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CKP 5 Year Strategic Capital Investment Plan€¦ · Vibrating Conveying Grate (VCG) Project Purpose: Retrofit power boiler with modern biomass combustion systems to increase boiler

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Page 1: CKP 5 Year Strategic Capital Investment Plan€¦ · Vibrating Conveying Grate (VCG) Project Purpose: Retrofit power boiler with modern biomass combustion systems to increase boiler

canadiankraftpaper.com

Page 2: CKP 5 Year Strategic Capital Investment Plan€¦ · Vibrating Conveying Grate (VCG) Project Purpose: Retrofit power boiler with modern biomass combustion systems to increase boiler

Outline❑ CKP Facts

❑ Fibre Supply

❑ Certifications

❑ Production

❑ Products & Services

❑ 2017 & 2018 Upgrades

❑ 2019 Planned Upgrades

❑ 10-Year Strategic Plan

❑ Questions?

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Page 3: CKP 5 Year Strategic Capital Investment Plan€¦ · Vibrating Conveying Grate (VCG) Project Purpose: Retrofit power boiler with modern biomass combustion systems to increase boiler

• Leading manufacturer of unbleached high-performance sack kraft paper

• Located in The Pas, Manitoba, Canada operating since 1971

• Annual capacity: 165,000 tonnes

• 300 direct employees

• Partnership with NisokapawinoForestry Management Corp. – 2018

• 250 woodlands contractor employees

• ~ 150 Indigenous

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CKP - Who We Are

Page 4: CKP 5 Year Strategic Capital Investment Plan€¦ · Vibrating Conveying Grate (VCG) Project Purpose: Retrofit power boiler with modern biomass combustion systems to increase boiler

OUR VISION

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To be a sustainable world-class global supplier of “A”grade high performance

unbleached kraft paper.

Page 5: CKP 5 Year Strategic Capital Investment Plan€¦ · Vibrating Conveying Grate (VCG) Project Purpose: Retrofit power boiler with modern biomass combustion systems to increase boiler

CKP Safety Performance

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CKP Safety Statistics 2015 – 2018 YTD

• We value our people and diversities; encourage their development and recognize their performance.

• We work together across boundaries and toward the same goals to meet the needs of customers.

• We hold ourselves and each other to the highest standard of ethical, trustworthy and accountable behaviour.

• Safety is our number one priority!

• Safety is in everything we do!

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2.95 2.82 2.70 1.950

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2015 2016 2017 2018

2015 - 2018 YTD TIME LOSS INJURY

TIME LOSS INJURY RIR

Page 6: CKP 5 Year Strategic Capital Investment Plan€¦ · Vibrating Conveying Grate (VCG) Project Purpose: Retrofit power boiler with modern biomass combustion systems to increase boiler

• Slow-growing northern boreal forests provide long, slender, flexible fibres that have exceptionally high strength properties

• High-consistency refining results in high tensile strength development

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CKP - Strong Northern Fibre

Page 7: CKP 5 Year Strategic Capital Investment Plan€¦ · Vibrating Conveying Grate (VCG) Project Purpose: Retrofit power boiler with modern biomass combustion systems to increase boiler

• Forest Management License Area: • 3.8 million ha / 9.4 million acres• Allowable Annual Cut of 1.6 million m3

– almost double what is required for CKP

• Nisokapawino Forestry Management Corporation - a 50/50 partnership between CKP and Nekote LP (7 First Nations) was signed July 2018:• access to reliable, low cost fibre• involvement in Forest Management

decision making and improved business, employment, and education opportunities

• Purchased off-license in Manitoba & Saskatchewan (approx. 50%)

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CKP Fibre Supply

CKP Fibre Supply

Page 8: CKP 5 Year Strategic Capital Investment Plan€¦ · Vibrating Conveying Grate (VCG) Project Purpose: Retrofit power boiler with modern biomass combustion systems to increase boiler

• ISO 9001:2015

• Forest Management System certified to CSA-Z809, ISO 14001 and PEFC Chain of Custody

• Kosher Certified

• Food Contact Testing Certification:

• FDA, EC 1935/2004, German Recommendation XXXVI

• Tested at ISEGA, Germany

• SGS, China

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CKP Certifications

Page 9: CKP 5 Year Strategic Capital Investment Plan€¦ · Vibrating Conveying Grate (VCG) Project Purpose: Retrofit power boiler with modern biomass combustion systems to increase boiler

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CKP PMT/Day OEE Performance 2015 – 2018 YTD

• Our unbleached high performance sack kraft paper, recognized globally for its strong and consistent quality.

• Our global reach includes major developed markets for uses such as agriculture and food service, as well as emerging countries for construction and chemical applications.

• Canadian Kraft Paper is recognized globally for its strong and consistent quality product and excellent customer service.

CKP –Industry-Leading Producer

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150

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2015 2016 2017 2018

435 425 437455

77.3 75.9 78.4 80.9

PR

IME

MET

RIC

TO

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ER D

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CKP Production 2015 - 2018

Prime Production 'OEE (Percent %)

Monthly Prime Production Record -

August 2016 494 PMT/Day

Monthly Prime Production Record -

May 2018 501 PMT/Day

Daily Prime Production Record -

April 13, 2018 647 PMT/Day

Page 10: CKP 5 Year Strategic Capital Investment Plan€¦ · Vibrating Conveying Grate (VCG) Project Purpose: Retrofit power boiler with modern biomass combustion systems to increase boiler

Premium 1 Papers, a 50:50 partnership with Canfor Pulp Products Ltd. Has been operating since 2005. The joint venture allows P1P to sell a full range of world class unbleached and bleached kraft paper to customers globally.

Strategic and diversified markets:• Canada 18%• USA 26%• Mexico 16%• Export 40%

Customer CommitmentWe measure our success through customer satisfaction and loyalty.

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Page 11: CKP 5 Year Strategic Capital Investment Plan€¦ · Vibrating Conveying Grate (VCG) Project Purpose: Retrofit power boiler with modern biomass combustion systems to increase boiler

Attribute Comments

“A” Grade Product Range

• Strong, sustainably-managed northern Canadian fibre and mill investments result in top-tier product offerings

• 6.2 m paper machine makes it ideal to trim for the sack kraft market

Experienced Sales Team Through Premium 1 Papers

• P1P is the sales and marketing partnership between CKP and Canfor Pulp, located in Kelowna, British Columbia, Canada

• Sales and marketing, customer service, logistics

Highly-Regarded Technical Service and ProductDevelopment

• Mill-based technical customer service• Full range of paper testing services in climate-controlled on-

site testing and research lab• Network of leading forestry and paper industry academics• Product development team and advisory services offered

Efficient Logistics • Optimal usage of rail, truck and ocean freight

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CKP Performance-orientedProducts & Services

Page 12: CKP 5 Year Strategic Capital Investment Plan€¦ · Vibrating Conveying Grate (VCG) Project Purpose: Retrofit power boiler with modern biomass combustion systems to increase boiler

Product Features End Uses

• High performance multiwall sheet with good stiffness and runnability.

• Agricultural products such as flour, sugar, seed, feed for open mouth sacks (pinch and sewn sacks)

• Air filled dunnage bags for cargo protection in transport

• High Tensile Energy Absorption (TEA) extensible sheet, good printability.

• Cement and other construction materials

• Typically used in pasted valve sacks

• Superior High Tensile Energy Absorption (TEA), high porosity extensible sheet.

• Pasted valve sacks without perforation, faster filling with reduced dust during filling. A cost effective packaging solution.

• Extremely high Tensile Energy Absorption (TEA), high porosity fully extensible sheet.

• Intended for use without perforation to maintain strength, faster filling and reduced dust level during filling operation.

• High porosity, fully extensible high strength and very good runnability.

• Ideal for single ply bags with no perforations. Reduces cost for the converters in production, storage, packaging and transportation while maintaining the performance.

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Products & Services

Page 13: CKP 5 Year Strategic Capital Investment Plan€¦ · Vibrating Conveying Grate (VCG) Project Purpose: Retrofit power boiler with modern biomass combustion systems to increase boiler

✓Recovery Boiler Superheater Replacement $7.5M (6 week outage)

✓Paper Machine High Speed Camera (17 in total) – $ 0.4M✓ significant improvements with paper breaks and troubleshooting

✓Paper Machine - Trim Squirt System - $0.25M

✓Asset Preservation – painting of paper machine press section, etc. $0.1M

✓MES - Order Entry & Roll Handling System & other new business systems -$1.2M

2017 Upgrades ($ 13.1M)

Page 14: CKP 5 Year Strategic Capital Investment Plan€¦ · Vibrating Conveying Grate (VCG) Project Purpose: Retrofit power boiler with modern biomass combustion systems to increase boiler

✓VCG $16M

✓ Screen Room Upgrade - $1.6M

✓TG3 Rebuild - $1.5M

✓CTS - $6.1M (to be continued in 2019)

✓ Improve paper quality – cleaner sheet, reduce variability, increased digester yield & paper production, energy savings

✓CMMS (new Mtce System) - $0.35M (to be continued in 2019)

2018 Upgrades ($ 26M)

Page 15: CKP 5 Year Strategic Capital Investment Plan€¦ · Vibrating Conveying Grate (VCG) Project Purpose: Retrofit power boiler with modern biomass combustion systems to increase boiler

Vibrating Conveying Grate (VCG) Project

▪ Purpose: Retrofit power boiler with modern biomass combustion systems to increase boiler efficiency and reduce fossil fuel burning.

▪ Benefit: Reduce fossil fuel, GHG emissions & Carbon Tax. Long term sustainability – lower cost producer.

2018 Breakthrough Initiative

Page 16: CKP 5 Year Strategic Capital Investment Plan€¦ · Vibrating Conveying Grate (VCG) Project Purpose: Retrofit power boiler with modern biomass combustion systems to increase boiler

Screen Room Upgrade Project

▪ Purpose: Install new Centrisorter slotted screen baskets and high efficiency rotors to decrease the sand and shives being accepted and fed to the paper machine.

▪ Benefit: Improve paper quality. Reduce HCR plate changes and maintenance costs.

2018 Breakthrough Initiative

Page 17: CKP 5 Year Strategic Capital Investment Plan€¦ · Vibrating Conveying Grate (VCG) Project Purpose: Retrofit power boiler with modern biomass combustion systems to increase boiler

Chip Thickness Screening (CTS) Project

▪ Purpose: To provide digesters with optimum size chips without contaminants by installing chip thickness screens.

▪ Benefit: Improve paper quality (cleaner sheet), reduce variability, increased digester yield / paper production, energy savings

2018 Breakthrough Initiative

Page 18: CKP 5 Year Strategic Capital Investment Plan€¦ · Vibrating Conveying Grate (VCG) Project Purpose: Retrofit power boiler with modern biomass combustion systems to increase boiler

CMMS (Mtce System) Upgrade Project

▪ Purpose: Replace existing 25-year old system; this system is difficult and costly to support

▪ Benefit: Improved efficiency & capabilities

2018 Breakthrough Initiative

Page 19: CKP 5 Year Strategic Capital Investment Plan€¦ · Vibrating Conveying Grate (VCG) Project Purpose: Retrofit power boiler with modern biomass combustion systems to increase boiler

✓Commission Chip Thickness Screening (CTS) Project – $5.8M

✓ Improve paper quality – cleaner sheet, reduce variability, increased digester yield & paper production, energy savings

✓ Shoe Press Engineering – $3M

✓Twin Roll Press – $2M

✓ Felt Rolls – $0.5M

✓Primary Fan Pump Upgrade – $0.5M

✓Dewatering Measurement System – $0.25M

✓ Spare Transformer & Substation Installation – $2.5M

2019 Planned Upgrades ($ 22.5M)

Page 20: CKP 5 Year Strategic Capital Investment Plan€¦ · Vibrating Conveying Grate (VCG) Project Purpose: Retrofit power boiler with modern biomass combustion systems to increase boiler

CKP 10 Year Strategic Capital Investment Plan2018 2019 2020 2022 - 20272021

455 Metric Tonnes/ Day

475Metric Tonnes / Day

PREMIER

$24,000,000.

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Screen Room Upgrade

Extensible Unit Nip Bar

Vibrating Grates

Extensible Unit Nip Bar Spare

CMMS Replacement

TG#3 Rebuild

Chip Thickness Screening

520 Metric Tonnes / Day

550 Metric Tonnes / Day

600 Metric Tonnes / Day

Chip Thickness Screening cont’d

Shoe Press Engineering

New Felt Rolls

Dewatering Measurement Sys

Primary Fan Pump

2nd Twin Roll Press

Shoe Press

Paper Mill Drive Sys Upgrade

Wire Section Return Rolls

Wire Turning Roll

Flakt Dryer Upgrade

Washer Drum #2 & #3

Washer Repulper Controls

Rotary Press for Sludge

Power Boiler Multiclones

Steam Packing - Digesters

Digester #6

Evaporator Upgrade

Recovery Boiler Tertiary Air

Lime Kiln Scrubber Upgrade

Landfill Expansion

Dryer Section Upgrade

Papermill Heat Recovery

Winder Upgrade

Cold Blow for Digesters

Finishing Line Automation

Warehouse Expansion

Rec Boiler Precip Upgrade

Dissolving Tank Scrubber

Power Boiler Scrubber

$22,500,000. $15,000,000. $15,000,000. $40,000,000.

A N N U A L S T R A T E G I C P R O J E C T S

Page 21: CKP 5 Year Strategic Capital Investment Plan€¦ · Vibrating Conveying Grate (VCG) Project Purpose: Retrofit power boiler with modern biomass combustion systems to increase boiler

The Turnaround Management Association (TMA) recognized Canadian Kraft Paper Industries Ltd. achievements in excellence as winners of the 2018 Turnaround of the Year – Mid-Size Company

Page 22: CKP 5 Year Strategic Capital Investment Plan€¦ · Vibrating Conveying Grate (VCG) Project Purpose: Retrofit power boiler with modern biomass combustion systems to increase boiler

Canadian Manufacturers & Exporters (CME) recognized CKP for demonstrating excellence in expanding its market numerically and geographically. The CME Awards pay tribute to the people and companies that have contributed to the growing and vibrant manufacturing industry we have in Manitoba today.

Page 23: CKP 5 Year Strategic Capital Investment Plan€¦ · Vibrating Conveying Grate (VCG) Project Purpose: Retrofit power boiler with modern biomass combustion systems to increase boiler

Highlighting our accomplishments over the past two years, Pulp & Paper Canada recognized CKP as the “comeback kid of the industry”.

Page 24: CKP 5 Year Strategic Capital Investment Plan€¦ · Vibrating Conveying Grate (VCG) Project Purpose: Retrofit power boiler with modern biomass combustion systems to increase boiler

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QUESTIONS?

Page 25: CKP 5 Year Strategic Capital Investment Plan€¦ · Vibrating Conveying Grate (VCG) Project Purpose: Retrofit power boiler with modern biomass combustion systems to increase boiler

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