Cmw2013sept01

PM 40069240

September 2013

Serving the Canadian Metalworking Industry Since 1905

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Machining, Fabricating, Production Previews

Complete Maps, Guide to CMTS

Insert Making, Paris Air Show reports

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Machines shown with options. Information may change without notice.

What’s Getting in Your Way?

Hurco Can HelpHurco gets rid of all of the stuff that gets in between you and making chips.

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T U R N I N G C E N T E R S M A C H I N I N G C E N T E R S 5 - A X I S D O U B L E C O L U M N H O R I Z O N T A L

See Hurco at the Elliott Matsuura BoothCMTS 2013 - September 30 - October 3

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[email protected](905) 829-2211www.elliottmachinery.com

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SPECIAL ISSUE: CMTS 2013CMTS 2013: Expect More .......... 21More content, more value and more opportunity for 2013

A LOOK INSIDEVol. 108 | No. 6 | SEPTEMBER 2013 | www.canadianmetalworking.com

www.canadianmetalworking.com | SEPTEMBER 2013 | 5

DEPARTMENTSView From the Floor ......................................................... 6News ................................................................................ 8Welding News ................................................................. 54

The Cutting Edge ........................................................... 72Tool Talk .......................................................................... 88By The Numbers ........................................................... 130

Cover design by Ellie Robinson

HIGH, WIDE AND HANDSOME ...................... 32

More machine tools at CMTS

THE CUTTING EDGE AT CMTS ...................... 34Big things on tap for cutting tool end users

MANUFACTURING PRODUCTION AT CMTS .. 36Bottom-line boosting products

SOFTWARE SOLUTIONS ............................... 38Advanced technology at CMTS

FABRICATING THE FUTURE ........................... 42CMTS 2013 shows why the fabricating sector is

bullish about the future

LASER WELDING COMES OF AGE ................ 58Falling prices with rising capability

FIBER ABRASIVE FINISHING SYSTEMS ......... 68Effective aluminum profile deburring

PROFILE: AERO-SAFE TECHNOLOGIES ........ 78Two “tenths”, all day long in Fort Erie

PARIS AIR SHOW 2013 .................................. 84Big planes, big money at Le Bourget

HORN TECHNOLOGY DAYS 2013 .................. 92A rare look at cutting tool manufacturing

Q & A: SHAUN THORSON ........................... 102Skills Canada CEO

FEATURES

58

68

78

42

9284

3634

102

32

[email protected](905) 829-2211www.elliottmachinery.com

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6 | SEPTEMBER 2013 | www.canadianmetalworking.com

In a world where manufacturing activity is stagnant or slow-growing globally, Germany is a very unusual case. It’s the leading nation in a European economic basket case and continues to lead in productivity and output.

Why? Many commentators have weighed in on this issue and most clearly have never been to a German manufacturing plant to investigate first hand. I had the opportunity recently to visit several factories in south western Germany over the summer and what I saw showed clearly why the nation is a global leader. Almost as importantly, it also dispelled several myths we stubbornly cling to on our side of the Atlantic. Here are a few:

It’s about excessive wages and unions Major German manufacturers offer high wages, extensive

company-funded benefits and have unions and worker councils that are hardly passive. In North America we regard worker organizations as impediments to productivity, but in Germany the atmosphere is much more cooperative, often extending to worker representation on the board of directors. Nothing eliminates the mistrust and bitter acrimony like opening the books to your labour force. When workers know what the firm can afford, negotiations start on a sensible footing and common sense can prevail over politics.

They work harder than we doNowhere did I see workers rushing or running on the job. There was no evidence of

any industrial activity, from welding and machining to materials handling and sweeping the floors, operating at a faster pace than any comparable North American plant. Morale appeared similar too, with a similar spectrum of worker attitudes on the shop floor. There was no evidence of faster pace to operations compared to our well-run plants.

It’s a cultural thing unique to GermanyAgain, no evidence supports this old stereotype. The German white lab coat,

steel-rimmed glasses manager-with-a-clipboard is strictly Hollywood. I observed workers smoking cigarettes, talking sports and cracking jokes like every industrial workforce in any modern Western nation. A pint of excellent beer is a common part of the lunch meal, served in a comfortable cafeteria where management can be frequently seen dining along with production personnel. And a large percentage of shop floor workers are foreign-born and are as productive as everyone else.

So how do they do it? One answer is organization. The primary reason that no one rushes in an A-list

German plant is because they don’t have to. Tools, supplies and parts are readily at hand, and simple, effective tracking quickly identifies production bottlenecks. Much of the tracking is surprisingly, paper-based, mainly because it’s cheap and effective. Everywhere technology was applied where it made sense, without automation for tasks better done by human hands. Similarly, shop-floor metrology was extensive with workers empowered to stop processes where quality issues appear. Another explanation for their success is cultural. Engineering personnel seem to communicate well with the shop floor and the management pyramid is notably flat. A surprising number of key executives and engineers have trade backgrounds, a key factor in smooth, trouble free management. In North America, it’s easy to see where the “us versus them” floor attitude originates. When accountants and lawyers set manufacturing policy and engineers who have never ventured past their CAD/CAM software determine production and assembly procedures, bad things happen to both quality and productivity. Put simply, in Germany I saw firsthand how they implement true teamwork. We talk about it, but are unwilling to make the structural changes in government policy, education and management to match their success. Changing our industrial culture to match the German experience may not be the only way forward, but there’s a lot to learn from their obvious success.

JIM ANDERTON, EDITOR

PUBLISHER Steve Devonport 416-442-5125 | [email protected]

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View From the Floor

Do you agree? Let me know, and feel free to drop me a line at the e-mail address below, or buttonhole me at a show or event. I’d love to hear from you! [email protected]

Visit us atBooth# 4620

Why the Germans win

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IN THE NEWS

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Sandvik Coromant sales representative Tom Groot presents Mhier Lagaspi of Dimatec Inc, in Winnipeg, with a Microsoft Surface tablet.

Sandvik contest winnersTo coincide with the launch of Canadian Metalworking’s new

website in February, our publication partnered with cutting tool company Sandvik Coromant to give away a pair of Micro-soft Surface tablets.

Visitors to the site were invited to take part in the contest, and enter online. Two winners were selected, one at the end of February, and one in March. Below are the winners being presented with their prizes:

Gerry LeBlanc, a technical sales representative with Sandvik Coromant, presents Phil Sweet of Crest Mold, in Windsor, Ontario, with his prize of a Microsoft Surface tablet.

The federal government has awarded North American Stamping Group (NASG) Canada Inc. approximately $2.5 million to expand capacity at their auto parts facility in

Woodstock, Ontario.The funding, which is part of the FedDev program, was

announced by local Member of Parliament, Dave MacKenzie. It will make up a portion of the overall $10.9 million cost of the expansion project.

“Our government is committed to supporting the growth of the manufacturing industry,” stated MacKenzie.

“This investment in NASG Canada Inc. will bring skilled manufacturing jobs back to southern Ontario, create long-term stability for Woodstock, and support an important sector of Canada’s export economy.”

Currently, NASG Canada outsources its tool and die work internationally, but it is estimated this project could create up to 65 skilled jobs locally.

Some of the planned initiatives under the expansion are the creation of a tool and die operation at the establishment of in-house research and development (R&D).

As a result, the company expects to produce more cost-effective and higher quality prototypes for its clients.

The new capacity for R&D will enable NASG to design and develop components that use lighter materials, improving fuel economy.

“We are very appreciative of the Government’s support of this project, and their understanding of the challenges that the Canadian manufacturing industry faces,” said Fred Gehring, General Manager, NASG Canada.

“The decision to expand our Canadian operation, with the addition of our tool and die business unit, is a direct reflection of the confidence we have in our associates.”

NASG is a wholly owned subsidiary of Cambridge Invest-ments Inc, based in Oakville, Ontario. CM

Feds dole out $2.5M in funding to Ontario auto parts makerThe funding will give NASG renewed capacity for R&D so they can design and develop components using lighter material, and improving fuel economy

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IN THE NEWS

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Perfect companions to FEIN Core Drills, Slugger Cutters save time and reduce cost. With their unique center-free design, Slugger cutters cut only the outer periphery of the hole, ejecting the remaining center as a slug. Regardless of diameter, Slugger cutters produce reamed quality burr-free holes in one operation, eliminating costly pilot holes and step drilling.

SME unveils new branding, initiatives at CMTS preview

TORONTO — The Society of Manufacturing Engineers (SME) announced a new initiative for their upcoming Canadian Manu-facturing and Technology Show (CMTS) at a lunch event on Tuesday, July 9.

At the sneak preview event, which also included tours of Mississauga’s International Centre, an announcement was made about a new promotion encouraging exhibitors to bring out their customers.

This year, exhibitors will be given promo codes, which they can then pass onto customers and encourage them to use them when registering. The codes will allow exhibitors to receive a financial return upon a customer’s registration.

Exhibitors given promo codes for customer registration

by Nick Healey

Speaking to a crowd of exhibitors, Merry Dang, the Marketing Director at SME Canada espoused the values of this plan:“I know, it doesn’t matter how great a marketing campaign (SME) comes up with, (exhibitors) have more power than I do. You have the custom-ers that you can bring to CMTS.”

Exhibitors will receive a $5 rebate for any registrant who uses the promo code.

The event was also a chance for SME to showcase their new branding, including a new tagline.

“This year SME is thrilled to launch a new brand… and our new tagline, ‘Making the future. Together.’” said SME Canada’s Group Show Manager, Nick Samain. “Our vision with SME is to enhance progress, prosperity and strong communities through manufacturing,” he continued.

Exhibitors gather at the International Centre to learn about the new initiatives at CMTS 2013. Also, some of the features of the show were discussed as it neared the expected sell out of exhibitor space.

“We’ve got a lot of cool stuff happening for CMTS… that comes along with (the show’s) tagline ‘Expect More’,” says Julie Pike, an Event Manager with SME Canada. “We’re nearly sold out, and we continue to try and find places to put folks as we design this circular concept around all of the exhibit halls.”

The show will also feature a number of industry panels dis-cussing a variety of topics.

“(The panels) will be held each day at 9:00AM here in the conference facility… that program is designed to get folks here and Thursday we’re all looking forward to a better-than-ever student day where SME and all the folks within CMTS can share in attracting future generations to Canadian manufactur-ing,” Pike continued.

The show will also feature a job shop night, and an Oktober-fest Tent outdoors to go along with the other main networking feature, dubbed ‘Terminal 4’.

CMTS will take place September 30 to October 3 at the International Centre in Mississauga, Ontario. CM www.cmts.ca

Piggy banks with a $5 bill inside them were given to demonstrate the SME’s strategy for promoting the event.



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IN THE NEWS

www.sandvik.coromant.com/machiningchallenges

Watchthe films

REAL CUSTOMERS. REAL RESULTS.

“I couldn’t believe the test results”

Customers worldwide are already testing – and talking.

View their stories and learn more about how they are solving their machining challenges.

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Team Canada wraps up competition at World Skills competition in Germany

LEIPZIG, Germany – With a four day competition in the books, Skills Canada’s team has taken the podium at the closing cere-mony of World Skills Leipzig 2013 to be recognized for their achievements.

Team Canada’s Michael Scheideman won gold in the Heat-ing and Refrigeration category, and the team was was awarded 14 Medallions of Excellence. Scheideman, from Grand Prairie, Alberta, also won the ‘Best of Nation’ award.

The team was made up of 27 male and 8 female competi-tors, who ranged in age from 17 to 22.

“Preparing for World Skills Leipzig 2013 has required months of training, hard work and dedication by the 35 young members who make up WorldSkills Team Canada 2013,” said Shaun Thor-son, Chief Executive Officer, Skills/Compétences Canada.

“We are exceptionally proud of their outstanding perform-ance and look forward to seeing their careers flourish.”

Diane Finley, Minister of Human Resources and Skills De-velopment also offered congratulations to Team Canada.

“You’ve proven to be the best in our country. I am person-ally very proud that you are representing Canada on the world stage. We need young people like you, who excel in your field, to bring your talent into the workforce,” she stated.

“The trades, technologies and service industries are grow-ing. And we need to keep up with that growth… We want to encourage even more young people to learn a trade — whether it’s carpentry, cooking or Web design — and bring those skills to the job market.”

World Skills Leipzig 2013 was Canada’s twelfth participation in a World Skills Competition.

The competitions are held biennially, and bring together the world’s top young skilled trades and technology competitors. This year’s edition hosted more than 1,000 competitors from 53 Member countries/regions, making it the largest of its kind. CM



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REAL CUSTOMERS. REAL RESULTS.

“I couldn’t believe the test results”

Customers worldwide are already testing – and talking.

View their stories and learn more about how they are solving their machining challenges.

Register online for updates right up to the

Your components have been waiting for this.

A NEW TECHNOLOGY STANDARD.COMING SOON...

Witness it for yourself at CMTS 2013.Visit us at booths 4110 and 4210!


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IN THE NEWS

Canadian Manufacturing Technology Show


The Ford Motor Company has developed a new technol-ogy that rapidly forms sheet metal parts for low-volume applications.

Known as the Ford Freeform Fabrication Technology (F3T), the patented manufacturing process was developed at the Ford Research and Innovation Center, in Dearborn, Michigan.

The process works by clamping a piece of sheet metal and forming a 3D shape with two stylus-type tools working in uni-son on opposite sides of the metal blank. CAD data is received, then computer-generated tool paths control the machine, form-ing the sheet metal into its final shape and surface finish.

As a result, the need for geometric-specific forming dies is eliminated, as is high cost and long lead time associated with die engineering, and machining.

Traditional stamping processes also require a lot of energy, but

Ford develops new technology to improve low-volume productionNew process eliminates the need for geometric-specific forming dies and cut high costs and long lead time associated with die engineering

are still the most efficient method for high-volume production.The company is going to use the technology primarily for

prototyping, and once fully developed, the technology will lead to lower costs. The delivery of prototyped parts will also be

substantially reduced, making them avail-able within a few days versus the usual two months or longer — approximately 60 times longer than the F3T turnaround time.

In addition to quickly creating parts for prototypes and concept cars, other appli-cations could include aerospace, defence, transportation and appliances.

“As we forge ahead with cutting-edge technologies in manufacturing like flexible body shops, robotics, 3D printing, virtual reality and others, we want to push the envelope with new innovations like F3T to make ourselves more efficient and build even better products,” states John Fleming, executive vice president, global manufacturing and labour affairs.

“The F3T sheet metal forming process is one of many advanced manufacturing technologies under development at Ford,” said Randy Visintainer, director of Ford Research and Innovation.

“We developed this process during the past four years for small-scale applica-tions in a laboratory setting, and the DOE award enables us to scale the process for larger applications and a full prove-out for manufacturing feasibility.”

The project is part of a three-year, $7.04 million U.S. Department of Energy grant to advance next-generation, energy-efficient manufacturing processes. CM



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IN THE NEWS

John Manley, the owner of Machine Tool Systems, is now the Canadian representative for EOS, a German company that specializes in additive manufacturing.

EOS focuses on rapid prototyping of both plastics and metals.Although 3D printing is a trendy topic at the moment, Man-

ley was quick to point out that the company deals with more refined work.

“They’re very different – 3D printing is when you buy the little inkjets… and you drop bits of plastic in it, it’s inaccurate.

“This is highly accurate, net shapes, turbine components

Machine Tool Systems now representing German additive manufacturing firmEOS focuses on rapid prototyping of both plastics and metals.

By Nick Healey

EOS focuses on rapid prototyping of both plastics and metals.

Hurco to premiere new web series at CMTSHurco will debut a new web series on September 30th

at the Canadian Manufacturing & Technology Show (CMTS) during the Student Day Program. The new real-

ity series, CycleStart™, depicts the life of a machinist, and was created to attract young people to the machinist trade.

“Shops across Canada suffer from the lack of machin-ists and we felt this new web series would be a great way to get the next generation interested in a career in the skilled

trades.” says Joe Poulin, Canadian Sales Manager for Hurco North America.

“The machinist trade is unknown to a lot of people and CycleStart™ will illustrate what this career entails, how im-portant it is, and the many career paths available.”

A preview will be available at www.cyclestartshow.com in early September. CM

like for the aircraft industry, automotive – and these are func-tional parts, they’re not just prototypes,“ Manley continues.

“Knee replacements, hip replacements – they’re doing any-thing orthopaedic.

“These are parts you can actually deliver to a customer afterwards.”

Founded in 1989, the company now has 25 offices world-wide, and a North American office in Novi, Michigan.

Currently, Manley is representing the company in Ontario and Quebec. He is based in Toronto, Ontario. CM



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IN THE NEWS

Floor Space“When you purchase a machine or cutting tool, do you always buy new or have you ever purchased second-hand? If you have bought used, how did things work out?”

“Normally, I always try and purchase new. In our type of in-dustry, the machines that are for sale ‘used’ are usually beat up pretty bad. If I had a chance to purchase a new machine that was [repossessed] from the bank, then I would buy used, otherwise I always purchase new.”

— Larry Stuyt, president, Ontario Laser Cutting, Tillsonburg, Ontario

“We have bought new and used equipment. Buying new or used, there are still start up problems. A good quality used machine is sometimes better than a new one.”

— Peter Alden, co-owner, Wessex Precision Machining Ltd., Ayr, Ontario

“We have purchased both new and used. We actually found that in some cases, our used machinery had fewer issues than our newly purchased machinery.”

— Adriano Oppio, vice-president, Classic Tool & Die, Oldcastle, Ontario

“We have purchased both new and used equipment through the years. Only once did we buy a piece of equipment that turned out to be a real lemon, but the company that sold it to us came through with the repairs. In the process, they earned a customer for life. We always give [this company] the first kick at the can when we look for equipment both new and used. We do not hesitate to buy used equipment. We look at the

pros and cons of going with a specific piece and in the end we weigh what option gives us the best bang for our buck. When buying CNC equipment, we prefer new to get the most up-to-date equipment available, while with conven-tional equipment we tend to look at used first.”

— Marco Gagnon, co-owner, Gagnon Ornamental Works, Grand Falls, New Brunswick

“MPPM has one big CNC [tool] bought new for reasons of service and support.”

— Steve Cotton, owner/president, Micro Precision Parts Manufacturing, Vancouver Island, BC

“We often look for second hand machinery which has worked out well for us in the past. There are some issues that you have to be ready for and understand. If you are careful in your selection and understand the hidden cost, then you can see tremendous cost savings by purchas-ing used. Some of the things you have to be prepared for are minor repairs, teardown and installation, rigging cost, shipping cost, electrical certification (if you are bringing the machine in from out-of-country).”

— David Glover, owner/CEO, Harbour Technologies, Windsor, Ontario

“Our history shows that we usually buy new.” — Chad Plath, shop manager,

D-M Precision Products, Dunnville, Ontario

According to the World Steel Association (WSA), global production of crude steel in the first six months of 2013 was up 2.0 per cent.

The results, which were compared to the same period in 2012, showed that Asia was mostly responsible for the gains after experiencing growth of 5.5 per cent.

Most other regions recorded negative growth in the first half of 2013.

The European Union produced 5.1 per cent less compared to last year while North and South America produced 5.8 per cent and 4.6 per cent less respectively.

The Commonwealth of Independent States (C.I.S.) region, which includes Russia, showed a decrease of 3.0 per cent.

China led the way for the Asian countries, with their crude

World crude steel production up 1.9 per cent compared to last JuneAsia led the way while most other regions recorded negative growth in the first half of 2013.

steel production for June 2013 at 64.7 megatonnes (Mt) – up by 4.6 per cent compared to June 2012.

Japan also contributed to the higher Asian numbers after producing 9.3Mt of crude steel in June 2013 an increase of 0.9 per cent compared to last June.

In the EU Germany produced 3.7 Mt of crude steel in June 2013, a decrease of 2.2 per cent compared to June 2012. Italy’s production dropped 10.3 per cent to 2.2 Mt, while France produced 1.4 Mt of crude steel in June 2013, up by 2.8 per cent on June 2012.

The US produced 7.2 Mt of crude steel in June 2013, down by 0.2 per cent on June 2012. The WSA represents approxi-mately 170 steel producers as well as national and regional steel industry associations, and steel research institutes. CM




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When you talk to people who make what matters, the bottom line on what matters most to them is just that—the bottom line.

See why, for so many manufacturers, Makino and productivity are two words for the same thing. Read their stories. Watch their videos and cutting demos at Makino.com/productivity.

We estimate We’ve seen a 40 to 60 percent reduction in cycle times on all jobs moved

to the makino cell.”

“

the machine’s rapid acceleration/deceleration rates and 0.9-second tool changes have reduced part

cycle times by 50 percent.”

“

With the makino machining cell, We replaced five machines

With tWo, While doubling production capacity and improving

quality and flexibility.”

“

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Between September 30th and October 3rd, a who’s who of Ca na dian manufacturing will meet at Mississauga’s International Centre for the most

important industry event in the country: the Canadian Manufacturing Technology Show (CMTS).

For 2013, the show, appropriately dubbed “Canada’s National Manufacturing Event” returns to The International Centre, located just minutes from Toronto’s Pearson Inter-national Airport. Event producer SME is touting the tagline ‘EXPECT MORE’ as Canada’s manufacturing community continues to buzz about the dynamic changes that are coming to CMTS; changes that will make the show bigger and better than previous years.

According to CMTS Event Manager Julie Pike, “I

can’t remember a show that’s been this exciting. We had feedback on moving the show from downtown for many years, from different groups of exhibitors, and attendees. There was a stigma attached to driving into the downtown core. It was a beautiful venue but the airport location where we were located for so many years was much more desirable to our audience. We gave the people what they wanted - a more convenient location. All indications are that the move will bring more people to the event.”

Over 10,000 manufacturing professionals will see over 500,000 square feet of exhibit space over five halls showcasing the latest in technologies and solutions serving the machine tool, tooling, metal forming and

By Jim Anderton, Editor ...........................................................................................................................................................................

CMTS returns to the International Centre with more content, more value and more opportunity for 2013

CMTS 2013: EXPECT MORE

2013: EXPECT MORE

CMTS returns to The International Centre with more content, more value and more opportunity for 2013

p 021-031 cmw sept 2013 cmts how to get there 021-031.indd 21 13-08-23 10:14 AM


PFERD INNOVATIONS Introducing New Products from PFERD

CC-GRIND-SOLID Grinding Discs WHISPER and WHISPER-ALU Grinding Wheels

TC Burs with new PLAST Cut

POLIFAN®- CURVE Flap DiscsTC Burs with new INOX Cut

POLIFAN®-STRONG-FREEZE Ceramic Flap Discs

The new CC-GRIND-SOLID offers extremely aggressive stock removal and a large surface contact area. Grind effortlessly and comfortably. Leave a better surface finish. Twice as aggressive as grinding wheels. Easy control, non-gouging, low grinding angle. 50% less noise, dust and vibration

WHISPER grinding wheels feature excellent stock removal, surface quality and working comfort. The patented design results in soft, quiet grinding action, low vibration, dust and noise levels. WHISPER-ALU, for grinding aluminum and non-ferrous metals, does not load up, even on soft, greasy aluminum. Contains no fillers that might leave undesirable residues on the aluminum workpiece. The ground surface can be welded right away, without any further treatment.

The new PLAST Cut TC Burs from PFERD are designed for soft plastics, fiberglass and carbon-fiber reinforced duroplastics. Offered in two shapes. Special End Cut or Centre Drill, that allows drilling and milling work to be carried out in one step.

New POLIFAN®-STRONG-FREEZE drastically reduces heat levels generated by grinding. Now you can achieve high removal rates without thermal overload.

POLIFAN®-CURVE is an innovation for work on fillet welds. Choose the optimum POLIFAN®-CURVE for your workpiece material:

The unique radial construction shape (PFR) has unique advantages for any difficult and demanding work on fillet welds due to its special flap design arrangement:

The new INOX Cut Burs from PFERD are the fastest burs on stainless steel. Featuring an innovative tooth gemoetry designed for high stock removal and low heat development on stainless steel, TC Burs INOX leave a high-quality finish.

Unique, ultra-cool ceramic abrasive grain, patented disc design Extremely fast removal rates on stainless steels Cold grinding with minimal sparks Extremely long service life

CC-GRIND-SOLID Range: WHISPER Grinding Wheel Range:

TC Burs PLAST Cut

TC Burs INOX Cut:

POLIFAN®-STRONG-FREEZE Range:

POLIFAN®-CURVE Range:

Black for STEEL Blue for Stainless (INOX) 4-1/2“, 5“ and 7“ Diameters

4-1/2“, 5“ and 7“ Diameters 7/8“ A.H. or 5/8-11 hub WHISPER-ALU for Aluminum, WHISPER for Stainless Steel( INOX)

1/4“ dia. cylindrical centre drill (ZBS), cylindrical end (BS) 5/16“ dia. cylindrical centre drill (ZBS), cylindrical end (BS)

4-1/2“ and 5“ Diameters 7/8“ A.H. or 5/8-11 hub For Medium ( >3/16”) or Large ( >5/16”) fillet weld widths.

SGP ZIRKON-CURVE for Steel SGP CO-CURVE for Stainless steel (INOX) SGP CURVE-ALU for Aluminum

4-1/2“, 5“ and 7“ Diameters 7/8“ A.H. or 5/8-11 hub 36 and 50 grit Ceramin oxide CO abrasive

Carbide Bur (Plain End) Carbide Bur (Tree Shape) Carbide Bur (Radius End) Carbide Bur (Taper)



PFERD INNOVATIONS Introducing New Products from PFERD

CC-GRIND-SOLID Grinding Discs WHISPER and WHISPER-ALU Grinding Wheels

TC Burs with new PLAST Cut

POLIFAN®- CURVE Flap DiscsTC Burs with new INOX Cut

POLIFAN®-STRONG-FREEZE Ceramic Flap Discs

The new CC-GRIND-SOLID offers extremely aggressive stock removal and a large surface contact area. Grind effortlessly and comfortably. Leave a better surface finish. Twice as aggressive as grinding wheels. Easy control, non-gouging, low grinding angle. 50% less noise, dust and vibration

WHISPER grinding wheels feature excellent stock removal, surface quality and working comfort. The patented design results in soft, quiet grinding action, low vibration, dust and noise levels. WHISPER-ALU, for grinding aluminum and non-ferrous metals, does not load up, even on soft, greasy aluminum. Contains no fillers that might leave undesirable residues on the aluminum workpiece. The ground surface can be welded right away, without any further treatment.

The new PLAST Cut TC Burs from PFERD are designed for soft plastics, fiberglass and carbon-fiber reinforced duroplastics. Offered in two shapes. Special End Cut or Centre Drill, that allows drilling and milling work to be carried out in one step.

New POLIFAN®-STRONG-FREEZE drastically reduces heat levels generated by grinding. Now you can achieve high removal rates without thermal overload.

POLIFAN®-CURVE is an innovation for work on fillet welds. Choose the optimum POLIFAN®-CURVE for your workpiece material:

The unique radial construction shape (PFR) has unique advantages for any difficult and demanding work on fillet welds due to its special flap design arrangement:

The new INOX Cut Burs from PFERD are the fastest burs on stainless steel. Featuring an innovative tooth gemoetry designed for high stock removal and low heat development on stainless steel, TC Burs INOX leave a high-quality finish.

Unique, ultra-cool ceramic abrasive grain, patented disc design Extremely fast removal rates on stainless steels Cold grinding with minimal sparks Extremely long service life

CC-GRIND-SOLID Range: WHISPER Grinding Wheel Range:

TC Burs PLAST Cut

TC Burs INOX Cut:

POLIFAN®-STRONG-FREEZE Range:

POLIFAN®-CURVE Range:

Black for STEEL Blue for Stainless (INOX) 4-1/2“, 5“ and 7“ Diameters

4-1/2“, 5“ and 7“ Diameters 7/8“ A.H. or 5/8-11 hub WHISPER-ALU for Aluminum, WHISPER for Stainless Steel( INOX)

1/4“ dia. cylindrical centre drill (ZBS), cylindrical end (BS) 5/16“ dia. cylindrical centre drill (ZBS), cylindrical end (BS)

4-1/2“ and 5“ Diameters 7/8“ A.H. or 5/8-11 hub For Medium ( >3/16”) or Large ( >5/16”) fillet weld widths.

SGP ZIRKON-CURVE for Steel SGP CO-CURVE for Stainless steel (INOX) SGP CURVE-ALU for Aluminum

4-1/2“, 5“ and 7“ Diameters 7/8“ A.H. or 5/8-11 hub 36 and 50 grit Ceramin oxide CO abrasive

Carbide Bur (Plain End) Carbide Bur (Tree Shape) Carbide Bur (Radius End) Carbide Bur (Taper)


http://www.pferd.com


fabricating, automation, design engineering, and plant management segments.

CMTS has been expanded with added features to give the show a European feel, and will offer more social and networking activities. The return to the airport venue has allowed SME the opportunity to create an outdoor area connecting the exhibit halls and providing a meet-ing, socializing and gathering area reminiscent of the traditional ‘messe-style’ hospitality tent. Exhibitors and visitors can relax, grab a drink, a bite, listen to live music, and network with peers under the tent.

There will be extensive exhibit space, with many companies featuring live machine and product demon-strations and attendees will get a glimpse at the future through cutting edge technologies like the FESTO Smart Bird, a remarkable robotic bird that looks and flys like the real thing. It can be seen at the Innovation Alley in Hall 1 at scheduled times. A uniquely Canadian touch will be the first showing of the Avro Arrow full scale replica outside of the former Canadian Air and Space Museum. The massive aircraft will be displayed only a few hundred metres from the spot where the original rolled out of the Avro Canada plant in 1957.

A new, innovative feature of the show will be “Ter-minal 4: Where Knowledge Takes Flight”, a centrally located show hub connecting the five exhibit halls and

See us at

Booth # 6005Canadian Manufacturing Technology Show

The FESTO Smartbird can be seen in the Innovation Alley, Hall 1 at scheduled times.

2013: EXPECT MORE

offering attendees a unique menu of services. “Duty-Free Manufacturing Shops,” will offer resources from the CMTS organizer, SME, Tooling U, and other industry partners. A special presentation stage on the “luggage carousel” will be there as will displays and demos, plus the only dedicated WiFi zone at CMTS. An upscale food court has been added, and for added comfort, a VIP lounge overlooks the airport tarmac for all CMTS guests to unwind, make calls, check emails or grab a coffee.

A concierge service desk will also be available to

The world’s only full size Avro Arrow replica will be at CMTS, courtesy of the Canadian Air and Space Museum. It will rest only metres from the spot where the first Arrow rolled out of the AVRO factory in Malton.



See us at

Booth # 6005Canadian Manufacturing Technology Show



http://www.synergymachinesales.com


See the UMC-750 at CMTS Sep. 30. 2013 – Oct. 3. 2013 I Booth 4932

Find your local Haas Factory Outlet: 800.331.6746 F ind t hem on l i ne @ www.HaasCNC.com

Canadian Debut of the Haas UMC-750

UNIVERSAL MACHINING CENTER20

13

The UMC-750 is a 5-axis 40-taper vertical machining center with 762 x 508 x 508 mm travels and an integrated dual-axis trunnion table. The machine is equipped with a powerful 8100-rpm inline direct-drive spindle driven by a 22.4 kW vector drive system, and comes standard with a 40+1 tool side-mount tool changer.

Put a new Haas CNC Machine in your shop for only 10% down and enjoy a 6-month payment skip with incredibly low financing rates.Ask us about the details!


See the UMC-750 at CMTS Sep. 30. 2013 – Oct. 3. 2013 I Booth 4932

Find your local Haas Factory Outlet: 800.331.6746 F ind t hem on l i n e @ www.HaasCNC.com

Canadian Debut of the Haas UMC-750

UNIVERSAL MACHINING CENTER20

13

The UMC-750 is a 5-axis 40-taper vertical machining center with 762 x 508 x 508 mm travels and an integrated dual-axis trunnion table. The machine is equipped with a powerful 8100-rpm inline direct-drive spindle driven by a 22.4 kW vector drive system, and comes standard with a 40+1 tool side-mount tool changer.

Put a new Haas CNC Machine in your shop for only 10% down and enjoy a 6-month payment skip with incredibly low financing rates.Ask us about the details!


http://www.HaasCNC.com


Visit us at CMTS

Booth# 4506

Visit us at CMTS

Booth# 4506

assist guests, and answer questions about about every-thing from CMTS, to restaurant referrals. There will also be cell phone charging to make sure everyone stays in touch. Terminal 4 is sponsored by Sandvik Coromant. “We are thrilled to partner with SME in presenting Ter-minal 4 at CMTS,” said Ross Carpino, General Manager of Sandvik Coromant Canada. “It’s a natural evolution of our participation at CMTS, as this nexus of the show floor will serve as the key hub for knowledge exchange and networking among manufacturers, suppliers and industry leaders.”

CMTS has traditionally been a buying show, where all levels of management meet to do business. “CMTS goes across all the manufacturing demographics”, declares Pike, adding, “there’s something for anyone with a career in manufacturing. It has an anchor in the metalworking community, but it covers the whole spectrum of manufacturing operations.

“C-level executives and decision makers are a big part of the audience we expect. A lot of capital equip-ment is sourced and purchased through CMTS. On the technical level, engineers and technologists working every day on the shop floor are also interested in the technology, plus the conference program we’ve built. We’re also using the show to attract young people into manufacturing as a career path. For example, we have a Student Day program. We intend to grow the Canadian marketplace; if you’re a manufacturing professional, you’ll want to be part of the CMTS experience.”

For more information, visit: www.cmts.ca CM

2013: EXPECT MORE

HURCO TO PREMIERE NEW WEB SERIES AT CMTSCMTS Student Day will be an excellent opportunity to showcase the metalworking trades and the industry as a whole to local youth and machine tool maker Hurco will use the opportunity with the debut of a new web series that depicts the life of a machinist on September 30th.during the Student Day Program. The new reality web series, CycleStart, was created to attract young people to the machinist trade.

“Shops across Canada suffer from the lack of machinists and we felt this new web series would be a great way to get the next genera-tion interested in a career in the skilled trades.” says Joe Poulin, Canadian Sales Manager for Hurco North America. “The machinist trade is unknown to a lot of people and CycleStart will illustrate what this career entails, how important it is, and the many career paths available.”

A preview will be available at www.cyclestartshow.com in early September.



http://www.cmts.ca

http://www.cyclestartshow.com

Visit us at CMTS

Booth# 4506

Visit us at CMTS

Booth# 4506


http://www.sgstool.com


CMTS 2013: How To Get ThereHOW TO GET THERE

TRAVELLING BY CAR:GARDINER EXPRESSWAY (Travelling EAST)1. Take QEW EAST to Hwy. 427 NORTH.2. Follow Hwy. 427 NORTH and exit at Dixon Road.3. Turn LEFT at the traffic lights at Dixon Road.4. Follow Dixon Road (which becomes Airport Road) for

approximately 4 kilometers.5. The International Centre will be located on your RIGHT.

GARDINER EXPRESSWAY (Travelling WEST)1. Take GARDINER WEST to Hwy. 427 NORTH.

2. Follow Hwy. 427 NORTH and exit at Dixon Road.

3. Turn LEFT at the traffic lights at Dixon Road.

4. Follow Dixon Road (which becomes Airport Road) for approximately 4 kilometers.

5. The International Centre will be located on your RIGHT.

401 (Travelling WEST)1. Take 401 WEST to Hwy. 409 WEST.

2. Follow Hwy. 409 WEST and exit at Airport Road.

3. Turn RIGHT at the traffic lights at Airport Road.

4. Follow Airport Road for approximately 3 kilometers.


401 (Travelling EAST)1. Take Hwy. 401 EAST to Hwy. 427 NORTH.

2. Follow Hwy. 427 NORTH and exit at Dixon Road.

3. Turn LEFT at the traffic lights at Dixon Road.

4. Follow Dixon Road (which becomes Airport Road) for approximately 4 kilometers.


407 (Travelling EAST OR WEST)1. Take Hwy. 407 EAST OR WEST and exit at Airport Road.

2. Turn SOUTH at the traffic lights at Airport Road.

3. Follow Airport Road for approximately 5 kilometers.

4. The International Centre will be located on your LEFT. TRAVELLING BY BUS:1. A bus stop is located near the Main Entrance of The

International Centre on Airport Road.

2. For current bus transit times and locations, please call Mississauga Transit at 905.615.4636 or visit www.mississaugatransit.com.

TRAVELLING BY TRAIN:1. The Malton GO Station is located adjacent to The

International Centre across the railway tracks. Please use the tunnel walkway between the Malton GO Station and The International Centre.

2. For current train transit times and locations, please call GO Transit at 1.888.438.6646 or visit www.gotransit.com.

TRAVELLING BY PLANE:1. The International Centre is located approximately

3 kilometers from Toronto’s Pearson International Airport (YYZ) on Airport Road.

2. Many taxi and limousine services are on stand-by at each terminal.

The International Centre is perfectly located for easy travel from anywhere in the Greater Toronto Area as well as close proximity to Toronto’s’ Pearson International Airport. Trains, planes and automobiles are all viable options; there are 5000 spaces of free parking and short cab rides to both airport terminals.

Here’s how to get there:

Map courtesy Ontario Ministry of Transportation and Queen’s Printer.

Full Grip Jaws

• Aluminum, Steel, or Cast Iron - diameter size range from

6-inch to 36-inch

• Jaw heights range: 2-inch, 4-inch, and 6-inch

• Close tolerances and concentricity easily maintained.

• Allows for complete gripping of the work piece

• Special oversized jaws available

• Excellent for gripping thin-walled parts without distortion

• Machine and tool life extended due to lighter weight jaws, reducing mechanical stress.

• Made in the USA

ISO 9000 Certi ed QMS

Peter Seessle | Expertech Dist. & Tech. Inc.44 Goodfellow Crest | Bolton, Ontario Phone: 647-960-4478 | Email: [email protected]

DillonManufacturing, Inc.



• Available in: - Serrated, Acme & Square Key, American Standard & Metric Tongue & Groove Styles

• Steel or aluminum heights of 3”, 4”, 5”, 6”, 8”, or 10”

• Lower cost versus buying a short and a tall jaw

• Competitively Priced

• Increase tool versatility

• Always in stock

• Suitable for 90% of all short tall jaw applications

• Made in the USA


Intermediate Height Jaws


Peter Seessle | Expertech Dist. & Tech. Inc.44 Goodfellow Crest | Bolton, Ontario | Phone: 647-960-4478 | Email: [email protected] |


• Made from 4140 steel


• Always in stock

• Made in the USA

Jawnuts and Keys




• Available in - Serrated, Acme Key, Square Key, Tongue and Groove styles

• Option of either single or two-step jaws

• Reversible - suitable for OD & ID workholding

• Accurate gripping and locating serrations

• Heat treated and precision ground

• Diamond shaped serrations and black oxide fi nish

• Made in the USA

Reversible Hard Jaws

Dillon Chuck Jaws

Peter Seessle | Expertech Dist. & Tech. Inc.44 Goodfellow Crest | Bolton, Ontario Phone: 647-960-4478 | Email: [email protected]: www.dillonmfg.com

Dillon Manufacturing, Inc.


Visit us at booth# 6208



http://www.mississaugatransit.com

http://www.gotransit.com

Full Grip Jaws

• Aluminum, Steel, or Cast Iron - diameter size range from

6-inch to 36-inch

• Jaw heights range: 2-inch, 4-inch, and 6-inch

• Close tolerances and concentricity easily maintained.

• Allows for complete gripping of the work piece

• Special oversized jaws available

• Excellent for gripping thin-walled parts without distortion

• Machine and tool life extended due to lighter weight jaws, reducing mechanical stress.

• Made in the USA






• Available in: - Serrated, Acme & Square Key, American Standard & Metric Tongue & Groove Styles

• Steel or aluminum heights of 3”, 4”, 5”, 6”, 8”, or 10”

• Lower cost versus buying a short and a tall jaw


• Increase tool versatility

• Always in stock

• Suitable for 90% of all short tall jaw applications

• Made in the USA


Intermediate Height Jaws


Peter Seessle | Expertech Dist. & Tech. Inc.44 Goodfellow Crest | Bolton, Ontario | Phone: 647-960-4478 | Email: [email protected] |


• Made from 4140 steel


• Always in stock

• Made in the USA

Jawnuts and Keys




• Available in - Serrated, Acme Key, Square Key, Tongue and Groove styles

• Option of either single or two-step jaws

• Reversible - suitable for OD & ID workholding

• Accurate gripping and locating serrations

• Heat treated and precision ground

• Diamond shaped serrations and black oxide fi nish

• Made in the USA

Reversible Hard Jaws

Dillon Chuck Jaws

Peter Seessle | Expertech Dist. & Tech. Inc.44 Goodfellow Crest | Bolton, Ontario Phone: 647-960-4478 | Email: [email protected]: www.dillonmfg.com

Dillon Manufacturing, Inc.







http://www.dillonmfg.com


MAZAK CORPORATION CANADA50 Commerce CourtCambridge, Ontario N3C 4P7

WWW.MAZAKCANADA.COM Facebook Twitter YouTube

DISCOVER YOUR TRUE MANUFACTURING POTENTIALVISIT MAZAK AT CMTS and fi nd more of everything you need to run a highly productive and profi table business. Bringing the value of a Mazak Technology Centre to you, our booth will showcase the latest manufacturing systems for optimizing part-production processes and provide access to valuable industry resources for increasing throughput, shortening lead times and much more.

MORE TECHNOLOGYWatch advanced manufacturing solutions perform innovative turning, milling, 5-axis, Multi-Tasking and automation processes for overcoming part-production challenges unique to industries such as aerospace, automotive, energy and moldmaking.

� FIRST EVER PRODUCED INTEGREX i-630V Multi-Tasking Machine� INTEGREX i-200S Multi-Tasking Machine� CANADIAN DEBUT VERTICAL CENTER UNIVERSAL 400-3X and -5X

Vertical Machining Centres� HORIZONTAL CENTER NEXUS 5000-II Horizontal Machining Centre� SLANT TURN NEXUS 600 Large Bore Turning Centre� QUICK TURN NEXUS 250-II MS Turning Centre with Automation Cell

DISCOVER MOREWITH MAZAK AT CMTS IN

BOOTH 4638

MORE SOLUTIONSLunch-and-learn seminars and special presentations will provide insight on how to best implement the latest manufacturing technologies and processes for achieving maximum productivity.

LUNCH-AND-LEARN SEMINARS� The Latest in Tapping and Thread Milling Technology

Presented by Emuge • September 30 at Noon� How and Why to Use Probes in Machining Operations

Presented by Renishaw Canada • October 1 at Noon � The Latest in 14:1 Boring Bar and Extended Arbor Milling Technology

Presented by Sandvik Coromant • October 2 at Noon� How to Best Automate Machining Operations

Presented by JMP Engineering • October 3 at Noon

A light lunch will be served to pre-registered attendees before each seminar.

SPECIAL PRESENTATIONS � Increase Productivity With MTConnect

Presented by Mazak • October 1 at 3 pm � New Innovations in Lean Manufacturing

Presented by Leo Somerville, President of Renishaw North America • October 2 at 5 pm� Green Light Machining

Presented by Sandvik Coromant • Daily at 2 pm • Preregistration Not Required� The Modern Art of Milling

Presented by Sandvik Coromant • Daily at 4 pm • Preregistration Not Required

PREREGISTRATION REQUIREDSeminars and presentations will take place inside our booth and require preregistration at WWW.CMTS.CA, registration at the show entrance, or in the Mazak booth. Numbers are limited so register online today using promo code 13335578.

MAZAK CORPORATION CANADA

THE INTERNATIONAL CENTRE MISSISSAUGA, ONTARIO

SEPTEMBER 30 – OCTOBER 3, 2013

CHALLENGEHURCO – BOOTH # 4238, 4250, 4438, 4450Hurco will be exhibiting their wares at the Elliott Matsuura booth.

“All the machines we are exhibiting at CMTS are new versions of existing machine models … by far the most important asset of the newly designed machines is the inclusion of UltiMo-tion in all 3-axis and 5-axis mills instead of it being an option. UltiMotion is our patented motion control system that has numerous benefits including the ability to increase the quality of the finish while reducing cycle time by up to 30 percent (or more depending upon the complexity of the part),” says Phil Fassnacht, director of marketing for Hurco, based in Indianapolis, Indiana.

At the Hurco booth, expect to see the VMX42i mill with X/Y/Z, travels of 42 x 24 x 24 inches and a heavy, ribbed frame made from high-grade cast-iron. The VMX30Ui is a five-

axis machining center with X/Y/Z travels of 30 x 20 x 20.5 inches and a 40-tool ATC. The VMX30Ui’s control technology sup-ports both ISO/EIA NC and Hurco conver-sational programming and can be used to program 5-sided parts with conversational programming (no CAM system needed).

The TM6i turning center has X/Z travels of 17 x 14 inches, a maximum turning diameter of 12.4 inches, maximum turning length of 13.4 inches, maximum bar capacity of 1.75 inches and a 6K spindle.

By Nate Hendley

A bigger venue and more equipment on the ground for 2013

High, Wide and Handsome: Machine Tools at CMTS 2013

Machine tool representatives are delighted by the decision to move the Canadian Manufacturing Technology Show (CMTS) from downtown Toronto

to the International Centre in Mississauga, Ontario. “We are hopeful the new location attracts a larger

attendance. The manufacturing sector is strong and we expect to see a great turn out,” echoes Patrick Simon, marketing manager for MC Machinery Systems, from Wood Dale, Illinois.

“We’re pretty excited. It should be a really good show because of the venue change. Downtown Toronto is expensive and [has limited] parking,” adds Peter Sheridan, application engineer technologist with Single Source Technologies of Mississauga, Ontario, which is exhibiting machine tools from Japanese firm, Makino.

Machine tool representatives were asked if they were optimistic, pessimistic or neutral (as in, neither positive nor negative) about North American market conditions.

“I would say neutral. I don’t look at it as a North American market. I look at it as a world market. Many of the spindles we sell in North America are sold to OEM’s who then sell their machines worldwide,” says

Don Loveless, sales manager at spindle-manufacturer, GMN USA in Farmington, Connecticut.

“Regarding the current market conditions in North America, I would say we are cautious. We have seen some slow down over the past few months but sales are still good and feedback from most of our [Haas factory outlets] is generally positive. Worldwide, some markets are up and some markets are down; but overall we see a general softening. This is nothing unusual though. The machine tool market is very cyclical and we see this as part of the normal cycle,” says Scott Rathburn, marketing product manager for Haas Automation of Oxnard, California.

Machine tool reps also shared a bullish outlook for the second half of 2013.

“We typically experience a better second half of the year and would expect the same in 2013. There are no signs for concern of a possible return to recession,” says Frank Bolieiro, vice-president of sales and market-ing, Elliott Matsuura Canada, based in Oakville, Ontario.

Here’s a look at what some machine tool companies have planned for CMTS:

... continues on page 111

MACHINE TOOL HIGHLIGHTS

Hurco’s VMX42i mill

p 032,111-117 cmw sept 2013 cmts machine tool p 032,111-117.indd 32 13-08-23 10:15 AM


MAZAK CORPORATION CANADA50 Commerce CourtCambridge, Ontario N3C 4P7

WWW.MAZAKCANADA.COM Facebook Twitter YouTube

DISCOVER YOUR TRUE MANUFACTURING POTENTIALVISIT MAZAK AT CMTS and fi nd more of everything you need to run a highly productive and profi table business. Bringing the value of a Mazak Technology Centre to you, our booth will showcase the latest manufacturing systems for optimizing part-production processes and provide access to valuable industry resources for increasing throughput, shortening lead times and much more.

MORE TECHNOLOGYWatch advanced manufacturing solutions perform innovative turning, milling, 5-axis, Multi-Tasking and automation processes for overcoming part-production challenges unique to industries such as aerospace, automotive, energy and moldmaking.

� FIRST EVER PRODUCED INTEGREX i-630V Multi-Tasking Machine� INTEGREX i-200S Multi-Tasking Machine� CANADIAN DEBUT VERTICAL CENTER UNIVERSAL 400-3X and -5X

Vertical Machining Centres� HORIZONTAL CENTER NEXUS 5000-II Horizontal Machining Centre� SLANT TURN NEXUS 600 Large Bore Turning Centre� QUICK TURN NEXUS 250-II MS Turning Centre with Automation Cell

DISCOVER MOREWITH MAZAK AT CMTS IN

BOOTH 4638

MORE SOLUTIONSLunch-and-learn seminars and special presentations will provide insight on how to best implement the latest manufacturing technologies and processes for achieving maximum productivity.

LUNCH-AND-LEARN SEMINARS� The Latest in Tapping and Thread Milling Technology

Presented by Emuge • September 30 at Noon� How and Why to Use Probes in Machining Operations

Presented by Renishaw Canada • October 1 at Noon � The Latest in 14:1 Boring Bar and Extended Arbor Milling Technology

Presented by Sandvik Coromant • October 2 at Noon� How to Best Automate Machining Operations

Presented by JMP Engineering • October 3 at Noon

A light lunch will be served to pre-registered attendees before each seminar.

SPECIAL PRESENTATIONS � Increase Productivity With MTConnect

Presented by Mazak • October 1 at 3 pm � New Innovations in Lean Manufacturing

Presented by Leo Somerville, President of Renishaw North America • October 2 at 5 pm� Green Light Machining

Presented by Sandvik Coromant • Daily at 2 pm • Preregistration Not Required� The Modern Art of Milling

Presented by Sandvik Coromant • Daily at 4 pm • Preregistration Not Required

PREREGISTRATION REQUIREDSeminars and presentations will take place inside our booth and require preregistration at WWW.CMTS.CA, registration at the show entrance, or in the Mazak booth. Numbers are limited so register online today using promo code 13335578.

MAZAK CORPORATION CANADA

THE INTERNATIONAL CENTRE MISSISSAUGA, ONTARIO

SEPTEMBER 30 – OCTOBER 3, 2013

CHALLENGE


http://www.mazakcanada.com

http://www.cmts.ca



Visit us at Booth #2334

SECO – BOOTH #4750Products on display at the booth of Troy, Michigan-based Seco Tools include the X4 tangential tool, the EPB 5672 collet chuck system, and the Turbo 10 series of square shoulder mills.

A new, cost-efficient concept for grooving and parting-off small, complex parts, the X4 has a four edged insert design. The tool is built to minimize material consumption when parting-off components and performs precise grooving operations. The X4 provides cutting widths from 0.79 mm to 2.3 mm and depths between 2.6 mm and 6.5 mm and comes in shank sizes of 16 mm, 19 mm and 25 mm. The tool can be coupled to Seco-Capto C4, C5 and C6 toolholders.

The EPB 5672 collet chuck system, meanwhile, has a cylin-drical shape which makes it suitable for high-speed machining

applications across a wide variety of industries. The system has a maximum radial run-out of three microns and offers up to three times the transmittable torque of earlier collet chuck

models, thus allowing for higher running parameters. Turbo 10 square shoulder milling cutters now have

more inserts with new geometries and radii, plus helical cutters for greater machining flexibility with tough materials. The expansion of the insert range covers both direct pressed and ground insert alternatives, with corner radii ranging from 0.4 mm to 3.1 mm. The new geometries for the ground insert range provide enhanced performance when working with aluminum, stainless steels, titanium alloys and other materials with unique challenges.

www.secotools.com/us

By Nate Hendley .....................................................................................................................................................................................

Big things on tap for cutting tool suppliers and end users

Cutting Tools at CMTS

“The 2013 theme at CMTS is to ‘expect more’ and our expectation is exactly that. We expect to see more attendance at CMTS and more exciting

opportunities for our customers,” says Ross Carpino, general manager at Sandvik Coromant Canada, based in Mississauga, Ontario.

Like their machine tool counterparts, representatives of the cutting tool industry applaud the decision to move CMTS to the International Centre in Mississauga.

“I think it’ll be a very busy show. Twice as big as the last show. I think the venue will be good for us ... I’m very bullish on the show. I think it’s going to be terrific—a throwback to the old days, with a lot more people coming out,” says Peter Seessle, owner of Bolton, Ontario-based Expertech Distribution and Technologies Inc. which represents cutting tool, work-holding and metrology companies.

“We are pleased that CMTS is returning to the Inter-national Center. It will make it so much more convenient for customers to visit the show. We are also thrilled by SME’s promotional efforts, and by all the work that they are putting in making CMTS a renewed experience for exhibitors and visitors alike. We have great prospects for the show. There’s really a buzz about it,” says Joe Tabri, president of Komet of Canada Tooling Solutions, in Newmarket, Ontario.

“The main objective for Sandvik Coromant before

and during CMTS is to enhance the show experience for our customers, to make sure they get as much value as possible out of the time they invest in the show and especially in our booth. We are excited to be presenting some groundbreaking new technology at the show,” says Carpino.

Cutting tool officials take a guarded view of current market conditions.

“Certain industries are looking strong while others are flat to decreasing which has a neutralizing effect. This is all the more reason to be on display at CMTS because the visitors are there with a purpose and are looking for solutions to make them more competitive,” says Mark Hemmerling, director of marketing at Walter USA, in Waukesha, Wisconsin.

Asked about their outlook for the second half of 2013, cutting tool reps express take a measured view.

“I’m not concerned about the return to recession, but admit that current summer sales levels are a bit dis-appointing. Hopefully it is the ‘calm before the storm’,” says Barry Schwartz, vice-president of Canadian sales for Sowa Tool & Machine in Kitchener, Ontario.

“Recessions are part of the natural order of eco-nomic cycles so you should always be prepared,” warns Hemmerling.

Here’s a look at what selected cutting tool companies have in store for CMTS:


CUTTING TOOLS HIGHLIGHTS

Seco's new X4 tangential tool

p 034,106-110 cmw sept 2013 cmts cut tool p 034,106-110.indd 34 13-08-23 11:22 AM


http://www.secotools.com/us



Visit us at Booth #2334



http://www.brubakertool.com

http://www.dataflute.com

http://www.fastcut.com

http://www.weldontool.com


By Nate Hendley

Robots, automation and software take centre stage at the International Centre

Manufacturing Production Technology at CMTS:Boosting the Bottom-Line with Productivity-Enhancing Products

Firms that specialize in productivity-enhancing products such as robots, automation software and machine tool controls are growing in creas-

ingly excited about CMTS. Such enthusiasm is understandable, given the warm reception many of these firms will likely receive. After all, “manufacturing production technology” aims to boost productivity and the bottom-line.

“We expect the 2013 CMTS show will be innovative and have a level of freshness and excitement never seen in a Canadian show. We know the SME has some exciting surprises in store and so does Mazak,” says Ray Buxton, general manager at Mazak Canada in Cambridge, Ontario.

“SME is aggressively promoting the show and we’re eager to participate after an absence of several years,” echoes Peter Fitzgerald, general manager of FANUC Robotics Canada, based in Mississauga, Ontario.

These industry reps have an upbeat take on current market conditions.

“The market conditions in North America are very positive. The aerospace industry has record aircraft order backlogs and the numbers continue to grow. The automotive industry has rebounded and expects to sell in excess of 14 million cars in 2013. Re-shoring initiatives in the U.S. have resulted in many companies reinvesting in North America. This includes industries like consumer electronics that are setting up new facili-ties to make parts previously produced offshore. As far as Canadian industry is concerned, interest rates are still low and the Canadian dollar is moving lower

against the U.S. dollar. We see this as a great time for customers to be positive and invest in their businesses,” says Buxton.

“Faro is very optimistic that as the market continues to gain confidence, the recovery will continue,” says Ed Palmer, Canadian regional manager for FARO, head-quartered in Lake Mary, Florida.

When asked about the outlook for the second half of 2013, a general confidence pervades.

“I am positive about the second half of 2013. Our expectation is to continue growing through the second half of the year to have a strong finish,” says Peter Detmers, vice-president sales, Mitutoyo Canada, in Mississauga, Ontario.

“We are not concerned about a return to recession. The greater challenge is how quickly companies can adapt and change. The recovery in the U.S. is on a solid base. Canada’s economy remains resilient and there is an enormous need for continued and aggressive invest-ment in productivity and automation,” says Fitzgerald.

“There are no factors that would indicate a recession is even a remote possibility in the foreseeable future. All indications are that the opposite will happen. A lower value Canadian dollar coupled with a renewed and re-freshed manufacturing sector in the U.S. is good news for Canadian manufacturers,” adds Buxton.

“Faro is not concerned about any possible return to recession. As conditions improve, so too does consumer and manufacturing confidence,” notes Palmer.

Here’s a look at what manufacturing production technology companies have in store for CMTS:


MANUFACTURING PRODUCTION TECHNOLOGY HIGHLIGHTS

p 36,124-126 cmw sept 2013 cmts techprod p 36,124-126.indd 36 13-08-23 10:18 AM



http://www.etmoriseiki.com


PROTO3000 – BOOTH #7209Proto3000 specializes in 3D post-processing modelling software which allows users to “modify, smoothen, engrave, emboss, alter, cut, adopt, infuse, shape, duplicate, carve, add colour, animate, improve, and stretch [3D CAD models] the way you see fit,” according to the company.

“We will be showcasing different software, running live 3D laser scanning demos, having our 3D printer running. Our experts will be on hand to answer all questions and talk about the technology,” says Lombardi.

In terms of software, Proto3000 will be showcasing Geomagic (a series of 3D reverse engineering products) and PolyWorks Modeler V12 (“a comprehensive software solution for creating accurate and smooth polygonal models and NURBS surfaces from high-density point clouds,” according to Proto3000).

“Not all [of our software] will be on display, but if someone has a specific question about a software program, we will show it to them. Our experts can answer any questions about any of our software,” says Lombardi. www.proto3000.com

DELCAM – BOOTH #7315According to Shaw, Delcam makes “technology to inspire.”

If that’s the case, then the company has plenty of inspira-tion lined up for CMTS.

“We will be presenting the 2014 new releases of Power-MILL, FeatureCAM, PowerSHAPE as well as Vortex. Vortex, for which Delcam has a patent pending, has been developed specifically to gain the maximum benefit from solid carbide tooling, in particular those designs that can give deeper cuts by using the full flute length as the cutting surface. It can be used for two- and three-axis roughing, three-plus-two-axis area clearance and for rest machining based on stock models or reference toolpaths. Like other Delcam roughing strategies, Vortex toolpaths are calculated to give more efficient machin-ing by following the shape of the part and by keeping air moves to a minimum. This is particularly important for rest machining operations,” says Shaw.

The new version of PowerMILL CAM system software includes Vortex and MachineDNA—a technology designed to capture the performance characteristics of a CNC machine tool and modify the PowerMILL toolpath for optimum machining capability.

By Nate Hendley

Software Companies Program for Success at CMTS

NEW SOFTWARE HIGHLIGHTS

DOWNLOAD FROM DETAILING SOFTWARE

SEAMLESSLY INTONESTED PLATES

CAD/CAM SOLUTIONS SINCE 1975

*Optional: Software Module

OPTIONAL: MRP INTEGRATION

✔ INCREASE YIELD✔ NEAR SCRAPLESS✔ SQL DATABASE✔ REDUCED CUTTING TIMES✔ EASIER PROGRAMMING✔ MULTI-LINGUAL SOFTWARE

www.shopdata.comFEATURING ONLINE NET SUPPORT

Since 1975 SHOPDATA SYSTEMS has been providing fabrication software tools with one goal...one objective; easy to use tools to measurably increase profitability!

EdgeStart is designed to import drawings, convert them to tooled paths, create incomparable nests, track remnants, manage your jobs by using ShopData's Production Tracking, and generate meaningful reports that can be modified to fill your needs. EdgeStart can now auto-chain cut putting the good edge on all four sides.

With SHOPDATA'S INVENTORY TRAC module you can enter plate inventory, nest on inventory, create remnants and return to inventory and even draw your own remnants.

Automatic EdgeStart Nesting

712 E. Walnut St. | Garland, Texas, 75040 | Tel: 972.494.7035 | Fax: 972.272.7062



Sept 30-Oct 3, 2013

VISIT US ATBooth #9631

Delcam, a Windsor, Ontario-based maker of design, manufacturing and inspection software for CAD/CAM purposes, has high hopes for its appearance

at CMTS. “Delcam supports a number of leading machine tool

distributors in Ontario—DMG Canada, Elliott Matsuura, Ferro Technique, SST, EMEC and Mazak to name a few. CMTS gives us an excellent opportunity to support these relationships and show our CNC technology. It also gives us a chance to showcase the breadth of soft-ware that we offer to the manufacturing industry. For years we have been known for our CAM programming in the mould, tool and die sector but a lot of shops do not know that we also have software solutions for turning, turn/mill centres, wire EDMs, Swiss type lathes and both manual and on-machine inspection,” says Mary Shaw, North America marketing manager, Delcam.

Shaw’s positivity extends to her view on current market conditions for industrial software firms.

“Despite the recent news that the labour market

took an unexpected turn for the worse in June and July the Canadian customer base for Delcam has been extremely busy. We have taken on more customers in the last year and have not seen any signs of slowing down,” says Shaw.

Others are equally ebullient and look forward to finishing 2013 on a strong note.

“It’s going to be a great second half. We always find that everything always picks up … September is always a fun month because people are going back to school, businesses are getting back into the flow of it,” says Alex Lombardi, marketing and communications specialist, Proto3000, based in Vaughan, Ontario.

“We continue to be optimistic. We’ve got new re-leases coming up,” adds Gary Hochstatter, western region sales manager for Garland, Texas-based Shop Data Systems.

Here’s a look at some software companies who are exhibiting at CMTS:

p 038-041 cmw sept 2013 cmts Software pg 038-041.indd 38 13-08-23 10:21 AM


http://www.proto3000.com

DOWNLOAD FROM DETAILING SOFTWARE

SEAMLESSLY INTONESTED PLATES

CAD/CAM SOLUTIONS SINCE 1975

*Optional: Software Module

OPTIONAL: MRP INTEGRATION

✔ INCREASE YIELD✔ NEAR SCRAPLESS✔ SQL DATABASE✔ REDUCED CUTTING TIMES✔ EASIER PROGRAMMING✔ MULTI-LINGUAL SOFTWARE

www.shopdata.comFEATURING ONLINE NET SUPPORT

Since 1975 SHOPDATA SYSTEMS has been providing fabrication software tools with one goal...one objective; easy to use tools to measurably increase profitability!

EdgeStart is designed to import drawings, convert them to tooled paths, create incomparable nests, track remnants, manage your jobs by using ShopData's Production Tracking, and generate meaningful reports that can be modified to fill your needs. EdgeStart can now auto-chain cut putting the good edge on all four sides.

With SHOPDATA'S INVENTORY TRAC module you can enter plate inventory, nest on inventory, create remnants and return to inventory and even draw your own remnants.

Automatic EdgeStart Nesting

712 E. Walnut St. | Garland, Texas, 75040 | Tel: 972.494.7035 | Fax: 972.272.7062



Sept 30-Oct 3, 2013

VISIT US ATBooth #9631


http://www.shopdata.com


IS THIS THE FMS EXPERIENCE YOU WANT? IF NOT, CALL

FASTEMS FIRST

To protect your freedom call 513-779-4614 or email: [email protected]

9850 Windisch Road, West Chester OH 45069 www.fastemsfirst.com

Freedom means doing what you want, when you want, the way you want. But when it comes to FMS, proprietary systems steal your freedom by restricting your ability to change and grow.

Fastems, on the other hand, believes in your right to run your manufacturing business your way. That’s why our FMS are designed with your freedom in mind:• We work with virtually every OEM machine tool and accessory company

• Our systems can handle multiple pallet sizes

• Most Fastems systems can accommodate more than one brand of machine tool

• Fastems modular systems can service one CNC machine or hundreds

• You have unlimited freedom to expand a Fastems FMS as your needs change


Launched in 1995, FeatureCAM is described by Delcam as the world’s first feature-based programming software. The latest version of this software offers more efficient toolpaths for boosted productivity and new options for turning, four-axis rotary machining and turn-mill operations. Among other features, turning simulation has been made more realistic on the new version of FeatureCAM.

The latest version of PowerSHAPE CAD software offers a range of new functionality for converting product designs into tooling designs. www.delcam.com

EXACT JobBOSS – BOOTH #6603Based in Bloomington, Minnesota, Exact JobBOSS boasts a client list that includes machine shops, mould/tool & die makers and machine builders.

The company sells job shop management software which is designed to give shop owners more control over work flow, costing, order tracking, accounting, scheduling, data collec-tion, material planning, inventory, etc.

The company offers three versions of their software for varying operational needs: JobBOSS Starter Edition, JobBOSS Professional Edition and JobBOSS Enterprise Edition. www.exactamerica.com/jobboss

SHOP DATA SYSTEMS – BOOTH #9631Shop Data Systems specializes in industrial nesting software. To this end, the company has a wide selection of CAD-CAM nesting systems for general fabrication, product manufactur-ing, HVAC and structural steel providers.

SDS software is designed to be easily customized and integrated with other office system software programs. The company’s programmable post processor and communication software is capable of interfacing with almost any brand of plasma, oxyfuel, laser, plasma punch combination, router or waterjet cutting machine.

“[For CMTS] we will be showcasing our newest releases includ-ing QuickCAM Pro, QuickDUCT CAM Master and PeddiNest 3.8,” says Hochstatter. These products “represent the culmination of our 38 years in the industrial nesting software business and are our most recent releases,” he adds. www.shopdata.com

AUTODESK – BOOTH #7304Autodesk, a San Rafael, California-based company which supplies engineering software, recently announced a public beta-test of Autodesk Inventor HSM Express, a free CAM solu-tion for people using Autodesk Inventor. Autodesk Inventor is 3D CAD software used for mechanical design, documentation and product simulation.




http://www.fastemsfirst.com

http://www.delcam.com

http://www.exactamerica.com/jobboss

http://www.shopdata.com



Powered by HSMWorks technology, Autodesk Inventor HSM Express boasts all the capabilities of HSMXpress (a free CAM solution for SolidWorks) and is integrated inside the design environment of Autodesk Inventor. Said integration allows users to take advantage of workflow and tools they anticipate when programming CNC toolpaths for machining purposes.

The beta-test marks Autodesk’s attempt to accelerate the CAM software market and expand its manufacturing portfolio.www.autodesk.com

CGTECH – BOOTH #4422This company is based in Irvine, California and focuses on numerical control (NC/CNC) simu-lation, verification, optimization and analysis software technology for manufacturing.

Vericut software—one of the company’s flagship products—simulates CNC machin-ing for the purpose of detecting errors, potential collisions or areas of inefficiency. Vericut is intended to allow NC program-mers to reduce prove-outs and eliminate errors while optimizing NC programs for more efficient machining.

This summer, CGTech unveiled Vericut 7.3, a new version of their software program. This new version contains enhancements intended to simplify the process of simulating CNC machining operations. Vericut 7.3 boasts new icons, drag/drop files from Windows for speedy setup and faster constant gouge check simulation, among other features. www.cgtech.com

CAM SOLUTIONS – BOOTH #7314CAM Solutions of Burlington, Ontario deals in CAD, CAM, DNC and CIM manufacturing solutions. The company is well-known for its expertise in terms of multi-axis turning and five-axis milling centers.

Among other products, CAM Solutions sells GibbsCAM, a PC-based based CAM system for programming computer numerically controlled (CNC) machine tools and eNETDNC, an Ethernet based CNC data management system. www.cam-solutions.ca

IN-HOUSE SOLUTIONS – BOOTH #2434Based in Cambridge, Ontario, In-House Solutions provides CAD/CAM, DNC, PCMM and robotic programming software solu-

tions. The company’s specialities include the implementation of tools for NC programming and optimization, shop floor DNC communications and offline programming of industrial robots.

“This year, our booth will show the manufacturing process from inception to completion,” reads a company blog entry on CMTS 2013. In-House sells Mastercam NC programming software and the Robotmaster robot programming platform among other products. www.inhousesolutions.com CM



http://www.autodesk.com

http://www.cgtech.com

http://www.cam-solutions.ca

http://www.inhousesolutions.com

http://cm.GibbsCAM.com


This year’s CMTS show will be packed with fabricating and welding products and services for the best possible reason: a strong sense of optimism about

the future, with the economy moving forward in a steady, sustainable fashion. “Our 2013 and 2014 outlook is optimistic,” said Patrick Simon, Marketing Manager at Mitsubishi Electric Corporation. “Automotive remains very active, which is always good for equipment sales. It has slowed recently, but we expect that it will quickly pick back up.” The company expects CMTS to be a very strong show, and will showcase a wide variety of manufacturing equipment, including water jet, and laser. “We are uniquely positioned to compare technologies and help customers identify the best operation for their needs,” Simon said. “We are optimistic that with the new show location, more closely located to the manufacturing center of Ontario in Mississauga, we’ll see a spike in attendance as well.”

Trumpf, which is bringing a bevy of machinery to the show, are also excited about the new location and expect that CMTS will be a resounding success. “Overall Trumpf is committed to pre-senting our products at trade shows as a resource for our customers,” said Stefan Schreiber, Managing Director at Trumpf Canada. “Trade shows have always provided us with a good opportunity to showcase our technology and generate orders. We are optimistic that we will have a successful show.”

The new location is a hit with most presenters. “We believe that CMTS will have an outstanding year as the new location and improved marketing will drive more traffic to the show,” said Daniel Austin, Sales and Marketing Manager at MultiCam Canada. “These changes should positively impact the quality of contacts attending the show as a portion of capital expenditure is being held until after the show. We expect a wider audience to attend as there has been more visibility around the scope of the show.”

CMTS is a place where machinery meets manufactur-ers. “A venue like CMTS allows us to ‘get the word out’ to as many people in a short and efficient time frame,” said Michael Ruppenthal, Vice President of domestic sales at Omax. “We’ve continued to see tremendous growth as a company, and Canada is part of that growth. The second half of the calendar year has been extremely busy

over the last couple of years in both western and eastern Canada, and we are already seeing the same for 2013. Outlook for 2014 is continued growth and leadership in this market.” Frank Bollierio, Vice-President Sales & Marketing at Elliott Matsuura Canada Inc. echos the sentiment. “We typically experience a better second half of the year and would expect the same in 2013. There are no signs for concern in 2014.” He said the, “market conditions in Canada are status-quo — neutral. The USA has been experiencing larger growth over the past two years whereas Canada has be lagging behind.”

“There has been a large disconnect in manufacturing within North America,” said Austin. “Over the last 2 years, the manufacturing sector has been booming in the US while Canada has significantly lagged in performance. There has been a lot of public sector stimulus supporting the US economy which has marginally made its way

across the border. With the fostering of a more export driven economy in Can-ada, we expect inflation and therefore GDP to increase as the dollar weakens steadily towards true intrinsic value.” He speculates that manufacturing sales in Canada will start rebounding in the

second half of this year after a soft start to the year. “Manufacturing sales especially on the metalworking side started nose diving in December and bottomed late May. This trend has been mirroring 2012’s where we saw months of decline and stagnation followed by a sharp rebound,” he said. “Government policy continues to encourage business capital expenditures and we ex-pect the new Governor of the Bank of Canada to focus on moving back toward an export driven market.”

While many manufacturers are currently experiencing a shortage of qualified skilled labor many believe that automation will help the North American manufacturing sector to address this lack of staff while at the same time lowering the production cost and become more competitive in the global marketplace. “We feel that the economy in the United States has picked up and we plan to enter this market by the end of 2013,” said Amélie Perron, Marketing Coordinator for Machitech Automation. “Mexico has always had an interest in our products and we remain open to the opportunities available to us.” She said that attending CMTS is a perfect opportunity to meet customers and partners and to create new contacts.

By Nestor Gula

CMTS 2013 shows why the fabricating sector is bullish about the future

Fabricating The FutureYour Production

Matters To Us

PROFILE ROLLS

PLATE ROLLS

PRESS BRAKES

FIBER LASER

PUNCH PRESS

PLASMA MACHINE

SHEARS

We offer innovative solutions to increase your productivity

ONTARIO - EASTERN CANADA3980 Chadburn CrescentMississauga, ON L5L 3X4Tel: 905-820-3232Fax: 905-820-3234

WESTERN CANADAWestside Service Ltd4406-58 St. SouthLethbridge, AB T1K7E2Tel: 403-380-5047Fax: 403-380-5048

FLEXIBLE COIL PUNCHING LINES

Quality | Service | Value | www.ferricmachinery.com

See us at CMTS

Booth 8910

FABRICATING TOOLS HIGHLIGHTS


“CMTS is a place where

machinery meets

manufacturers.”

p 42,118-123 cmw sept 2013 cmts fab p 42,118-123.indd 42 13-08-23 10:25 AM


Your Production Matters To Us

PROFILE ROLLS

PLATE ROLLS

PRESS BRAKES

FIBER LASER

PUNCH PRESS

PLASMA MACHINE

SHEARS

We offer innovative solutions to increase your productivity

ONTARIO - EASTERN CANADA3980 Chadburn CrescentMississauga, ON L5L 3X4Tel: 905-820-3232Fax: 905-820-3234

WESTERN CANADAWestside Service Ltd4406-58 St. SouthLethbridge, AB T1K7E2Tel: 403-380-5047Fax: 403-380-5048

FLEXIBLE COIL PUNCHING LINES

Quality | Service | Value | www.ferricmachinery.com

See us at CMTS

Booth 8910


http://www.ferricmachinery.com


Getting around CMTS

HALL 1 HALL 2

HALL 3

HALL 4

HALL 5

Halls 1–5, for CMTS Exhibit Halls use Entrance 2 & Entrance 56900 Airport RoadMississauga, OntarioCanada L4V 1E8

Show Hours:September 30: 10AM – 5PMOctober 1: 10AM – 5PMOctober 2: 10AM – 8PMOctober 3: 10AM – 4PM

Canada’s National Manufacturing EventThe International Centre | Mississauga, ON | SEPT 30 – OCT 3, 2013

NEW LOCATION: BACK TO THE AIRPORT! C M T S 2 0 1 3T h e I n t e r n a t i o n a l C e n t R EM i s s i s s a u g a , O N

S E P 3 0 - O C T 3 , 2 0 1 3

B O O T H N O : 4 7 2 6

LINEAR DRIVES ON ALL 3 AXISROTARY & TILTING TABLE CONTROLLED WITH TORQUE MOTORS

600 MM TABLE DIAMETER40 TOOLS ATC MAGAZINE

XYZ TRAVEL 3200X1200X1500 MMA-AXIS (HEAD) ±120° CONTINUOUS TORQUE MOTOR12000 RPM ELECTROSPINDLE HSK100 ROTARY TABLE 1200X1200MM 8000KG

FULLY POWERED AND CONTROLLED BY

NEW ARRIVALS, INNOVATIVE TECHNOLOGYFROM THE HEART OF EUROPE

POWERED BY

1-888-565-8807 • megatelcnc.com • [email protected]

D O M I N U S 3 2 0 0 L M 6 0 0F A g i m a 5 A X I Sm a c h i n i n g c e n t r e

E m c o 5 A X I Sm a c h i n i n g c e n t r e

p 044-055 cmw sept 2013 Halls p 044-055.indd 44 13-08-23 11:07 AM


C M T S 2 0 1 3T h e I n t e r n a t i o n a l C e n t R EM i s s i s s a u g a , O N

S E P 3 0 - O C T 3 , 2 0 1 3

B O O T H N O : 4 7 2 6

LINEAR DRIVES ON ALL 3 AXISROTARY & TILTING TABLE CONTROLLED WITH TORQUE MOTORS

600 MM TABLE DIAMETER40 TOOLS ATC MAGAZINE

XYZ TRAVEL 3200X1200X1500 MMA-AXIS (HEAD) ±120° CONTINUOUS TORQUE MOTOR12000 RPM ELECTROSPINDLE HSK100 ROTARY TABLE 1200X1200MM 8000KG

FULLY POWERED AND CONTROLLED BY

NEW ARRIVALS, INNOVATIVE TECHNOLOGYFROM THE HEART OF EUROPE

POWERED BY

1-888-565-8807 • megatelcnc.com • [email protected]

D O M I N U S 3 2 0 0 L M 6 0 0F A g i m a 5 A X I Sm a c h i n i n g c e n t r e

E m c o 5 A X I Sm a c h i n i n g c e n t r e



http://www.megatelcnc.com






http://www.bucanada.ca


SNACKBAR

OTTAWA ROOM A

B

B

B

STORAGEIC

ICSTORAGE

HALL 2: MACHINE TOOLS & TOOLING

$

CMTSSeptember 30-October 3, 2013

Mississauga, Ontario

E N T R A N C ETO HALLS 1, 2, 3 & 4

T O H

A L L 1

TO HALL 3

TO HALL 4

TO HALL 5

STAGE &SEATING

4020

20'Marktech Inc

4024

Cordstrap

4026

20'EXSYS Tool

4030

Johnson

4032

20'Emuge Corp

4044

30'

20'

MasteelAmerica Corp 4052

30'BIG Kaiser Precision

4100

20'N

SKA

mer

ica

4101

Mittmann

4104

22'

20'

GuhringCorp

4110

50'

30'

SandvikCoromant

4122

52'

30'

AMT MachineTools Ltd

4202

20'G

raff

Dia

mon

d

4204

22'

20'

WALTERUSA Inc

4210

50'

20'

Sandvik4222

52'

20'

Emec Machine ToolsInc

4232

20'

40'

FerroTechnique

Ltd

4238

50'

40'

Elliott MatsuuraCanada Inc

4250

50'

50'


4300

20'Nia

gara

Cut

ter

4304

22'

20'

ElumatecNorth

America Inc

4322

52'

20'

Emec Machine ToolsInc

4323McKin

non

4332

20'

50'

FerroTechnique

Ltd

4400

20'Aer

oex

Tech

nolo

gi

4401Chemtool

4404

22'

20'

KomaPrecision Inc

4410

50'

90'

DMG / MORI SEIKI /Ellison Technologies

4422

CGTech

4426

24'

20'

DGI Supply aDoALL

Company

4433

20'

20'

CenturyTools &

MachineryLtd

4438

50'

50'


4450

50'

50'


4500Internationa

4501

Precise

4504

20'Brin

eyTo

olin

g

4506

12'

20'

SGSTool

Company

4533

20'

20'

HORNUSA

4600Johns

on

4604

20'

Rol

lom

atic

Inc

4606

12'

20'

Machine

ToolSolutions 4626

40'

40'

MitutoyoCanada Inc

4638

110'

40'

Mazak Canada

4700

30'

Eclip

se T

ools

Nor

thA

mer

ica

Inc. 4704

22'

20'

M & HProbingSystems

4705

22'Belmont

4710

40'

20'

PowermasterMachinery Ltd

4720

20'

20'

HeidenhainCorp

4726

58'

20'

Megatel Inc4738

50'

20'

B.W. Guild EquipmentInc

4750

50'

20'

Seco Tools Canada Inc

4800Chem-Ecol

4801

20'MEC

4804KyzenCorpo

4806

12'Midwes

4901

20'Annex

4904

20'

Tool

need

sIn

c.

4906

12'

20'

BENZIncorporat

ed

4910

40'

50'

SMTCLCanada INC

4915

MachineToo

4917

20'

4920

50'

50'

Single SourceTechnologies- Canada

4925 4927 4929

20'Shop

4932

30'

50'

Haas AutomationInc

4935 4937

4938

50'

50'

SMS MachineTools Ltd

4939 4943 4945

Mexico

4949

4950

50'

50'

ToshibaMachine CoCanada Ltd

4951 4953

Plant

4955

Frasers.com

4957

Canadian

4959

Canadian

T400

20'

30'

T402

20'Tooling U

T404

30'

30'

SMEResource

Centre

T410CMTD

A

T412

CTMA

T414

20'

TBM

- Ta

keB

ack

T426

RESTAURANT

VIP LOUNGE

“Building your tomorrow today”

The Advantages of an HMC,the Reliability of a Doosan…

Doosan Infracore America

All at Special Reduced Pricing!

Spindle horsepower: 30 ~ 35 hp Spindle speeds: 10,000 ~14,000 rpm Axis travels: 23.62"x 22.05"x 22.24" ~

33.40"x 27.50"x 29.50" Rapid traverses: 1574 ~ 2362 ipm B axis: 1̊ indexing ~ full B axis ATC capacity: 60 ~ 262 tools Number of pallets: 2 ~ 24

www.doosaninfracore.com/machinetoolsContact e-Mail: DIA.Sales @ doosan.com

Corporate/Engineering Center, NJ 973 618-2500Midwestern Technical Center, IL 847 437-1010

Western Technical Center, CA 714 974-1330

Designed and built for heavy-duty cutting and exceptional productivity


Pleaes visit us atBooth# 4232 & 4332

www.ferrotechnique.comWindsor, ON | Tel: 519-257-3557

Mississauga, ON | Tel: 905-890-3231 | [email protected], QC | Tel: 514-341-3450 | [email protected]

Able Seal & Design Inc . . . . . . . . . . .2520Abtex Corp . . . . . . . . . . . . . . . . . . .8924Accu-Cut Diamond Tool Co . . . . . . .8629Accurate North America . . . . . . . . .2505Accusize Industrial Tools . . . . . . . . . 2415ACTech North America . . . . . . . . . .9519ADAPTIVE CORPORATION . . . . . . . .6501Adhesive Systems Inc . . . . . . . . . . .8024Advanced Motion & Controls Ltd . . .2612Aeroex Technologies Inc . . . . . . . . 4400Agile Manufacturing . . . . . . . . . . . . .2727Ahearn & Soper Inc . . . . . . . . . . . . .2605AIM Inc . . . . . . . . . . . . . . . . . . . . . .9016Air Turbine Tools . . . . . . . . . . . . . . .6205AirCorrect Inc . . . . . . . . . . . . . . . . .9532Ajan Elektronik Servis Sanayi Ve

Ticaret Ltd Stl . . . . . . . . . . . . . . . .8622Allied Machine & Engineering Corp . .2340Alro Steel Corporation . . . . . . . . . . .8901Ambrell Precision Induction Heating .8030Amico Canada . . . . . . . . . . . . . . . . .9623AMT Machine Tools Ltd . . . . . . . . . .4122Anubis 3D . . . . . . . . . . . . . . . . . . . 9004Atlas Copco Compressors . . . . . . . .8828Aurora Scientific Corp . . . . . . . . . . .2426Autodesk Canada . . . . . . . . . . . . . .7304Axis Prototypes . . . . . . . . . . . . . . . . 7311Azarbod Software . . . . . . . . . . . . . . 7514B .W . Guild Equipment Inc . . . . . . . . .4738

Balluff Canada Inc . . . . . . . . . . . . . . 6114Barrie Welding & Machine . . . . . . . .2342BAR-TECH Enterprises . . . . . . . . . . . 6214BDO Canada LLP . . . . . . . . . . . . . . .9013Beckhoff Automation . . . . . . . . . . . .7408Belmont Equipment & Technologies .4705BeneFACT Consulting Group Inc . . . .2405BENZ Incorporated . . . . . . . . . . . . .4906BIG Kaiser Precision Tooling Inc . . . .4052Bluco Corp . . . . . . . . . . . . . . . . . . . 9017Blue Hawk Solutions Inc . . . . . . . . . .2512Blum Laser Measuring Technology . .2541Bonal Technologies Inc . . . . . . . . . .2341Briney Tooling Systems . . . . . . . . . .4504Bruker Elemental HHXRF . . . . . . . . .7122Bucan Electric Heating Devices Inc .2327BUWW Coverings Corp . . . . . . . . . .2230BVA Hydraulics . . . . . . . . . . . . . . . . 6617C & B Machinery . . . . . . . . . . . . . . .2627Caliber Industrial Supply Co . . . . . . . 7617Cam Solutions . . . . . . . . . . . . . . . . .7314CAMFocus Inc . . . . . . . . . . . . . . . . 2729CAMWorks/Geometric Tech . . . . . . 7215Can Cope Sales Ltd . . . . . . . . . . . . 7523Canada Ontario Export Forum . . . . 2406Candet (Canadian Nde Technology

Ltd ) . . . . . . . . . . . . . . . . . . . . . . 7004Caps ‘n Plugs . . . . . . . . . . . . . . . . .9514Carl Zeiss Canada Ltd . . . . . . . . . . 6123

EXHIBITORS WITH BOOTH NUMBERS



FERRO FULL PAGE AD

“Building your tomorrow today”

The Advantages of an HMC,the Reliability of a Doosan…

Doosan Infracore America

All at Special Reduced Pricing!

Spindle horsepower: 30 ~ 35 hp Spindle speeds: 10,000 ~14,000 rpm Axis travels: 23.62"x 22.05"x 22.24" ~

33.40"x 27.50"x 29.50" Rapid traverses: 1574 ~ 2362 ipm B axis: 1̊ indexing ~ full B axis ATC capacity: 60 ~ 262 tools Number of pallets: 2 ~ 24

www.doosaninfracore.com/machinetoolsContact e-Mail: DIA.Sales @ doosan.com

Corporate/Engineering Center, NJ 973 618-2500Midwestern Technical Center, IL 847 437-1010

Western Technical Center, CA 714 974-1330

Designed and built for heavy-duty cutting and exceptional productivity


Pleaes visit us atBooth# 4232 & 4332

www.ferrotechnique.comWindsor, ON | Tel: 519-257-3557

Mississauga, ON | Tel: 905-890-3231 | [email protected], QC | Tel: 514-341-3450 | [email protected]


http://www.doosaninfracore.com/machinetools

http://www.ferrotechnique.com






Hurco Can HelpHurco gets rid of all of the stuff that

gets in between you and making chips.

HurcoCanHelp.com WATCH THE VIDEO

Scan to watch video

www.HURCO.com | 800.634.2416

TURNING CENTERS MACHINING CENTERS 5-AXIS DOUBLE COLUMN HORIZONTAL

ELLIOTT MATSUURA CANADA INC. • www.elliottmachinery.com • 905.829.2211

See Hurco at the Elliott Matsuura BoothsBooths: 4238, 4250, 4438, 4450

VMX42iPerformance Machining Center

VMX30Ui5-Axis Machining Center

VM10iGeneral Purpose Machining Center

TM6iGeneral Purpose Turning Center

See the famous goalie mask being cut live on the Hurco

VMX30Ui 5-axis machine.

Canadian-Metalworking_CMTS2013-Magazine.indd 1 7/29/2013 2:47:50 PM

Carr Lane Manufacturing Co . . . . 2216Castrol Industrial North America . 2733Centaur Precision Tools Inc . . . . . 2225Century Tools & Machinery Ltd . .4433CGTech . . . . . . . . . . . . . . . . . . . .4422Chem-Ecol Ltd . . . . . . . . . . . . . . .4800Chemtool Inc . . . . . . . . . . . . . . . .4401Cimatron Technologies Inc . . . . . . 2420Cimetrix Solutions Inc . . . . . . . . . 7417City Of Barrie Economic

Development Off . . . . . . . . . . . 2510CML Machinery Inc . . . . . . . . . . . 8708Comco Inc . . . . . . . . . . . . . . . . . . 2228Commonwealth Oil Corp, a

Wallover Company . . . . . . . . . . 2421Complete Comparator Calibration &

Service . . . . . . . . . . . . . . . . . . 2320Control Systems International . . . 9511Cordstrap Canada . . . . . . . . . . . . 4024Corwhin Tool & Manufacturing . . .9503Cosen Saws . . . . . . . . . . . . . . . . 9027Creaform . . . . . . . . . . . . . . . . . .6022Dalimar Instruments Inc . . . . . . . .2504Darex LLC . . . . . . . . . . . . . . . . . . 2539Data Flute . . . . . . . . . . . . . . . . . .2334DataCash Technologies Inc . . . . . 2412DCM Tech Inc . . . . . . . . . . . . . . . 9021Delcam . . . . . . . . . . . . . . . . . . . . 7315Design Storage & Handling Inc . . . 2624Designfusion . . . . . . . . . . . . . . . . 7114DGI Supply a DoALL Company . . .4426Digitcom . . . . . . . . . . . . . . . . . . . 2715Dillon Manufacturing Inc . . . . . . .6208DIN Bearings (Canada) Co . Ltd . . .2540Direct Separation Solutions . . . . . 2428DMG Canada Inc . . . . . . . . . . . . . 4410“Dundas Data Visualization, Inc” . .2604Dura-Mill Inc . . . . . . . . . . . . . . . . 2331Dynabrade Inc . . . . . . . . . . . . . . . 8827Dynamic Machine of Detroit . . . . .6404Eagle Industrial . . . . . . . . . . . . . .6305Eagle Pro Industrial Tools . . . . . .8022Eclipse Tools North America . . . . 4700Electromate Industrial Sales Ltd . 7015Elliott Matsuura Canada Inc . . . . . 4238Elliott Matsuura Canada Inc . . . . . 4250Elliott Matsuura Canada Inc . . . . .4450Elliott Matsuura Canada Inc . . . . .4438Elumatec North America Inc . . . .4304Emec Machine Tools Inc . . . . . . . 4222Emec Machine Tools Inc . . . . . . . 4322Empire Machinery & Tools . . . . . .8600Emuge Corp . . . . . . . . . . . . . . . .4032Enable Capital Corporation . . . . . 2136Endries International Inc . . . . . . .2234Ensil Canada Ltd . . . . . . . . . . . . . 9011EOS GmbH Electro Optical . . . . . .9000Epicor Software Corp . . . . . . . . . 6012EPSI (Engineered Products &

Services Inc) . . . . . . . . . . . . . . 2409ERIEZ . . . . . . . . . . . . . . . . . . . . .8800ETBO Tool & Die . . . . . . . . . . . . .2609Evolution Power Tools LLC . . . . . .9009Exact JobBOSS . . . . . . . . . . . . . .6603Exel North America Inc . . . . . . . .9606Expertech Distribution and

Technologies Inc . . . . . . . . . . . 6210EXSYS Tool Inc . . . . . . . . . . . . . .4026F & D Tool Co Inc . . . . . . . . . . . . .6206Fabricating Machinery Solutions .8309Fagor Automation . . . . . . . . . . . . 7405Fanuc FA America . . . . . . . . . . . . 7422FANUC Robotics Canada . . . . . . .2534FARO Technologies Inc . . . . . . . . 7223Fastenal Company . . . . . . . . . . . . 2735FCI Molded Products Inc . . . . . . . 2607

Felton Brushes Ltd . . . . . . . . . . . 9613Ferric Machinery Inc . . . . . . . . . . 8910Ferro Technique Ltd . . . . . . . . . . . 4232Ferro Technique Ltd . . . . . . . . . . . 4332Festo Inc . . . . . . . . . . . . . . . . . . .7005Fladder-Hansen & Hundebol Inc . . 8816Flagship Courier Solutions . . . . . .6600Flangemart Hydraulics Inc . . . . . . 2231FlexArm Inc . . . . . . . . . . . . . . . . . 2714Flexpipe inc . . . . . . . . . . . . . . . . . 2226Formdrill USA Inc . . . . . . . . . . . . . 2134Fowler Precision Instruments . . . . 6117Futurescape . . . . . . . . . . . . . . . . 7222Gadra Enterprises . . . . . . . . . . . . 2317Garland Canada Inc . . . . . . . . . . . 2408General Filtration . . . . . . . . . . . . .8905Genius Solutions . . . . . . . . . . . . . 6016Gescan A Div Of Sonepar Canada 2410Global Finishing Solutions . . . . . .8823Global Shop Solutions . . . . . . . . . 7325GMN USA . . . . . . . . . . . . . . . . . . 2339Gordon R Williams Corp . . . . . . . . 2726Graff Diamond Products Ltd . . . . 4202Grow Guelph c/o City of Guelph . . 2732Guhring Corp . . . . . . . . . . . . . . . . 4104Haas Automation Inc . . . . . . . . . . 4932Haimer USA . . . . . . . . . . . . . . . . .2634Halder Inc . . . . . . . . . . . . . . . . . . 7205Hammond Roto-Finish . . . . . . . . .9629Hangzhou Xiangsheng Abrasive

Machine Manufacturing Co ., Ltd .8909Hartford Technology Ltd . . . . . . . 2221Hayden Lee Machinery Sales Ltd . 8317Heidenhain Corp . . . . . . . . . . . . . 4720Heule Tool Corp . . . . . . . . . . . . . . 2424High Speed Imaging Inc . . . . . . . . 6015Hirschmann Engineering USA Inc . 2117Hiwin Corp . . . . . . . . . . . . . . . . . 2704HORN USA Inc . . . . . . . . . . . . . . . 4533Hoskin Scientific Ltd . . . . . . . . . .6605HTM Sensors . . . . . . . . . . . . . . . 7105Hydra-Fab Fluid Power . . . . . . . . . 6017Hyphen Services . . . . . . . . . . . . . 6322Ian Jones Sales Co . . . . . . . . . . . 8926ICAM Technologies Corp . . . . . . . 7319II-VI Infrared . . . . . . . . . . . . . . . . . 9612IMS Canada . . . . . . . . . . . . . . . . . 2129Industrial Bandsaw Services . . . .8504Industrial Breakdown Couriers Ltd 7415Industrial Drive Service Inc . . . . . 6622IndustriOS Software Inc . . . . . . . . 7013In-House Solutions Inc . . . . . . . . . 2434Interfast a Wesco Aircraft

Company . . . . . . . . . . . . . . . . . 2324International Machine Tools and

Equipment . . . . . . . . . . . . . . . .4500International Saws & Tools . . . . . . 2529International Surface Preparation

Canada Ltd . . . . . . . . . . . . . . . 6522International Technologies Inc . . . 9611ISB Group . . . . . . . . . . . . . . . . . . 2411ISB Group . . . . . . . . . . . . . . . . . . 9529J&M Performance Products Inc . .2229Jarvis Cutting Tools Inc . . . . . . . .2330Jayne Industries . . . . . . . . . . . . . 8726Jergens Inc . . . . . . . . . . . . . . . . . 2430JF Automation . . . . . . . . . . . . . . . 2227Jiangsu Gold Control

Technology Co . Ltd . . . . . . . . . . 8724Johnson Gage Co . . . . . . . . . . . .4600Johnson Matthey . . . . . . . . . . . . .4030JVC Electric Inc . . . . . . . . . . . . . . 2613JW Winco Canada . . . . . . . . . . . . 6119K & K Productivity Solutions Inc . .8300K & S Services . . . . . . . . . . . . . . 6019KAR Industrial . . . . . . . . . . . . . . .2630





Hurco Can HelpHurco gets rid of all of the stuff that

gets in between you and making chips.

HurcoCanHelp.com WATCH THE VIDEO

Scan to watch video

www.HURCO.com | 800.634.2416

TURNING CENTERS MACHINING CENTERS 5-AXIS DOUBLE COLUMN HORIZONTAL

ELLIOTT MATSUURA CANADA INC. • www.elliottmachinery.com • 905.829.2211

See Hurco at the Elliott Matsuura BoothsBooths: 4238, 4250, 4438, 4450

VMX42iPerformance Machining Center

VMX30Ui5-Axis Machining Center

VM10iGeneral Purpose Machining Center

TM6iGeneral Purpose Turning Center

See the famous goalie mask being cut live on the Hurco

VMX30Ui 5-axis machine.

Canadian-Metalworking_CMTS2013-Magazine.indd 1 7/29/2013 2:47:50 PM


http://www.HURCO.com


http://www.hurcocanhelp.com


Mississauga Head Office205 Admiral Blvd.Mississauga, ONL5T 2T3Tel. 905-565-3570Fax. 905-565-3580

Montreal Office159 Rue MerizziVille St. Laurent, QCH4T 1Y3Tel. 514-735-6888Fax. 514-735-6845

Windsor OfficeTel. 519-222-8716Fax. 905-565-3580

Manitoba OfficeWinnipeg, ManitobaTel. 416-896-0489

Western CanadaSuite 900,10665 Jasper Avenue, Edmonton, AlbertaT5J 3S9Tel. 780-953-3570Fax. 780-421-8400

Providing Tomorrow’s Manufacturing Solutions Today www.emecmt.com

Okuma MB-4000H Horizontal Machining Center

Okuma Turn-Cut Eliminates The Need For Secondary Turning 400mm Table Thermo-Friendly Design and Thermo Active Features

Grob G350 – 5-Axis Universal Machining Center

Compact – Rigid – Accurate Travels - X: 23.6” Y: 30.3” Z: 26. 6” Horizontal Spindle – Unique Axis Configuration Allows Optimized Chip Flow

Hardinge T42 Super Precision® CNC Turning Center

A2-5, 16C Collet-Ready Spindle 42mm Bar Capacity World’s Only Super-Precision® Turning Center

Tsugami B0385 Swiss Turning Center

Maximum Machining Diameter - 1.50” Maximum Machining Length – 9.84” Gang Tool Post (Turning) – 8 Posn. Gang Tool Post (Live) – 5 Posn. Front Drilling – 5 Back Drilling – 10 Sub-Side Live Tools (Face & Cross) – 5 (Various Options)

Come see these machines and more!

OKUMA MB-4000H

GROB G350

TSUGAMI B0385

HARDINGE T42


Visit us at CMTS booth #4222, 4322



Mississauga Head Office205 Admiral Blvd.Mississauga, ONL5T 2T3Tel. 905-565-3570Fax. 905-565-3580

Montreal Office159 Rue MerizziVille St. Laurent, QCH4T 1Y3Tel. 514-735-6888Fax. 514-735-6845

Windsor OfficeTel. 519-222-8716Fax. 905-565-3580

Manitoba OfficeWinnipeg, ManitobaTel. 416-896-0489

Western CanadaSuite 900,10665 Jasper Avenue, Edmonton, AlbertaT5J 3S9Tel. 780-953-3570Fax. 780-421-8400

Providing Tomorrow’s Manufacturing Solutions Today www.emecmt.com

Okuma MB-4000H Horizontal Machining Center

Okuma Turn-Cut Eliminates The Need For Secondary Turning 400mm Table Thermo-Friendly Design and Thermo Active Features

Grob G350 – 5-Axis Universal Machining Center

Compact – Rigid – Accurate Travels - X: 23.6” Y: 30.3” Z: 26. 6” Horizontal Spindle – Unique Axis Configuration Allows Optimized Chip Flow

Hardinge T42 Super Precision® CNC Turning Center

A2-5, 16C Collet-Ready Spindle 42mm Bar Capacity World’s Only Super-Precision® Turning Center

Tsugami B0385 Swiss Turning Center

Maximum Machining Diameter - 1.50” Maximum Machining Length – 9.84” Gang Tool Post (Turning) – 8 Posn. Gang Tool Post (Live) – 5 Posn. Front Drilling – 5 Back Drilling – 10 Sub-Side Live Tools (Face & Cross) – 5 (Various Options)

Come see these machines and more!

OKUMA MB-4000H

GROB G350

TSUGAMI B0385

HARDINGE T42


Visit us at CMTS booth #4222, 4322


http://www.emecmt.com


Kitagawa-North Tech Inc . . . . . . . . 2531Koma Precision Inc . . . . . . . . . . . . 4404Komet of Canada Tooling Solutions

ULC . . . . . . . . . . . . . . . . . . . . . . 6604Konecranes . . . . . . . . . . . . . . . . . . .6316Kubes Steel Inc . . . . . . . . . . . . . . . .8012Kugler of America LTD . . . . . . . . . . .8821Kurt Manufacturing Co . . . . . . . . . . . 2741Kyocera Cutting Tools Division . . . . 6509Kyzen Corporation . . . . . . . . . . . . . 4804Leasecorp Capital Inc . . . . . . . . . . . 7017Leica Microsystems Inc . . . . . . . . . .7423Lista International Corp . . . . . . . . . .2707LMT Onsrud . . . . . . . . . . . . . . . . . . . 2413Lomar Machine/FCS System . . . . . .7611Lovato Electric Corporation . . . . . . .7516LS Walker Machine Tools Inc . . . . . . .6414Lucas-Milhaupt Global Brazing

Solutions . . . . . . . . . . . . . . . . . . .2140Luren Precision . . . . . . . . . . . . . . . .2122Lynch Fluid Controls Inc . . . . . . . . . .2528M & H Probing Systems . . . . . . . . . .4704Machine Tool Solutions Ltd . . . . . . . 4606Machitech Automation . . . . . . . . . . 9022Magnus Chemicals Ltd . . . . . . . . . . .6517Mahr Federal Inc . . . . . . . . . . . . . . .7505Maple Leaf Tooling Solutions . . . . . 6008Marktech Inc . . . . . . . . . . . . . . . . . 4020Masteel America Corp . . . . . . . . . . 4044Masteel America Corp . . . . . . . . . . 8004Matrix Guarding Solutions Ltd . . . . . .8725Mazak Canada . . . . . . . . . . . . . . . . 4638MB Metal Technologies . . . . . . . . . .6318McKinnon Metals . . . . . . . . . . . . . . .4323MEC . . . . . . . . . . . . . . . . . . . . . . . .4801Megatel Inc . . . . . . . . . . . . . . . . . . .4726Memex Automation Inc . . . . . . . . . . .7023Mercantile Exchange Corporation . . .8728Metal Improvement Company LLC . .9507Midwest Tool Inc . . . . . . . . . . . . . . 4806Milacron Canada Corp . . . . . . . . . . .2514Minicut International Inc . . . . . . . . . 2606Mitsubishi/MC Machinery

Systems Inc . . . . . . . . . . . . . . . . 8200Mitsubishi/MC Machinery

Systems Inc . . . . . . . . . . . . . . . . 8208Mittmann Industrial Equipment . . . . . 4101Mitutoyo Canada Inc . . . . . . . . . . . .4626Modern Tool Ltd . . . . . . . . . . . . . . . .7515Monode Pryor Traceability . . . . . . . 9653Mubea Inc . . . . . . . . . . . . . . . . . . . .2224Multicam Canada . . . . . . . . . . . . . . .8616Multicyl Inc . . . . . . . . . . . . . . . . . . 8020Nachi Canada . . . . . . . . . . . . . . . . .2524Nederman Canada Ltd . . . . . . . . . . 8804New-Form Tools Ltd . . . . . . . . . . . . .7607Niagara Cutter . . . . . . . . . . . . . . . . 4300Nilfisk Industrial Vacuums . . . . . . . . .6623Nordfab . . . . . . . . . . . . . . . . . . . . . .9521North American Industrial Inc . . . . . .6122Norton Rose Fulbright Canada . . . . . 2414

NSK America Corp . . . . . . . . . . . . . .4100NTK Cutting Tools . . . . . . . . . . . . . .2329Numalliance Inc . . . . . . . . . . . . . . . .8704O’Brien Installations Ltd . . . . . . . . . .8916OES Inc . . . . . . . . . . . . . . . . . . . . . .2713Olympus Canada . . . . . . . . . . . . . . .2325Ontario Gasket Inc . . . . . . . . . . . . . .9512Opta Minerals Inc . . . . . . . . . . . . . . .9518Optimum Canada . . . . . . . . . . . . . . . 2141OSG Canada Ltd . . . . . . . . . . . . . . 6408Oxford Connection . . . . . . . . . . . . . .8010Pascal Engineering Inc . . . . . . . . . . .2321Peel Scrap Metal Recycling LTD . . . . 9639Penn Stainless Products Inc . . . . . . .9525PEO Canada . . . . . . . . . . . . . . . . . .9023Permabond Engineering Adhesives . .9025Polyrix Inc . . . . . . . . . . . . . . . . . . . .2708Powerhold Inc . . . . . . . . . . . . . . . . .7016Powermaster Machinery Ltd . . . . . . . 4710Pratt & Whitney Measurement

Systems Inc . . . . . . . . . . . . . . . . .7123Precise Castings Inc . . . . . . . . . . . .4501Precision Dormer North America . . .2125Prime-Tech . . . . . . . . . . . . . . . . . . .8700Producto Diemakers Supplies Ltd . . 6200Progressive Industrial Fluids LTD . . . .8601Proto3000 Inc . . . . . . . . . . . . . . . . .7209Prototier-1 Inc . . . . . . . . . . . . . . . . .9637Remi Industries Ltd . . . . . . . . . . . . 9609Renishaw Canada Ltd . . . . . . . . . . . 7009Riverside Brass & Aluminum

Foundry Ltd . . . . . . . . . . . . . . . . . .9517Rofin-Baasel Canada Ltd . . . . . . . . . .9010Rollomatic Inc . . . . . . . . . . . . . . . . 4604Rolmaster Conveyors . . . . . . . . . . . .9531Rousseau Metal Inc . . . . . . . . . . . . 6505Samchully Workholding Inc . . . . . . . 6204Sandvik Coromant . . . . . . . . . . . . . . 4110Sandvik Coromant . . . . . . . . . . . . . .4210Saw Solutions Inc . . . . . . . . . . . . . .6314Schneeberger Inc . . . . . . . . . . . . . .7219Schunk Inc . . . . . . . . . . . . . . . . . . .7305SCHWANK LTD . . . . . . . . . . . . . . . . .9510Scientific Cutting Tools Inc . . . . . . . .6619Seco Tools Canada Inc . . . . . . . . . . .4750Servetronics . . . . . . . . . . . . . . . . . .7019Sescoi USA . . . . . . . . . . . . . . . . . . .2525SGS Tool Company . . . . . . . . . . . . 4506Shanghai Shiyu Import & Export

Trade Co ., Ltd . . . . . . . . . . . . . . . .2507Sheridan College Institute of

Technology & Advanced Learning . .6319Shop Data Systems Inc . . . . . . . . . .9631Shoptech Software . . . . . . . . . . . . 6422SIA Abrasifs JJS . . . . . . . . . . . . . . . 6608Sic Marking Canada . . . . . . . . . . . . 7308Siemens PLM Software . . . . . . . . . .2731SigmaTEK Systems LLC . . . . . . . . . .9007Single Source Technologies Canada .4920SMS Machine Tools Ltd . . . . . . . . . .4938SMTCL Canada INC . . . . . . . . . . . . .4910

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WELDING NEWS

DETROIT – General Motors (GM) is using an ultrasonic welding process to produce batteries for their new Cadillac ELR, an extended-range luxury car that will go on sale in early 2014.

The welding technique, which is more common in aero-space and medical industries, will be used to join metal elec-trode tabs on the ELR’s 16.5-kWh lithium-ion battery system.

Ultrasonic welding is advantageous because its performance and quality is very predictable from one task to the next. Each ELR battery has close to 200 ultrasonic welds, which Cadillac believes improves the quality enough to offer an eight-year, 100,000-mile battery system warranty.

“Ultrasonic welding is a far superior joining technology in applications where it can be deployed,” said Jay Baron, president and CEO of the Center for Automotive Research in Ann Arbor, Mich.

“Cadillac’s innovative process will produce batteries with superior quality compared with traditional methods – and do it more efficiently. This is one example of technology development that is becoming pervasive in today’s world class vehicles.”

Short cycle times, low capital costs, and manufacturing flexibility through the use of automation are other advantages of ultrasonic welding.

Ultrasonic welding uses specialized tools called an anvil and horn to apply rapid mechanical vibrations to the battery’s copper and aluminum electrodes. This creates heat through friction, resulting in a weld that does not require melting-point temperatures or joining material such as adhesives, solder or fasteners.

Cadillac uses ultrasonic welding technology to produce electric batteries

An integrated camera vision system is used to shoot a reference image of the weld area prior to the operation to achieve pinpoint accuracy.

Quality operators check electrode tabs before and after welding, and the system monitors dozens of signal processing features during each weld.

The battery-specific welding process is a result of collaboration among General Motors’ Manufacturing Systems Research Lab and Advanced Propulsion Center, and the Brownstown plant.

GM first applied the process on the Chevrolet Volt, and further refined it for ELR.

“This effort is an outstanding example of teamwork be tween research and manufacturing engineering,” said Catherine Clegg, GM vice president of Global Manufacturing Engineering.

“It has helped integrate the use of highly technical, complex technology into a sustainable manufacturing process, which means we can consistently deliver high-quality batteries to our customers for the Cadillac ELR.”

The 1.6 m (5.5-foot) long, 198 kg (435lb) pack supplies energy to the electric drive unit capable of 295 lb-ft of instant torque (400 Nm) to propel the vehicle.

Using only the energy stored in the battery, the company estimates the ELR will deliver a range of about 56 km of pure electric driving.

Depending on the temperature a complete recharge can be achieved in about 4.5 hours using a 240V outlet.

The Cadillac ELR is built at GM’s Detroit-Hamtramck Assembly Plant. The battery pack is built at Brownstown and shipped to Detroit-Hamtramck for assembly. CM

p 056-57 cmw sept 2013 weldnews p 054-57.indd 56 13-08-23 11:13 AM


p 056-57 cmw sept 2013 weldnews p 054-57.indd 57 13-08-23 11:13 AM

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To stay successful in business one has to embrace emerging technology and wrest it to perform both to specification and to the benefit of your organization.

Laser welding is an impressive technology that prom-ises so much, and costs a bundle, but the big question is whether it will enhance your business model. “Electron beam welding has been around since the 1950s,” said Paul Denney, Senior Laser Applications Engineer at Lincoln Electric. “It is good for aerospace applications where you are very concerned about weld quality. Elec-tron beam welding has primarily been done in a vacuum but there have been efforts to accomplish it in partial vacuum.” There has not been much change in electron beam welding for some time primarily because it is not a very good process for high volume applications. “Trying to get high volume of parts through a vacuum system is problematic because of the pump down times and the maintenance related to the vacuum systems,” he said.

Stripping away the laser welding science-fiction aura and looking at this welding process as another tool

that may enhance your business is a healthy way to approach laser welding.

“In the case of welding, it is rarely a case of ‘I’ll just choose laser over another process such as TIG or MIG’ without some forethought to what your process object-ives are,” said Bob Lewinski, Vice President, Marketing at Wayne Trail. “If you have precision work to do, that either has certain cosmetic requirements, or where cycle time is important, and a small, heat-affected zone is beneficial so that with minimized metallurgical impact at the weld interface, you can more easily form these parts afterwards, I would say that then you start to consider laser as a good candidate for your applica-tion. You should always have a good application driver to justify the investment.” Even with the prices of laser power supplies falling, a complete, properly executed laser processing cell is still generally a more expensive initial capital investment than a traditional non-laser based welding cell.

But, the cost for laser has fallen dramatically in the

By Nestor Gula

With prices falling and more functionality, laser welding is becoming an option for more manufacturers

LASER WELDING

COMES OF AGE

The TruLaser Robot 5020 is a turnkey highly integrated TRUMPF YAG laser welding system. It is a building block in the Trumpf Laser Network for the processing of complex seam geometries.

p 58-67 cmw sept 2013 Laser p 58-67.indd 58 13-08-23 11:15 AM



last few years. A comparable laser that sold for over half a million dollars a decade ago might cost half that much today. “There are safety interlock and compli-ance issues that must be properly addressed by the integrator or the end-user. All of these challenges and requirements are do-able. But you have to have the need or desire for laser processing as the ‘driver’ so that these costs are understood and accepted as part of the investment,” said Lewinski.

“People choose laser welding because of the reduction in the cost per part, not because of the cost of capital cost,” said David Havrilla, Manager, Products and Applica-tions for TRUMPF Inc. Laser Technology Center. “Laser welding is becoming more accessible. For people who never would have considered laser welding a decade ago. The price is coming down to where even job shops might consider it, even though the capital cost is still higher than MIG or TIG.” Because of the aesthetics of laser welding, you can reduce or eliminate secondary processes, like manual grinding, on parts and scrappage. This greatly increases throughput and reduces the cost per part.”

“A good rule of thumb for when to consider laser welding is to use it on very high volume applications, for example automotive or consumer products, or when the part has a very high value, like medical components,” said

Denney. As an example, he noted that all Gillette Sensor razor blades are laser spot-welded. “You are talking about a billion parts per year that are being produced.” However, resistance, MIG or TIG will have advantages over laser

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We have more customers who come to us who want to use lasers for one or more of the attributes I mentioned earlier, and need assistance as to how to properly apply the laser and the process into an industrial application, than we do who will arbitrarily ask, ‘I am MIG or TIG welding today ... is my particular job a good candidate for laser?’ We somewhat view this as an incomplete question. They should say that I would like to improve my product because I want to have less distortion; or I want to have less heat marking. Or I’m having a hard time joining these metals, or I don’t have access to get a traditional weld torch down in there. Now you start to open up some potentially great reasons for considering lasers.”

The traditional arc processes, TIG and MIG, are two-dimensional heat sources in the sense that the heat transfers from the arc. “Whether it is an arc with a drop-let coming off it like in GMAW or a tungsten electrode like you would have in a GTAW process,” explains Denny, “you basically have a heat source on the top surface and you are waiting for the fluid flow to take that heat down into the part. Laser and other high density power processes, such as electron beam or plasma, have the ability to give your heat a third dimension. For these high power density processes you actually melt, and then boil the metal, forming a ‘keyhole’ you can actually get down into the part - so processes like the laser can get the heat deeper and to the joint better than an arc process - meaning less heat and/or higher processing speeds.”

Another advantage is the ability to weld in areas that are difficult to reach with other techniques. Laser welding is, “able to weld in spaces that are very difficult or impos-sible to reach with traditional techniques,” said Havrilla.

LASER QUALITYThe advantage of using a laser beam to weld is that they are highly focusable to a small spot size. They have low heat input when they are welding, and that low

in some instances. In other applications laser will have superiority over those processes. “Today, many more cost and process justifications lean towards viewing laser as an enabling technology,” said Lewinski. “If a customer says, ‘I can eliminate one or more process steps, or perhaps I can completely eliminate certain reinforcing components, or can use thinner or less material, or makes welds in materials not weldable using traditional techniques,’ now you have some tangible drivers towards the laser side of the process world.” The high speed, high throughput automated requirements is in part tied into the capital investment required and the need, “to get the part price down to the level that is attractive to the customer. You end up applying the technology to highly automated, high throughput and high-volume applications,” said Havrilla.

High-volume (better process rates), and precision work (where access is difficult or weld placement is critical) is where laser welding really stands out. “You generally have much less heat mark or deformation, or distortion because of the lower heat input,” said Lew-inski. “You can also access the weld joint from a single side when using a laser process. You can weld a wide variety of metals that sometimes are not kind or may not react well to traditional high heat weld processes.

Dedicated to laser brazing of automotive body-in-white components, this Flex Lase system has a 6 axis robot carries a laser brazing focus head, a model AL03 from Scansonic with tactile feedback for precision guidance of the process, a 4kW fiber laser and custom fixturing.

Custom designed Flex Lase system that serves the nuclear industry features easy access for overhead crane material handling. This unit is designed to laser weld stainless steel reactor components and is interfaced with an 8 kW fiber laser. The integrated 8 axis system includes a 6 axis robot that carries a remote focus head, a robust 8 ft. track way (axis 7) for linear robot travel and a head/tail stock for parts fixturing (axis 8).



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efficient. “A laser beam of one inch diameter can focus to within one-ten-thousandth of an inch or even smaller. When you start putting four, five, six or even seven, eight kilowatts of laser power into that kind of spot diameter, all of a sudden you can get very fast welding speeds with very narrow welds,” said Havrilla. “The heat is going more vertically down into the weld as opposed to going horizontally into the material. People who are used to arc welding are tentative when we say go and pick up the part right after we have laser welded it. They are used to parts that are smoking hot. They are used to parts that are very hot so you are not able to pick them up with your hands. They are very surprised that you can pick up the part right out of the fixture and it is still relatively cool.” “You are able to weld faster than some of these conventional arc techniques,” he said.

THE LASER EXPERIENCEMost, if not all, industrial laser weld systems encompass a fully automated and enclosed work cell. In the cell, you might typically have a six axis robot with either a single, or in some cases, multiple laser process heads. “For instance, using what is called a ‘beam switch’ that can direct the output of one laser power source to multiple focus devices, a modern work cell such as the Flex Lase system, can utilize a laser welding head, and a laser cutting head each connected by a fiber connected to a common laser source with the ability to quickly switch between processing with either of those heads on de-mand,” said Lewinski. The robot then can automatically couple or uncouple from the process head you desire.

For welding you can put the welding robot head in play, let it do its process and then park it in a holster. It can automatically uncouple from the head in seconds and recouple to the other process head, (to a laser cutting head for example), and then perform a laser cutting operation on the part much the same way a tool changer on a big machine tool would work. “So it becomes a very flexible tool,” said Lewinski. “You can have a robot as the prime mover, or in some cases you can have a higher precision multi-axis gantry as the prime mover. You can locate the laser, chiller and motion control system in the cell, often on the backside, in what we call a power module.”

“Everything you need to have a successful laser process can be contained on a common platform and that platform starts with a structural and sturdy base on which you can mount the proper and safe rated laser enclosure that is typically rated as a Class 1 – when it comes to fiber or disk laser, due to the short wavelength,” said Lewinski. “The system also usually contains the motion control system, such as robot controller, the laser chiller, fume exhaust and filtration

heat input results in low distortion, small heat affected zones. The narrow weld beam, low distortion and small heat-affected weld zone leads to good weld aesthetics, reducing secondary processes. “If you have low distor-tion you don’t have to straighten the part after welding,” said Havrilla. “The welds that you get from laser welding are often high-strength welds because there is a fast cooling rate associated with laser welding. The energy density is quite high and the welding speed is quite high and as you can imagine the quench rate, the cooling rate, is quite high and that gives you two advantages. One, the weld itself is high strength and besides that, you will have a small heat affected zone. And when we say small, we mean small in two ways. Geometrically it is small, much smaller than a heat-affected zone of a TIG or MIG weld and the second way it is smaller in terms of metallurgical effects.” Typically if you have an arc weld process the heat-affected zone will be softer because of the slow quench rate and the annealing effect that you get in the area. In a laser weld you get a much quicker cooling rate and the heat affect zone is not impacted by that so you end up without softening of the heat-affected zone.

The concentrated energy of the laser makes it more

The Programmable Focusing Optics (PFO) is a scanner optics system for welding and drilling. Using two mirrors, the laser beam can be placed at any predefined position within the process field or space, or it can be guided over any contour. Spot welds and seams can thus be welded without moving the work piece or the focusing optics.

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this though, the gap has to be quite minimal whether it be a butt weld, an overlap joint, a T-joint or a fillet. You need an intimate fit-up of the parts, so that the weld can use only the parent material. Proper fixturing is critical to successful laser welding,” said Lewinski. However, the addition of filler metals can be quite popular and can solve some typical gap-related welding problems. This process is generally called hybrid laser welding, where you introduce wire, much like you would have in a MIG weld application, under the focused laser beam. “That wire may be preheated through electrical resist-ance and a suitable weld power supply, so that the wire is already near, but not beyond the melt point.

This wire can add some process tolerance to a less than perfect gap condition in some cases. It could add an element of alloying if it is desirable to have that in the weld joint,” he said. The wire could alleviate certain issues either contaminants or metallurgical. Because of the characteristics of the base metal, you could intro-duce a filler metal that would smooth, ease or even speed-up the process. This capability further widens the ability of the laser to compete with other technologies such as MIG welding or TIG welding.

In most cases, the wire used is the same wire as used in GMAW or GTAW welding. “We have worked with some customers where they have needed to tweak, if you would, the chemistry because you don’t see the amount of melting you would in an arc process and the cooling rates are much higher,” said Denny. “So the weld metal has to have a certain chemistry as a result to get the proper performance. So we have to tweak the chemistry. That is one of the capabilities we have here at Lincoln because we do produce metal-cored wires, we can make variations to the chemistry. The hybrid process can use solid wire or metal-core wire.”

Gas is typically the only consumable used in laser welding. “With the one micron wavelength you don’t even need the shielding gas per se,” said Havrilla. “With carbon dioxide lasers, because of the wavelength which is 10.6 microns, the shielding gas has two functions — plasma suppression, meaning that bright blue plasma that forms above the weld is suppressed, and to shield the molten material from oxidation.

With the 10.6 micron wavelength, too much of the laser wavelength itself would be absorbed into the plasma if you did not suppress or quench that plasma and you would not get the power at the part where you need it. You want all that power to get into the components that you are trying to join.” With the one-micron wavelength, diode lasers, disk lasers, fiber lasers, pulse lasers, the laser wavelength does not see the plasma. CM

system, entry and exit automation if desired, for parts in process, and of course the tools and fixtures — all located on a common easy to connect, easy to deploy or redeploy platform. Our approach has everything you need on a common platform.” The systems can be any size, from quite small to huge units with headstock/tailstock systems in place to rotate or reposition the components under the laser beam. Such systems are getting to be quite standardized.

This results in an ease of installation and setup – es-sentially a turnkey solution. “The customer needs only to physically locate the work cell at their destination and connect it to their power source, which is usually three-phase power and compressed air, and maybe, or maybe not, process gas,” he said. “Everything else arrives and installs just at it were tested at our facility before shipment. So it is a very short time to install and bring back to life, so to speak. With today’s fiber laser technology, the laser is not something the end user will have to check on very much. There is very little mainten-ance required. So the customer can concentrate more on the process and the fixturing of the parts than the actual laser itself.”

Another attribute of the fiber laser, is it’s ability to work well in applications ranging from welding and cutting, to cladding, marking, heat-treating and more.

Since all laser welding occurs in a sealed unit there is no special safety equipment needed when operating the units. This is akin to a CD or DVD player where the laser operates in a safe and sealed environment. Special eyewear and clothing is only needed when servicing or aligning the laser heads. The units also have a built in fume extraction system so any danger is contained.

One of the functions has been at the behest of the oil and gas and power generation companies and some other industries to look at coating material to give better performance. “Laser cladding is being considered when people of parts exposed to corrosive and/or abrasive environments and it is too costly to make the com-ponents out of stainless steel or nickel alloys. In this case cladding is a potential solution. As an example you could make the part out of carbon steel and then deposit material that best protects the structure,” said Denney. “Because you can control the heat and power distribution with laser you can put the material down very thinly. Instead of using powders, we are develop-ing the use of ‘hot wires’ taking advantage of Lincoln’s expertise in power supplies and consumables.”

CONSUMABLESGenerally, many laser welding applications today are autogenous, meaning that no filler metal is needed. For




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By D. Mark Fultz, President, Abtex Corporation ........................................................................................................................................

For End-Deburring Extruded Aluminum Profiles

The expanding use of aluminum extruded shapes is placing higher quality demands on extruders and fabricators. Electronics related applications

such as heat dissipation components (heat sinks) require that there be no loose flakes or burrs. Other applications with functional considerations as well as safety and esthetic are forcing the industry to supply sawn ends which are burr free and slightly radiused. Fiber abrasive systems are ideal for end deburring aluminum extrusions; when formatted into disc brushing tools, they can be applied on a machine-based system for manual, semi-automated, or fully automated end deburring of aluminum extrusion ends. Benefits include increased productivity, safety, and consistently high quality levels.

OFF-HAND DEBURRING IS INCONSISTENTEnd deburring aluminum extrusions has typically been an off-hand process. An abrasive media such as a wire, abrasive filament, buffing, or non-woven wheel is rotated and the extrusion is presented by hand for deburring as shown in Figure 1.

In order to completely deburr the profile, the oper-

ator must present it in such a way as to allow the abra-sive to strike and wipe against each inside and outside dimensional edge. This necessitates repositioning the part and varying the angle of presentation. As this entire process is dependent on operator skill, inconsistent finishing is often the result. Variables such as depth of penetration, dwell time, and angle of attack are all uncontrolled. Furthermore, because this is generally a high volume process, operators are subjected to prolonged repetitive motion.

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Figure 1: Off hand deburring of an aluminum extrusion.

Figure 2: Close-up of both ends of an aluminum extrusion being deburred in one pass.

p 68-71 cmw sept 2013 Abrasive p 68-71.indd 68 13-08-23 11:23 AM



In 1980, a process was developed to improve the oper-ation of end deburring aluminum extrusions using abra-sive nylon filaments formatted into a disc brushing tool.

UNDERSTANDING FIBER ABRASIVESThe term “fiber abrasive” is used to describe an abra-sive nylon filament. Developed approximately 25 years ago, they have been used in brush form for a variety of industrial applications, generally involving deburr-ing, edge radiusing and surface finishing. The filament is composed of heat stabilized nylon which has been coextruded with a mineral abrasive grit. The grit is im-pregnated throughout the filament as well as exposed on the external surfaces as shown in Figure 2.

As the filament is applied to the work piece and begins to wear, new abrasive grit is exposed. The filament is, in effect, self-sharpening. Abrasive action occurs on both the tip and the sides of the filament. Slower R.P.M.’s are employed to allow the fiber to strike and wipe against the surface. This, combined with the flexibility of the fibers, makes it ideal for finishing irregularly shaped objects. Abrasive options are, for the most part, limited to silicon carbide and aluminum oxide. Other, more exotic abrasives are available, however their expense limits their use to very specific applications. Grit sizes range from 600 through 46 (grit is specified as the mesh number used in abrasive separation). Filament diameters range from .018” - .060”. Filament diameter increases as grit size increases. This relationship is necessary in order to effectively bind the abrasive. By weight, abrasive loading of the filament ranges from 20% to 40%. In both ferrous and non-ferrous appli-cations, silicon carbide is the most widely used fiber abrasive. For aluminum applications specifically, there is no threat of corrosion from iron contamination.

The fiber abrasive is not considered a material re-moval tool. Despite the fact that a large grit size can be applied (up to 46 mesh), the flexibility of the filament limits its cutting action. The fiber abrasive will remove some material, but at a minimal rate. For this reason, burrs and sharp edges are preferentially abraded away. This enables the tool to deburr without affecting the dimensional tolerances of the part.

BRUSHING TOOL FORMATSFiber abrasives are typically formatted into brushing tools using conventional brush making machinery. Abrasive brushing tool formats therefore include these familiar types seen in Figure 3.

Brushes of these types are commonly applied with hand tools, manual stationary equipment (drill press, pedestal grinder), as well as semi-automated (CNC, NC, robotics), and dedicated finishing systems.

ALUMINUM EXTRUSION END DEBURRINGFor end deburring aluminum extrusions, two brush formats are generally used; the radial wheel or the disc.

The radial wheel, as the name implies, employs fib-ers extending radially from a hub. The brush is com-monly mounted on a horizontal shaft and rotated in a direction which causes the fibers to strike the part in a downward motion. End deburring with a radial wheel is predominately an off-hand procedure. For a rectangular profile, for example, the operator presents the profile to the wheel in roughly a perpendicular angle. The brush tips contact the upper horizontal edges of the profile, deburring the upper outside edge and the lower inside edge. The part would then need to be rotated 90 de-grees a total of three additional times and presented to the wheel in a similar manner in order to completely deburr the part. Although use of the fiber abrasive ra-dial wheel is an ideal choice for off-hand deburring of aluminum extrusions, the process limits productivity and quality is subject to operator skill.

A more efficient format for end deburring alum-inum extrusions is the disc brushing tool. The disc is constructed of a backing into which the filaments are embedded. The fibers extend perpendicularly from the backing. Unlike the unidirectional rotation of the radial wheel, the disc offers multidirectional wiping action. To take advantage of the disc format, the disc is rotated on the vertical plane. The extrusion end is presented, in a controlled manner, perpendicular to the face of the brushing tool as shown in Figure 4.

The end of the extrusion is then passed from left to right through the top half of the brush. With a counter clockwise rotation of the disc, as the extrusion enters into the face, the fibers are in a downward motion. This deburrs each horizontal upper edge of the profile. When the part moves to the center point, the fibers are now traveling from right to left. The filaments impact and deburr the right facing, vertical surfaces. As the shape moves to exit the disc, the fibers are traveling from

Figure 3: A selection of brushing tools using abrasive filaments.




bottom to top. The bottom horizontal surfaces are now deburred. The extrusion is then brought back through the lower half of the brush. In the center position, the fibers are wiping from left to right and thus deburr the remaining left facing vertical edges. This process offers 360 degree deburring regardless of profile geometry.

DISC CONSTRUCTIONVariables in disc construction affect its performance in this application. The quality of the process is dependent upon optimizing each of these variables in relationship to each other. These are:

Density; Face/Band Width; Trim Length; Filament Diameter; Grit Size

DENSITYDensity refers to the number of individual filaments across the face of the brush. While maximum density could be achieved by packing the filaments against one another, offering an almost solid face, this would not be practical in this application because individual filaments need to flex in order to provide a wiping action which will follow the contours of the profile. Heat dissipation is also critical in order to avoid a condition referred to as “nylon smear”. The melting point of the nylon used in these filaments is in the range of 210 degrees Celsius –

250 degrees Celsius (410°F – 482°F). Extreme density, depth of penetration, or dwell time can generate heat sufficient to melt the nylon. The melted nylon would then be transferred onto the part where it cools and bonds. Subsequent anodizing will reveal this phenomenon.

Employing a disc brushing tool with too little density will require prolonged dwell time. Individual filaments are required to work harder with less support. This leads to premature filament breakage and reduced brushing tool life.

FACE/BAND WIDTHThe face of the disc brushing tool refers to the diameter of the brush which is occupied by filaments. The band width is a term which describes the distance between the inner ring of filaments and the outer diameter of filaments. The band width determines the overall profile height which the brushing tool is capable of deburring. A 12 inch disc brush with a 4.5 inch band width is able to effectively deburr a profile no taller than 4.5 inches. Taller extrusions would require a larger diameter brushing tool.

TRIM LENGTHThe trim length is the length of the visible filament, or the distance from the tip of the filament to its base. This affects how aggressive the brushing action is. Generally, with all other variables fixed, the brush becomes more

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aggressive as the trim length is shortened. With proper density, a brush is rarely too aggressive for this application. Longer trim lengths however will reduce aggressiveness. To compensate, longer dwell times are needed. There also is the tendency to increase part penetration into the brushing tools’ face. This is largely counterproductive.

FILAMENT DIAMETER AND GRIT SIZEIn many applications, it is often most effective to use a smaller diameter filament. This is true for end deburring aluminum extrusions. The filament is more flexible and,

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Figure 4: An extrusion being presented to an abrasive filament disc brush for deburring.

in a given density, more abrasive surface area can be exposed to the part. Larger diameter filaments may have a tendency to hit and bounce off the part. Remem-ber, grit size and filament diameter are related. The most effective combination for end deburring aluminum extrusions is .022”/120 grit.

Rotational speed of the brushing tool also is a critical factor in the process. The rule of thumb for the ap-plication of fiber abrasives is for speed not to exceed approximately 3600 surface feet per minute. Optimal speed however, is determined by considering the brush construction variables and the parts to be deburred. Experience has shown that for a 12 inch or 14 inch disc brushing tool, speeds between 1000 RPM and 2000 RPM are optimal. Speeds in excess of this can result in nylon smearing. Slower speeds will extend cycle times.

Although simple in concept, abrasive filament de-burring is a complex process controlled by multiple variables. Selection of the proper product, combined with sound operating procedures or automation, result in highly productive deburring with minimal dimensional changes and excellent surface finish for downstream finishing processes like anodization or plating.

Mark Fultz is president of Abtex Corporation, Dresden , NY. Visit www.abtex.com for more information



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CUTTING EDGE

Gang Tube PierceMulticyl cylinders are uniquely suited to a variety of custom tube pierce

applications.The compact design, positional versatility, and self-

adjusting stroke enable Multicyl to accommodate tube piercing applications that are difficult with traditional punching methods.

Radial punching, punching multiple tube walls, and punching tubes with challenging shapes are all candidates for custom tube piercing machines which can be difficult in a press – shown is the standard “double horizontal” tube pierce.

The tube piercing machines require only a supply of shop air. Tooling can be supplied or Multicyl can work with existing tube pierce tooling.www.multicyl.com

Custom tube piercing by Multicyl

Walter Surface Technologies has announced the launch of their new ZIP ONE TYPE 27, the latest

addition to the ZIP ONE line of extra thin cut-off wheels.The wheel is designed for optimal cutting in thin

gauge metal (under 1/8”, 3mm thick). The TYPE 27 features a special raised centre for extra rigidity, durability and thinness.

The design of the wheel’s centre hub allows for a larger cutting surface than standard progressive hubs. It also enables straighter, sharper, more precise and higher speed cuts for flush cutting applications.

“The product has been three years in the making and our engineers have delivered an ultra-thin cutting wheel that not only offers the most durable and rigid TYPE 27 in the industry, but one that provides sharper, straighter and more precise cuts when compared to competing TYPE 27 products,” states Patrick Lapointe, Vice President Research and Development, Walter Surface Technologies.

Manufactured with an iron-free mix, wheel cuts cooler and faster and is guaranteed not to contaminate stainless steel. It avoids discolouration of the workpiece and cuts burr-free, reducing post-cut finishing.www.walter.com

Walter Surface Technologies unveils new TYPE 27 cutting wheel

p 72-77 cmw sept 2013 cutting edge p 72-77.indd 72 13-08-23 11:23 AM


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Customer Driven, Industry Leading Die Design and Flattening Software Since 1989

Sometimes referred to as, “the MIG Gun that Built America,”

the Tweco Number 4 has been relaunched and enhanced as the Tweco Classic Number 4 MIG gun. Enhancements to the include higher impact resistant materials, an interlocking handle design for superior toughness, an angled trigger for a more comfortable pull and refined, modernized lines. The Tweco Classic 4 is an air-cooled MIG gun with a rating of 400 amps at 60% duty cycle.

The Tweco Classic 4 is the first in a new series of air-cooled guns that will roll out later in 2013 according to Tweco, a Victor Technologies brand. The other products are: the Tweco Classic 2 (rated at 200 amps @ 60% duty cycle), the Tweco Classic 3 (300 amps @ 60% duty cycle), the Tweco Classic 5 (500 amps @ 60% duty cycle) and the Tweco Classic 6 (600 amps @ 60% duty cycle). www.victortechnologies.com

Classic MIG gun reborn and enhanced


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CUTTING EDGE

An entirely new abrasives platform, Norton Vitrium3 features a patent-pending bond technology

developed by the Saint-Gobain Abrasives R&D team. This bond features a chemistry that promotes excellent grain adhesion, resulting in improved product versatility across a wide range of applications.

Norton Vitrium3 has three major features and benefits over standard vitrified bonds:1. A stronger bond construction allows form and

corner holding for improved part quality and higher tolerances, reduced dressing time and wear, as well as the ability to meet the higher wheel speeds demanded of today’s equipment.

2. An improved holding power utilizing less bond-to-abrasive ratio. This allows increased exposure of the abrasive grains for an improved cut rate and less burn, while reducing power consumption and grinding forces on the part.

3. An increased porosity improves coolant flow and chip clearance to eliminate burn or other part damage,

Norton Abrasives release Vitrium3 grinding wheel

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particularly on tough-to-grind materials like high-nickel alloys, tool steels, and chrome.

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Hougen adds to line of Rotabroach CuttersHougen Manufacturing has added Rotabroach Fusion

Cutters to their line of Rotabroach Cutters. The new cutters have patented “Fusion” groove innovation shanks for use in magnetic drills having one-touch tool-less arbors. This reduces set-up times and further boosts productivity.

The cutters also have two, 90 degree set screw flats to fit magnetic drills with standard arbors providing up to twice the tool life of tool-less systems. Rotabroach annular cutters are also available with only flatted shanks for use in standard magnetic drills, drill presses, lathes and machining centres by using a spindle adapter.

The Rotabroach Fusion Cutters are available in diameters from 12mm to 52mm, and 1-inch and 2-inch depth of cut. The cutters retain all the features of standard “12,000-series” Rotabroach Cutters.

In addition to the new Rotabroach Fusion Cutters, Hougen Manufacturing also provides machine shops, fabricators, erection and installation crews, and maintenance personnel with a wide range of holemaking equipment, from lightweight ultra-low profile mag drills to large heavy duty production style magnetic drills.www.hougen.com



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Montreal Manufacturing Technology Show | May 12–14 2014 | Place Bonaventure | Montreal QC

Want to grow your market share? Gain exposure and get face-to-face with decision makers from Quebec’s manufacturing industry by exhibiting at MMTS 2014.

To book your exhibit space, visit mmts.ca or call Julie Pike 1-888-322-7333 ext. 4471.


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CUTTING EDGE

Miller Electric launches “WE BUILD” contestOne grand prize winner will win a trip to New York City.APPLETON, Wisc. — Miller Electric Mfg. Co. has announced a new promotional campaign called “WE BUILD“.

The contest allows participants to visit MillerWelds.com and participate in the BUILD & WIN promotion, sharing their own projects every month for a chance to win prizes, including a trip to New York City.

Participants submit a photo via MillerWelds.com/webuild of what they have built (using Miller equipment).

Every month the company will randomly select 10 winners from the submitted welding projects. The projects will be shared at MillerWelds.com and on the

company’s social media channels.At the end of the promotion one

grand prize winner will be randomly selected to win the all-expenses-paid trip to New York City.

“WE BUILD is about the operators, the men and women who work hard every day to weld and build the tools, the structures and the products that make our world a better place,” said Rich Thompson, VP marketing.

The promotion began July 1, 2013, and will run through Dec. 31, 2013.

To enter visit: MillerWelds.com/webuild

The contest is open to Cana-di ans, excluding residents in the province of Quebec.


http://www.cwbgroup.org/stainlessknowledge

http://www.cwbquality.org

CUTTING EDGE

ESAB Launches New Heliarc Family

The three new Heliarc TIG welding machine models from ESAB use inverter technology, which delivers increased energy efficiency and superior functionality in a package that is lighter, smaller, and less expensive than old

technology SCR machines.The Heliarc 281i is a 280 Amp unit for single-phase 230 connections. The Heliarc 283i

is a 280 Amp unit for 3-phase 460 connections, while the Heliarc 353i is rated at 350 Amps for more power when welding thicker materials and plugs into a 3-phase 460 unit.

This new Heliarc family of machines offers easy-to-control arc heat input, which results in high quality AC/DC TIG welds in all types of materials. Heliarc’s pulse current allows for lower heat dissipation, better control of the weld pool, and less plate deformation. DC pulsing, with square wave, cuts current peaks and provides symmetric power, a stable arc, and perfect interfusion between base and filler material. AC pulsing up to 2Hz makes Heliarc well suited for welding thin aluminum material. They also offer outstanding AC and DC SMAW (Stick) performance, including use of cellulosic electrodes.

An easy to setup and operate control panel allow the operator to choose the options and settings needed for fast set up and excellent arc control. The machine’s internal communication is entirely digital for high accuracy and repeatability. The machine’s memory can store and recall up to 60 user-defined welding programs.

The Heliarc 281i and 283i are available as ready-to-weld air-cooled and water-cooled packages and include the power source, 25-ft. torch, foot control, work cable, regulator flow meter (ArCo2), and cart. The Heliarc 353i is available in a water-cooled ready-to-weld package and includes the power source, cooler, 25-ft. torch, foot control, work cable, regulator flow meter (ArCo2), and cart.www.esabna.com

The Heliarc 353i is available in a water-cooled ready-to-weld package that includes the power source, cooler, 25-ft. torch, foot control, work cable, regulator flow meter, and cart.


http://www.esabna.com

http://www.cwaevents.org/canweld


By Jim Anderton, Editor ............................................................................................................................................................................

Aero Safe Technologies makes complex aerospace parts to exacting standards for military and civilian markets

“Two-Tenths”, All Day Long

There’s an old adage that says that it’s not what you have, it’s what you do with what you have that matters. A case in point is Fort Erie, Ontario-based

Aero Safe Technologies, where careful application of appropriate technology, a strong workforce and a simple, robust management system combine to make a business that thrives in the highly competitive aerospace and high-precision sector.

Operations Manager Geoff Haynes tells the story: “We started as a job shop that created their own prod-uct used in the deployment of cargo parachutes. That product did take off for a while, but it wasn’t as big as we needed, so we went into subcontract machining. That’s where we’ve been ever since, doing high preci-sion, high complexity parts for aerospace, satellite com-munications, military and defense as well as medical applications. We diversify as much as we can.”

The founder of Aero-Safe, Tony Rodway, with son Nicholas, started the business as a small operation

with just a few employees and they now have a 30,000 square foot, temperature controlled facility with 50 employees and 32 CNC machines.

Aero Safe’s equipment is primarily sourced from Mat-suura and Nakamura Tome, and includes two recently installed five axis Matsuura machines. Capabilities include nine-axis mill-turning with live tooling, wire and sinker EDM, precision deburring and CMM inspection using Zeiss equipment.

“We’re enjoying a busy time right now because of the high-tech industry”, says Haynes, adding, “we’re up-grading equipment as much as we can with two new five axis machines (Matsuura MX-520’s) and we also probe in-process, working to two-tenths of a “thou” all day long.

General Manager, Nick Rodway is extrememly proud of the work his father began with the Co-op Programs with the local high schools and continues to work with the schools to keep this program running successfully.

Tony Rodway was presented with the Yves Landry

Job Shop Snapshot

p 078-083 cmw sept 2013 Aero Safe p 078-083.indd 78 13-08-23 11:36 AM



Award for his work with the co-op program at Fort Erie High School. Our labour force is mostly local people that have come up from local high schools and ap-prenticeship programs started here.”

Aero Safe has a long list of famous-name clients, but the nature of their work makes much of it confidential. Parts for the Joint Strike Fighter, and numerous military aircraft and helicopter applications are machined on site, as are very high precision satellite communica-tions equipment. Aerospace components aren’t just high precision; they frequently need special finishing processes too. A JSF component in 6061 aluminum, for example, requires an anodized finish with some surfaces chemically conversion coated for grounding purposes. The coated faces are left proud and are then machined back after the entire part is anodized. The part is then sent for the secondary coating step. The chemical conversion process doesn’t adhere to the anodized surfaces, leaving the finished part in “spec”. The complex part was quite a win for Aero Safe, says Haynes. “The part used to take 11 to 21 operations, using multiple machines. Now that we’ve bought the new 5-axis machines it’s down to four operations.”

Tight customer machining specs are common at Aero Safe, but for space satellite and military applications,

Job Shop Snapshot

Geoff Haynes, operations manager and Nick Rodway, general manager, with one of two new Matsuura MX-520 5-axis machining centres



http://[email protected]


we’re using the limits of the machines, plus or minus two “tenths” in repeatability and accuracy. It needs an experienced machinist.”

Controlling processes that require multiple steps with expensive materials is key to success at Aero Safe. Geoff Haynes explains: “We have a slick ERP system that controls all our job cards and routers by bar codes. The ”job traveler” follows the material around the shop. It has customer information, dates and requirements and every operation on every machine it goes through is identified with a short description and bar code. The setter or operator would scan onto the operation with the bar code, after which the machinist is on the clock, working on that job. He might scan in in the morning, out in the evening and record the number of parts produced. We track all the various operations including deburring and inspection as well as coating and assembly steps like Helicoil insertion, right to pack-and-ship. The lists can tell us history, materials required, part history, purchasing requirements… it’s a great system. It’s the E2 Shop System from Shoptech Software. Each week I get a report on how we did on every job, time spent against estimated time. This lets us adjust our job costs.”

Aero Safe has four CNC programmers (all skilled machinists) on staff and does a lot of solid modeling, either with customer supplied drawings or from a CAD

even deburring and cleaning goes beyond conventional machine shop practices. One customer inspects parts under 50 times magnification for surface defects. The deburring is “done by hand, under microscopes”, states Haynes, by “very patient, skilled workers. It requires steady hands. We wouldn’t be where we are without the quality we deliver. Only 4 or 5 employees are not ticketed machinists; we just can’t have unskilled work-ers doing this kind of work. Even with five axis machines,

Walter USA, LLCN22W23855 RidgeView Pkwy WWaukesha, WI 53188, [email protected]

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WALTER NORTH AMERICA

Walter CanadaN22W23855 RidgeView Pkwy WWaukesha, WI 53188, [email protected]

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Find out more at: www.walter-tools.com

Visit us at CMTSBooth 4204

A typical aerospace part made at Aero Safe. Undercuts, tapped, blind holes, multiple coatings and “two-tenths” accuracy and precision are common here.



Walter USA, LLCN22W23855 RidgeView Pkwy WWaukesha, WI 53188, [email protected]

www.walter-tools.com/us www.youtube.com/waltertools www.facebook.com/waltertools

WALTER NORTH AMERICA

Walter CanadaN22W23855 RidgeView Pkwy WWaukesha, WI 53188, [email protected]

Walter Tools S.A. de C.V.Boulevard Louis Donaldo Colosio 2255 2do Piso, Colonia San Patricio25204 Saltillo, Coahuila, Mexico+52 (844) [email protected]

Fully integrated performance

X·treme M

XD 70

Walter Titex X·treme

The high-performance drill for increased productivity and process reliability.Walter Titex is attracting buyers from across different industries with more process reliability accompanied by an increase in productivity. You too can benefit from innovative point geometries and coatings, and from assured chip evacuation and ground-breaking internal cooling.

Find out more at: www.walter-tools.com

Visit us at CMTSBooth 4204



http://www.walter-tools.com/us

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http://www.walter-tools.com


ing a couple of days a week for half a day. There they learn if they want to get into the skilled trades. We’ll choose one or two of the top students and offer them a summer job. If they work out well in the summer, we’ll offer them an apprenticeship for the following year. The apprenticeship involves three to four years of training including night classes through Niagara College in St. Catherines. After that we have a skilled machinist.” While many shops that train suffer high attrition rates post qualification, Aero Safe has a simple technique for good retention: “We treat them well and they work hard….we like to think of it as a job for life for great people”, states Haynes simply. CM

model. Aero Safe uses both GibbsCAM and Edgecam. From there the models are exported to a CAM system for code generation. To get code out to the machines, Aero Safe uses floating laptop computers that pull programs from the CAD/CAM system through a wire-less network. The laptops are them plugged into the machine controls, a simple, secure system.

Finding skilled help is as much of an issue at Aero Safe as everywhere else, but the firm has taken steps to address the problem directly. “We have an internal training program where we take young kids from the local high school”, says Haynes. “It starts with a co-op program where they’re here during their final year work-

Engineered with an expanded work envelope DElivered at an

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Each Value Master VMC has been designed and engineered utilizing a new blueprint for value. The foundation for value starts with an impressive list of premium, high-performance features that are included as standard on each model. In addition, the X-axis and Y-axis travels have been extended to provide a larger work envelope. Finally, each Value Master VMC is delivered at an affordable price.

To learn more about Hyundai WIA’s new blueprint for value, scan the QR code below, or visit hyundai-wiamachine.com/value. We’ll show you first hand how we measure up and set new standards in CNC machine value.

SMS Machine Tools32 Claireville Drive, Toronto, Ontario M9W 5T9Phone (416)675-7300 Fax (416)[email protected] www.smsmachine.com



LOCATION: Fort Erie, Ontario

ESTABLISHED: 1989

SIZE: 30,000 square feet

NUMBER OF EMPLOYEES: 50

MARKETS SERVED: CAD/CAM Pro-gramming, Tool and Fixutre Design,

CNC Milling and Turning, CNC EDM, Microscopic Deburring, Inspection.

PRINCIPAL SOFTWARE: E2, Gibbs-CAM, EdgeCAM, IronCAD, others

CERTIFICATIONS: ISO 9001-2008, AS 9100 Rev. C, others

ESSENTIAL NUMBERS

Every square meter is utilized at Aero Safe Technologies. Significant expansion will bring a larger facility

Hand deburring under a microscope. For satellite and very high frequency electronics applications, even microscopic flash or burrs will fail the part during an acceptance check.

Volumes for high precision parts can vary from single digits to hundreds. Note the documentation that travels with the job, part of the e-monitoring system.

The temperature controlled quality assurance department features large Zeiss CMM’s.



Engineered with an expanded work envelope DElivered at an

affordable price

Reinforced with high-performance features as standard

F400VM - 31" x 18" x 20"

f500VM - 43" x 22" x 20"

F650 VM - 51.2" x 26.4" x 25"

Extended Travels (X, Y, Z)

A new blueprint for Value.

Hyundai WIA redefining engineering... redefining possibilities.

Scan to get a closer look

at value.

HORIZONTAL MACHINING CENTERS | VERTICAL MACHINING CENTERS | TURNING CENTERS | MULTI-TASKING MACHINES

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Thru Spindle Coolant

Rigid Tapping

Big Plus Spindle System

Standard High-performance FeaturesIntroducing Hyundai WIA’s all new range of Value Master CNC Vertical

Machining Centers — F400VM, F500VM and the F650VM.

Each Value Master VMC has been designed and engineered utilizing a new blueprint for value. The foundation for value starts with an impressive list of premium, high-performance features that are included as standard on each model. In addition, the X-axis and Y-axis travels have been extended to provide a larger work envelope. Finally, each Value Master VMC is delivered at an affordable price.

To learn more about Hyundai WIA’s new blueprint for value, scan the QR code below, or visit hyundai-wiamachine.com/value. We’ll show you first hand how we measure up and set new standards in CNC machine value.

SMS Machine Tools32 Claireville Drive, Toronto, Ontario M9W 5T9Phone (416)675-7300 Fax (416)[email protected] www.smsmachine.com





http://www.smsmachine.com

http://www.hyundai-wiamachine.com/value


By Jim Anderton, Editor ...........................................................................................................................................................................

Canadian firms make a splash at the world’s most important aerospace show

Paris Air Show 2013

The airplane may have been invented in the U.S., but for over a hundred years, businesspeople and enthusiasts have travelled to two major European

shows to see the latest technology, and to do business: Farnborough in the UK, and Le Bourget near Paris, France. The two events are held on alternating years, with this year’s edition of the International Paris Air Show at Le Bourget drawing aviation heavyweights from around the globe to kick the tires and see military and commercial aircraft, as well as drones and support services. Canadian firms were well represented, with 130 companies including 75 exhibiting at the Canadian Pavilion.

This show is the crown jewel for global aviation, showcasing prototypes and production aircraft, and forming the venue for important industry announce-ments. An example of the gravity of the deal-making was the announcement of an order for 20 of the giant Airbus A380 aircraft from the third largest lessor of wide body aircraft, Doric Leasing. The total value of the deal is estimated at $8 billion (USD). According to Doric president Mark Lapidis, “there is pent up demand for this aircraft; our leasing solution will make it easier for operators to cross the line. With 550 seats the eco-nomics of this plane are unbeatable. Both Boeing and Airbus are increasing their long term outlooks.” While Airbus and Boeing are the name bands for heavyweight jets, Montreal-based Bombardier announced orders for Q400 turboprops and a billion dollar deal with VistaJet

for 40 Challenger business jets. “Following a historic Global aircraft order late last year, we are very proud that VistaJet has once again chosen to partner with Bombardier for their fleet expansion needs, said Steve Ridolfi, President, Bombardier Business Aircraft. Our newly launched Challenger 350 jet will be an excel-lent complement to their existing fleet of Bombardier aircraft.” Deliveries are expected to begin in mid-2014.

While billion-dollar aircraft deals garner the big head-lines, on the component side, major players network with an eye to millions of dollars in sales. “The Paris Air Show is one of our key opportunities to promote Canadian aerospace capabilities to international suppli-ers, and this year’s show was exceptionally successful for Canada,” said Jim Quick, President and CEO of the Aerospace Industries Association of Canada. “Over 130 aerospace companies joined our delegation, as well as federal Cabinet ministers Ambrose, Fast and Lebel and representatives from government and stakeholders at all levels. I’m very pleased with the strength of the Canadian presence in Paris and the important work that was done to continue strengthening our industry’s competitiveness on the international stage.”

Minister Lebel took the opportunity while visiting the show to announce financial assistance to ten Greater Montréal businesses and organizations in the aerospace sector. “Supporting innovation and research and de-velopment is one of the cornerstones of the Government of Canada’s strategy for building a high-performance

The massive Airbus A380 was surprisingly maneuverable and landed with lots of runway to spare

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economy that generates wealth and creates jobs. That is why it is unreserved in its decision to lend financial assistance to Quebec and Canadian aerospace compan-ies that help further the country’s economic vitality,” said Minister Lebel. The enterprises and organizations receiving this financial assistance from the Government of Canada are Aerolia Canada, Abipa Canada Inc., Hem-mingford Aerospace, Alta Precision Inc., Centre Tech-nologique en Aérospatiale (C.T.A.), Aerospace Welding Inc., Groupe Meloche, Maetta Sciences Inc., Tekalia Aeronautik, and Sinters America Inc.

On the research side, the National Research Council

of Canada (NRC) announced five new programs to sup-port the Canadian aerospace industry at the Paris show.

“Canada has a long history of conducting research, performing technical services, and developing technol-ogy solutions to support the Canadian aerospace indus-try,” said Jerzy Komorowski, General Manager of the

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The Paris Air Show is important enough to bring significant government participation. Minister Ed Fast (Minister of International Trade and Minister for the Asia-Pacific Gateway, second from left) and Quebec Finance Minister Nicolas Marceau (second from right) meet with Gilles Labbé (third from left), President and CEO, Héroux Devtek Inc., a leading designer, developer and manufacturer of aerospace products, along with other aerospace executives during the Paris Air Show.

Makino hosted clients in a luxury chalet at LeBourget and brought aerospace star power to the show in the form of Apollo 11 moonwalker Buzz Aldrin, who spoke passionately about the manned exploration of Mars.



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Aerospace portfolio at the National Research Council of Canada. “These new programs target challenges faced by the global aerospace sector.”

Two of the programs focus on improving travellers’ safety and comfort. One aims to create a more com-fortable and safe journey for air travel passengers and crew members by using new technologies to improve the flight experience. The other will help airlines detect, classify, and prevent icing threats with the develop-ment of processes and facilities for the demonstration and certification of innovative technologies. Three more programs focus on the market delivery and ef-fective regulations of innovative technologies. The third program aims to reduce the costs and environmental impact of operating air defence fleets by developing, testing, and implementing new technology in Canada. The fourth will reduce the cost and risks associated with the development and testing of innovative aeronautical products and speed-up the delivery to market. The last program will address the technological, regulatory, and demonstration challenges associated with adopting unmanned aircraft systems for civilian use.

The Paris International Air Show is a must-attend for business and military leaders worldwide, with high-ranking air force officers from multiple nations

window shopping for hardware, from heavy transports to surveillance drones. An interesting debut was Ital-ian firm Piaggio’s Hammerhead drone, based on the company’s Avanti turboprop. The giant Airbus A380 was there in British Airways colours, performing steep banks and using surprisingly little runway for the largest commercial plane in the world. Other notable flying demonstrations were seen from Boeing’s 787 Dreamliner, the Russian Sukhoi 35 fighter and a classic Lockheed Constellation prop liner. CM

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TOOL TALK

At the May 7 launch of Iscar’s new IQ Products line, company CEO Jacob Harpaz waxed philosophic about the cutting tools trade before a crowd of shop owners

and suppliers gathered in the RBC Theatre at Mississauga, Ontario’s Living Arts Centre.

New tools and inserts are “not something [created] overnight,” observed Harpaz, who compared the arrival of such products to the arrival of a newborn baby.

Like a proud Papa, Harpaz led a slide presentation that highlighted the latest the Israeli cutting tool giant had to offer.

Among other new products he introduced the Dove IQ Turn clamping system for tools and inserts. The system can firmly hold two-sided inserts with double negative prism flanks. A dovetail pocket and insert prismatic flanks prevent the insert from being lifted by cutting forces. Three insert geometries with prismatic flanks are available: WOMG-R3P-IQ, COMG-R3P-IQ and SOMG-R3P-IQ.

The Penta IQ Grip line of pentagonal inserts with five cutting edges was also cited by Harpaz. The line offers deeper grooving and parting applications compared to other pentagonal inserts currently on the market. Three insert sizes are available for parting: .787, 1.181 and 1.575 inch diameters.

The new Dove IQ Grip Tiger Line of tools and inserts were also created for deep heavy grooving. The line features very

rigid dovetail clamping, a user-friendly locking mechanism with frontal access, unobstructed chip flow (no upper jaw or screw cavity) and a wide variety of standard sizes in the .394 –.787 inch range.

The Tang-Grip IQ line consists of tangentially clamped single-ended inserts for face grooving. The same insert can be used for both right and left hand tools. The combination of tangential clamping and free chip flow results in very high reliability and improved tool and pocket life.

The Dove IQ Mill 845 line of inserts boast a unique design, complete with eight reinforced cutting edges for a wide range of 45 degree face milling applications, roughing and finishing operations on a wide variety of materials. The inserts also feature wiper flats for high surface finish and innovative rake face geometry for optimal chip formation.

Other highlighted products included the Sumo Unicham, a DCNS modular drill without a flange, to be used in chamfering operations with the company’s existing Chamring modular chamfering drill holders. Combining the advantages of existing Sumocham drills with those of the Chamring, the Sumo Unicham can chamfer around holes in a diameter range of .295 to 1.020 inches and L/D ratio of 3xD and 5xD. The projection of the Sumo Unicham inserted into the Chamring can be adjusted for drilling depths in blind and through-hole applications for the standard 30 degree, 45 degree and 60

Iscar launches multiple new productsBy Nate Hendley

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degree chamfers by using XCGT inserts. The new drill uses standard Sumocham ICP/K/M/N drilling heads.

Harpaz also introduced the Sumogun drill line for deep drilling applications of a diameter range of .472 – 1.0 inch (total length of 60 inches). The Sumogun deep drill line

features two straight flutes with a standard Sumocham head. The head’s design enables the Sumogun drill to run at faster table feeds when compared to common gun drills on the market. The Sumogun also has the ability to clamp different heads according to the material and application type.

Harpaz’s presentation at the Living Arts Centre ended with a folksy anecdote about African wildlife.

“Every day the gazelle knows it will have to run faster than the lion ... it doesn’t matter [however] if you are a lion or a gazelle, when the sun comes up, you’d better be running,” read a series of slides depicting bucolic nature scenes.

“We have the right product line to help you run fast,” added Harpaz. CM

Iscar’s new Dove IQ Turn clamping system

Iscar’s new Sumogun drill line (above). Iscar’s new Sumo Unicham drill (right).



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TOOL TALK

In Tubingen, Germany, just outside Stuttgart, Horn USA’s parent company plants, Paul Horn GmbH and Horn Hartstoffe GmbH (literally, ‘Horn Hard Materials”) operate

state-of-the-art cutting tool and custom tooling facilities that are rarely seen by outsiders. On June 5th to 7th, however, visitors to Horn Technology Days enjoyed a look at the operation during the event. Technology Days offered eight seminars on subjects from high feed rate machining to customized tool solutions, timed to allow attendees the opportunity to take in multiple talks, as well as plant floor demonstrations on unique applications and a broad range of Horn products. Over 2000 visitors from around the world attended the three day event.

Many visitors commented on their surprise at the number and variety of products manufactured at the Horn facilities. Insert making is a major part of the operations, but tool holding solutions were prominent; Horn uses a major in-house machining department with 5-axis equipment as well as EDM capability. Both production and custom tool holding options are produced in the Tubingen operations. The overall impression on the Horn operations is one of order. Work stations are carefully planned and the work flow moves smoothly with little evidence of rework or scrap materials. Floor space is used efficiently, with wide aisles for movement

By Jim Anderton, Editor

At Horn Technology Days, visitors were offered knowledge and a peek into the insert-making process

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The key to this design is modularity. All of our EPIC machines feature EMC Technology, Embedded Motion Control, an advancement that gives each station its own control system integrated into each toolspindle unit resulting in a plug & play control architecture. Each axis of motion is fully independent and expands programmable functionality.Hydromat EPIC R/T rotary transfer technology increases production and drives down costs per part, adding to your bottom line. No other precision machine tool manufacturer is more ideally suited to increase your production and profit potential than Hydromat - your flexible solutions partner. Give us a call and we’ll discuss how Hydromat can help you fully realize your profit potential.

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the incredible power of the full CNC EPIC R/T, Hydromat’s flagship of our rotary transfer machine line-up. Through some exceptional innovation, created right here in St. Louis, the EPIC R/T platform provides our partners with the ultimate in productivity resulting in exceptional profit making potential. All across the country, with this advancement, small batch and part family production on EPIC machines are now an everyday occurrence as job lots get smaller and JIT inventory programs change the dynamics of what production means. Manufactured for small, medium and large production quantities, the EPIC R/T is a versatile, flexible production workhorse.

The key to this design is modularity. All of our EPIC machines feature EMC Technology, Embedded Motion Control, an advancement that gives each station its own control system integrated into each toolspindle unit resulting in a plug & play control architecture. Each axis of motion is fully independent and expands programmable functionality.Hydromat EPIC R/T rotary transfer technology increases production and drives down costs per part, adding to your bottom line. No other precision machine tool manufacturer is more ideally suited to increase your production and profit potential than Hydromat - your flexible solutions partner. Give us a call and we’ll discuss how Hydromat can help you fully realize your profit potential.

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Raw materials for inserts that start life as a powder must be pressed and sintered into a final shape. This machine extrudes the powder into stick-like preforms for further processing

This machine uses a process called isostatic pressing to compress the powder into shape with the same force over the whole surface area of the insert. Complex shapes that can’t be molded using conventional equipment can be processed.

of goods and people. The in-house training facility uses modern equipment and incudes some conventional machine tools, consistent with the German philosophy of training a sound background in the basics and the development of “feel” before moving to software-controlled operations.

The semi-finished preforms ready for downstream shaping and sintering. Sintering is perhaps the most important part of the insert-making process, and methods are a closely guarded secret. Photography was prohibited in the sintering department, but the equipment was seen to have very large capacity and computer control.



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Company chairman Lothar Horn spoke to journalists at the event, offering a frank discussion of industry challenges, such as raw material costs. “The automotive, medical and hydraulic industries have many possibilities”, declared Horn, who notes that the current industry crisis around spiraling carbide raw material costs has a positive aspect: “carbide prices going up is a good thing..it’s a sign that business is working at a high level”.

Horn noted that exports to the USA are up 10 percent year over year, and in China, exports are up 25 percent , “Which is not so bad”, Horn states modestly. Paul Horn the company is equally pleased, enjoying continuous growth since the company’s founding in 1969. In 2012 the firm launched subsidiaries in Brasil, the Czech Republic and China.




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TOOL TALK

Horn is represented in 70 countries globally. Horn employs 1150 globally and plans to move to a new building on 2016 doubling the floor area to accommodate higher production levels and new processes. Horn USA similarly intends to triple production capacity. The US market is the highest growth zone at present for Horn operations.

Finding skilled workers is as much a problem in Germany as here, and to address it, Horn has partnered with government industrial authorities which resulted in the a pilot project that graduated 14 apprentices in May with a special certificate in cutting tools. “The project will take five or six years to compete”, says Horn, adding “but it’s worth it for the future”. The firm is also developing a

cooperation sustains innovation

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DMG and MORI SEIKIare working together in Canada!

Highlights

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_ NHX 5500 – high-precision horizontal machining centre _ Machines with the latest technology available for immediate delivery _ Experience the full range of 5-axis machining


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university co-op program with 8 students, developed with the regional high school’s university training authority. Horn currently lists 20,000 products, “but we can equal this in special tools”, declared Horn. “Special tools are 50 percent of our turnover ... we make them on production machines, here in Germany and also in major markets like the US and the UK.” And the threat of low-cost competition from China? Lothar Horn states unequivocally, “the quality’s not at the same level today, but they can produce a copy in two weeks to two month’s time ... but with 100,000 drawings, it’s not in their interest to copy our products. But when we produce in China it’s a different situation.” CM

If it looks like a modern machine shop that’s because it is. Horn also makes tool holders using modern 5-axis machining centres.

The face of modern manufacturing. This is not a clean room inside the facility, its normal housekeeping at Horn



cooperation sustains innovation

DMG Canada 165 Admiral Blvd., Mississauga, ON L5T 2T3 Tel.: +1 (905) 795 2891, Fax: +1 (905) 795 0393

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DMG and MORI SEIKI Ellison Technologies

DMG and MORI SEIKIare working together in Canada!

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_ 1st joint show by DMG, MORI SEIKI and Ellison Technologies in Canada! _ Live: complementary products and services from

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TOOL TALK

Mitutoyo Canada announces new sales manager

Mitutoyo Canada has announced the appointment of John Dewar as sales manager.

A graduate of McMaster University, Dewar has 25 years of experience in sales of precision measuring equipment to the manufacturing industry, and for the last 15 years, has fulfilled the role as Sales and Application Specialist for Mitutoyo Canada in the Southern Ontario region.

Dewar will report to Peter Detmers, who was named as vice president of sales, overseeing all aspects of Canadian sales and sales support operations in January 2013.

Mitutoyo Canada Inc. continues to adapt to the growing market by investing in new systems and personnel.

Mitutoyo is a provider of measurement and inspection solutions offering a selection of machines, sensors, systems and services with a line encompassing CMM (Coordinate Measuring Machines), vision, form and finish measuring machines, as well as precision tools & instruments and metrology data management software.Visit www.mitutoyo.ca or contact Mitutoyo Canada Inc. in Toronto (905) 821-1261 or Montreal (514) 337-5994.



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TOOL TALK

Laser Tools Co., Inc. has introduced a new Bar Feeder Alignment System that features

an instantaneous set-up using a self-centering laser tool (95% faster than traditional methods), accommodates bores as small as ¾” diameter, is very compact and portable, is AAA battery operated and significantly increases machine availability by 95%. The laser beam is straight to +/– .010” @10 feet. The L56SS Bar Feeder Alignment System provides the optimum tool as an investment in a laser alignment that can qualify as preventive maintenance equipment and also decrease setup time. The L56SS Bar Feeder Alignment System is chucked within the lathe’s spindle so that the laser beam shoots through the spindle and down the carriage of the bar feeder. Two targets are used to register the left and right and up and down positions of the front and back portion of the bar feeder’s carriage. Depending upon the style of bar feeder, the up and down height is adjusted manually each time a new diameter of bar stock is loaded into the bar feeder. www.lasertoolsco.com

New Bar Feeder Alignment System

Bar Feeder Alignment System that features an instantaneous set-up using a self-centering laser tool

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TOOL TALK

Matsuura Machinery USA Inc. opened a new 38,000 square foot technical centre in St. Paul Minnesota with a gala event on May 14th. Matsuura president

Katsu Matsuura attended as did Saint Paul mayor Chris Coleman and many state and regional officials. Elliott Matsuura Canada was represented by president Frank Haydar and chairman emeritus Michael Carr. Why St. Paul? Third generation president Katsu Matsuura said, “this is the geographic center of the United States; from here we can distribute everywhere. We wanted to be in the center (of the market) so that’s why we’re here”.

Chairman emeritus Michael Carr continued, “This will be the center from which all support, sales, marketing will come from regarding training as well as special applications.”

The new centre will be especially interesting to Canadian Matsuura customers who are used to the long flight from the “oil patch” to Ontario for training and support. According

to Elliott Matsuura president Frank Haydar, “The plan is for MMU and Elliott Matsuura to share resources. There will be a spindle room, repair facilities and a complete tech center. Customers from Western Canada, Winnipeg, and Edmonton for example, will find it just as easy to come to Minneapolis-St. Paul as to go to Toronto. And it’s just a little over an hour to fly from Toronto. The ability to share inventory as well is an advantage. They are our sister company and together we’ll do what’s best for the mother company, Matsuura.”

The new facility includes a large showroom and demonstration area, conference and training rooms, accessories and spare parts storage, along with admini-strative, service and engineering application support. A special clean room facility will follow shortly for spindle repair. CM

Matsuura opens new North American tech centre in Minneapolis/St. Paul

Third generation president Katsu Matsuura flew from Japan to participate in the formal opening of the new St. Paul North American technical centre. (Insets: Large crowds saw live machinery demonstrations from multiple machines and toured the facility)




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By Nick Healey ........................................................................................................................................................................................

Canadian Metalworking spoke to Shaun Thorson, the CEO of Skills Canada, about the state of skilled trades in the country

Q+A with the CEO of Skills Canada

Canadian Metalworking magazine recently talked with Shaun Thorson, the CEO of Skills Canada, about the state of skilled trades in the country.

The organization’s mission statement is “To encour-age and support a coordinated Canadian approach to promoting skilled trades and technologies to youth”, and they recently held the Skills Canada National Com-petition in early June.

Canadian Metalworking: First off, can you give us a bit of a background on Skills Canada, who you guys are, and what the organization is all about?Shaun Thorson (CEO, Skills Canada): We’re a not-for-profit organization that promotes trades and techno-logical education for young people. Basically, the goal is to try and in-crease the level of awareness and understanding of careers in skilled trades and technology.

We try and do that through very interactive events, sensory experi-ence events — one of the ones we’re most well known for is competitions. We actually bring students in from across the country in different trades and technology areas: CNC machin-ing, precision machining, welding, sheet metal competition.

We bring those people together, we put them in very practical, hands-on situations/challenges. Based on that we award the top placing students from across the country with medals and every two years we send a group of youth to par-ticipate in World Skills competitions, so it’s the same type of format, but at an international level.

CMW: You just had that Skills Canada National Competition (June 5-8) — how did that go?ST: We just finished the national competition in Van-couver. Each year, starting at the school level there’s competitions, which then select people to participate

in school board, then provincial/territorial competi-tions, and then from there that gives us the grouping at the national level. So each year through that whole process there’s about 100,000 youth that participate in the competitions, leading up to approximately 500 that participate at the national competition.

And it was hosted at BC Place. We always try to host it at a convention-centre style facility that makes it easy for visiting students, non-competitors, general public and media to walk around and understand the

complexity that’s involved in those occupational areas.

And at the same time with the com-petitions we have something called “Try-a-Trade & Technology”. So for those visiting students they can ac-tually try to build a brick wall, or wire a circuit board, or try something at a very base level in those occupations. They can weld, they were making a pop bottle opener in one of the ma-chining areas, so they can try some of that to give them a base understand-ing of what type of materials they would work with. That, combined with complexity and the high level of com-petition, and the competitors they’re able to observe, I think it makes for a pretty strong case of how dynamic some of those careers are.

CMW: Apart from the competition, what’s some other stuff Skills Canada does to engage youth and spread the message?ST: We also do “National Skilled Trades & Technology Week”. We do that as an annual event across the coun-try. Our provincial and territorial skills offices and our national office host events during that week, again to try and raise the awareness of those occupations, and again, usually there’s some type of sensory experience or experiential learning element that occurs with that. That’s kid of the core of all our activities — that there’s something very hands on. We do cardboard boat races,

Shaun Thorson (CEO, Skills Canada)

p 102-105 cmw sept 2013 Skills p 102-105.indd 102 13-08-23 11:26 AM



we do young women’s conferences, so there’s a lot of different initiatives at the provincial/territorial level.

There are skills camps that are done, throughout the summer in some of the provinces and territories. So similar to when you send your son or daughter to a sports camp, you can send them to a skills camp so they learn a little more about some occupations. There’s in-school presentations that take place. We have liason officers and staff that go into schools and explain to them how apprenticeships work, and how they can get involved — things of that nature. Those are some of the other things that happen throughout the year.

CMW: The skills camp sounds like a good idea.ST: Yes, you have experts from the specific industries there talking about the equipment and material, and giv-ing young people a chance to actually touch it and build something, and start to develop that connection between hand and mind, and that whole creative process.

CMW: You focus a fair bit about sensory initiatives. What’s the reason behind that? Is it just a natural fit when dealing with trades?ST: I think it kind of puts everything into perspective a little bit. And I’m not saying it’s only specifically with trades, but with a lot of occupations, until you actually have a chance to try it, you don’t have as much ap-preciation for what’s involved in it.

I think in a lot of the skilled trades areas that’s im-portant, so that people understand the type of material people work with, and the type of equipment and tools, and we think that type of experience stays with students a lot longer than just giving them a piece of paper that tells them how an apprenticeship works.

CMW: Do you do any work with any of the trades schools across the country?ST: Most of the community colleges or technical insti-tutes are partners at a provincial or territorial level, so many of them are involved in helping us deliver some of the programming.

We have them at our events as judges, we have them as some of our technical experts that help us design the content of some of the different activities that we develop.

We go to our educational and business partners to provide content that’s relevant to the skills they’re looking for, the elements they think are important to demonstrate for their specific occupations.

So from an educational side, those technical insti-tutes and community colleges are very involved, so that’s good.

CMW: Tell me, how does the provincial versus national breakdown work for your organization? What’s the rela-tionship between the provincial organizations (ie. Skills Alberta) and the national one?ST: We’re a federated structure. Our provincial/territor-ial offices are separate entities, but they are members of the national organization, so we work with them on coordinating messaging, and I guess the common ele-ment that we have across the country is competitions.

There’s a competition in each province and territory that feeds into the nationals, so that’s one common element. Then as I said, some of the provinces and territories, they’re doing regional competitions, they’re doing cardboard boat races, they’re doing skills camps. That’s where there’s some differences across them depending on regional needs and expertise.

CMW: So, obviously there’s a lot of talk about how we’re facing a serious shortage in skilled trades in the future. How do you think we got ourselves into this problem in the first place?ST: Well, that’s a tough question. I think part of it is a lack of understanding in what’s involved in skilled trades and technology careers. I think everyone for a long time has pushed young people to go to university, and when they’re in secondary school they’re kind of streamed towards university.

And there’s nothing wrong with that, but that’s not the career for everyone, and that’s not what everyone

A competitor in the Precision Machining competition checks his work using a Mitutoyo caliper (left). View of the event floor from the upper level of BC Place in Vancouver (centre). A competitor from Quebec in the CNC Machining competition works on a Haas VF-2 (right). Equipment for the competition was supplied by Thomas Skinner.



wants to do. Everyone doesn’t want to be a doctor or a lawyer. People have different interests. So I think at the secondary level, we probably have not done a good enough job at explaining what’s involved; what an ap-prenticeship is, how an apprenticeship works, what ca-reers are available. Because you may start your career as an apprentice for a particular trade, but that doesn’t mean you’ll work 35-40 years as a journeyperson — it doesn’t mean that’s the ending point.

With additional experience and education, there are a lot of other career pathways that can lead from that starting point, similar to any other occupation. You start at the entry level in any type of job, and with effort and more experience and education you can move in different directions.

So I think that we’ve missed a little bit on promoting that properly, and I think we’ve talked about jobs and not careers a little too much. I think we need to change that discussion so young people understand; One, there is an option with trades careers — so here are trades, here are some of the careers available and here’s how you pursue them, and two, there are different direc-tions you can take once you become certified and are a tradesperson — there are different directions you can go on, and a lot of different sectors you can work in.

CMW: Do you think in that past there’s been a bit of a stigma against trades? Maybe people think, oh, welding, that’s a ‘dirty’ job? Has that possibly scared people off?

ST: Oh, I think definitely. Probably from parents, the view is the default is you should go to university. For your son or daughter, this is the direction you wanted them to go in. If they really didn’t know what to do, ‘well, go to university’, where maybe that shouldn’t be the default. Maybe it should be, ‘well you can go to university, or you can take an apprenticeship program’, and still come out with some great skills either way, but gives you some other options.

So I think there was, and there is still, a stigma that university is kind of the only way to go and we just want to bring some more balance to that discussion. We want to make sure that parents are informed about the differ-ent career pathways and if their sons or daughters are asking them for advice, they can give them the proper information so that those young people can make an informed decision about what the want to do.

CMW: Do you see the tide shifting a bit? Do you think more youth are starting to look at trades a career?

ST: I think so. We’ve seen increases in apprentice-ship enrollment over the last number of years — so I think that says something. I think people are starting to understand a little bit more about what’s involved. In Canada we do have a lot of natural resources, and being able to access those resources requires people with skilled trades training. Whether it’s building or maintaining plants, or whatever it may be you need people with skilled trades background and qualification and certification to do that.

I think that definitely has an influence when people are looking at the job market and seeing now that there are jobs in these particular areas, so I think people are starting to consider it more.

CMW: What do we stand to lose if we don’t have more engagement with youth about jobs in the trades?

ST: I think it will become increasingly more difficult to get some of those projects started, to maintain those projects in a proper way. I think it will affect Canada’s economy in the long run if we don’t have skilled people to access the resources that we have. (Resources) we can use and other countries would also like to have access to. That is definitely going to hurt our economy over the long term.

So I think that’s the impact we could potentially see and I don’t think people want that. We want to continue to have a strong economy and a skilled workforce. CM

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SANDVIK COROMANT – BOOTH #4110/4210“Sandvik Coromant will feature a wide range of tools and services [at CMTS], including some groundbreaking new technologies that will make their debut during the show ... we can’t give too much away at this time,” says Carpino.

“One featured service of which we are especially proud is Sandvik Coromant Academy. This is a premier train-ing program that offers a wide range of courses utilizing a proven method of theory-based classroom instruction combined with live machine demonstrations, and hands-on training. Sandvik Coromant is a strong supporter of manufacturing education and we strive to provide our customers as well as students considering a manufacturing career, with an industry-leading educational experience,” he continues. www.sandvik.coromant.com/us

KOMET – BOOTH #6604Komet will be exhibiting “new technology, as well as several new tools,” says Tabri. Display items include “Our BluFlex fine boring system, which uses Bluetooth technology to transmit the tool data to an external display. As far as we know, this

is the only wireless fine boring head with an external display currently available on the market—a real unique product. The display has oversized numerals, making it much easier and safer for the user to read the tool data as opposed to the usual dial, located on the boring head itself, which is very small and hard to read,” he continues.

The MicroKom BluFlex micro-adjustable boring system can switch between metric and imperial measurements and make adjustments in increments of 2µ or 0.00008 inches. The KUB Centron Powerline drill, now with an expanded diameter range from 20 - 65mm, will also be on display. The Centron “cuts the cycle time of the drilling operation in half and can also help achieve a better finish. It is a real “work horse” intended for deep-hole drilling up to 9xD,” explains Tabri. The KUB Centron Powerline drill is recommended for applications in the oil and gas, heavy machinery and automotive industries.

Also of interest is the Dihart REAMAX TS “Plug ‘n Ream” system which “features an expandable head for accuracy and long tool life (it compensates for wear) and a selection of holders, including the adjustable DAH Zero,” says Tabri. The DAH Zero adjustable holder makes it possible to dial in the

spindle run-out within 3 µm (0.0001 inch) or less with an easy adjustment.www.komet.com


... continued from page 34

HORN – BOOTH #4533Horn has expanded its product program to include CVD thick-film tools. The CVD cutting material is harder than PCD and twice as wear-resistant. Because of this and its other properties, CVD delivers various benefits when milling and turning – from rough machining to micro milling – of long-chipping aluminum and magnesium alloys, high-silica alum-inum as well as of precious metal alloys, plastics with abrasive fillers, tungsten carbide and ceramic green compacts.

The long tool life of diamond tools combined with an optimized chip-breaker on the CVD diamond cutter can increase machining productivity by up to 35 per cent and reduce processing costs by up to 80 per cent. For high performance machining and continuous turning applications, various inserts with wiper geometries were developed.

The undulating-chip breaker reduces contact of the chip with the insert surface, which considerably reduces heat formation and energy consumption. The extreme chip angle of up to 25° produces a soft cut and reduces burr formation to a minimum. This increases tool life compared to PCD cutters.In addition the controlled chip break guarantees process reliability, the reduced cutting force protects the spindle and allows the narrowest of tolerances even with delicate components. The sharp blade offers special advantages in processing CFRP, GFR and their composites.

In the first expansion phases, ISO inserts in types C, D and V along with different types of milling cutters were equipped with the CVD thick film. The next phase will include Supermini and Mini tool systems.www.hornusa.com

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SGS – BOOTH #4506SGS Tool Company of Munroe Falls, Ohio, will be exhibiting new end mills and chip breakers.

The Series 33 high performance end mills have a unique three-flute design which makes for more controlled and manageable chip formation. The three-flute design is ideal for applications involving chip evacuation challenges, such as aerospace structure components, medical replacement parts and automotive performance components. Series 33 end mills are coated with Ti-NAMITE-A—a highly abrasive resistant coating for superior wear, built-up edge resistance and longer tool life.

The Series 43 chip breaker enhances load reduction and offers top-end chip management during aggressive aluminum and non-ferrous machining. The engineered flute design aids the speedy move-ment of the sizeable volume of chips that usually accompany aggressive machining. The symmetrical end gashing offers superior balance in high-speed situations. The specialized chip breaker disrupts the flow along the cutting edge, an action that results in smaller, more controlled chips. www.sgstool.com

DILLON MANUFACTURING – BOOTH #6208 Dillon Manufacturing of Springfield, Ohio will be displaying their expanded line of full grip jaws at CMTS. This expanded line can now accommodate chuck sizes ranging from six inches in diameter to 24 inches, in both standard height and extra high jaws.

Dillon’s full grip top jaws can be adapted for mounting both manual and power chucks. The jaws are designed to decrease mechanical stress while increasing machine and tool life. www.dillonmfg.com

SOWA – BOOTH #7115Sowa will be displaying the new STM TR100 EDM broken tap remover.

The product resembles a dentist’s drill with a small, portable generator. The generator portion weighs 17 kilograms and has dimensions of 290 x 345 x 285 mm while the machine unit (the part that looks like something a dentist would use) weighs six kilograms with magnetic stand and has dimensions of 53 x 70 x 375 mm.

This light, portable system allows for the relatively easy removal of broken taps. Taps can be removed without damaging the threads. Complete functions include auto feed, depth setting, select-able arc timer, auto retract, workhead swivel alarm messages, depth arrival, arcing and over-temp.

Additional applications beyond tap removal include starting holes for wire cut EDM and cutting tungsten carbide or any hardened steel. www.sowatool.com/US

geometries are RP5 for roughing, MP5 for medium machining, MP3 for low carbon steels and FP5 for finishing.

The Titex X-treme Step 90 and X-treme Pilot Step 90 are new solid carbide chamfering drills, designed to enhance productivity, process reliability and workpiece quality.

The Titex X-treme Step 90 comes in two versions: Type 99 (which has internal coolant) and Type 79 (which doesn’t have internal coolant). Both versions feature a four-margin design for

WALTER USA – BOOTH #4204Walter USA will be exhibiting Blaxx shoulder mills, among other tools, at their booth. Blaxx mills offer precision, process reli-ability and a high metal removal rate. Blaxx F5041 and F5141 shoulder mills boast highly precise indexable insert pockets that allow inserts to be positioned accurately and securely.

Walter has also introduced four new insert geometries for the company’s Tiger-tec Silver for Turning family. The four new insert The X-treme Step 90 solid carbide chamfering drill

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(above left) The Series 43 chip breaker and the new Series 33 high performance end mill (above right) both from SGS

Sowa's new STM TR100 EDM Broken Tap Remover

Dillon Manufacturing Exhibits Large Diameter Full Grip Jaws at CMTS



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superior hole quality. Said design is particularly well suited for entering in uneven surfaces up to five degrees, uneven exits up to 45 degrees and cross holes.

For its part, the Titex X-treme Pilot Step 90 solid carbide chamfering drill has a double-flute design, diminutive length for enhanced stability, TFT coating for long tool life and minimal adhesion and a 90 degree countersink to improve chamfering and decrease the need for deburring.

The Titex X-treme Step 90 and X-treme Pilot Step 90 can both be used for a wide range of applications on steel, stainless steel, cast iron, aluminum, heat resistant alloys and hardened steels as well as composites and plasticswww.walter-tools.com

DATA FLUTE – BOOTH #2334Data Flute of Pittsfield, Massachusetts will be showing off a new Die Mold series of solid carbide ball-nose end mills for hard milling and mould applications at their booth.

The company will also be exhibiting their recently expanded line of SSI-4 and SSI-5 high performance carbide end mills for machining titanium and other ferrous alloys. The line now includes a full assortment of metric offerings.

Also available for CMTS is Data’s Flute’s new catalogue of application specific cutting tools.

“It is very difficult to optimize cutting tool performance, and therefore machine productivity, without application specific tooling. If you want the highest metal removal rates, with the best finish, most consistent tool life and the lowest levels of unwanted harmonics, it is essential to match the round tool to the job at hand,” notes Ryan Davine, Data Flute brand manager.

According to Davine, Data Flute’s current tools catalogue represents the company’s “best offering to date in application specific, high-performance, solid, round carbide end mills” among other tools. www.dataflute.com

Cover of Data Flute’s new tooling catalogue



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The TM8i turning center has X/Y travels of 8 x 20 inches, a maximum turning diameter of 14 inches, maximum turning length of 19 inches, maximum bar capacity of two inches and a 4.8K spindle.www.hurco.com

KURT – BOOTH #2741Kurt, from Minneapolis, Minnesota, will be demonstrating workholding products, including the new SideWinder vise which can be used for precision boring, tapping, drilling and finishing. This vise has an 80,000-PSI ductile iron body and an integral bracket with a stabilization feature which allows mounting to the machine table on the moveable end of the vise.

The expanded HD690 vise line is now available in standard and reverse jaw models plus manual and hydraulic versions. These vises boast a full 9-inch jaw opening, a wide stationary jaw, and a moveable jaw that can be quickly changed.

The 3400 Versatile Lock vise line has a full 6-inch jaw opening and 0.0005 inch clamping repeatability with the enlarged workholding area. Vises in the 3400 line are available in manual and hydraulic models and in reverse style models. All models feature robust, one-piece vise bodies and stationary jaws machined from 80,000-PSI ductile iron. www.kurtworkholding.com


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MITSUBISHI/MC MACHINERY SYSTEMS – BOOTH #8200 AND #8208“We will have on display our new MV wire EDM machine. It features cylindrical drive technology, improved advanced threading, compact head design, a fiber optic communication system and T-shape machine construction ... we will also have our waterjet and CO2 laser [at CMTS],” says Simon.

The MV2400R wire EDM’s machining range for X and Y axis is 23.6 x 15.7 inches (600 x 400 mm), the maximum Z-axis height is 12.2 inches (310 mm) and the table rapid feed speed is 51.2 inches/minute (1,300 mm/minute). The machine’s installed height is 84.6 inches (2,150 mm) while the machine’s weight comes to 7,716 pounds (3,500 kilograms).

The MWX3 waterjet uses a cantilever bridge design while the MWX4 is highly efficient at multiple axes cutting.

The new eX series of high speed flying optic CO2 lasers have three control axes, repeatability accuracy X/Y of +/– 0.00039 inches, can handle a workpiece up to 2,050 pounds and offer a maximum processing feedrate of 1,970 inches/minute.www.mcmachinery.com

HAAS – BOOTH #4932“None of the machines [we’re going to exhibit at CMTS] are ‘new’ per se; however, this is the first time the UMC-750 will

be shown in Canada. The DS-30SSY is another relatively new machine,” says Rathburn.The UMC-750 is a 5-axis, 40-taper vertical machining center with 30 inch x 20 inch x 20 inch

travels and an integrated dual-axis trunnion table. The base machine has an 8,100 rpm inline direct-drive spindle (12,000 rpm optional) and comes standard with a 40 + 1 tool side-mount tool changer.

DS-30 series Y-axis turning centers combine dual-spindle turning with Y axis, C axis and live tool-ing. The standard DS-30Y has a maximum cutting capacity of 18 inches x 23 inches and is equipped with a 12-station hybrid BOT/VDI turret. The Super Speed DS-30SSY, meanwhile, has a maximum

cutting capacity of 16 inches x 23 inches and is equipped with a 24-station hybrid BOT/VDI turret. www.haascnc.com

The UMC-750 vertical machining center from Haas

MAZAK – BOOTH #4638Mazak Canada of Cambridge, Ontario will be displaying the Horizontal Center Nexus 5000-II horizontal machining center with a 30 kW (40 hp), 40-taper spindle with optional 18,000 rpm top-speed (12,000 rpm standard). Machine travels are 730 mm (28.7 inches) in X and Y and 740 mm (29.1 inches) in Z. Rapid traverse rates are 60 m/min (2,362 ipm) per axis at 0.8 G (optional 1.0 G) acceleration.

The Integrex i-200 multi-tasking machine has simultaneous 5-axis capabilities, a headstock with a 203 mm (8 inch) chuck and a 76 mm (three inch) diameter bore mounted on a 22 kW (30 hp), 5,000 rpm integrated spindle motor.

The Integrex i-630V multi-tasking machine can handle workpieces up to 1,050 mm (41.3 inches) in diameter and 1,000 mm (39.3 inches) high. Operators can use either square or round pallet shapes for the machine’s standard two-pallet changer. The Integrex i-630V has B and C axis capabilities for turning and milling. www.mazakusa.com

The Horizontal Center Nexus 5000-II horizontal machining center from Mazak

The MV2400R wire EDM from Mitsubishi/MC Machinery Systems

RENISHAW – BOOTH #7009Renishaw is announcing more new products that will be demonstrated at CMTS 2013. These include touch probes and software systems that will aid process control on CNC machine tools and a new surface finish measurement probe for co-ordinate measuring machines (CMMs).

These new metrology products will be demonstrated alongside other significant products already announced, including a radical new alternative to traditional dedicated gauging, a new range of additive manufacturing technologies and a 5-axis probe for CMMs. New sensor allows fully automated surface finish measurement on CMMs. The company has added a new probe option for its REVO five-axis measurement system, which for the first time, allows surface finish inspection to be fully integrated within CMM measurement routines.

With a measurement capability of 6.3 to 0.05 Ra, the SFP1 surface finish probe provides a unique ‘single platform’ that will eliminate the need for hand-held sensors, or the necessity to move parts to costly dedicated surface finish measuring machines, reducing labour costs and inspection lead times.www.renishaw.com



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ELLIOTT MATSUURA CANADA – BOOTH #4238, 4250, 4438 & 4450“The Matsuura MX-850 is our highlighted new machine,” says Bolieiro.

The MX-850 is a new five-axis vertical machining center, with high rigidity and Fanuc31i CNC control and standard 12K rpm spindle (20K rpm and 15K rpm high torque options are also available). The MX-850 has X/Y/Z axis travels of 900, 780 and 650 mm (35.43, 30.70 and 25.59 inches). Rapid traverse rate on the X/Y/Z axis is 40 m/min (1,574.80 ipm). The rapid traverse rate on the A axis is 17 m/min while the rapid traverse rate on the C-axis is 33 m/min). Loading capacity is 500 kilograms (1,100 pounds).

The booth will also feature Matsuura’s new VX-1000 and VX-1500 vertical machin-ing centers. The VX-1000 boasts a table size of 1,200 x 600 mm (47.24 x 23.62 inches), X-axis travel of 1,020 mm (40.15 inches), Y-axis travel of 610 mm (24.01 inches), Z-axis travel of 610 (24.01 inches) and a 15,000 rpm spindle. The VX-1500 has a table size of 1,700 x 700 mm (66.92

x 27.55 inches), X-axis travel of 1,500 mm (59.05 inches), Y-axis travel of 700 mm (27.55 inches), Z-axis travel of 610 mm (24.01 inches) and a 15,000 rpm spindle.

GF AgieCharmilles, the Lincolnshire, Illinois-based branch of a Swiss parent company, will be sharing exhibit space with Elliott Matsuura. AgieCharmilles will be showing off the HPM 450U machining center and the FORM 20 sinker EDM.

The HPM 450U has maximum X-Y traverse paths of 600 mm and 437 mm respectively and a Z-axis that offers 450 mm clearance between the table surface and spindle nose. This milling machine can reach a rotary table speed of 140 rpm and features an internal tool changer that can store up to 60 tools. An external circular magazine boosts capacity to 220 tools.

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mailto:komaprecision.com


MAKINO (AT SINGLE SOURCE TECHNOLOGIES BOOTH, #4920) Among other machine tools, Makino will be showing off the PS95 vertical machin-ing center. This center is available in two models: the PS65 and PS95. The smaller PS65 features X/Y/Z-axis travels of 26 inches x 20 inches x 18.1 inches, a 36.2 inch by 20 inch table, and a maximum workload of 1,323 lbs. The larger PS95 features X/Y/Z-axis travels of 36.2 inches x 20 inches x 18.1 inches, a 46 inch by 20 inch table and a maximum workload of 1,763 lbs. Both models have a 30-tool-capacity automatic tool changer.

Makino has expanded its F-Series vertical machining center line with the new F8 and F9 machines. The smaller F8 features X/Y/Z-axis travels of 51.2 inches, 31.5 inches and 25.6 inches, respectively, a 61-inch-by-31.5-inch table and a maximum workpiece size of 61 inches long by 31.5 inches wide by 21.7 inches tall. The larger F9 features X/Y/Z-axis travels of 63 inches, 31.5 inches and 25.6 inches, respectively, a 72.8-inch-by-31.5-inch table and a maximum workpiece size of 72.8 inches long by 31.5 inches wide by 21.7 inches tall. Both machines have a payload capacity of 5,510 pounds and a 30-tool capacity automatic tool changer.www.makino.com

Makino’s F8 vertical machining center

SYNERGY MACHINE SALES – BOOTH #6005Synergy will be exhibiting machine tools from Hwacheon Machinery America, Hermle Machine Company and OKK USA Corporation.

The Hi-TECH 450 turning center from Hwacheon of Vernon Hills, Illinois, offers a total of six machine configurations, a spindle capable of a low of 800 rpm (for high-torque turning) and a high of 3,500 rpm and a rapid feed rate of 20/24 m/min (X/Z). Turret indexing time to adjacent tools is 0.25 seconds, while turret capacity is 12-tools.

The C 42 UMT from Franklin, Wisconsin-based Hermle is a five-axis machining center with an X, Y, Z traverse of 800 mm, 800 mm and 550 mm and a standard 18,000 rpm spindle. The tool changer offers 42 positions while chip-to-chip time is 4.5 seconds. Machining centers in the MT series can mill and turn simultaneously in up to five axes.

The HM5000 and HM6300S are horizontal machining centers from Glendale Heights, Illinois-based OKK. Travel on the X-axis is 800 mm (31.50 inches), travel on the Y-axis is

The Form 20 Sinker EDM offers compact size and minimal energy consumption (3.7 kW/h at full power). Despite its diminutive dimen-sions, the Form 20 has expansive axis travels of 350 mm x 250 mm x 250 mm. It also boasts a four-position integrated linear tool changer and a rigid mechanical structure for reliable operations.www.elliottmachinery.comwww.us.gfac.com

The Hwacheon Hi-TECH 450 turning center at the Synergy Machine Sales booth

Matsuura’s new VX-1500 vertical machining center

PERFECTION IN MOTION

www.PerfectionInMotion.com

Consistently on the leading-edge of innovation, Star CNC’s two new models are designed for complex component machining that can transform productivity into pro�tability.

The evolutionary SW-20 offers a multitude of functions to minimize non-cutting time to a new low, improving production output and pro�tability. With an 8-spindle tool post and “Y” axis control function exclusively for back-end working, the SW-20 provides greater freedom for overlapping ef�ciency.

The new SR-20RIV accommodates up to 41 tools on 27 tool positions. This machine offers ‘two-in-one’ machining options, equipped with both “Guide Bushing” and “Non Guide Bushing”. With full “B” axis with three (3) tools on the main side and 8-spindle tool block for back machining with “Y” axis for overlapping on a variety of operations.

Two sophisticated machining solutions can play a big role in medical technology.

Star CNC…continually raising our own bar.

Our Latest Innovative Solutions Set New Standards For Manufacturing

Introducing the SW-20 and SR-20RIV for maximum output & precision.

SW-20 Tool Post

SR-20RIV Tool Post

AMT Machine Tools Ltd73 Galaxy Blvd. Units 15,16,17. Rexdale, Ont. M9W 5T4

Tel: 416-675-7760 Fax: 416-675-6988

www.amtmachine.com Canadian Manufacturing Technology Show




http://www.makino.com


http://www.us.gfac.com

AMT/STAR

PERFECTION IN MOTION

www.PerfectionInMotion.com

Consistently on the leading-edge of innovation, Star CNC’s two new models are designed for complex component machining that can transform productivity into pro�tability.

The evolutionary SW-20 offers a multitude of functions to minimize non-cutting time to a new low, improving production output and pro�tability. With an 8-spindle tool post and “Y” axis control function exclusively for back-end working, the SW-20 provides greater freedom for overlapping ef�ciency.

The new SR-20RIV accommodates up to 41 tools on 27 tool positions. This machine offers ‘two-in-one’ machining options, equipped with both “Guide Bushing” and “Non Guide Bushing”. With full “B” axis with three (3) tools on the main side and 8-spindle tool block for back machining with “Y” axis for overlapping on a variety of operations.

Two sophisticated machining solutions can play a big role in medical technology.

Star CNC…continually raising our own bar.

Our Latest Innovative Solutions Set New Standards For Manufacturing

Introducing the SW-20 and SR-20RIV for maximum output & precision.

SW-20 Tool Post

SR-20RIV Tool Post

AMT Machine Tools Ltd73 Galaxy Blvd. Units 15,16,17. Rexdale, Ont. M9W 5T4

Tel: 416-675-7760 Fax: 416-675-6988

www.amtmachine.com Canadian Manufacturing Technology Show



http://www.PerfectionInMotion.com



Hydraulic expansion toolholder

60 % set-up time saving

-SVL Tool extension

2,000 Nm torque


Jens Lehmann, Brand Ambassador of SCHUNK, the family-owned company

1 toolholder with more than 35 years of experience

TheNo.

up to

Your machining center.It’s time to make use of your machine’s full potential.www.ca.schunk.com/machine-potential

CMTS ShowSeptember 30-October 3, 2013booth 7305

750 mm (29.53 inches) and travel on the Z-axis is 880 mm (34.65 inches) for both machines. The pallet work surface area is 500 mm (19.69 inches) on the HM5000 and 630 mm (24.80 inches) on the HM6300S while maximum weight load-able on the pallet is 800 kg (1,763.7 pounds) on the HM5000 and 700 kg (1,543.2 pounds) on the HM6300S.www.synergymachinesales.com

The HM6300S horizontal machining center from OKK, at the Synergy

Machine Sales booth

... continues from page 114

AMT MACHINE TOOLS – BOOTH #4122AMT Machine Tools of Etobicoke, Ontario, will be exhibiting machine

tools from Hydromat based in St. Louis, Missouri and Star CNC Machine Tool Corp of Roslyn Heights, New York.

The Hydromat EPIC R/T 32/45-16 rotary transfer machine has up to 16 horizontal and eight vertical machining stations, can handle diameters up to 45 mm in square, round or hex bar stock, has optional coolant chiller and full CNC using Embedded Mo-tion Control Technology (EMC). The machine weighs 16,500 pounds.

The SR-20RIV Swiss type automatic lathe from Star has a 27-position tool station, a maximum machining diameter of Ø 20mm (25/32in), a width

of 2,334 mm, depth of 1,200 mm and height of 1,695 mm respect-ively, a tool post specifically designed for backworking equipped with a standard Y-axis control function, and deep hole drilling capabilities up to 100 mm. www.amtmachine.com



http://www.synergymachinesales.com



60 % set-up time saving

-SVL Tool extension

2,000 Nm torque


Jens Lehmann, Brand Ambassador of SCHUNK, the family-owned company

1 toolholder with more than 35 years of experience

TheNo.

up to

Your machining center.It’s time to make use of your machine’s full potential.www.ca.schunk.com/machine-potential

CMTS ShowSeptember 30-October 3, 2013booth 7305


http://www.ca.schunk.com/machine-potential


ADVANCED FIBER LASER FROM MITSUBISHINew to the fiber laser market, Mitsubishi Laser has recently introduced the NX-F fiber machine, fusing their laser processing machines with the advanced fiber laser beam. The NX-F has evolved laser processing to an entirely new level of performance. The machine comes standard with a fiber laser oscillator, z-axis linear drive, preset auto-focus processing head, and 15-inch touch screen NC-panel. The stroke on the NX-F is 125.9” (3198 mm) by 62.9” (1598 mm) by 4.7” (119 mm), with positioning accuracy of 0.0019/20” (0.05/500 mm). The traverse rate on the single axis machines is 4724 in. (120 m) per minute, or 6680 in. (170 m) per minute on simultaneous machines.www.mitsubishi-world.com


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TRUMPF – BOOTH #8216TRUMPF’s high-tech booth will include the TruLaser 3030 fiber, the company’s latest solid-state laser cutting machine. With three kilowatts of power, the laser can cut up to ¾ inches of mild steel, 5/8 inches of stainless steel and aluminum, and ¼ inch of copper and brass.

The TruBend 7036, meanwhile, is a compact press brake intended to bend small parts up to 40 inches. Options on this ergonomic press brake include LED lighting and a laser light that can project the bend line onto the surface of the sheet metal.

The TruMark 3020 is a diode-pumped solid-state laser with a 1,064 nm wavelength that can mark metal or plastics. Modular, compact and air-cooled, this marking laser uses 80 percent less electricity than previous models. www.us.trumpf.com TRUMPF’s TruBend 7036 compact press brake



http://www.mitsubishi-world.com



http://www.us.trumpf.com


TILT-A-JET WATERJETThe smallest of Omax’s bridge-style waterjet machines, the 60120 has a table big enough for larger stock. It features a high-precision linear drive technology designed for the abrasive waterjet environment, and it comes standard with a Bulk Abrasive Delivery System. This robust and reliable system requires little maintenance and is as easy to use as conventional machine tools. The small-footprint bridge-style OMAX 60120 JetMachining Center is fast and accurate, ideal for a wide range of machining needs, with one of the lowest cost per part in the industry. The large table can cut stock up to 5’ x 10’, creating complex parts out of almost any material. Accessories such as the Tilt-A-Jet for taper-free edges, A-Jet for 3D cutting, and the Rotary Axis for 6-Axis machining increase versatility. www.omax.com

GREAT FORCE FROM COMPACT CYLINDERThe Multicyl MC 12-5-4 cylinder has a diameter of only 3-3/4” and weighs a mere 20 pounds yet it produces up to 6 tons of force. The XL 25-5-9 weighs only 40 pounds and produces up to 12-1/2 tons of force. All of this force comes from shop air and with cylinder prices starting at just $1,415.00 (list price of MC 12-5-4) Multicyl offers the best bang for your punching buck. The Multicyl is supplied as part of a complete punching solution for a variety of applications including hole punching, tube piercing, notching, and clinching. www.multicyl.com

CPO 350 LTCOLD SAW

MFG. IN NL

AL100U-02TUBE & PIPE

GRINDER/NOTCHER5014 TMIRONWORKER

MFG. in ES

To find a dealer in Canada, contact: William Brennan Company, 2135 Jetstream Road, London, Ontario N5V 4H7 • Call 519-455-7100 • Fax 519-453-4589 • [email protected] the USA Call Toll Free 1-800-843-8844 or Call Direct 605-859-2542 • Fax 1-800-843-5545 or 605-859-2499 • www.scotchman.com • [email protected] • Scotchman Industries Inc., P.O. Box 850, Philip, SD 57567

Best-in-the -Business 3YEAR WARRANTY !

More options and accessories keep costs down and productivity and profits up!

DEPENDABILITY! DEPENDABILITY!

VERSATILITY! VERSATILITY!

American manufacturer and importer of quality machinery. GUARANTEED!

NEW!

You can count on +/- .002 per diameterinch in squareness!

QUALITY! QUALITY!

PRECISION! PRECISION!

THE SOLUTION PREFERRED BY METAL FABRICATORS!



http://www.omax.com



http://www.scotchman.com



DIODE-PUMPED LASER MARKERSThe space-saving design of the PowerLine F series of laser markers, facilitates integration into existing production environments. They are diode-pumped, q-switched fiber lasers with 20W, 30W, 50W and 100W respectively output power, which will mark almost all metals and plastics with high economic efficiency. The PowerLine F50 and F100 are operated in pulse modes at frequencies up to 200 kHz. The PowerLine F50 and F100 are completely air-cooled and are suitable for high-speed marking, scribing, edge isolation, structuring and cutting applications. www.rofin-inc.com

AUTOMATIC DEBURRING SYSTEMSThe low cost, compact (just 24” wide, 24” long and 48” high) systems increase productivity by decreasing cycle times over hand deburring. Accurate brush penetration is maintained throughout each production run, leading to improved quality. Parts are clamped into Abtex end

deburring systems, and each machine is activated by “deadman” switches, increasing operator safety. It removes burrs quickly and completely regardless of work piece geometry as the machines action provides 360 degree deburring. The 2 HP, 1750 RPM electric motor reverses direction when part carrier contacts limit switch. www.abtex.com

VALUE IN A CNC PLASMA CUTTING SYSTEMThe rigid, all-steel plate frame design of the MultiCam 3000 series plasma cutter supports a variety of standard or high-definition plasma units and is combined with an easy-to-use operator interface, as well as the quality features, and high level of service. It is suitable for those looking for value in a machine tool quality CNC Plasma Cutting System. The system features high-speed contouring, fully programmable retract between parts, automatic initial pierce height and 8 Megabytes of Memory with unlimited file size transfer capabilities amongst others. Ethernet or RS232 direct connections are standard.www.multicam.ca

PLASMA CUTTING TABLE THAT CAN EXPAND AS THE NEED ARISESThe Diamond Cut plasma cutting table is equipped with a full contour beveling head. Designed for high precision cutting it features an innovative inverse rail system designed to protect against dust and material impact. It is available with many options to customize the machine to your specific needs, such as full contour beveling, drilling stations and can be increased in size as the customer’s needs grow.

The Machitech booth at CMTS will also feature, as co-exhibitors, Praxair Canada who will be featuring their product line. Metfab Equipement will also have a press brake running at the show.www.machitech.ca



http://www.rofin-inc.com


http://www.multicam.ca

http://www.machitech.ca


VERSATILE AND RUGGED MODULAR SOLUTIONS FOR MARKING SYSTEMSThe compact base, rack-mount design of the LME-RM Class 1 laser marker workstation platform is suitable for both standard and custom applications provid-ing an elegant solution for marking parts in a production environment. This modular workstation offers rugged construction for long-term use, ergonomically correct design and conformance to applicable CDRH Standards for operational safety during use. Its base is built for 19” rack-mounted components and the laser controls are mounted in front for ease of operator interface. It features a large work envelope, and can accommodate up to 36” rotary tables, programmable indexers, and customer-specific tooling.www.rofin-inc.com

1400 Madeline Lane, Elgin, IL 60124Phone:(847) 827-2270 Fax:(847) 827-2291

www.hiwin.com

Hiwin D1 and D2 Servo Drives for Servo Motors, Torque Motors and Linear Stages.

X -Y Linear Motor Customized Solutions Reliability ±0.001mm.

TMS Direct Drive Motor With HIWIN Drive Package Continuous Torque: 3.1- 150Nm Gearless. Maintenance Free.

Precision Ground and Rolled BallscrewsGrade: C0-C10 Diameters: 4-120mm

DN Value Up To 220,000 End Support Units.

Positioning Linear Guideway Accuracy: ± 20µm/m (1mm System) Resolution: 1µm.

Linear Guideway Ball and Roller BearingsSpeeds: 2-5 m/s

Come see us at CMTS Booth# 2704

HIWIN®Motion Control & System Technology

Industrial Robot / SAR Ballscrew and Belt Driven, High Accuracy and

Reliability Strokes up to 3000mmComplete Package With Motor and Drive.

PRODUCTION ORIENTED WATER JETOffering unique advantages, the MultiCam 3000 Series water jet cutting system is an affordable, easy-to-use, production cutting solution designed for manufacturers that want the ability to cut a wide variety of materials. This high-pressure water jet machine comes with three side cutting tank access for easy load and unload, integrated fork lift tubes for easy machine positioning and increased machine rigidity, heavy C channel guttering for water run-off and exceptional upper machine rigidity, moving gantry with dual side, brushless digital AC Full 360 degree bellows on all axes, fast switching between pure water and abrasive cutting, multiCam EZ control and EZ suite software with an integrated PC with 19” LCD monitor amongst other features. An ethernet interface is standard with DNC file system and unlimited file size transfer capabilities.www.multicam.ca



http://www.rofin-inc.com

http://www.hiwin.com

http://www.multicam.ca


MODERN MODULAR FUME EXTRACTOR FILTERBOX IIIThe flexible and modular Nederman Filterbox III portable welding fume and dust extractor solves most common demands regarding welding fumes and dust. Accessories can be attached to improve individual applications. It can be combined to work

as a mobile unit or as a fixed mounted unit. For extra efficient filter cleaning the FilterBox can be equipped with compressed air cleaning. It has a cleanable filter for long life between filter changes and is a modern user-friendly design based on proven technology.www.nederman.com

5-AXIS + QUICK CHANGE

=MAXIMUM

UTILIZATION• Use Carr Lane’s Quintus quick-change

riser to mount vises, fi xture plates, or your custom clamping device

• By design, the CL5 system accepts our German-built, extremely accurate vises on precision plates made in the USA

• Achieve 5-side part access and quick-change fl exibility

• Numerous jaw types and sizes available

314-647-6200 www.carrlane.com/featured

See More at CMTS Booth 2216

MANUAL ROLLOVER POSITIONERSBluco Corporation’s new line of manual rollover positioners can be used as stand-alone fixturing solutions, or complement the existing Bluco fixturing system. With 360 degrees of rotation, the welder has full access to all sides of the part. Because the rotation is clocked in 22.5 degree increments (custom increments available), the part can always be located at the ideal weld position of each joint. There are several styles and lengths of positioners available to suit your application. www.bluco.com

VERSATILE PRESS BRAKE The Diamond Smart 8026 hydraulic press brake is especially suitable for small- and medium-size fabrication shops. The Diamond Smart CNC control offers simple operation, quick and easy part program-ming, simple machine setup, and auto calculation and correction of the bend angle and back gauge position. www.mitsubishi-world.com



http://www.nederman.com

http://www.carrlane.com/featured

http://www.bluco.com



VERSATILE SOLID-STATE LASER CUTTERWith three kilowatts of power, Trumpf’s latest solid-state laser cutting machine, the TruLaser 3030 fiber, is a universal choice for high-quality laser processing across a wide range of material types and thicknesses. It cuts up to 3/4 inch mild steel, 5/8 inch stainless steel and aluminum, and 1/4 inch copper and brass. The machine is suitable for manufac-turers cutting thin sheet metal, mild steel in all sheet thicknesses, non-ferrous or highly-reflective metals, or whose production volumes are served by a single machine.www.trumpf.com

ENTRY-LEVEL CANTILEVER WATER JETUtilizing a cantilever design, the new MWX3 is not only afford-able, but an ideal system for entry-level, production environ-ments. The machine comes standard with an auto-grease system, providing lubrication to both linear ways and axis drive systems. It also comes with a high pressure, 60,000 PSI S-50 KMT pump. If features an easy-to-use control system for graphics, functions and editing.www.mitsubishi-world.com

Alro SteelMetals • Industrial Supplies • Plastics

• Hot Rolled • Cold Finished • Aluminum

• Stainless • Brass • Copper

• Bronze • Cast Iron• Tool Steel

• Chrome Rod• Steel Grating • Expanded Metal

• Alloys • Mold Steel • High Speed

• Threaded Rod • Drill Rod • Ground Flat Stock

• Acetal • Acrylic • Delrin®

• Extren® • Fiberglass Grating

• Nylatron® • Nylon• Nyloil

• Phenolics • Polycarbonate • Polypropylene

• PVC • PTFE • Tivar®

• UHMW-PE • Urethane• VHMW Sheet

Alro Steel - Detroit18695 Sherwood Avenue

Detroit, MI 48234Toll Free:(800) 482-3224

Alro Steel - Buffalo50 Ensminger Road

Tonawanda, NY 14150 Toll Free:(800) 441-7366

• Waterjet • Plasma Cutting• Flame Cutting

• Saw Cutting• Tube Laser• Plate Laser

• Production/ Precision Sawing

• Bending & Gluing • CAD/CAM

• CNC Routing & Machining • CNC Saw Cutting

• Drilling • Tapping

• Aluminum Plate Cutting• Press Brake/Forming• Shearing

• Thermal Processing • Grinding

• Rod & Tube Cutting • Plastic Welding

• Cutting Tools• Abrasives

• Brushes• Coolant

• Die Supplies• Machinery

• Material Handling• Maintenance

• MRO Supplies• Gaging

• Workholding• Hand Tools

Visit us at CMTS 2013 Booth 8901

www.alro.com

Plastics Processing

Plastics Products

Metals Products

Metals Processing

Industrial Supplies



http://www.trumpf.com


http://www.alro.com


Z1-axis. Maximum measuring speed is 80 mm/second on the X-axis and 30 mm/s on the Z1-axis.

The Quick Vision WLI vision measuring machine features an optical vision head and incorporates a white light interferom-eter (WLI) head. The end-result is high accuracy performance of non-contact vision as well as non-contact 3D measurement of high aspect-ratio minute form (Z = Sub μm ~ 100μm) functions in one machine. www.mitutoyo.ca

MITUTOYO CANADA – BOOTH #4626“We have a long list of products that will be premiering at the CMTS show this year, from almost every measurement category in our product lineup ... coordinate measuring ma-chines, vision systems, surface/contour/form products, small tools, hardness testers, sensor systems and more ... we are especially enthusiastic to share our latest Mitutoyo technology, which brings with it a new level of metrology productivity,” says Liz Roberts, advertising and marketing coordinator at Mitutoyo Canada.

The SpinArm-Apex is a fully articulated coordinate measur-ing system from Mitutoyo that boasts a wide range of meas-urement. Compact and portable, the SpinArm-Apex can be positioned at any point near the workpiece. The SpinArm-Apex comes in seven different models with options such as wireless (WiFi) communication of measurement data.

The CV-4500 contour measuring system has a new arc encoder for increased accuracy and range. The system offers a range of 100 mm with accuracy of ± (0.8+ 0.01H) and resolution of 0.05μm for the X-axis, and a range of 60 mm with accuracy of ± (0.8+ 0.02H) and resolution of 0.04μm for the


The SpinArm-Apex coordinate measuring system from Mitutoyo

Machine any shape and size you need to precise tolerances in your lathe or mill with Slater Rotary Broach Tooling.

TURNING OPERATIONSTHAT TAKE SHAPE

www.slatertools.com Ph: 586.465.5000

Design • Engineer • Manufacture • Support



http://www.mitutoyo.ca

http://www.slatertools.com

http://www.vibra.com



Delivering Quality Products for your HVAC Needs

Contact us for more information on the complete line of products from Movincool Toll Free 888-209-0999 www.williamshvac.com email: [email protected]

Classic Series are Ideal for • Warehouses

• Assembly Lines

• Manufacturing Plant

• Process Cooling

• Moisture Removal

• Outdoor Events

OfficeServer & Technology rooms

• Emergency Back-up

• Hospitals

• Laboratories

• Offices

• Schools

• Supplemental Cooling

Ceiling Mount “CM” Series

Spot Cooling Solutions Roll it in, Plug it in. It’s that easy


See us at booth 2726

MAZAK – BOOTH #4638“Six years ago, Mazak opened the Canadian Technology Centre in Cambridge, Ontario. We built this facility to offer our customers the best in training, education and support available ... customers will be able to sample this first hand right in the Mazak booth at CMTS,” says Buxton.

“Visitors to our booth will witness a transplanted Mazak Technology Centre, right in the middle of CMTS. Customers will see live, real cutting demonstrations on seven machines, three of which have never been exhibited in Canada before. Each day of the show we will have scheduled learning/training events featuring our partners such as Sandvik Coromant and Renishaw. These events will not be plain seminars but interactive sessions where the technology discussed will be actively demonstrated on machines in the booth ... pre-registration will be required for some of these events through the CMTS website,” continues Buxton.

In addition to the Technology Centre, Mazak will be highlighting machine tools which utilize new CNC controls introduced by the company. CNC controls recently introduced

by Mazak include Matrix 2 and Matrix Nexus 2. Machine tools at the Mazak booth will include

the Horizontal Center Nexus 5000-II horizontal machining center, which uses Matrix Nexus 2 CNC control. This machine is designed to simplify multi-tasking operations for parts that require off-center line machining, angled drilling, milling or tapping. The controls are intended to boost productivity through high-speed, high-accuracy part processing and ease of operation.

The Integrex i-200 multi-tasking machine uses Matrix 2 CNC control, and features extremely fast processing speed, excellent cornering, superior part finishes and decreased cycle times. The con-trol helps the machine achieve high accuracy and enhanced productivity in complex applications requiring multi-tasking operations, simultaneous 5-axis machining and automation.

The Quick Turn Nexus 250-II MY turning center uses Matrix Nexus 2 CNC control. The machine boasts a headstock with a 254 mm (10 inch)

chuck, mounted on a 26 kW (35 hp), 4,000 rpm integrated motor main turning spindle for heavy-duty removal of metal. www.mazakcanada.ca

The Mazak Matrix 2 CNC control, as featured on the Integrex i-200 multi-tasking machine



http://www.williamshvac.com


http://www.mazakcanada.ca


FARO – BOOTH #7223Faro officials are tight-lipped about booth specifics but are will-ing to reveal that the FaroArm, Faro ScanArm and Faro Laser Tracker will be exhibited at CMTS.

Described by Faro as “the world’s best-selling measurement arm”, the FaroArm is a portable coordinate measuring machine that manufacturers can use for simple verification of product quality through 3D inspection, tool certification, CAD comparison, dimensional analysis, reverse engineering, etc.

There are different versions of the FaroArm: the Faro Edge has a 1.8 m – 3.7 meter (six to 12 foot) spherical working volume, repeatability from 0.024 mm (0.0009 inches) to 0.064 mm (0.0025 inches) and built-in touch screen computer. The Faro Prime has a 1.2 – 3.7 meter (four to 12 foot) spherical working volume and repeatability from 0.016 mm (0.0006 inches) to 0.060 mm (0.0024 inches). The FaroArm Fusion has a 1.8 m – 3.7 m (six to 12 foot) spherical working volume and repeatability from 0.036 mm (0.0014 inches) to 0.104 mm (0.0041 inches).

The Faro ScanArm is a seven-axis contact/non-contact

measuring system that features a fully integrated laser scan-ner. The Faro ScanArm is a handy tool for inspection, point cloud-to-CAD comparison, rapid prototyping, reverse engineer-

ing and 3D modeling. Versions of the ScanArm include the

Edge ScanArm which is accurate to +/- 35µ (+/- 0.0014 in.) and has a scan rate up to 45,120 points/second, and the Scan-Arm V3, which has identical accuracy and a scan rate up to 19,200 points/second.

The Faro Laser Tracker meanwhile, is a portable coordinate measuring machine that allows operators to build products, optimize processes, etc. It offers accur-ate, large volume 3D measurement.

The Laser Tracker too comes in different permutations: the Laser Tracker Vantage has a 160 m (525 feet) spherical working volume, accuracy up to 0.015 mm (0.0006 inches) and compact size. The TrackArm unites the Vantage and the FaroArm Edge, Prime or Fusion into a probe with six-degrees of freedom. The

Laser Tracker ION has a 110 m (361 foot) spherical working volume and accuracy up to 0.015 mm (0.0006 inches).www.faro.com

The Laser Tracker from Faro

The best press alternative on the marketfor unitized tools and small die sets.

MULTICYL INC640 Hardwick Road, Unit 1, Bolton, ON, Canada L7E 5R1

Tel.: 905-951-0670 - U.S. Toll Free 1-800-388-6359 - Fax : 905- 951-0672www.multicyl.com - [email protected]


FANUC – BOOTH # 2534FANUC will be exhibiting a robotically tended dual ROBODRILL machining cell along with their most current intelligent robotic technologies.

The ROBODRILL is a high speed and high precision compact machining center with FANUC standard CNC installed. The machining center is available in three sizes (small, medium and large), with either a 14 or 21 tool turret. The ROBODRILL comes equipped with the latest controls available—the FANUC Series 31i-model B5.

“With the addition of the ROBODRILL, FANUC Canada now provides robots and ROBODRILLs, combining FANUC’s proven and innovative advanced features, benefits, and technical capabilities … this is a major advantage to our automotive customers who can now work with FANUC Canada directly to meet all of their machining and automation production needs, whether it’s stand-alone equipment or a turnkey system,” says Fitzgerald. www.fanucrobotics.com

The LR Mate 200iD robot from FANUC Robotics Canada that will be tending the company’s ROBODRILL machining cell at CMTS

Renishaw (Canada) Limited 2196 Dunwin Drive, Mississauga, Ontario, L5L 1C7 CanadaT +1 905 828 0104 F +1 905 828 5519 E [email protected]

www.renishaw.com

Nothing compares to Equator™

The unique new Renishaw Equator™ is a versatile

alternative to custom gauging, offering inspection of an

unprecedented variety of manufactured parts. Developed

and proven on the shop-floor with industry-leading gauging users in multiple industries and applications, Equator 300

is the first of a range of gauging systems from Renishaw.

Highly repeatable master and measure technique

Thermal stability through simple re-mastering

Nothing compares like Equator™

Versatility – operators change parts in seconds; engineers adjust programs for any part design changes

Speed and form measurement with the industry standard SP25 scanning probe

Automation and feedback – interface with robots and machine tool controls

Plug and play – rapid installation, single phase, no air supply

Call +1 905 828 0104 now to request details or download at www.renishaw.com/gauging

Introducing a unique new

versatile gauging system

Equator advert 2.indd 1 17/03/2011 09:06:53



http://www.faro.com



http://www.fanucrobotics.com

Renishaw (Canada) Limited 2196 Dunwin Drive, Mississauga, Ontario, L5L 1C7 CanadaT +1 905 828 0104 F +1 905 828 5519 E [email protected]

www.renishaw.com

Nothing compares to Equator™

The unique new Renishaw Equator™ is a versatile

alternative to custom gauging, offering inspection of an

unprecedented variety of manufactured parts. Developed

and proven on the shop-floor with industry-leading gauging users in multiple industries and applications, Equator 300

is the first of a range of gauging systems from Renishaw.

Highly repeatable master and measure technique

Thermal stability through simple re-mastering

Nothing compares like Equator™

Versatility – operators change parts in seconds; engineers adjust programs for any part design changes

Speed and form measurement with the industry standard SP25 scanning probe

Automation and feedback – interface with robots and machine tool controls

Plug and play – rapid installation, single phase, no air supply

Call +1 905 828 0104 now to request details or download at www.renishaw.com/gauging

Introducing a unique new

versatile gauging system

Equator advert 2.indd 1 17/03/2011 09:06:53




http://www.renishaw.com/gauging


SOLUTIONS TOPUSH OR PULL HEAVY LOADS

FREE TRIAL AVAILABLE

1-800-461-6734www.pushorpull.com | [email protected]

Without relying on forklifts, cranes or manual labour

Improve Safety, Ergonomics and Effi ciency

EMUGE – BOOTH #4032Emuge of West Boylston, Massachusetts will be exhibiting the high performance TOP-Cut roughing and finishing end mill.

TOP-Cut end mills have been optimized for maximum machining versatility. Variable helix angles eliminate harmonic oscillation, which in turn minimizes vibrations and enhances surface quality. These end mills have a tough carbide substrate combined with optimized micro-geometry and heat resistant TiALN coating, which ensures a high level of process safety and enhanced tool life.

Also on display is the MultiTAP-Form—a high-performance forming tap built to offer premium performance in carbon steel, steel alloys, stainless steel, aluminum, copper, brass, bronze and other materials. This tap features an innovative geometric design, a proprietary grade of high-speed steel (HSS-E) and has TiN coating to enhance tool life and versatility.

The MultiTAP-Form has been created to produce threads within both 2B and 3B classes of fit, which means no more guesswork when figur-ing out H-limits. According to Emuge, the MultiTAP-Form will increase thread quality and boost output while lowering production costs.www.emuge.com

The MultiTAP-Form high performance forming tap from Emuge


SUMITOMO ELECTRIC CARBIDE – SWISS TURNING INSERTS

Sumitomo Electric Carbide, Inc. has added MESI Chipbreaker for Swiss turning and small parts machining.

Featuring a 15º nose and a sharp 8º main edge, the MESI provides a low cutting force. Studies have shown the MESI to perform with high wear-resistance in applications using Titanium. A wavy cutting edge maintains better chip control (for bar feeder machines), while the incorporation of dimples reduces cutting temperatures.

The MESI is suitable for medical parts and high-precision parts machining.

Available geometries include CCGT, DCGT and VCGT; grades include AC510U/ 520U/530U/AC610M/630M. visit www.sumicarbide.com

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http://www.pushorpull.com


http://www.emuge.com



IN STOCKAmerican Standards

and specials.Japanese Standards

inch or metric.

FOR FAST DELIVERY:Contact your local tooling dealer or

order direct.TEL 937-686-6405FAX 937-686-4125

www.retentionknobsupply.comRetention Knob Supply Company

P.O. Box 61Bellefontaine, OH 43311

8CMM20186 01/07/2008 08:19 AM Page 1

Filter coolant faster, easier, cleaner and save!

The power of CECOR high suction lift cleanssumps down to the bare metal in minutes.

CECOR Sump Cleaners pick up everythingin the sump - coolant, chips and swarf.Filter separates solids from the coolant.

www.cecor.net1-800-356-9042

ADVERTISERS INDEXADVERTISER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PAGEABB Robotics Inc.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79Abtex. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70Accurate Die Design Inc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73Alro Steel Corporation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123AME Abrasive Belt Machinery & Equip. Inc. . . . . . . . . . . . . . . . 70AMT Machine Tools Ltd. . . . . . . . . . . . . . . . . . . . . . . . 89, 91, 115Bohler-Uddeholm Limited . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47Brubaker Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Carr Lane Mfg. Co.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122Cecor Inc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129Cincinnati Inc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4CWB Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76,77Data Flute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Dillon Manufacturing, Inc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Dipaolo CNC Retrofit Ltd. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11DMG Canada . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97Elliott Matsuura Canada Inc.. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Emec Machine Tools Inc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53Eriez Magnetics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86ESAB Canada. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55Exsys Tool, Inc.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Fastcut Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Fastems, LLC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40Fein Power Tool Company . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Ferric Machinery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Ferro Technique Ltd. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49Flexovit Canada Abrasives Ltd.. . . . . . . . . . . . . . . . . . . . . . . . . 71Forkardt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92Gibbs and Associates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41GMN USA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Gordon R. Williams Corp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125Gravotech – Gravograph . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67Gravotech – Technifor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67Haas Automation Inc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26,27Henkel Canada . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

ADVERTISER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PAGEMulticyl Inc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126Nederman Canada Ltd. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59North American Laser Systems Inc. . . . . . . . . . . . . . . . . . . . . . 59Okuma. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107PFERD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22,23Power Pusher Canada . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128Renishaw (Canada) Ltd. . . . . . . . . . . . . . . . . . . . . . . . . . . 19, 127Retention Knob Supply & Mfg. Co. Inc. . . . . . . . . . . . . . . . . . . 129Sandvik . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Schunk Intec Corp.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117Scientific Cutting Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111Scotchman Industries, Inc.. . . . . . . . . . . . . . . . . . . . . . . . . . . 119Seco Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109SGS Tool Company. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Shop Data Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39Sirco Machinery Co.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26,27Slater Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124SME - MMTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75SMS Machine Tools Ltd.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83SST Canada. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94Star CNC Machine Tool Co.. . . . . . . . . . . . . . . . . . . . . . . . . . . 115Sumitomo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Synergy Machine Sales Inc. . . . . . . . . . . . . . . . . . . . . . . . . . . . 25TE-CO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87Thomas Skinner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26,27TRUMPF Inc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IBCTungaloy America Inc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3United Grinding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Ursviken Inc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74US Shop Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98Vibra Finish Ltd.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124Victor Technologies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62,63Walter Surface Technologies . . . . . . . . . . . . . . . . . . . . . . . . . 105Walter USA, LLC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81Weldon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Hiwin Corporation . . . . . . . . . . . . . 121HORN USA, Inc. . . . . . . . . . . . . . . . . .7Hurco USA . . . . . . . . . . . . . . . IFC, 51Hydromat Inc. . . . . . . . . . . . . . . . . .91Hyundai-Wia Machine America

Corp. . . . . . . . . . . . . . . . . . . . . . .83Ingersoll Cutting Tools . . . . . . . . . .101Iscar Tools Inc. . . . . . . . . . . . . . . OBCITI Tooling Company Inc. . . . . . . . . .99Koma Precision, Inc. . . . . . . . . . . .113Komet Canada . . . . . . . . . . . . . . .110Kyocera Cutting Tool division . . . . . .95Lincoln Electric Company of

Canada . . . . . . . . . . . . . . . . . . . .57LVD Strippit . . . . . . . . . . . . . . . . . . .65Machining Equipment Finance

Plan Inc. . . . . . . . . . . . . . . . . . . .85Makino Inc. . . . . . . . . . . . . . . . . . . .20Mascoutech Inc. . . . . . . . . . . . . . .104Mazak Corporation Canada . . . . . . .33Megatel Inc. . . . . . . . . . . . . . . . . . . 45Methods Machine Tools, Inc. . . . . . . 93Miller Electric . . . . . . . . . . . . . . . . . 60Mori Seiki 37

p 128-129 cmw sept 2013 ad idx 128-129.indd 129 13-08-27 2:28 PM


http://www.retentionknobsupply.com

http://www.cecor.net


By The NUMBERS

We’re Number One!Canada’s aerospace industry is a productivity leader

• 64% more value-added per employee• 46% more skilled labour• 28% higher wages • 5 times the R&D intensity• 2.4 times more productive (2007-2012)• 1.9 times the export diversity

Despite our relatively small size, Canada remains a global power-house in the aerospace segment. The Ottawa-based Aerospace

Industries Association of Canada has compiled some interesting facts about our ranking relative to other OECD countries:

Productivity 1st

Strategic importance over total manufacturing 1st

R&D intensity 3rd

GDP and Revenues 5th

Compared to Canada’s overall manufacturing sector, aerospace leads in multiple key metrics:

Should we care about aerospace? As a GDP contributor, the sector punches well above its weight in every key measurement from productivity to export growth, making issues such as the F-35 pur-chase an Bombardier’s new C-Series product important beyond the aviation industry. To learn more, visit the AIAC annual Aerospace Summit, to be held October 16th and 17th 2013 at the Ottawa Convention Centre. For more information, visit www.aiac.ca/summit

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http://www.aiac.ca/summit

TruLaser-2D-ad(CM).indd 1 2/7/12 1:40 PM

Please visit us at Booth# 8216


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http://www.us.trumpf.com

IBAQUS, the first full package technical application of its kind for tablet/smartphone devices combines useful applications such as: ITA (Iscar Tool Advisor) CMS E-Catalog, etc.

Nonstop Continuous Cutting with ISCAR Products Minimum Machining Downtime!

www. isca r.ca

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http://www.iscar.ca

Documents

Cmw2013sept01