CMExpert Hydraulic MobileCME-M1000

Description

The CMExpert Hydraulic Mobile fluid condition monitoring unit was designed to provide a complete package solution for mobile vehicle hydraulic and lubrication system monitoring. The CMExpert Hydraulic Mobile combines air bubble suppression with oil condition sensors and multiple communication options in a unit that can be installed with minimal impact on an existing system.

The package can be installed in both low pressure and high pressure systems as the sensors are protected from pressure and flow fluctuations. Additional sensors can be installed to the control panel dependant on the package selected – including 4-20mA, frequency and even CAN signals.

System options include use of a HYDAC AquaSensor or HYDAC Lab, LED display on the CS1000 particle counter and method of connectivity.

Typical monitored parameters include:• Particle count• Absolute conductivity value• Change in electrical conductivity• Absolute dielectric constant

value• Relative change in dielectric

constant value• Saturation level• Temperature

The CME-M1000 kit includes the following items:• Control panel o Connectivity package (level 1/2/3) o Power distribution o CME-AU manifold• DC electric motor c/w bellhousing

& pump

Technical specifications:

Maximum pressure Pump inlet 80 Bar.

Pump outlet 50 Bar.Pump drain <0.5 Bar.Manifold return 20 Bar.

Minimum inlet pressurePump inlet conditions must have a positive NPSH. For applications that may result in a vacuum suction state, please contact HYDAC.

Hydraulic connectionsSystem inlet

3/8” BSP male.

System outlet 1/4” BSP male.Pump inlet 1/8” BSPP female.Pump outlet 1/8” BSPP female.Pump drain 1/8” BSPP female.

Permissible viscosity range

10 – 500 cSt continuous (1000 cSt intermittant).For higher viscosities, please contact HYDAC. Consider start-up delays to allow the system to warm-up the oil.

Nominal flow rate ~240 ml/min.

Permitted fluids Hydraulic and lubrication fluids based on mineral oil. For other fluids, please contact HYDAC.

Pump type Internal gear pump.Fluid temperature range for operation 0°C – 70°C

Protection classIP65 on control panel.If a higher IP rating is required, please contact HYDAC.

Ambient temperature range 0°C – 50°C.

Storage temperature range -20°C – 65°C.

Relative humidity 0 – 70%Kit weight ~20kg.

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Hydraulic data

General data

Model code

Australian marketed range

X indicates series #

Communication package1 = Level 1 - CSI-C-11.2 = Level 2 - HY-TTC32 + TTConnect Wave.3 = Level 3 - PLC + TTConnect Wave.* Manifold material0 = aluminium (<250 Bar operating pressure). Electric motor0 = 24VDC 1500 RPM.1 = 12VDC 1500 RPM.

CSI-C-11 input options0 = CSI-C-11-0-0-0/-000 standard (level 1).1 = CSI-C-11-0-0-1/-000 additional analogue inputs (level 1).2 = No CSI-C-11 (level 2 & level 3).

Sensor - HLB/AS0 = HLB1400 HYDAC Lab.1 = AS1000 AquaSensor.

Sensor - CS10000 = CS1210 - Contamination sensor, without display.1 = CS1220 - Contamination sensor, with display.

CME-M100X 1 0 0 0 0 0-

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2363617 CME-M1000-1-0-0-0-0-02363618 CME-M1000-2-0-0-0-0-0

*Contact HYDAC for further information.

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Level 1 system connectivity

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The Level 1 package includes a HYDAC CSI-C-11 communications module which interprets two HYDAC condition monitoring sensors (CS1000/AquaSensor/HYDAC LAB) and up to four 4-20mA analogue sensors.The values are stored on the CSI-C-11, but made available in Modbus (TCP/IP) and HSI (HYDAC Sensor Interface) (TCP/IP) across an Ethernet connection or WiFi signal. The HSI signal can be interpreted by the FluMos PC software or the FluMos mobile app, providing access to the logged data and a visual interface of numerical sensor values and graphed sensor values.

Level 2 system connectivity

The connectivity of the Level 2 system is based on the TTConnect WAVE 4G, which provides access to an online dashboard. This dashboard can be customised by HYDAC to suit your requirements to show sensor values, data trending and the addition of end-user customisable alarm points. To fully utilise the TTConnect WAVE’s dashboard, a HY-TTC 32 controller is included in the package allowing many inputs beyond the standard HYDAC condition monitoring sensors. Pressure, temperature, vibration – almost anything with a 4-20mA or 0-10V signal, CAN signals (CANOpen/J1939/CAN) and even frequency/PWM can be included on the dashboard via the HY-TTC32/TTConnect WAVE combination.

Level 3 system connectivity

The Level 3 offering is an application-specific solution utilising an industrial PLC and gateway with the potential of many inputs including other Level 1 CME-AU1000 units. Should an application require a large volume of sensors, or consists of many small installations that require individual monitoring, the Level 3 solution can combine all of the various inputs and upload it to a single overseeing dashboard.

Please contact HYDAC for further information and assistance.

Online dashboard

System connectivity levels

OA

- 456

±25

Inlet 1/4" BSPP

Outlet 1/4" BSPP

0

225

490

540

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0

85 115

210

20 560 20

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360

20

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SCALE 1 : 5DOOR REMOVED FOR CLARITY

2

3

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ITEM No. QTY. DESCRIPTION PART NUMBER1 1 Enclosure 400x600x210 SS316 - 2111 23636912 1 Manifold Assembly N/A3 1 HY-TTC32-CD-00-000 9259424 1 TTC Control Wave-01-01-000 9281975 1 4G Antenna Kit 23539956 2 G1/4" Bulkhead (S44-0404) 23652307 2 G1/4" Duty Washer (RL21D-04) 2365229

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N/ADerrenberg

Perrott

Pejcinoski 21.11.2019

N/A

CME-M1000-2-0-0-0-0-0

2363618-01-00

2363618TBA

v-L

21.11.2019Pejcinoski- DRAWING CREATED-

30120

TOLERANCING ISO 8015

0.56

630

120400

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General tolerances ISO 2768-c LISO 2768 REPORTED:GEOMETRICAL TOLERANCES ISO 1101 SURFACE QUALITY ISO 1302

General tolerances ISO 2768-m K10002000

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VERSIONSIGNATURES SIGN

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DATE & NAMEVERSION COMMENTSE.C.R.

LINEAR DIMENSIONS

mmCORNERS ISO 13715

SCALE

-0.5

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1:10MASS (Kg)

DRAWING NUMBER

+0.5

www.hydac.com www.hydac.com.auHYDAC AUSTRALIA

Drawings

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R 3

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20

Note

For applications and operating conditions not described, please contact the relevant technical department.

Subject to technical modifications.

HYDAC Australia / New Zealand 109-111 Dohertys Road Altona North, VIC. 3025 Phone: (03) 9272 8999info@hydac.com.auwww.hydac.com.au