Clarke Industrial Engineering Shutter Valve™ IEC 60534-3-3, IEC 60534-3-2, & IEC 60534-3-1. The design provides precise flow control through the use of a three petal design,

Shutter Valve™ Product Reference Guide PRG-1 April 2017 _____________________________________________________________________________________

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Clarke Industrial Engineering Shutter Valve™

The Clarke Industrial Engineering Shutter Valve™ is designs range from DN 8, 25, 50 & 100 size. The

Shutter Valve™ is a new technology and an innovative, compact valve designed in accordance with ASME

B16.34, IEC 60534-3-3, IEC 60534-3-2, & IEC 60534-3-1. The design provides precise flow control

through the use of a three petal design, provides bubble tight shut off and requires low operational

torque. The unique, patented design has a greater flow capability than valves equal and larger in size,

which makes it a good economical choice for new constructions. In addition, the lower weight of the

design, when compared to globe and rotary ball valves makes the Shutter Valve™ an attractive solution.

Contents Table 1: Specifications .................................................................................................................................. 2

Table 2: Features .......................................................................................................................................... 3

Table 3: Valve Body/Cover Materials, End Connections, and Pressure Ratings .......................................... 5

Table 4: Materials of Construction for Standard Parts ................................................................................ 6

Table 5: Examples of Materials for Nonmetallic Parts for Applications Shown .......................................... 7

Table 7: Maximum Allowable (Body Ratings) for A105 & Other Group 1.1 Materials ................................ 9

Table 8: DN 8 Shutter Valve™ CV & KV Coefficients .................................................................................... 10

Table 9: DN 25 Shutter Valve™ CV & KV Coefficients ................................................................................ 11

Table 10: DN 50 Shutter Valve™ CV & KV Coefficients ................................................................................ 12

Table 11: DN 100 Shutter Valve™ CV & KV Coefficients .............................................................................. 13

Table 12: DN 8 Shutter Valve™ Dimensions (mm) & Weight ..................................................................... 14

Table 13: DN 25 Shutter Valve™ Dimensions (mm) & Weight ................................................................... 15

Table 14: DN 50 Shutter Valve™ Dimensions (mm) & Weight ................................................................... 16

Table 15: DN 100 Shutter Valve™ Dimensions (mm) & Weight................................................................. 17

Figure 1: Ring Gear Sub-Assembly ............................................................................................................. 18

Figure 1.1: Ring Gear Sub-Assembly .......................................................................................................... 18

Figure 2: Pinion Gear & Pinion Shaft Sub-Assembly .................................................................................. 19

Figure 3: Actuator Plate Sub-Assembly ....................................................................................................... 19

Figure 4: Full Valve Body Sub-Assembly ..................................................................................................... 20

Figure 4: Combining Ring Gear & Body Sub-Assemblies............................................................................. 21

Figure 4.1: Combining Ring Gear & Body Sub-Assemblies.......................................................................... 22

Figure 4.2: Combining Ring Gear & Body Sub-Assemblies.......................................................................... 23

Figure 5: Positioning the Pinion Gear ......................................................................................................... 24

Figure 5.1: Positioning the Pinion Gear ...................................................................................................... 24


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Table 1: Specifications

DIN

Style Shutter Valve™

Sizes DN 8, 25, 50, 100

Pressure Classes PN 20, 50, 100, 160, 250

End Connections Flanged, threaded, RTJ, buttweld

Face to Face IEC 60534-3-3, 60534-3-2, 60534-3-1

Trim Type Three petal patented design

Leakage Rates ANSI/FCI 70-2 Class VI, MSS SP-61


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Table 2: Features

Feature Description

Full Bore

No pressure drop at full open, eliminates cavitation, exceeds flow rates of valves twice the size, reducing cost

Quarter Turn All typical quarter turn actuators are used

Petal Design The three petal design provides precise flow control and very high rangeability

Shutoff Design exceeds requirements for seat leakage for control and isolation valves, with bubble tight capability up to 138 bar

Low Torque Design requires low torque to operate and shut off, reducing actuator size, reducing assembly weight, and reducing overall cost

Valve Sizes Shutter Valve™ is offered in DN 8, 25, 50, & 100 sizes, the DN 8 size valve is the smallest control valve ever made, able to fit in DN 8 pipe lines for low flow applications. Special valve sizes available, please contact Clarke Industrial Engineering

Navy Applications Shutter Valve™ is designed to meet the harsh requirements of shipboard service

Petal Coatings Petals can be coated to withstand corrosive flow applications

Pressure Classes Shutter Valve™ is available in a variety of end connections and is offered in pressure classes from PN 20, 50, 100, 160, 250. Other pressure classes available, please consult factory.


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Feature Description

Materials of Construction The Shutter Valve™ can be manufactured in a variety of materials, please consult Clarke Industrial Engineering for your application needs.

Hazardous Applications Shutter Valve™ is designed for hazardous applications, please contact Clarke Industrial Engineering for more information

Maximum Working Pressure For all constructions, consistent with applicable pressure/temperature ratings in Table 1 per ASME B16.34. The pressure temperature limits in this document, and any applicable code or standard limitation, should not be exceeded.

Seat Leakage Classifications The Shutter Valve™ complies with Class VI shut off classification in accordance with ANSI/FCI 70-2. For other shut off requirements, please contact Clarke Industrial Engineering.

Construction Materials Shutter Valve™ materials of construction are chosen to comply with the application conditions

Temperature Limits Standard temperature limits for the materials of construction in accordance with ASME B16.34, temperature limits for materials should not exceed the limits within B16.34

Elastomers Elastomers are chosen to suit the application conditions. See Table 3.

Flow Coefficients See tables 8 - 11

Maximum Shaft Rotation 90 degrees

Actuator Mounting standard ISO 5211 actuator to valve interface

Face to Face Dimensions Standard face to face dimensions are available, in addition, customized face to face dimensions are available to meet the application requirement for displacing current valve installed


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Table 3: Valve Body/Cover Materials, End Connections, and

Pressure Ratings

Pressure Class

Rating

Valve Size Bore

(mm) Bore Size DN End Connection

Valve Body & Cover

Material*

PN 20, 50, 100,

160, 250

4.763

8

Butt weld, RF

Flange, inlet and

outlet reducers,

threaded

304L, 316L, A105,

AI6061, 7075, 7050,

Nickel Copper Alloy,

Nickel Copper

Aluminum Alloy,

C90300 (Bronze),

Brass, WCC, LCB, LCC

9.246

26.64 25

52.50 50

102.3 100

*Other materials available upon request, please consult Clarke Industrial Engineering


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Table 4: Materials of Construction for Standard Parts

Part DN 8 DN 25 DN 50 DN 100

Body1 304L/316L 304L/316L 304L/316L 304L/316L

Cover1 304L/316L 304L/316L 304L/316L 304L/316L

Petals1 304L/316L 304L/316L 304L/316L 304L/316L

Petal Over-mold Dependent on Customer Application

Ring Gear 17-4 304L/316L 304L/316L 304L/316L

Pinion Gear 17-4 304L/316L 304L/316L 304L/316L

ID Seal Dependent on Customer Application

OD Seal Dependent on Customer Application

Clevis Pin 304L/316L 304L/316L 304L/316L 304L/316L

Petal Hinge Pin 304L/316L 304L/316L 304L/316L 304L/316L

Articulating Arm 304L/316L 304L/316L 304L/316L 304L/316L

Actuator Bracket 304L/316L 304L/316L 304L/316L 304L/316L

Pinion Shaft 304L/316L 304L/316L 304L/316L 304L/316L

1other materials available upon request


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Table 5: Examples of Materials for Nonmetallic Parts for

Applications Shown

Material Typical Temperature

Range (°C) Typical Application Fluids

EPDM -51 to 149 Water, Methanol, Sea Water, Detergents

Viton -25 to 230 Water, Petrochem, Sea Water, Detergents

Kalrez® -20 to 275 Water, Methanol, Petrochem, Acids, Sea Water, Detergents

Buna N -40 to 125 Water, Methanol, Petrochem, Sea Water, Detergents

PTFE -73 to 204 Water, Methanol, Petrochem, Sea Water, Detergents

Notes:

1) Typical temperature ranges shown, specific application condition determines material.

2) Kalrez® 6375 data is shown above

3) Consult Clarke Industrial Engineering for specific application materials, other materials available


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Table 6: Maximum Allowable Pressure (Body Ratings) for

304L & 316L

Temperature

Range

Pressure Class & Material

304L & 316L

CL150 (PN20)

304L & 316L

CL300 (PN50)

304L & 316L

CL600 (PN100)

304L & 316L

CL900 (PN160)

304L & 316L

CL1500 (PN250)

°C bar

-29 to 38 15.9 41.4 82.7 124.1 206.8

50 15.3 40.0 80.0 120.1 200.1

100 13.3 34.8 69.6 104.4 173.9

150 12.0 31.4 62.8 94.2 157.0

200 11.2 29.2 58.3 87.5 145.8

250 10.5 27.5 54.9 82.4 137.3

300 10.0 26.1 52.1 78.2 130.3

350 8.4 25.1 50.1 75.2 125.4

400 6.5 24.3 48.6 72.9 121.5

450 4.6 23.4 46.8 70.2 117.1

Values taken from ASME B16.34


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Table 7: Maximum Allowable (Body Ratings) for A105 & Other

Group 1.1 Materials

Temperature

Range

Pressure Class & Material

A105 & Group

1.1 CL150

(PN20)

A105 & Group

1.1 CL300

(PN50)

A105 & Group

1.1 CL600

(PN100)

A105 & Group

1.1 CL900

(PN160)

A105 & Group

1.1 CL1500

(PN250)

°C bar

-29 to 38 19.6 51.1 102.1 153.2 255.3

50 19.2 50.1 100.2 150.4 250.6

100 17.7 46.6 93.2 139.8 233.0

150 15.8 45.1 90.2 135.2 225.4

200 13.8 43.8 87.6 131.4 219.0

250 12.1 41.9 83.9 125.8 209.7

300 10.2 39.8 79.6 119.5 199.1

350 8.4 37.6 75.1 112.7 187.8

375 7.4 36.4 72.7 109.1 181.8

400 6.5 34.7 69.4 104.2 173.6

425 5.5 28.8 57.5 86.3 143.8

450 4.6 23.0 46.0 69.0 115.0

475 3.7 17.4 34.9 52.3 87.2

500 2.8 11.8 23.5 35.3 58.8

Values taken from ASME B16.34


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Table 8: DN 8 Shutter Valve™ CV & KV Coefficients

% Open CV – DN 8

4.762 mm ID KV – DN 8

4.762 mm ID CV – DN 8

9.246 mm ID KV – DN 8

9.246 mm ID 10 0.00900 0.00779 0.0334 0.0289

20 0.0600 0.0519 0.223 0.193

30 0.150 0.130 0.557 0.482

40 0.310 0.268 1.15 0.997

50 0.620 0.536 2.30 1.99

60 1.000 0.865 3.71 3.21

70 1.27 1.10 4.72 4.08

80 1.37 1.19 5.09 4.40

90 1.40 1.21 5.20 4.50

0.0

1.0

2.0

3.0

4.0

5.0

6.0

0 10 20 30 40 50 60 70 80 90

CV

% Open

Shutter Valve CV vs % Open

DN 8 - 4.762 mm ID DN 8 - 9.246 mm ID


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% Open CV – DN 25 KV – DN 25

10 0.406 0.350

20 1.59 1.38

30 4.11 3.56

40 9.25 8.00

50 20.8 17.9

60 39.0 33.8

70 58.7 50.8

80 68.5 59.3

90 71.0 61.4

0

10

20

30

40

50

60

70

80

0 10 20 30 40 50 60 70 80 90

CV

% Open

Shutter Valve CV vs. % Open

DN 25


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10 1.98 1.72

20 6.32 5.47

30 22.9 19.8

40 59.5 51.4

50 112 96.8

60 179 154

70 242 210

80 291 252

90 308 267

0

30

60

90

120

150

180

210

240

270

300

330

0 10 20 30 40 50 60 70 80 90

CV

% Open

Shutter Valve CV vs. % Open

DN 50


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10 2.42 2.09

20 31.2 27.0

30 128 110

40 318 275

50 553 479

60 804 696

70 1059 916

80 1273 1101

90 1345 1163

0

200

400

600

800

1000

1200

1400

0 10 20 30 40 50 60 70 80 90

CV

% Open

Shutter Valve vs. % Open

DN 100


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Table 12: DN 8 Shutter Valve™ Dimensions (mm) & Weight

SIZE WEIGHT

(kg) A B C D E Cv MN TORQUE

DN 8 0.635 4.572 25.40 67.82 89.66 43.94 1.40 1.12 N-m


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SIZE WEIGHT

(kg) A B C D Cv MIN TORQUE

DN 25 9.1 26.7 53.9 133 206.3 71 20 N-m


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SIZE WEIGHT

(kg) A B C D E Cv

MIN

TORQUE

DN 50 20 50.8 76.2 196 305 240 308 33.9 N-m


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SIZE WEIGHT

(kg) A B C D E Cv

MIN TORQUE

DN 100 81.6 101.6 254 287 495 399 1345 56.5 N-m


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Figure 1: Ring Gear Sub-Assembly

Figure 1.1: Ring Gear Sub-Assembly


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Figure 2: Pinion Gear & Pinion Shaft Sub-Assembly

Figure 3: Actuator Plate Sub-Assembly


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Figure 4: Full Valve Body Sub-Assembly


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Figure 4: Combining Ring Gear & Body Sub-Assemblies


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Figure 4.1: Combining Ring Gear & Body Sub-Assemblies


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Figure 4.2: Combining Ring Gear & Body Sub-Assemblies


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Figure 5: Positioning the Pinion Gear

Figure 5.1: Positioning the Pinion Gear


Page | 25

For more information about Clarke Industrial Engineering, please visit the company website at:

http://www.clarkeindustrialengineering.com/

Company Headquarters:

42 Whitecap Drive

North Kingstown, RI 02852

Phone: (401) 667-7880

Fax: (401) 667-0045

Miami Office:

15715 South Dixie Highway

Suite 204

Miami, FL 33157

Phone: (305) 964-5568

Fax: (401) 667-0045

Documents

Clarke Industrial Engineering Shutter Valve™ IEC 60534-3-3, IEC 60534-3-2, & IEC 60534-3-1. The design provides precise flow control through the use of a three petal design,