED RATE OVERRIDE

607080904>_~_LL~<iOO

30.1 ‘\—120

~Ec 0 2EA~VW\j %

0

B

C

D

0 0

E

rator’ ~ F

KLS-Di MoteTD—15

8

A

0

FANUC O~ Mate—ID operator’s panel

Uperotor” s Panel

KLS—Oi MoteTD—16

A

8

C

D

E

FEED RATE OVERRIDE

Note: “XT4 connect with Interface module 2 ‘cE57”

Note ~XT3’ connect with Interface module 2 ~CE56”

XT3

Interface module 2(Type : A2OB—2002—0521,

[ ~j~JD1A

0MEM PROTECTION

00FEED HOLD CYCLE START EMERI3ENCY STOP

F

8