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Climate change vis a vis business Integration Sugarcane as a model
Session IV: What’s next? Leadership into ActionAn international conference
Asia’s Emerging Response to Climate ChangeNovember 23, 2007
Inter-Continental Hotel , Bangkok
By Dr. Pipat WEERATHAWORN
Research and Development DirectorMITR PHOL Sugar
Group
1
Outline
• Mitr Phol Introduction
• Climate Change : Sugarcane’s Roles
• Business Integration
• Conclusion
2
Mitr Phol Sugarcane Research Center Co. Ltd.Mitr Phol Sugarcane Research Center Co. Ltd.
Outline
• Mitr Phol Introduction
• Climate Change : Sugarcane’s Roles
• Business Integration
• Conclusion
3
Mitr Phol Sugarcane Research Center Co. Ltd.Mitr Phol Sugarcane Research Center Co. Ltd.
Mitr Phol’s History and Core BusinessMitr Phol’s History and Core Business
1956 establish the 1st sugar factory at capacity of 700 tons cane per day
2007, Mitr Phol has 5 sugar factories in Thailand and another 5 sugar factories in China with total capacity 180,000 TCD
Total sugar production 2 Million Tons
The newest factory is under construction in the republic of Laos
4
Mitr Phol’s Mill Locations in Thailand Mitr Phol’s Mill Locations in Thailand
5
Tuolu
Ningming
FunanChongzuo
Haitang
MP’s Mill Locations MP’s Mill Locations in Chinain China
Refinedsugar Co.
Paper Mill
Logistic Co.
6
MP’s Sugar ProductsMP’s Sugar Products
Outline
• Mitr Phol Introduction
• Climate Change : Sugarcane’s Roles
• Business Integration
• Conclusion
8
Mitr Phol Sugarcane Research Center Co. Ltd.Mitr Phol Sugarcane Research Center Co. Ltd.
9
Mitr Phol Sugarcane Research Center Co. Ltd.Mitr Phol Sugarcane Research Center Co. Ltd.
IPCC TS
More and more land is being
devastated by drought…
10
Mitr Phol Sugarcane Research Center Co. Ltd.Mitr Phol Sugarcane Research Center Co. Ltd.
South African Sugarcane Research Institute
Mount Edgecombe, KwaZulu-Natal
Very high photosynthetic efficiency (biomass = photosynthesis – respiration)
Highest water use efficiency of any known crop
Why SugarcaneWhy Sugarcane
By F.C. Botha, 2006
South African Sugarcane Research Institute
Mount Edgecombe, KwaZulu-Natal
0123456789
0 100 200 300 400
Growing season (days)
Bio
mass (
kg
/m2) Napier grass
Sugarcane
Sorghum
Millet
Potato
Sugarbeet
Rice
Cassava
Oil Palm
C4=22(55 max) g/m2/d
C3=13 g/m2/d
Photosynthetic efficiency
By F.C. Botha, 2006
Copyright © 2007
0
5
10
15
20
25R
ate
(g
m-2
d-1
)
Rice
Oil Palm
Sugar beet
Cassava
Potato
Millet
Sorghum
Sugarcane
Napier
Sugarcane Biomass Production
On average 22 g m-2 d-1 but can be as high as 55 g m-2 d-1
For C3 plants only 13 g m-2 d-1
0
100
200
300
400
500
600
700
800
900
Kg
wa
ter
Kg
-1 b
iom
as
s Alfafa
Soybeans
Oats
Potatoes
Wheat
Sugar beet
Maize
Sorghum
Sugarcane
Sugarcane Water Use Efficiency
240 litres per kg of aerial biomass
Almost half of that for sugar beet and other C3 plants
By F.C. Botha South Africa, ISSCT 2007
CA
NE
CA
NE
14
Mitr Phol Sugarcane Research Center Co. Ltd.Mitr Phol Sugarcane Research Center Co. Ltd.
15
Mitr Phol Sugarcane Research Center Co. Ltd.Mitr Phol Sugarcane Research Center Co. Ltd.
1 1.3
Reduce CO emission 22%2
1 8
Reduce CO emission 56%2
Ratio of energy use: production
16
Mitr Phol Sugarcane Research Center Co. Ltd.Mitr Phol Sugarcane Research Center Co. Ltd.
157
122
105
63
63
52
38
31
23
17 103
78
57
47
34
29
29
17
15
11Palm oil
Sugar Cane
Sugar beet
Jatropha
Corn
Wheat
Rapeseed
Sunflower
Barley
Soybean
Yield GJ / ha % Global Arable Land
Energy yield of various crops and land requirement of 25% petroleum replacement in transportation
17
Mitr Phol Sugarcane Research Center Co. Ltd.Mitr Phol Sugarcane Research Center Co. Ltd.
18
Green Cane Harvesting
19
Outline
• Mitr Phol Introduction
• Climate Change : Sugarcane’s Roles
• Business Integration
• Conclusion
20
Mitr Phol Sugarcane Research Center Co. Ltd.Mitr Phol Sugarcane Research Center Co. Ltd.
SUGAR INDUSTRY
AGRICULTURAL INDUSTRY
FOOD MANUFACTURIN
G
CANECANE
SUGARSUGAR
The raw material for the sugar The raw material for the sugar industry, SUGARCANE is a matterindustry, SUGARCANE is a matter
of concern to all the millersof concern to all the millers
The raw material for the sugar The raw material for the sugar industry, SUGARCANE is a matterindustry, SUGARCANE is a matter
of concern to all the millersof concern to all the millers
21
22
Leaves8 - 9 %
Stalk 80 - 85 %
Top 10 - 15 %
Sugar 105-110 Kg
Molasses50-60 Kg
Food, Drink Ethanol MSG yeast
feeding
Water500-510 Kg
Bagasse270-290 Kg
Most. 50-52 %
Filter mud28-40 Kg.
Most. 70-72 %
Fuel, Pulp, Particle board
1 Ton of cane
SugarcaneSugarcane
Stream, Process,Waste
23
Compost/organic Fertilizer
Bagasse270-290 Kg
Most. 50-52 %
Filter mud28-40 Kg.
Most. 70-72 %
Fuel, Pulp, Particle board
Land fill and Soil improvement
8-9 % Excess
24
MP Particle Board Co.,Ltd.MP Particle Board Co.,Ltd.
25
- Utilization of excess bagasse 250,000 Tons/year- Indirectly protect environment (reduced DEFORESTATION > 500 ha/year)- Capacity 90,000 Cu.m/year (2 million pieces)
26
BIO-ENERGY is the next step
27
Mitr Phol Sugarcane Research Center Co. Ltd.Mitr Phol Sugarcane Research Center Co. Ltd.
The company decided to invest in biomass power business utilizing bagasse leftover from crushing, cane leaves, hay, rice husks and other agricultural waste as
fuels to generate steam and electricity.
• The Dan Chang Bio-Energy Co., Ltd., 53 MW• The Phu Kieo Bio-Energy Co., Ltd. 65 MW
2002
Bio-Energy Electricity from Biomass…… Renewable Energy for Communities
28
Phu Khieo Bio Energy Phu Khieo Bio Energy Co.Ltd.,Co.Ltd.,
Green Energy for a Clean World
30
Mitr Phol Sugarcane Research Center Co. Ltd.Mitr Phol Sugarcane Research Center Co. Ltd.
Petro
G
reen
31
Registered: August 30, 2004 Location: 2 provinces
in Northeast of ThailandProductivity: 200,000 liters / day / plant
Total of 400,000 liters per day
32
The production and use of ethanol helps reduce the production of green house gases and helps eliminate the nee
d for the hazardous MTBE as additive to gasoline.
The production of ethanol increases the value addition from the use of cane juice and molasses
The production of ethanol increases income of farmers producing raw materials, such as sugarcane, and other appropriate farm produce. It also helps reduce the need
for oil imports.
33
Outline
• Mitr Phol Introduction
• Climate Change : Sugarcane’s Roles
• Business Integration
• Conclusion
34
Mitr Phol Sugarcane Research Center Co. Ltd.Mitr Phol Sugarcane Research Center Co. Ltd.
Compost
EthanolEthanol
ใหม่�
Carbon Credit
CONCEPT OF SUGARCANE ULTILIZATION
New cane factory
Conventional sugar mill
By-product 35
SUGAR INDUSTRY
AGRICULTURAL INDUSTRY
FOOD and ENEGRY
CANECANE
SUGARSUGAR
The raw material for the sugar The raw material for the sugar industry, SUGARCANE is a matterindustry, SUGARCANE is a matter
of concern to all the millersof concern to all the millers
The raw material for the sugar The raw material for the sugar industry, SUGARCANE is a matterindustry, SUGARCANE is a matter
of concern to all the millersof concern to all the millers
36
ENERGYENERGY
37
Block 3 24 MW
Block 1 41 MW
Phukhieo Bio-energy
Bagasse
38
Phu Khieo Bio Energy
MP Particle Board
Petrogreen
MP R&D.
Sugar Factory
39
40
Mitr Phol’s Business Conclusion
• Started as a simple sugar factory
• Moved from energy self-sufficiency to the concept co-generation by saving energy and managing feed stock.
• Concern over global climate change coupled with sound business rationale led to expansion of the idea into BIO-ENERGY (ethanol plants) by making use of feed stocks from sugar which reduces carbon dioxide and green house gas
41Mitr Phol Sugarcane Research Center Co. Ltd.Mitr Phol Sugarcane Research Center Co. Ltd.
42
Mitr Phol Sugarcane Research Center Co. Ltd.Mitr Phol Sugarcane Research Center Co. Ltd.