CM 10-11 030-033.qxd:CM 10-11 030-033 23/9/11 18:38 Page …2011). Twist-off vacuum closures for glass jars have presented a challenge to less-able consumers, and even some of those

30 THE CANMAKER © 2011 Sayers Publishing Group ● OCTOBER

CANS OF THE YEAR AWARDSG

OLD

WINNER

2011

GO

LD WINNER

2011

GO

LD WINNER

2011

GO

LD WINNER

2011

GO

LD WINNER

2011

GO

LD WINNER

2011

GO

LD WINNER

2011

Aerosols – Ball Aerocan

(Czech Republic)

Beverage three-piece – Ardagh Metal

Packaging GermanyGmbH (Germany)

Bottles – Rexam BeverageCan Europe (UK)

Food three-piece –Sarten Ambalaj Tic AS (Turkey)

Food two-piece –Ardagh Metal

Packaging West France (France)

General line – Brasilata SA (Brazil)

Ends, caps & closures –Crown Closures

Europe (UK)

A s a beacon for the metal packagingindustry’s sustainability message,the overall winner of the Can of theYear for 2011 is as good as it gets.

Japan’s Toyo Seikan has been promot-ing and developing the manufacture offood and drinks cans with low environ-mental impact for almost two decades.Now, its TULC technology is being estab-lished in wider markets and the can thatwon the award this year reaches newheights by being used for processed coffeedrinks for the first time.

The winning 20cl can used by Thai-land’s Ajinomoto for its Birdy coffee usessTULC manufacturing processes that dra-matically cut energy use, carbon dioxideemissions, consumable waste and don’trequire the consumption of water.

It’s manufactured at Next Can Inno-

CM 10-11 030-033.qxd:CM 10-11 030-033 23/9/11 18:38 Page 30

vation factory, a joint venture betweenSwan Industries and Toyo Seikan, where‘dry-DWI’ techniques are used that elimi-nate the lubricants commonly employed intwo-piece draw and wall-iron beverage canproduction world wide.

The can also saves on resources. Com-

pared with the 20cl three-piece weldedsteel cans widely used in the Japanesemarket for coffee – a market of some 10billion a year – the sTULC can is 30 per-cent lighter.

Toyo Seikan chose the Thai canned cof-fee market to launch with the Birdy brand

because it is one of the fastest growing inthe region. Since it appeared at the begin-ning of 2010 more than a billion have beenproduced.

Novel features of the canned coffeeinclude the use of low-pressure nitrogenfilling and non-destructive testing of thefilled product by tapping the can and mea-suring its resonance. This is a process that

is specific to the steel can and cannot beused with aluminium.

Toyo Seikan, whichproduces seven billion

TULC cans in their vari-ous forms in the Asianmarkets on 23 productionlines, plans to furtherexpand TULC’s use in itsmarch to promote the envi-ronmentally friendly mes-sage.

“We think that dry-DWI should ideallyreplace conventionalDWI,” said Ludovic

Touitou, international opera-tions chief at Toyo Seikan.

“We can say that this technology

CANS OF THE YEAR AWARDS

CAAN

OF THE YEA

R

CAN

OF THE YEA

R

2011

As good as it gets

GO

LD WINNER

2011

Fancy cans – Crown SpecialityPackaging (UK)

GO

LD WINNER

2011

GO

LD WINNER

2011

Prototype – Can-Pack SA

(Poland)

Decoration & printquality – HangzhouCPMC Co (China)

▲

OCTOBER ● THE CANMAKER © 2011 Sayers Publishing Group 31

The winner of the Can of the Year for 2011 shows how it is possible to reducedramatically the environmental impact ofcanmaking technology. John Nutting reports

Can of the Year & Beverage two-pieceToyo Seikan’s coffee can for the Birdy brand inThailand is unassuming but it contains a hugeamount of environmentally strong technology,such as dry-DWI bodyforming that doesn’t needas much lubricant, thereby saving washerchemicals and polyester coatings that don’t haveto be applied with solvents. It’s also lighter by 30percent than equivalent three-piece vacuum cans.

CM 10-11 030-033.qxd:CM 10-11 030-033 23/9/11 18:39 Page 31

32 THE CANMAKER © 2011 Sayers Publishing Group ● OCTOBER

represents a great environmentalimprovement on conventional DWI cans.Also, compared with the original TULCsystem, it opened the perspective for evenfurther lightweighting, and it is possiblethat this technology might become thereplacement generation.”

The Cans of the Year judges were alsoexcited by the Orbit twist-off closuredeveloped by Crown Closures Europe inthe UK.

The Orbit closure, which easily wonGold in the Ends, caps & closures cate-gory, has already been applauded as amajor advance in packaging conve-nience (see The Canmaker, September2011). Twist-off vacuum closures for glassjars have presented a challenge to less-able consumers, and even some of thosewho are able, because they need theapplication of a large amount of torque toovercome the grip of the sealant.

The answer was a patented two-partclosure with an outer ring connected to apanel that includes the sealant. Becausethe outer ring doesn’t rotate with thepanel the opening torque is lower before

the seal is released.Whereas a 70mm-diameter

twist-off lid typically requiresaround 40 inch-pounds of torqueto open, “an Orbit closure typi-cally only requires around 15 to20 in-lbs to loosen the ring and10 to 25 in-lbs or torque to breakthe vacuum seal. Openingtorques will remain at these lev-els, no matter how long a productis stored,” said Paul Dunwoody,leader of the Orbit developmentteam.

The judges were overwhelm-ing in their praise for Crown’sOrbit twist-off closure. One judgetried it and said: “It’s brilliant,and what we’ve been wanting foryears!”

Other Gold winners in the 11categories marked worthy devel-opments in canmaking technology.

In the Aerosol category it was a newname in the sector that was the winner.US-based Ball Corporation had never pro-duced monobloc aluminium aerosol cans

until it acquired Europe’s Aerocan earlierthis year, but it was the group’s plant inthe Czech Republic that won with a 30mlcan made for the G.Bellini deodorant and

CAN OF THE YEAR 2011Toyo Seikan Kaisha Ltd (Japan): Birdy coffee with milk in 20cl polyester-coated Dry-DWI steel can for Ajinomoto Co(Thailand) Ltd

AEROSOL CANSGOLD: Ball Aerocan (Czech Republic)G.Bellini deodorant and shaving products in 30cl embossedimpact-extruded cans for Win Cosmetics GmbH & Co, part ofDalli Werke GmbHSILVER: DS Containers (USA)Reddi-wip whipped cream aerosol in polyester-coated drawntwo-piece can for ConAgra FoodsBRONZE: Tubex GmbH (Germany)Nivea styling hair mousse in 15cl impact-extruded can withnecking and internal powder coating for Nivea Polska

BEVERAGE THREE-PIECEGOLD: Ardagh Metal Packaging Germany GmbH (Germany)Raderberger Pilsner 3.1-litre keg in welded and shapedtinplate for Raderberger BrewerySILVER: Daiwa Can Company (Japan)Georgia Triple Star Premium Coffee in 25cl welded and bead-ed can with gravure printed laminate for The Coca-Cola Co,JapanBRONZE: Huber Packaging Group (Germany)Kronenbourg 1664 5-litre party keg in welded and shapedtinplate using CO2 Draftking system for BrasseriesKronenbourg France

BEVERAGE TWO-PIECEGOLD: Toyo Seikan Kaisha Ltd (Japan)Birdy coffee with milk in 20cl polyester-coated Dry-DWI steelcan for Ajinomoto Co (Thailand) LtdSILVER: Ball Packaging Europe (Germany)Foster’s lager in 56.8cl DWI aluminium can with special finish-es for Heineken UK LtdBRONZE: Rexam BCA (USA)Rockstar Recovery 71cl aluminium D&I can with Cap Can clo-sure for Rockstar Inc

BOTTLESGOLD: Rexam Beverage Can (UK)Ocóo beauty drink in 25cl aluminium D&I bottle for Pure Prod-ucts GmbH

SILVER: Ball Corporation (USA)Miller Lite beer in 16oz Alumi-tek aluminium D&I bottle forMiller Coors BrewingBRONZE: Daiwa Can Company (Japan)Petit Monteria wine in Bordeaux-style polyester-coated two-piece aluminium bottle for Monde Shuzo

DECORATION & PRINT QUALITYGOLD: Hangzhou CPMC Co (China)Tea caddy in porcelain-style decorated tinplate for COFCO GroupSILVER: GM Metal Packaging (Hong Kong)Octagonal tinplate container with holographic effects forRingtonsBRONZE: Rexam BCA (USA)Busch beer aluminium 24oz beverage can for Anheuser-BuschInBevCOMMENDATION: Crown Speciality Packaging (UK)Limited-edition 50g slip lid tin with soft touch varnish forImperial Tobacco’s Golden Virginia brand

ENDS, CAPS & CLOSURESGOLD: Crown Closures Europe (UK)Two-part Orbit tinplate twist-off closure for preservesproduced by F. Duerr & Sons LtdSILVER: Ardagh Germany MP GmbH (Germany)Sealite 80/83mm gas-proof membrane lid attached to tinplatethree-piece can for undisclosed customerBRONZE: Blechwarenfabrik Limburg GmbH (Germany)Cliqloc resealable promotional beverage cap for Cliqloc GmbH

FANCY CANSGOLD: Crown Speciality Packaging (UK)Embossed three-piece Jam Cream Sandwich tin for Marks &Spencer and Fox’s BiscuitsSILVER: Crown Speciality Packaging (UK)Secondary container with embossed decoration for Gordon &Macphail Ltd’s Benromach 20cl whisky bottleBRONZE: Meister SA (Brazil)Conical decorated tin with two-piece lid for Nostalgia brandCOMMENDATION: Crown Speciality Packaging (UK)Rectangular limited-edition embossed cake tin for the RoyalWedding commissioned by HRH The Prince of Wales

FOOD THREE-PIECEGOLD: Sarten Ambalaj Tic AS (Turkey)Shaped tinplate can with press lid for olives for NamliZeytinleri LtdSILVER: Shetron Ltd (India)Tinplate can for Treo brand of Pristine OrganicsBRONZE: Shetron Ltd (India)Tinplate can with aluminium membrane seal and plastics capfor Hindustan Unilever Ltd’s Grand Classic coffee

FOOD TWO-PIECEGOLD: Ardagh Metal Packaging West France (France)Deep drawn aluminium Ijsseldijk ham can with Optilift end forZwanenberg Food Group in The NetherlandsSILVER: Ardagh Metal Packaging West France (France)Rectangular drawn aluminium luncheon meat with Optilift endfor Zwanenberg Food GroupBRONZE: MGK-pack dd (Croatia)Double reduced drawn tinplate quarter club can for variouscustomers

GENERAL LINE CANSGOLD: Brasilata SA (Brazil)20-litre tapered tinplate pail for putty or powdered products forAnjo QuímicaSILVER: Hoffmann Neopac AG (Switzerland)Freshpack hinged lid tinplate can with tamper-evidentmembrane for Ricola pastillesBRONZE: Pirlo GmbH & Co (Austria)Tinplate slip lid can with matt finish for Salewa outdoorclothing products marketed by OberAlp SpA-AG

PROTOTYPEGOLD: Can-Pack SA (Poland)Lazer etched beverage end on 55cl aluminium beverage canSILVER: Rexam (Mexico)Various decorative effects on aluminium beverage cansBRONZE: Tubex GmbH (Germany)Let’s Dance aluminium aerosol can with ‘three-dimensional’embossing

CATEGORY WINNERS


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OCTOBER ● THE CANMAKER © 2011 Sayers Publishing Group 33

shaving brands. The 53mm-diameter canfeatured deep embossing and debossingwith registered decoration and comes inthree sizes – 20cl, 25cl and 30cl.

The Three-piece beverage categorywas once confined to simple juice and cof-fee cans, but in the last decade has nowincluded the growing beer-keg format,which started with beautifully decorated5-litre shaped cans that are now aug-mented by long-life pressure systems andsophisticated pouring devices.

Ardagh Metal Packaging, which untilthe merger last year with the Ardaghgroup was Impress, recently launched a3.1-litre version of the keg that won Goldin Three-piece beverage. The container ismore easily stored in a refrigerator, there-by expanding the market, but still comeswith all the conveniences of pouring thebeer. German beer brand RaderbergerPilsner was first to enjoy its benefits.

Winner of the Bottles category wasRexam Beverage Can Europe with itsFusion bottle which it has been develop-ing for about five years. Lightweight alu-minium bottles using D&I manufacturingtechniques such as those used by Rexamhave been available for two years, withthe Fusion making its commercial debutearlier this year.

Manufactured at Rexam’s plant in theCzech Republic, the winner was producedin a 25cl size for German customer PureProduct’s Ocóo beauty drink.

Decoration & print quality has alwaysbeen tricky to judge because of the chal-lenges presented by the technical differ-ences between lithography on sheet andon the round, as in beverage can printing.

But the judges were agreed thatHangzhou CPMC’s tea caddy made inChina was an amazing piece of work, and

well deserving the Goldaward, reproducing thelook of porcelain on anembossed rectangular lidded con-tainer made for CPMC’s parent companyCOFCO.

Since there were so many entries forthis category, it’s worth mentioning theclever Rington’s caddy from GM MetalPackaging in Hong Kong and the stun-ning Busch beer beverage can made byRexam in North America. This in partic-ular stood out from all the other beveragecans in the decoration category.

Fancy cans are supposed to be “whatthey say on the tin”, covering a hugerange of creative approaches to using dec-orated metal. The Jam Cream Sandwichtin made by Crown Speciality Packagingin the UK is what decorative fancy cansare all about. It takes the jam sandwichbiscuit product and reproduces it as anembossed container with gloss and mattvarnishes that enhance the effect of thetin, which is made to contain 20 standardsize biscuits.

These cans are attractively designedto be kept and used for all kinds of prod-ucts, which is probably just what cus-tomers Marks & Spencer and Fox’sBiscuits wanted.

Turkey’s Sarten Ambalaj offered anovel 2.5kg container for packing olivesthat won Gold in the Three-piece food cat-egory. In addition to being expanded toimprove its appearance and enable theuse of thinner 0.23mm tinplate, it uses apress lid so that customers like NamliZeytinleri don’t have to invest in seamingequipment. The lids are supplied sepa-rately and closed tightly enough for ship-ping, rather lid a paint can.

Often it’s not always immediately obvi-

ous where the ben-efits of a can lie,

such as Toyo Seikan’s Birdycan. Likewise with the Two-piece food

Gold winner made by Ardagh Metal Pack-aging in France for Zwanenberg.

This deep drawn oval aluminium con-tainer for Ijsseldijk-branded ham is high-ly decorated, requiring distortion printingtechniques, and is fitted with the latestOptilift easy open end that features bet-ter accessibility for the tab.

The General line Gold winner was theLean Pail developed by Brasilata andused for ‘Super Leve’ (Super Light) plas-ter marketed by Anjo Química do Brasil.

Following two years of research, theSão Paulo-based canmaker produced atapered stackable 18-litre pail that is 35percent lighter than conventional steelpails by using 0.22mm tinplate, ratherthan 0.34mm.

The Brazilian market for plasteruses around 13 million 18-litre containersa year, of which more than half are cur-rently cardboard barrels, said Brasilata’schief executive Antonio Teixeira.

“Nowadays only six million are pack-aged in 18-litre steel cans while ten yearsago the market belonged totally to 18-litre square cans,” he said. “The newLean Pail was created not only todefend the rest of the market but toreconquer part of the lost market share.”

The Prototype category offers can-makers the opportunity to showcasewhat they are developing. This year Pol-ish-based canmaker Can-Pack won Goldwith a new style of lazer-etched beverageend. Unlike some earlier versions, thedesigns are positioned in relation to thetab and enable the decoration on the endto match the can body.


Silver winners all: From left to right: Ball Packaging Europe’s one-pint beer can for Foster’s (Beverage two-piece); Ball Corporation’s Alumi-tek bottle for Miller (Bottles); DS Containers polyester-coated drawn aerosol can for Reddi-wip (Aerosol cans); Crown Speciality Packaging’s secondary can for Gordon & Macphail whisky (Fancy cans); Daiwa Can’s 20cl can for Coca-Cola’s Georgia coffee (Beverage three-piece); GM Metal Packaging’sholographic effect caddy for Ringtons (Decoration & print quality); Ardagh Germany MP’s gas-proof aluminiummembrane (Ends, caps & closures); Hoffmann Neopac’s Freshpack for Ricola pastilles (General line cans); and someof Rexam Mexico’s special effects for beverage cans (Prototype)

CM 10-11 030-033.qxd:CM 10-11 030-033 23/9/11 18:40 Page 33

1 CMK JAN 2011CM 01-11 COVCM 01-11 001CM 01-11 002-005CM 01-11 003v5CM 01-11 004v3CM 01-11 006-011CM 01-11 012-013CM 01-11 014-015CM 01-11 016-019CM 01-11 020-021CM 01-11 022-023CM 01-11 024-025CM 01-11 026-027CM 01-11 028-031CM 01-11 032-033CM 01-11 034-035CM 01-11 036-037CM 01-11 038-039CM 01-11 040-041CM 01-11 064

2 CMK FEB 2011CM 02-11 COVCM 02-11 001CM 02-11 002-005CM 02-11 006-015CM 02-11 016-017CM 02-11 018-019CM 02-11 020-023CM 02-11 024-025CM 02-11 026-029CM 02-11 030-031CM 02-11 032-033CM 02-11 034-035CM 02-11 036-037CM 02-11 038-039CM 02-11 040-41CM 02-11 064

3 CMK MARCH 2011CM 03-11 COVCM 03-11 001CM 03-11 002-005CM 03-11 003v2CM 03-11 006-0007v2CM 03-11 006-017CM 03-11 018-019CM 03-11 020-021CM 03-11 022-027CM 03-11 028-029CM 03-11 030-033CM 03-11 034-035CM 03-11 036-039CM 03-11 040-41CM 03-11 064

4 CMK APRIL 2011CM 04-11 COVCM 04-11 001CM 04-11 002-005CM 04-11 004v2CM 04-11 006-017CM 04-11 007v2CM 04-11 012v2CM 04-11 018-019CM 04-11 020-023CM 04-11 024-025CM 04-11 026-027CM 04-11 028-029CM 04-11 030-033CM 04-11 034-043v2CM 04-11 044-053CM 04-11 049-050v2CM 04-11 054-055CM 04-11 056-059CM 04-11 060-061CM 04-11 084

5 CMK MAY 2011CM 05-11 COVCM 05-11 001CM 05-11 002-005CM 05-11 006-019CM 05-11 020-021CM 05-11 022-023CM 05-11 024-025CM 05-11 025v2CM 05-11 026-031CM 05-11 032-033CM 05-11 034-035CM 05-11 036-041CM 05-11 042-061CM 05-11 062-063CM 05-11 064-065CM 05-11 066-067CM 05-11 068-071CM 05-11 072-075CM 05-11 074-075v2CM 05-11 076-079CM 05-11 080-081CM 05-11 104

6 CMK JUNE 2011CM 06-11 COVCM 06-11 001CM 06-11 002-003CM 06-11 004-007CM 06-11 008-015CM 06-11 016-017CM 06-11 018-019CM 06-11 020-021CM 06-11 022-023CM 06-11 024-025CM 06-11 026-027CM 06-11 028-029CM 06-11 030-031CM 06-11 032-035v2CM 06-11 036-037CM 06-11 038-041v2CM 06-11 042-045CM 06-11 068

7 CMK JULY 2011CM 07-11 COVCM 07-11 001CM 07-11 002-007CM 07-11 008-013CM 07-11 014-015CM 07-11 016-017CM 07-11 018-019CM 07-11 020-021CM 07-11 022-023CM 07-11 024-025CM 07-11 026-027CM 07-11 028-029CM 07-11 030-035CM 07-11 036-039CM 07-11 040-041CM 07-11 042-043CM 07-11 044-045CM 07-11 046-047CM 07-11 048-049CM 07-11 072

8 CMK AUG 2011CM 08-11 COVCM 08-11 001CM 08-11 002-005CM 08-11 006-011CM 08-11 012-013CM 08-11 014-015CM 08-11 016-017CM 08-11 018-019CM 08-11 020-021CM 08-11 022-027CM 08-11 028-029CM 08-11 030-031CM 08-11 032-037CM 08-11 038-039CM 08-11 040-041CM 08-11 042-043CM 08-11 044-045CM 08-11 068

9 CMK SEPT 2011CM 09-11 COVCM 09-11 001CM 09-11 002-005CM 09-11 003v2CM 09-11 006-007CM 09-11 007v2CM 09-11 008-009CM 09-11 010-011CM 09-11 012-017CM 09-11 018-021CM 09-11 022-023CM 09-11 024CM 09-11 025CM 09-11 026-027CM 09-11 028-031CM 09-11 032CM 09-11 033CM 09-11 034-035CM 09-11 036-039CM 09-11 040-041CM 09-11 042-045CM 09-11 046-047CM 09-11 048-049CM 09-11 072

10 CMK OCT 2011CM 10-11 COVCM 10-11 001CM 10-11 002CM 10-11 003CM 10-11 004CM 10-11 005CM 10-11 006-007CM 10-11 008-009CM 10-11 010CM 10-11 011CM 10-11 012CM 10-11 013CM 10-11 014-015CM 10-11 016-019CM 10-11 020-021CM 10-11 022-023CM 10-11 024-027CM 10-11 028v2CM 10-11 029CM 10-11 030CM 10-11 031CM 10-11 032CM 10-11 033CM 10-11 034-035CM 10-11 036CM 10-11 037CM 10-11 038CM 10-11 039CM 10-11 040CM 10-11 041CM 10-11 042-045CM 10-11 068

11 CMK NOV 2011CM 11-11 COVCM 11-11 001CM 11-11 002CM 11-11 003CM 11-11 004-005CM 11-11 006CM 11-11 007CM 11-11 008CM 11-11 009CM 11-11 010CM 11-11 011CM 11-11 012CM 11-11 013CM 11-11 014CM 11-11 015CM 11-11 016CM 11-11 017CM 11-11 018v2CM 11-11 019CM 11-11 020CM 11-11 021CM 11-11 022-023CM 11-11 024-025CM 11-11 026-027CM 11-11 027v2CM 11-11 028V2CM 11-11 029CM 11-11 030CM 11-11 031CM 11-11 032-033CM 11-11 034V2CM 11-11 035CM 11-11 036-037CM 11-11 038CM 11-11 039CM 11-11 040CM 11-11 041CM 11-11 042-043CM 11-11 044-045CM 11-11 046CM 11-11 047CM 11-11 048CM 11-11 049CM 11-11 050CM 11-11 051CM 11-11 052-053CM 11-11 076

12 CMK DEC 2011CM 12-11 COVCM 12-11 001CM 12-11 002-003CM 12-11 004CM 12-11 005CM 12-11 006-007CM 12-11 008-009CM 12-11 010-011CM 12-11 012-013CM 12-11 014-015CM 12-11 016-017CM 12-11 018-019CM 12-11 020-021CM 12-11 022-023CM 12-11 024CM 12-11 025CM 12-11 026CM 12-11 027CM 12-11 028-029CM 12-11 030-033CM 12-11 034-035CM 12-11 036-037CM 12-11 038-041CM 12-11 064

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CM 10-11 030-033.qxd:CM 10-11 030-033 23/9/11 18:38 Page …2011). Twist-off vacuum closures for glass jars have presented a challenge to less-able consumers, and even some of those