Cleanroom PanelSystem

AirZoneHigh Care

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Icon legend:

62 mm

110 µm

1 mm

FeAlAISI304

EI45

RAL9010

RAL

900x

1200

PET

RW

THERMAXSF 750

Standard thickness: 42, 62, 82 mm

Panel made out of galvanized steel sheet

Panel made out of aluminum sheet

Panel made out of 304/316stainless steel sheet

Antibacterial sheet

Removable protective film

PET coating

Tempered glass

Laminated glass

Laminated + tempered glass

Satin surface

Polished surface

Non-walkable ceiling

Walkable ceiling

Aluminium honeycomb core

Special fireproof material THERMAX SF 750

Rockwool core

45/60min fire resistance

Other RAL colors on request

EC fan

Metal sheet/glass thickness

Coating thickness

Anodized aluminium

Glass panel

Standard dimensions and/or max. dimensions in one piece EC

High quality housing

HEPA filter

Prefilter option

Cooling option

Standard 9010 RAL color

Other dimension on request

PVCPVC coating

Cleanroom modular panel systemCleanroom is controlled space designed to minimize particle contamination in every indu-stry where small particles can adversely affect the manufacturing process.We are ensuring this solution with advanced arhitectual design using flushed design of cleanroom modular panel system, with controlling all relavant parametars like air purity, airfow, temerature, humidity, etc. Our cleanroom system is made according to EU GMP and ISO 14644 requirements.

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Rockwool

Metal sheet

Base floor profile

Connection profile

Frame

Metal sheet

AL honeycomb

62 mm 82 mm42 mm

Fe 0,8 mm

RAL9010

110 µm

Options:

PVC

50 µm

PET

RAL9010

110 µm

PVC

1 mmAl

110 µm

RAL

PVC110 µm

AISI304 0,8 mm

1200x

4000

PVC

110 µmRAL9010

RAL9010

Dimensions:

Galvanized steel sheet:

RW

RW

Options:

PVC

RAL9010

AISI316 RW

Options:

RAL9010

Additional options:

Aluminum sheet:

Stainless steel sheet:

Panel systemCleanroom panel consists of two metal sheets, folded all around the edges of metal frame. Panel is filled with high density rockwool 100 kg/m³ or aluminum honeycomb. The frame is channel shaped and it covers panel’s interior totally. The whole entity represents solid monoblock element. Panels are made according to the EU GMP and ISO 14644 requirements.

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FTP2

FTP3

FTP1

AL cove

PVC cove

U-ceiling profile

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62 mm 82 mm

42 mm

Dimensions:

1200x

2400

1200x

2400

Ceiling filter box with diffuser

Fe 0,8 mm

RAL9010

110 µm

Options:

PVC

50 µm

PET

RAL9010

110 µm

PVC

1 mmAl

110 µm

RAL

PVC110 µm

AISI304 0,8 mm

PVC

110 µmRAL9010

RAL9010

Galvanized steel sheet:

RW

RW

Options:

PVC

RAL9010

AISI316 RW

Options:

RAL9010

Additional options:

Aluminum sheet:

Stainless steel sheet:

Cleanroom LED lamp

Ceiling systemCleanroom ceiling panel consists of two metal sheets, folded all around the edges of metal frame. Panel is filled with high density rockwool 100 kg/m³ or aluminum honeycomb. The frame is channel shaped and it covers panel’s interior totally. The whole entity represents solid monoblock element. The load ca-pacitiy for walkable panels is 200 kg/m². It is supposed to be fixed onto steel grid or concrete structure. Ceiling panels are made according to the EU GMP and ISO 14644 requirements.

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Ceiling grid systemCleanroom grid ceiling is used in high classes of cleanrooms, according to DIN EN ISO 14644-1, as well as class: A, B, C or D according to EC Guide (GMP). This product is protected by patent. Cleanroom ceiling grid system is made of aluminium profiles and panel filling. Panel consists of two metal sheets, folded all around the edges. Panel is filled with high density roc-kwool 100 kg/m³ or aluminum honeycomb. The load capacitiy for walkable ceiling grid system is 200 kg/m². It is supposed to be fixed onto steel grid or concrete structure.

Thickness:

62 mm

Grid dimensions:

600x

1200

600x

2400

900x

900

900x

1200

900x

2400

1200x

1200

1200x

2400

FFUFFU (Fan Filter Unit) is used in con-trolled environments where small dust particles can adversely affect the manufacturing process. It can be installed in a variety of ceiling systems and achieve different cle-anliness class requirements.

Specifications:

600x

1200

900x

1200

1200x

1200

Dimensions:

Options:

EC

Thickness:

62 mm

Grid dimensions:

600x

1200

600x

2400

900x

900

900x

1200

900x

2400

1200x

1200

1200x

2400

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110 µm

Fire resistant panel systemCleanroom fireproof panel consists of two metal sheets, folded all around the edges of frame. Panel is filled with high density rockwool 100 kg/m³. The frame is special fireproof material THERMAX SF 750 and it covers pa-nel’s interior totally. The whole entity represents solid monoblock element. Panels are made according to the EU GMP and ISO 14644 requirements.

Dimensions:

EI45

EI60

62 mm

82 mm

1200x

4000

Fe 0,8 mm

RAL9010

110 µm

PVC

Galvanized steel sheet:

Fire resistant windowCleanroom fireproof window is made of triple glass 4 + 16 + 4 mm. The frame is special fireproof material THER-MAX SF 750 and in filled with silica gel that absorbs mo-isture to avoid condensation in empty space between glasses. The whole entity represents solid monoblock element. Panels are made according to the EU GMP and ISO 14644 requirements.

EI4562 mm

1200x

1200

900x

1200

600x

1200

1200x

4000

RW THERMAXSF 750

Options:

PVCRAL9010

Thickness:

Dimensions:

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Cleanroom window

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Windows

Cleanroom window is made according to EU GMP and ISO 14644 standards. Window is made of double glass 6 + 6 mm and frame made out of aluminium profile and filled with silica gel that absorbs moisture to avoid con-densation in empty space between the two glass.

62 mm 82 mm42 mm

1200x

1200

900x

1200

600x

1200

Material:

Al RAL

6 mm

Thickness:

Dimensions:

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Glass wall system

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10 mm

Glass wall system

Cleanroom glass wall system consist of special frame made of aluminium profile and laminated glass thickne-ss 10 mm. All joints are siliconized with non toxic fun-gicidal silicone. Glass wall is made according to the EU GMP and ISO 14644 requirements.

62 mm 82 mm

Al RAL

Material:

Thickness:

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Sliding doorsCleanroom sliding doors are made according to the EU GMP and ISO 14644 requirements. Door frame is made out of aluminium profi-le. Door leaf is made out of me-tal sheet, filled with high density rockwool 100 kg/m³ or aluminum honeycomb core. The guide rail co-ver is made out of stainless steel, with angle for easier cleaning. Door are designed to maintain overpre-ssure in the room.

62 mm 82 mm

Thickness: Swing doorsCleanroom swing doors are made according to the EU GMP and ISO 14644 requirements. Door frame is made out of aluminium profile. The door represent one solid element flush with wall panels. Door leaf is made out of metal sheet, and in fi-lled with high density rockwool 100 kg/m³ or aluminum honeycomb core. Door handles and hinges are made out of stainless steel. “Drop seal” at the under side completely heads off air leakage. Doors are de-signed to maintain overpressure in the room.

62 mm 82 mm

Thickness:

Window dimensions:

400x

700

700x

700

200x

1300

A

H

Lenght (mm)

A

Height (mm)

H

One leaf 800-1400 2200

Two leaf 1300-2600 2200

Dimensions:

Lenght (mm)

A

Height (mm)

H

One leaf 800-1400 2200

Two leaf 1300-2600 2200

Dimensions:

A

H

Automaticmechanism Drop seal Ball handleHandle D-handle Panic push barKick plate Key lockInterlock System Push plate

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Address: Tel.: Mail.: Web:

Thrigesvej 23DK-7430 Ikast+ 45 28 290 367 mail@airzone.dkwww.airzone.dk

July, 2018.

AirZone