ClampOn Presentation English

ULTRASONIC INTELLIGENT SENSORS

ClampOn Inc.Non-Intrusive Acoustic Devises


Locations

Bergen, Norway Project Management

Engineering and Manufacturing

Research and Development

Sales and Service for Eastern Hemisphere

Houston, Texas Project Management

Sales and Service for Western Hemisphere


DSP Particle Monitor DSP Pig Detector DSP Leak Monitor DSP Corrosion-Erosion

Monitor DSP SandQ Versions: Topside Compact Subsea (3000m) Deepwater (4500m)

ClampOn Ultrasonic Products


Sensor TitaniumFunnel 316SS / Carbon Steel

Design depth: 4500m

ClampOn Deepwater Sensors


Design depth: 3000mRetro-fit available

All parts in Titanium

ClampOn Subsea Compact Sensors


ClampOn Subsea Sensor Features

Jumper interface

High pressure chamber with silicon oil

Glass-metal penetrator

1 - Atmosphere chamber

Electronic beam welding

No gaskets or mechanical sealing


ClampOn Topside Sensors


ClampOn DSP-06 Particle Monitor

Topside

EEx iaTop-entry / side-entry

Intrinsically safe

IP68

Weight: 2,6 / 3kg

All parts in SS316


ClampOn DSP-06 Particle Monitor

Topside

EEx de

Explosion proof

IP68

Weight: 7kg

All parts in SS316


Why Install ClampOn Sand Monitors? Keep sand production under control!

(planned or unplanned)

Optimize production To the maximum sand free or acceptable sand rate

Minimize sand removal cost Avoid erosion issues Avoid reservoir damage

or risking well collapse


Qualitative MeasurementNo need for other input Standalone system

Sand AlarmFirst sand production, screen failure etc.

Sand production trendingFinding Maximum Sand Free Rate (MSFR)

Quantitative Measurement Requires input of flow data / flow speed How much sand are you producing Finding Maximum Acceptable Sand Rate (MASR)

Measurement Options


The particles are quantified by applying the measured ultrasound signal and flow information to an algorithm.

Quantifying the Signal


By filtering the acoustic signal it is possible to remove most of the signal not being particles, and still keep an extremely high sensitivity to particles.

An ClampOn DSP-06 Particle Monitor measures in real time- the ultrasound generated by particles hitting the wall of a pipe, normally in/after a bend.

By accurate calibration of the sensor it is possible to convert the measured ultrasound to a quantitative measurement of sand.

Working principle ClampOn DSP-06

The ClampOn DSP-06 Particle Monitor processes all data digitally within the sensor itself (patented technology) to achieve an optimum signal-to-noise ratio, without influence from other noise sources.


Spectrum - Response from different media

0

10

20

30

40

50

60

70

80

90

100

Frequency

Leve

l %

Sand /Particle

Gas /Liquid

MechanicalWater / Liquid

Proper filtering will remove most of the signal not related to particles, while still keeping an extremely high sensitivity to particles.

Frequency Spectrum


ClampOn Acoustic Sand Monitors measures the ultrasonic frequency (energy) generated by solids impacting the side-wall of a pipe, normally after a bend.

Particle Monitor Working Principal


Product Certification

ClampOn DSP Particle MonitorATEX - zone 0, zone 1 gas CSA C&US - zone0 gas INMETRO - zone 0 gas GOST R / GGTN K zone 1 gas


Intrinsically safe or EExde Available Outputs:

2x Relay, 4-20 mA, RS 485 Field configuration updates

via computer Power from safe area: 12-

24 VDC 110-220 VAC

ClampOn DSP Pig Detector


Real time detection of pig passing Detector can monitor the debris in front and/or

after the pig passes via software Tests the efficiency of pig cleaning tools in

operation via software Detects All Types of pigs: Foam, Poly, Gel,

Scrubber, Smart, ect Installed without drilling, welding or production

interference or shut-down

ClampOn DSP Pig Detector



ClampOn DSP PIG DetectorATEX - zone 0, zone 1 gas CSA C&US - zone0 gas INMETRO - zone 0, zone 1 gas GOST R / GGTN K zone 1 gas


Cost effective solution for assessing wall thickness loss in pipelines - quantitatively -using Guided Wave technology to optimize output

ClampOn Corrosion-Erosion Monitor


AGLW = Acoustic Guided Lamb Waves Named after Horace Lamb, who discovered the waves in

1916 Also called Long Range NDT The pipe wall will force the transmitted signal into a

given shape and form (mode generation) Analytical inversion of acoustic data to obtain relevant

thickness information

Working Principal


OD pipe 8 Separation 700 mm 6 Slave sensors set-up

Total Coverage: 60%

Coverage Area


ClampOn DSP Leak Monitor

The ClampOn Leak Monitor has been developed for identification and quantification of leaks from critical areas, primarily valves.

Can also be used on flanges, bends, joints etc.

Picture 1, A Leak Monitor mounted on a PSV in the pressure bench at Statoils Kollsnes Refinery.


How it Works

A leak produces a high frequency sound that is very different from flow noise or background noise.

This leak noise is picked up by the Leak Monitor and the signal is then processed and converted into useful measurements i.e. litre/min in the Leak Monitor software.



ClampOn DSP LEAK DetectorATEX - zone 0 gas CSA C&US - zone0 gas

ClampOn Corrosion & Erosion Monitor (CEM)

ATEX - zone 1 gas

ClampOn Portable Battery Pack 4500ATEX - zone 1 gas


SandQ

The first sand monitoring system that can quantify sand production on its own !!

and Q means???

ClampOn Ultrasonic Intelligent Sensors


Benefits

The SandQ Monitor will provide flow information/data directly from the sensor

The SandQ Monitor will recognize/detect well flowing changes

The SandQ Monitor will detect particles simultaneous as flow measurement

The SandQ system can be implemented in the existing ClampOn Sand monitoring system already installed with a small Plug-In module in the software


ClampOn SandQ Features

Flow sensing element Sand sensing element Vibration element 3-axis Real time clock Digital Signal Processor Outputs 4-20mA & 2xRelay


System Integration Options EEx ia Sensors through Safe Area PSU to PC EEx ia Sensors through Safe Area PSU to DCS EEx ia Sensors through Safe Area PSU/PC to DCS EEx ia Sensors through Field Area PSU to PC EEx ia Sensors through Field Area PSU to DCS EEx ia Sensors through Field Area PSU to PC ->

DCS EEx de Sensors to Safe Area PC EEx de Sensors to Safe Area PC -> DCS Wireless Communications WHP(s) to CPP (Satellite platform (WHP) to main platform

(CPP)

Rack Mounted & Free standing cabinet


Signal Outputs ClampOn software provides real time totals and alarms, and can be connected to the control systems.

From sensor; via RS485 Modbus Canbus (Acoustically, only offered by ClampOn on subsea applications) Profibus (Acoustically, only offered by ClampOn on subsea applications)

4-20mA

From PC or through signal converters; RS485 RS232 Modbus 4-20mA RAW or g/s TCP-IP


Integration


ClampOn Sand Monitor3.0(server)

Particle Monitor

PIG Detector

CEM

Control system

ClientServer

ModbusOPCDDE Analogue

Remote users

ClampOn Client

Client Server Capable


ClampOn Sand Monitor 3.0


Software CalibrationsAutomated calibration based on velocity


Velocity CalculationAutomated velocity calculation based on choke, pressure or metered data


Remote Sand Monitoring Remote Sand Data Logging Remote Process Monitoring Remote System Administration Remote Diagnostics Remote Re-calculation

Client-Server Interface over tcp/ip connection

ClampOn Sand Client 2.0


ClampOn Pig Detector 2.0


Benefits of Training / Service


Subsea & Topside


Field Calibration Trend

100 Grams Majority 180-250 Micron

50,25,10 GramsMajority 80-100 Micron

100 GramsAverage 20 Micron


Well Testing Trend

Startup Ramp Up Ramp Up


System quality checks and upgrades Alarm recommendations Adjustment of software parameters Field calibration by use of sand injector Standardized analysis and reporting Assist with developing monitoring procedures

for control room Training of personnel as required

ClampOn Service


Contact Information

NORWAY:

ClampOn ASDamsgaardsveien 1315162 Laksevaag, BergenNorwayPhone: +47 5594 8850Fax: +47 5594 8855E-mail: [email protected]

USA:

ClampOn Inc15720 Park Row, Ste 300,Houston, TX 77084Phone: +1 281 492 9805Toll Free: 866-856-SAND(7263) Fax: +1 281 492 9810E-mail: [email protected]

Houston Sales Information:

Justin Curry Office: 281-492-9805Mobile: 281-224-8023E-mail: [email protected]

Houston Technical Information:

David CaldwellOffice 281-492-9805 Mobile 281-685-9351E-mail: [email protected]

Home Page:

www.clampon.com

ClampOn Inc.Non-Intrusive Acoustic DevisesLocationsSlide Number 3Slide Number 4Slide Number 5ClampOn Subsea Sensor FeaturesSlide Number 7Slide Number 8Slide Number 9Slide Number 10Slide Number 11Slide Number 12Slide Number 13Slide Number 14Slide Number 15Product CertificationSlide Number 17Slide Number 18Product CertificationSlide Number 20Slide Number 21Slide Number 22ClampOn DSP Leak MonitorHow it WorksProduct CertificationSlide Number 27BenefitsClampOn SandQ FeaturesSlide Number 30Slide Number 31Slide Number 32Slide Number 33Slide Number 34Slide Number 35Slide Number 36Slide Number 37Slide Number 38Slide Number 39Slide Number 40Field Calibration TrendWell Testing TrendSlide Number 43Contact Information

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ClampOn Presentation English