CKD Pneumatic Valves - BIBUS Slovakia · 2011-04-19 · 288 Internal structure and part list • 2-position single solenoid, normally closed grommet lead wire (blank) N3GA110/N3GA210

288

Internal structure and part list

• 2-position single solenoid, normally closedgrommet lead wire (blank)

N3GA110/N3GA210

• 2-position single solenoid, normally opengrommet lead wire (blank)

N3GA1110/N3GA2110

Main part list Repair parts listNo. Parts name Material No. Parts name Model No.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

Coil assembly

Pilot exhaust check valve

Piston D assembly

Manual override

Piston room

Protective cover of manual override

Plug cartridge

Cartridge type quick connector

Spool assembly

Joint adaptor

Body

Piston S assembly

Cap

Check valve

Valve block

-

Nitrile rubber

-

Resin

Resin

Resin

Aluminum

-

-

Resin

Aluminum alloy die casting

-

Resin

-

Resin

1

8

-

-

-

Coil assembly

Cartridge type quick connector and related parts

E-connector socket assembly

EJ-connector socket assembly

4G2-JOINT-C4

4G2-JOINT-C6

4G2-JOINT-C8 (3GA2 only)

4G2-JOINT-CPG

4G-SOCKET ASSY-[Electric connection]

-[Voltage]


4 dia. straight type



Plug cartridge

4G-[Electric connection]- * - COIL- [Voltage]

Blank: Standard A: Ozone proof

DIN terminal box assembly (3GA2 only) 4G-TERMINAL BOX-[Voltage]

a4

(A)

5(R1)

1(P)

3(R2)

a2

(B)

5(R1)

1(P)

3(R2) 2

(B)

1(P)

3(R2)

9 123 115 134 61 1087 14

9 123 115 134 61 108 7144

(A)

5(R1)

1(P)

3(R2)

152

MN3GA1/2 Series

4SA/B0

4SA/B1

4GA/B

MN4GA/B

4TB

4KA/B

4F

3MA/B0

3PA/B

P/M/B

4F**0E

SKH

4L2-4/LMF0

PV5/CMF

4GA/B (master)

MN3S0/MN4S0

Uniwiresystem

NP/NAP/NVP

HMV/HSV

PCD/FS/FD

3, 5 po

rt pilo

t op

erated valve

Reduced w

iring block manifold

289

345

345


1

2

3

4

5

6

7

8

9

10

11

12

13

14

Coil assembly


Piston D assembly

Manual override

Piston room


Cartridge type quick connector

Spool assembly

Joint adaptor

Body

Piston S assembly

Cap

Check valve

Valve block

-

Nitrile rubber

-

Resin

Resin

Resin

-

-

Resin


-

Resin

-

Resin

1

7

-

-

Coil assembly

Cartridge type quick connector and related parts



4G2-JOINT-C4

4G2-JOINT-C6

4G2-JOINT-C8 (4GA2 only)

4G2-JOINT-CPG

4G-SOCKET ASSY-[Electric connection] -[Voltage]





Plug cartridge



DIN terminal box assembly (4GA2 only)- 4G-TERMINAL BOX-[Voltage]


• 2-position singlegrommet lead wire (blank)

N4GA110/N4GA210

a4

(A)2

(B)

5(R1)

1(P)

3(R2)

a b

All ports closed 4(A)

2(B)

5(R1)

1(P)

3(R2)

A/B/R connection

a b

4(A)

2(B)

5(R1)

1(P)

3(R2)

P/A/B connection

a b

4(A)

2(B)

5(R1)

1(P)

3(R2)

• 3-positiongrommet lead wire (blank)

N4GA1 0/

a b4

(A)2

(B)

5(R1)

1(P)

3(R2)

• 2-position doublegrommet lead wire (blank)

N4GA120/N4GA220

8 113 105 124 61 97 142 13

4(A)

2(B)

5(R1)

3(R2)

1(P)

83 1054 61 9713

5(R1)

1(P)

3(R2)

4(A)

2(B)

(A) (B)

(R1) (P)

4 2

315(R2)

83 1054 61 97

N4GA2 0

MN4GA1/2 SeriesInternal structure and part list

290


• 2-position singlegrommet lead wire (blank)

N4GB110/N4GB210

a4

(A)2

(B)

5(R1)

1(P)

3(R2)

a b

All ports closed 4(A)

2(B)

5(R1)

1(P)

3(R2)

A/B/R connection

a b

4(A)

2(B)

5(R1)

1(P)

3(R2)

P/A/B connection

a b

4(A)

2(B)

5(R1)

1(P)

3(R2)

• 3-positiongrommet lead wire (blank)

345

a b4

(A)2

(B)

5(R1)

1(P)

3(R2)

• 2-position doublegrommet lead wire (blank)

N4GB120/N4GB220


1

2

3

4

5

6

7

8

9

10

11

12

13

Coil assembly


Piston D assembly

Manual override

Piston room


Spool assembly

Joint adaptor

Body

Piston S assembly

Cap

Check valve

Valve block

-

Nitrile rubber

-

Resin

Resin

Resin

-

Resin


-

Resin

-

Resin

1

-

-

-

Coil assembly



DIN terminal box assembly (4GB2 only)

4G-SOCKET ASSY-[Electric connection] -[Voltage]


4G-TERMINAL BOX-[Voltage]



5(R1)

1(P)

3(R2)

4(A)

2(B)

73 954 61 812

73 954 61 8

5 4 1 2 3(R1) (A) (P) (B) (R2)

7 103 95 114 61 8 132 12

2(B)

4(A)

5(R1)

1(P)

3(R2)

345

N4GB1 0/N4GB2 0

MN4GB1/2 Series

292

4G1/2 mix manifold

MN3GAX12, MN4GAX12MN4GBX12 series• Applicable cylinder bore size: 20 to 80 mm

SpecificationsCommon with each series.

How to orderMN3GAX12

Model

Port size

• Series model No. is "MN * G * X12-". Other descriptions are common with example of model number of other series.For individual wiring, refer to P.249 (body porting) or P.255 (sub base porting), while for reduced wiring, refer to P.262, 263 (body porting) or P.276, 277 (sub base porting).

Terminal/connector pin array

MN4GAX12

MN4GBX12

B

C

D

E OptionStation #

VoltageF

G

Electric connection (reduced wiring)

For individual wiring, refer to P.248 (body porting) or P.254 (sub base porting), while for reduced wiring, refer to P.260 (body porting) or P.274 (sub base porting).

Main parts list (please refer to Page 294 to 303 about details.)Components name Model No. (e.g.)No.

End block L

Supply and exhaust block

Discrete valve block with solenoid valve

Mix block

Discrete valve block with solenoid valve

End block R

123456

N4G1-ELN4G1-Q-8N4GB110-C6-H-3N4G12-MIXN4GB210-C8-H-3N4G2-ER

Explanation of manifold components and parts list

MassN4G12-MIX: 49g

Please refer to each series specifications about other components.

• Notes of 4G1/2 mix manifold

Viewed from joint, left of mix block is 4G1 series, while right is 4G2 series.

(Position setting of reverse direction is not available.).

Tighten set screws with 1.4N• m torque after confirmation.

When fixing, gather retainer to direction , fit the jaw to rail.

1

2

3

4

5

6

CAD DATA AVAILABLE.

4SA/B0

4SA/B1

4GA/B

MN4GA/B

4TB

4KA/B

4F

3MA/B0

3PA/B

P/M/B

4F**0E

SKH

4L2-4/LMF0

PV5/CMF

4GA/B (master)

MN3S0/MN4S0

Uniwiresystem

NP/NAP/NVP

HMV/HSV

PCD/FS/FD

3, 5 po

rt pilo

t op

erated valve

Mix m

anifold

293

Mix block: Dimensions

MN4GBX12 Note: Please refer to (MN4GA: Page 251 -, MN4GB: Page 257 -) about E-connector/EJ-connector/DIN terminalboxes.

Note: Please refer to Page 287 about CL* push in joint radial type (upward).

Tighten set screws with 1.4N•m torque after confirmation.


4G2

Val

ve b

lock

Mix

blo

ck

Val

ve b

lock

End

blo

ck R

End

blo

ck L

Sup

ply

and

exha

ust b

lock

4G1 4G14G1 4G2 4G2 4G2

Val

ve b

lock

Val

ve b

lock

L2 = L1 + (40 to) Refer to page 304.

L3 = L2 - 12.5L1 = (10.5 X a) + (18 X b) + (16 X c) + (16 X d) + (18 X e) + (11 X f) +

(13.5 X g) + (41.5 X h) + (56 X i) + (36.5 X j) + (113 X k) + (10.5 X l) + 20

(Refer to following table)11 10.5 16 16 13.518

Note 1 : Mix block is always inserted between 4G1 and 4G2.Note 2 : Max. station number is 20 station.

This figure is one of examples of mix manifold. Other combinations are available.Dimensions are as following. Refer or the previous page to assemble them.

a : 4G1 valve block quantityb : 4G2 valve block quantityc : Mix block quantityd : 4G1 supply and exhaust block quantitye : 4G2 supply and exhaust block quantityf : 4G1 end block L quantityg : 4G2 end block R quantityh : 4G1/2 reduced wiring T30/T5* quantity

j : 4G1/2 reduced wiring T7* quantityi : 4G1/2 reduced wiring T10 quantity

10.5 X a16 X b16 X c16 X d18 X e11 X f

13.5 X g41.5 X h

56 X i36.5 X j

Parts name Dimensions

k : 4G1/2 reduced wiring T6* quantity 113 X K10.5 X ll : 4G1/2 partition block quantity

Unit: mm

MN3GAX/4GA X SeriesMix manifold

AB

294

Block manifold: Block parts construction

Flexible block structure enables easy increase/decrease of station and easy maintenance.

• Valve block with solenoid valve(1) Install required type and quantity of solenoid valves on DIN rail.

Station No. is decided according to electric connection method. (Refer to Page 260, 274.)

(2) Viewed from joint, solenoid valve number is allocated such as station 1.2.3···.

• Supply/exhaust block(1) Install required quantity onto block connections.

(2) Both internal and external pilot types are available. Please select the proper type according to solenoid valve type.

• End block(1) When individual wiring specifications, install the block on the both sides.

(2) When reduced wiring specifications, install the block at the opposite side of wiring block.

• Partition block(1) When multi-pressure specifications, install the block with supply/exhaust block.

• Mix block(1) When mix manifold of 4G1 and 4G2 on the same DIN rail, install the mix block.

Effect of reduced piping is obtained.

MN4GA/4GB Series

4SA/B0

4SA/B1

4GA/B

MN4GA/B

4TB

4KA/B

4F

3MA/B0

3PA/B

P/M/B

4F**0E

SKH

4L2-4/LMF0

PV5/CMF

4GA/B (master)

MN3S0/MN4S0

Uniwiresystem

NP/NAP/NVP

HMV/HSV

PCD/FS/FD

3, 5 po

rt pilo

t op

erated valve

Block m

anifold

295

A Discrete valve block with solenoid valve• Body porting for individual wiring • Body porting for reduced wiring • Sub base porting for individual wiring • Sub base porting for reduced wiring

B Discrete valve block with masking plate C Discrete valve block• Body porting • Sub base porting • Body porting • Sub base porting

D Supply and exhaust block E End block• Internal pilot operated • External pilot • Left • Right

F Partition block G Mix block

H Common gland block I D-sub connector block• M3 • Push in fitting

J Flat cable connector block K Serial transmission block• Connector type • Thin slot type

L Related products• Tag plate • Air supply spacer (4G2 only)• Mounting rail • Silencer

• Blanking plug

Pip

ing

bloc

k

Blo

ck m

anifo

ld s

truc

ture

Wiri

ng b

lock

Rel

ated

pro

duct

s

Piping section

Wiring section

Related products

MN4GA/4GB SeriesBlock construction

296

A B CTypeModelD Cable length • 2

E Option

N4GB1 MPD

N4GA1 MP

C4 3

3

F

ModelA TypeB Port size (only for4GB1/4GB2) • 1C Cable length • 2D OptionE

N4GA1N4GA2N4GB1N4GB2

MPMPSMPD

Individual wiringReduced wiring singleReduced wiring double/3-position

BlankF

Blank No optionFilter incorporated in Port A/B

Individual wiringC4C6C8CL4CL6CL8Single plug specifications

C4NCC6NCC8NCC4NOC6NOC8NO

CL4NC

CL6NCCL8NC

CL4NO

CL6NOCL8NO

4 mm push in joint6 mm push in joint8 mm push in joint (4GB2 only)4 mm push in joint radial type (upward) (4GB1 only)6 mm push in joint radial type (upward)8 mm push in joint (4GB2 only)

Refer to Page 297 to decide length.

• 2. When purchasing for expansion of reduced wiring manifold, socket assembly is attached.Refer to the following page to select cable length, and fill out cable length.When placing order with the manifold specification sheet, cable length is not required.

• 1. CL* push in joint radial type (upward) is available only for single solenoid.

Port A Port B4 mm push in joint6 mm push in joint8 mm push in joint (4GB2 only)

Plug

4 mm push in joint radial (upward)

(4GB1 only)



Plug

Plug

4 mm push in joint6 mm push in joint8 mm push in joint (4GB2 only)

Plug


(4GB1 only)



(4GB2 only)

2 to

10

Port size • 1

N4GA1-MP

This block is assembled with solenoid valve and valve block (separated resin base).

Please refer to the following page about selection guide.

Body porting individual wiring : Page 249

Sub base porting individual wiring : Page 255

Body porting reduced wiring : Page 262, 263

Sub base porting reduced wiring : Page 276, 277

Block assembled with masking plate and valve block (separated resin base)

N4GB1-MPD-C4-3 N4GA2-MP N4GB2-MPD-C6-5

a side socket assembly (attached)

Relay socket assembly (attached)

a side socket assembly (attached)

Relay socket assembly (attached)

A. Discrete valve block with solenoid valve

B. Discrete valve block with masking plate

Piping section

MN4GA/4GB SeriesBlock manifold: Piping section

4SA/B0

4SA/B1

4GA/B

MN4GA/B

4TB

4KA/B

4F

3MA/B0

3PA/B

P/M/B

4F**0E

SKH

4L2-4/LMF0

PV5/CMF

4GA/B (master)

MN3S0/MN4S0

Uniwiresystem

NP/NAP/NVP

HMV/HSV

PCD/FS/FD

3, 5 po

rt pilo

t op

erated valve

Block m

anifold

297

BA TypeModel

N4GB1 V2

N4GA1 V1

C

Cable length

E Option

C4 3

3

F

ModelA TypeB Port size (only for4GB1/4GB2) • 1C Cable lengthD OptionE

N4GA1N4GA2N4GB1N4GB2

V1

V2

Individual wiringReduced wiring singleReduced wiring double/3-position

BlankF

Blank No optionFilter incorporated in Port A/B

Individual wiringC4C6C8CL4CL6CL8Single plug specifications

C4NCC6NCC8NCC4NOC6NOC8NO

CL4NC

CL6NCCL8NC

CL4NO

CL6NOCL8NO

4 mm push in joint6 mm push in joint8 mm push in joint (4GB2 only)4 mm push in joint radial type (upward) (4GB1 only)6 mm push in joint radial type (upward)8 mm push in joint (4GB2 only)

Length is following.Select.

• 1. CL* push in joint radial type (upward) is available only for single solenoid.

Port A Port B4 mm push in joint6 mm push in joint8 mm push in joint (4GB2 only)

Plug


(4GB1 only)



Plug

Plug

4 mm push in joint6 mm push in joint8 mm push in joint (4GB2 only)

Plug


(4GB1 only)



(4GB2 only)

2 to

10

Port size • 1

D

C. Discrete valve block

Discrete valve block (separated resin base).

Piping section

N4GA1-V1 N4GB1-V2-C4 N4GA2-V1 N4GB2-V2-C6

20 or less

20 to 70

70 to 120

120 to 170

170 to 260

260 to 350

350 to 450

450 to 570

0

0 to 30

30 to 80

80 to 130

130 to 180

180 to 270

270 to 360

360 to 460

460 to 580

25 or less

25 to 55

55 to 105

105 to 155

155 to 205

205 to 295

295 to 385

385 to 485

485 to 605

T10/11(R) T30/5*/6*(R) T7*

Wire typeSelection No.

2

3

4

5

6

7

8

9

10

<<Table 1>> W length - selection No. table

Calculation of W• When MN4G1

W = (10.5xn) + (16xm) + (10.5xl)• When MN4G2

W = (16xn) + (18xm) + (10.5xl)n : Valve block quantity, m: Supply/exhaust block quantity,l : Partition block quantity

• When MN4GXWhen calculation, width of mix block should be 16.

Valve block cable length for expansionFind Distance W between expansion position and wiring block (Fig.1), and refer to <<Table 1>> to select adequate cable length.Socket assemblies of Solenoid a and b are different.Fig.1 shows left specifications wiring block. In the case of right specifications, calculate Distance W between expansion position and wiring blockas well as left specifications.

a-SOL side (wire cover side)

Valve block to be wired.

b-SOL side (joint side)

Wiring block

W

Fig.1

4(A)2(B)

12/14(PA)

5(R1)

1(P)

3(R2)

Solenoid valve

Discrete valve block circuit diagram

MN4GA·4GB SeriesBlock manifold: Piping section

298

D. Supply/exhaust block

E. End block

Supply/exhaust block can be installed at any location adjacent to the valve block.

When selecting combination with partition block or increasing supply and exhaust flow rate, install more than 2 units.

To prevent foreign matter entering, filter is incorporated in Port P.

When individual wiring, for install manifold of both ends. When reduced wiring, install the block on the opposite side of wiring block.

For atmospheric release type, muffler is incorporated.

Piping section

Some combination may cause malfunctions. Please select blocks after understanding each block function.

BTypeModel Installationlocation

N4G1

Type Installation location

Common exhaustAtmospheric release

EEX

LR

For left sideFor right side

A B

BTypeModel Installationlocation

N4G2 EX

Type Installation location

Common exhaustAtmospheric release

EEX

LR

For left sideFor right side

A B

E R L

A A

N4G1-Q-8 N4G1-Q-8X

N4G1-QK-8 N4G1-QK-8LX

N4G2-Q-10L N4G2-Q-10X

N4G2-QK-10 N4G2-QK-10X

N4G1-EL N4G1-ER N4G2-EL N4G2-ER

A TypeModel C Exhaust air

N4G1 Q 8 X X

Type Port size

Internal pilotExternal pilot

QQK

66L6.46.4L

88L

6 mm push in joint6 mm push in joint Up6.4 mm push in joint6.4 mm push in joint Up8 mm push in joint8 mm push in joint Up

BlankX

Common exhaust

Atmospheric release

(When X, for end block, select option of atmospheric release.)

A B Exhaust airC

A TypeModel C Exhaust air

N4G2

Type Port size

Internal pilotExternal pilot

QQK

88L1010L

8 mm push in joint8 mm push in joint Up10 mm push in joint10 mm push in joint Up

BlankX

Common exhaust

Atmospheric release

(When X, for end block, select option of atmospheric release.)

A B Exhaust airC

QK 10L

B Port sizeB Port size

• External pilot port: 6 mm dia. push in joint • External pilot port: 6 mm dia. push in joint

12/14(PA)

PA (external pilot PA (port)

P (air supplying port)R (exhaust port)

5(R1)1(P)3(R2)

12/14(PA)


P (air supplying port)

5(R1)1(P)3(R2)

12/14(PA)


5(R1)1(P)3(R2)

12/14(PA)


5(R1)1(P)3(R2)

12/14(PA)



5(R1)1(P)3(R2)

12/14(PA)


5(R1)1(P)3(R2)

12/14(PA)



5(R1)1(P)3(R2)

12/14(PA)


5(R1)1(P)3(R2)

12/14(PA)5(R1)1(P)3(R2)

Common exhaust type Atmospheric release type12/14(PA)5(R1)1(P)3(R2)

12/14(PA)5(R1)1(P)3(R2)

Common exhaust type Atmospheric release type12/14(PA)5(R1)1(P)3(R2)


4SA/B0

4SA/B1

4GA/B

MN4GA/B

4TB

4KA/B

4F

3MA/B0

3PA/B

P/M/B

4F**0E

SKH

4L2-4/LMF0

PV5/CMF

4GA/B (master)

MN3S0/MN4S0

Uniwiresystem

NP/NAP/NVP

HMV/HSV

PCD/FS/FD

3, 5 po

rt pilo

t op

erated valve

Block m

anifold

299

G. Mix block

When mix manifold of 4G1 and 4G2, this block will be installed.

4G1 is installed at left side of mix block, while 4G2 is installed at right side.

N4G12 MIX

F. Partition block

Combining partition block and supply/exhaust block enables multi-pressure mix manifold and prevents back pressure increase.

A TypeModel

N4G1

Type

P/R/PA not goP/R not go, PA goP not go, R/PA goR not go, P/PA go

SAS

SPSE

A

A TypeModel

N4G2 SA

Type

P/R/PA not goP/R not go, PA goP not go, R/PA goR not go, P/PA go

SAS

SPSE

A

S

N4G1-S N4G2-S

Piping section

12/14(PA)5(R1)1(P)3(R2)

-SA

12/14(PA)5(R1)1(P)3(R2)

-S

12/14(PA)5(R1)1(P)3(R2)

-SP

12/14(PA)5(R1)1(P)3(R2)

-SE

12/14(PA)5(R1)1(P)3(R2)


300

N4G1-T10 N4G1-T10R N4G2-T10 N4G2-T10R

(Wiring block) * When placing an order, discrete wiring block is not available.Wiring section

H. Common gland block

M3 thread M3 thread

N4G1-T11 N4G1-T11R N4G2-T11 N4G2-T11R

Push in fitting Push in fitting

I. D-sub connector block

N4G1-T30 N4G1-T30R N4G2-T30 N4G2-T30R

N4G2-T50 N4G2-T50R

J. Flat cable connector block

• Power supply terminal • Power supply terminal

N4G2-T51(N4G2-T52)

(N4G2-T53)

N4G2-T51R(N4G2-T52R)

(N4G2-T53R)

• No power supply terminal • No power supply terminal

N4G1-T50 N4G1-T50R

N4G1-T51(N4G1-T52)

(N4G1-T53)

N4G1-T51R(N4G1-T52R)

(N4G1-T53R)

• For T52, T53, pin quantity is different from the figure.

MN4GA/4GB SeriesBlock manifold: Wiring section

4SA/B0

4SA/B1

4GA/B

MN4GA/B

4TB

4KA/B

4F

3MA/B0

3PA/B

P/M/B

4F**0E

SKH

4L2-4/LMF0

PV5/CMF

4GA/B (master)

MN3S0/MN4S0

Uniwiresystem

NP/NAP/NVP

HMV/HSV

PCD/FS/FD

3, 5 po

rt pilo

t op

erated valve

Block m

anifold

301

(Wiring block) * When placing an order, discrete wiring block is not available.Wiring section

K. Serial transmission block

A TypeModel

• Connector type

N4G1 T621

Type

OMRON SYSBUS/multi link

MITSUBISHI MELSEC NET/MINI-S3

UNIWIRE SYSTEM 8 points/16 points

OMRON CompoBus/S 8 points/16 points

MITSUBISHI CC-Link

SUNX S-LINK 8 points/16 points

UNIWIRE H SYSTEM 8 points/16 points

KEYENCE KZ-R

T621T631T6A0/1T6C0/1T6G1T6E0/1T6J0/1T6K1

A

A TypeModel

N4G2 T631

Type

OMRON SYSBUS/multi link

MITSUBISHI MELSEC NET/MINI-S3

UNIWIRE SYSTEM 8 points/16 points


MITSUBISHI CC-Link


UNIWIRE H SYSTEM 8 points/16 points

KEYENCE KZ-R

T621T631T6A0/1T6C0/1T6G1T6E0/1T6J0/1T6K1

A

A TypeModel

• Thin slot type

N4G1 T7D1

Type


DeviceNet

(OMRON CompoBus/D)


MITSUBISHI CC-Link

SAVE NET

T7C0/1

T7D1

T7E0/1T7G1T7L1

A

A TypeModel

N4G2 T7G1

Type


DeviceNet

(OMRON CompoBus/D)


MITSUBISHI CC-Link

SAVE NET

T7C0/1

T7D1

T7E0/1T7G1T7L1

A

• Cable connector is attached. • Cable connector is attached.

• T6C0/1 is not compatible with long distance communication mode.

• T6C0/1 is not compatible with long distance communication mode.

N4G2-T6*N4G1-T6*

• Mounting rail

N4G-BAA <length>

• Silencer

Model No. D L A

SLW-H6SLW-H8

SLW-H10

6 dia.8 dia.

10 dia.

414253

161620

Model No. D L

JOINT GWP4-BJOINT GWP6-BJOINT GWP8-BJOINT GWP10-B

4 dia.6 dia.8 dia.10 dia.

27293340

911

13.517

d

681012

• Blanking plug

7.58

L

35 25 5.5

12.5

(pitch)

4-R3

L

A d

ia.

D d

ia.

23

20

L

d di

a.

D d

ia.

Related products Mounting rail, silencer, blanking plug

N4G2-T7*N4G1-T7*

MN4GA/4GB SeriesBlock manifold: Wiring section, related products

302

• Tag plate

Related products

<Tag holder>

N4G1 Tag holder

Model

N4G1N4G2

(2 pcs./set.)

A

N4G1 Tag plate A Length Note 1

Model

N4G1

N4G2

Tag plate ATag plate B1Tag plate B2Tag plate B

4GA1/2 commonWide type for 4GB1Narrow type for 4GB1 Note 2

4GB2

200300400

Note 1 : 3 types of length 200,300,400 are available.Note 2 : For narrow type, even the tag plate is covered, manual operation

is possible.

A TypeB Length (mm) Note 1C

<Tag plate>

Attached to manifold body.

If necessary, circle the tag plate column of manifold specifications on Page 306 to 309.

• Individual air supplying spacer

4G2 GWS6P

Port size

BlankGWS6GWS8

Rc1/86 dia. joint8 dia. joint

A

(4G2 only)


Tighten set screws with 1.4N? m torque after confirmation. 1P

72.4

15.2

15

• Gasket, check valve, and set screws are attached.

R1 A P

P

B R2

MN4GA/4GB SeriesBlock manifold: Related products

4SA/B0

4SA/B1

4GA/B

MN4GA/B

4TB

4KA/B

4F

3MA/B0

3PA/B

P/M/B

4F**0E

SKH

4L2-4/LMF0

PV5/CMF

4GA/B (master)

MN3S0/MN4S0

Uniwiresystem

NP/NAP/NVP

HMV/HSV

PCD/FS/FD

3, 5 po

rt pilo

t op

erated valve

Block m

anifold

303

Dimensions: Tag plate

MN4GB1/2• Tag plate (TAG)

MN4GA1/2





2B

4A

• Tag plate (TAG)

L5 = L4 + 20 (tag plate length)

Tig

hten

set

scr

ews

with

1.4

N?

m to

rque

afte

r co

nfirm

atio

n.

Whe

n fix

ing,

gat

her

reta

iner

to d

irect

ion

_, fi

t the

jaw

to r

ail.

4.5

MN

4GB

1:73

MN

4GB

2:87

MN

4GB

1:68

MN

4GB

2:79

W: T

ag p

late

wid

th

Model No.

N4G1- tag plate B1- lengthN4G1- tag plate B2- lengthN4G2- tag plate B- length

643045

W

L4 (length of display section)(Refer to Table 1)

4GA 4GB

MN4GA1 L4 = (10.5 X n) + (16 X m) + (10.5 X l)

MN4GA2

n : Valve block quantitym : Supply and exhaust block quantityl : Partition block quantity

L4 = (16 X n) + (18 X m) + (10.5 X l)

MN4GB1 L4 = (10.5 X n) + (16 X m) + (10.5 X l)

MN4GB2 L4 = (16 X n) + (18 X m) + (10.5 X l)

Table 1: Formula of L4 (length of display section)

Tig

hte

n s

et

sc

rew

wit

h4

N•

m t

orq

ue

.W

hen

fixin

g, g

athe

r ret

aine

r to

dire

ctio

n

, fi

t the

jaw

to ra

il.

2B

4A

4A

2B

4A

2B

4A

2BMN

4GA

1:73

MN

4GA

2:87

4.5

MN

4GA

1:68

MN

4GA

2:79

L5 = L4 + 20 (tag plate length)

L4 (length of display section)(Refer to Table 1)

16

(tag

pla

te w

idth

)16

(t

ag p

late

wid

th)

MN4GA/4GB SeriesBlock manifold: Related products

304

MN GA1 0- - - -Model Solenoid positionA B C D E F GPort size Electric connection

(reduced wiring)Option Station # Voltage

• Manifold model No. (e.g.)

Part name

When filling out the form, refer to "block parts construction" (Page 294 to 303) to select model number.

Valve block with solenoid valve

(Page 296)

Valve block with masking plate(Page 296)


(Page 298)

Partition block

(Page 299)

End block

(Page 298)

Mounting rail

50

N4GA1 1 0-N4GA1 2 0-N4GA1 3 0-N4GA1 0-N4GA1 0-N4GA1 0-N3GA1 1 0-N3GA1 0-

N4GA1-MPN4GA1-MPSN4GA1-MPD

N4G1-Q - 8L

N4G1-Q -N4G1-Q -

N4G1-S A

N4G1-S

N4G1-E R

L2=(How to find length following)

Model No.

Allocation

Quantity1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Acces-sories

Blanking plug

GWP4-B GWP6-B GWP8-B SLW-H6 SLW-H8 A

Silencer Tag plate (attached)

Wiring block(Page 300,301) 1

2

1

1

3

1

2

1

1

C4

C6

C4

C4

4 8 CX T50 HTerminal/connector pin array (Note: Complete the form when reduced wiring).

W 8 3

How to fill out block manifold MN4G series manifold specification sheet

• About mounting rail length (L2)

(1) Find rail length according to following calculation method.

The found length is standard length.

(2) When standard length, it is not necessary to indicate length (L2) on the

specification sheet.

When optional length is required, complete the form.

Valve block Supply/exhaust block Partition block Wiring block

L1 + 4012.5

n, m and l show usage of each block.

n: Valve block, m: Supply/exhaust block, l: Partition block

A/B/C/D/E show each block length (width).

L1: M

anifo

ld le

ngth

L2: R

ail l

engt

h

85 or

less

125

112.5

110

122.5

162.5

150

97.5

110

150

137.5

85

97.5 or

less

137.5

125

122.5

135

175

162.5

135

147.5

187.5

175

147.5

160

200

187.5

160

172.5

212.5

200

172.5

185

225

212.5

185

197.5

237.5

225

197.5

210

250

237.5

210

222.5

262.5

250

222.5

235

275

262.5

235

247.5

287.5

275

247.5

260

300

287.5

260

272.5

312.5

300

272.5

285

325

312.5

285

297.5

337.5

325

297.5

310

350

337.5

310

322.5

362.5

350

322.5

335

375

362.5

335

347.5

387.5

375

347.5

360

400

387.5

• DIN rail length quick reference

toto to to to to to to toto to to to to to to to to to to to to

Note 1. When L1 is out of range on this table, refer to "how to find mounting rail length".

L3: P

itch 82.25

5.5

12.5

L2

L3 ( = L2 -12.5)

Mix block

• Circuit diagram of above manifold model No. (example) is listed on the following page. <Reference>

MN4GA/4GB SeriesManifold specification sheet

MN4GA/B1MN4GA/B1

MN4GA/B2MN4GA/B2

ABC

D

E

Valve blockSupply and exhaust blockPartition blockIndividual wiring

For reduced wiring block

Mix block

10.516

10.5428787

72.572.514467.5

1618

10.547

89.589.57575

146.570

MN4G1/2MIX

44.589.58775

72.5146.5

7016

1618

10.5

10.516

10.5

T10/T11T10R/T11RT30/T5*T30R/T5*RT6*T7*

• End block is included in wiring block.

• How to find mounting rail length

Manifold length (L1) = (A X n) + (B X m) + (C X l) + D + E

Mounting rail length (L2) = L2' X 12.5

L2': → round up at the decimal point

Rail mount pitch (L3) = L2 - 12.5

4SA/B0

4SA/B1

4GA/B

MN4GA/B

4TB

4KA/B

4F

3MA/B0

3PA/B

P/M/B

4F**0E

SKH

4L2-4/LMF0

PV5/CMF

4GA/B (master)

MN3S0/MN4S0

Uniwiresystem

NP/NAP/NVP

HMV/HSV

PCD/FS/FD

3, 5 po

rt pilo

t op

erated valve

Block m

anifold

305

How to fill out wiring specifications sheet.• Wiring specifications (e.g.)

* The following example is filled according to manifold specification sheet on the previous page.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

1

2

3

4

5

6

7

8

9

10

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

T50/T50R T51/T51R T52/T52R T53/T53R

Valve No.Connector pin No.

-Power supply COM

COM

COM

COM

COM

COM

+ (COM) power supply

-Power supply+ (COM) power supply

* When T50/T50R, polarity of COM is + (plus).

• Notes of wiring specifications(1) When other than standard/double wiring, fill out and attach the form to manifold specification sheet. This case is custom order.

Consult with CKD.(2) When standard wire, not required.(3) Viewed from port, valve No. is the number only counting valve block from left. The number is different from installation location No.(4) Connector pin No. and valve No. differ depending on reduced wiring method (T1*/T30/T5*/T6*/T7*). Read precautions for each

reduced wiring methods (Page 336 to 350) before filling out the form.(5) For valve block with masking plate, wire (socket assembly) is attached. For "-MPS", A side only. For "-MPD", attached on side of A/B.(6) For "-MPS", double solenoid or 3 position solenoid valve cannot be assembled. For expansion, valve blocks with solenoid valve

are required.(7) Initially, reserved wire for expansion cannot be installed. Please wire socket assembly of solenoid valve for expansion. Please

refer to Page 354 about how to expand station.

1(P

)

3/5(

R)

a4

2(B)

(A)

a4

2(B)

(A)

a4

2(B)

(A)

b

(B)

42

(A)

(A) 4

a

(A) 4

a

(A) 4

a

3/5(

R)

1(P

)

ab

Station 1 Station 2 Station 3 Station 4 Station 5 Station 6 Station 7

Simple circuit diagram of manifold model No. on the previous page (e.g.)Reference circuit

Port A/B: 4 mm dia.

• Viewed from piping port, station No. is allocated from left. (Wiring block/supply and exhaust block/partition block/end block are not included in station No.).

• Refer to block part construction (P.294 to 303) and the page listing specifications and model No. in order to select model No.• Viewed from piping port, the position is allocated from left.

Port A/B: 4 mm dia.

Port A/B: 4 mm dia.Port A/B: 6 dia.

Port A/B: 4 mm dia.Port A/B: 4 mm dia.

Port A/B: 4 mm dia.


Partition block


MN4GA/4GB SeriesManifold specification sheet

306

N4GA1 0-

N4GA1 0-

N4GA1 0-

N4GA1 0-

N4GA1 0-

N4GA1 0-

N3GA1 0-

N3GA1 0-

N4GA1-MP

N4GA1-MPS

N4GA1-MPD

N4G1-Q -

N4G1-Q -

N4G1-Q -

N4G1-S

N4G1-S

N4G1-S

N4G1-E

N4G1-E

L2=

MN GA1 0- -Model Solenoid position Port size Electric connection

(reduced wiring)Terminal/connector pin array (Note: Complete the form when reduced wiring).

Option Station # Voltage

Part name(Page)


Valve block with masking plate


Partition block

End block

Mounting rail

Wiring block(Page 300,301)

Model No.

Allocation

Qua

ntity

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Acc

esso

ries

Blanking plug

GWP4-B GWP6-B GWP8-B SLW-H6 SLW-H8 A


Issue / / /

Your company name

Contact

Order No.

Order No.Slip No.

• Contact • Request date / /• Quantity Set

• Manifold model No.

(Page 296)

(Page 296)

(Page 298)

(Page 299)

(Page 298)

(How to find length Page 304)

- -A B C D E F G


MN4GA1 block manifold specification sheet

MN4GA1 SeriesManifold specification sheet

4SA/B0

4SA/B1

4GA/B

MN4GA/B

4TB

4KA/B

4F

3MA/B0

3PA/B

P/M/B

4F**0E

SKH

4L2-4/LMF0

PV5/CMF

4GA/B (master)

MN3S0/MN4S0

Uniwiresystem

NP/NAP/NVP

HMV/HSV

PCD/FS/FD

3, 5 po

rt pilo

t op

erated valve

Block m

anifold

307

MN4GB1 block manifold specification sheet

MN4GB1 0- -Model Solenoid position Port size Electric connection





Partition block

End block

Mounting rail

N4G1-T

N4GB1 0-

N4GB1 0-

N4GB1 0-

N4GB1 0-

N4GB1 0-

N4GB1 0-

N4GB1 0-

N4GB1 0-

N4GB1-MP-

N4GB1-MPS-

N4GB1-MPD-

N4G1-Q -

N4G1-Q -

N4G1-Q -

N4G1-S

N4G1-S

N4G1-S

N4G1-E

N4G1-E

L2=


Model No.

Allocation

Qua

ntity

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Acc

esso

ries

Blanking plug

GWP4-B GWP6-B GWP8-B SLW-H6 SLW-H8 B1 B2


Issue / / /

Your company name

Contact

Order No.

Order No.Slip No.



Terminal/connector pin array (Note: Complete the form when reduced wiring).

- -A B C D E F G

Part name(Page)

(Page 296)

(Page 296)

(Page 298)

(Page 299)

(Page 298)



MN4GB1 SeriesManifold specification sheet

308

MN4GA2 block manifold specification sheet



Individual air supplying spacer


Partition block

End block

Mounting rail

N4G2-T

N4GA2 0-

N4GA2 0-

N4GA2 0-

N4GA2 0-

N4GA2 0-

N4GA2 0-

N3GA2 0-

N3GA2 0-

N4GA2-MP

N4GA2-MPS

N4GA2-MPD

4G2-P-

4G2-P-

N4G2-Q -

N4G2-Q -

N4G2-Q -

N4G2-S

N4G2-S

N4G2-S

N4G2-E

N4G2-E

L2=

Model No.

Allocation

Qua

ntity

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Blanking plug

GWP6-B GWP10-B

GWP4-B GWP8-B SLW-H8

SLW-H10A


Issue / / /

Your company name

Contact

Order No.

Order No.Slip No.



MN GA2 0-Model Solenoid position Port size Electric connection

(reduced wiring)Terminal/connector pin array (Note: Complete the form when reduced wiring).

Option Station # Voltage


- - -

Acc

esso

ries

A B C D E F G

Part name(Page)

(Page 296)

(Page 296)

(Page 302)

(Page 298)

(Page 299)

(Page 298)



MN4GA2 SeriesManifold specification sheet

4SA/B0

4SA/B1

4GA/B

MN4GA/B

4TB

4KA/B

4F

3MA/B0

3PA/B

P/M/B

4F**0E

SKH

4L2-4/LMF0

PV5/CMF

4GA/B (master)

MN3S0/MN4S0

Uniwiresystem

NP/NAP/NVP

HMV/HSV

PCD/FS/FD

3, 5 po

rt pilo

t op

erated valve

Block m

anifold

309

MN4GB2 block manifold specification sheet

Blanking plug

GWP6-B GWP10-B

GWP4-B GWP8-B SLW-H8

SLW-H10B






Partition block

End block

Mounting rail

N4G2-T

N4GB2 0-

N4GB2 0-

N4GB2 0-

N4GB2 0-

N4GB2 0-

N4GB2 0-

N4GB2 0-

N4GB2 0-

N4GB2-MP-

N4GB2-MPS-

N4GB2-MPD-

4G2-P-

4G2-P-

N4G2-Q -

N4G2-Q -

N4G2-Q -

N4G2-S

N4G2-S

N4G2-S

N4G2-E

N4G2-E

L2=

Model No.

Allocation

Qua

ntity

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Issue / / /

Your company name

Contact

Order No.

Order No.Slip No.



MN4GB2 0- - - -Model Solenoid position Port size Option Station # Voltage


Terminal/connector pin array (Note: Complete the form when reduced wiring).

Acc

esso

ries

E


Part name(Page)

(Page 296)

(Page 296)

(Page 302)

(Page 298)

(Page 299)

(Page 298)


Electric connection (reduced wiring)

A B C D F G

MN4GB2 SeriesManifold specification sheet

310

MN4GA1/2 mix manifold specification sheet

MN GAX12- -Model Port size Electric connection





Mix block


Partition block

End block

Mounting rail

N4G -T

N4GA 0-

N4GA 0-

N4GA 0-

N4GA 0-

N4GA 0-

N4GA 0-

N3GA 0-

N3GA 0-

N4GA -MP

N4GA -MPS

N4GA -MPD

4G2-P-

4G2-P-

N4G12-MIX

N4G -Q -

N4G -Q -

N4G -Q -

N4G S

N4G S

N4G S

N4G E

N4G

L2=

Model No.

Allocation

Qua

ntity

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Acc

esso

ries

Blanking plug

GWP -BGWP -B GWP -B GWP -B SLW-H SLW-H

Silencer

Issue / / /

Your company name

Contact

Order No.

Order No.Slip No.



Terminal/connector pin array (Note: Complete the form when

reduced wiring).

- -A B C D E F

Part name(Page)

(Page 296)

(Page 296)

(Page 302)

(Page 299)

(Page 298)

(Page 299)

(Page 298)




MN4GA1/2 SeriesManifold specification sheet

4SA/B0

4SA/B1

4GA/B

MN4GA/B

4TB

4KA/B

4F

3MA/B0

3PA/B

P/M/B

4F**0E

SKH

4L2-4/LMF0

PV5/CMF

4GA/B (master)

MN3S0/MN4S0

Uniwiresystem

NP/NAP/NVP

HMV/HSV

PCD/FS/FD

3, 5 po

rt pilo

t op

erated valve

Block m

anifold

311

MN4GB1/2 mix manifold specification sheet

Part name




Mix block


Partition block

End block

Mounting rail

N4G -T

N4GB 0-

N4GB 0-

N4GB 0-

N4GB 0-

N4GB 0-

N4GB 0-

N4GB 0-

N4GB 0-

N4GB -MP -

N4GB -MPS-

N4GB -MPD-

4G2-P-

4G2-P-

N4G12-MIX

N4G -Q -

N4G -Q -

N4G -Q -

N4G -S

N4G -S

N4G -S

N4G -E

N4G -E

L2=

Model No.

Allocation

Qua

ntity

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Acc

esso

ries

MN4GBX12- -Model Port size Electric connection

(reduced wiring) Option Station # Voltage

Issue / / /

Your company name

Contact

Order No.

Order No.Slip No.



Terminal/connector pin array (Note: Complete the form when

reduced wiring).

Blanking plug

GWP -BGWP -B GWP -B GWP -B SLW-H SLW-H

Silencer


- -

(Page 296)

(Page 296)

(Page 302)

(Page 299)

(Page 298)

(Page 299)

(Page 298)



A B C D E F

MN4GB1/2 SeriesManifold specification sheet

312

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 241234567891011121314

COMCOM

123456789

101112131415161718192021222324

COMCOM

T10 T11Valve No.Connector pin No.

* Except standard/double wiring, fill out this form and attach to manifold specification sheet.* When standard/double wiring, not required.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 241

2

3

4

5

6

7

8

9

10

11

12

14

15

16

17

18

19

20

21

22

23

24

25

T30Valve No.Connector pin No.


13(COM)

Common gland type (T10/T11) wiring specifications

D-sub connector (T30) wiring specifications

MN4GA/4GB-T1/3 SeriesManifold specification sheet

4SA/B0

4SA/B1

4GA/B

MN4GA/B

4TB

4KA/B

4F

3MA/B0

3PA/B

P/M/B

4F**0E

SKH

4L2-4/LMF0

PV5/CMF

4GA/B (master)

MN3S0/MN4S0

Uniwiresystem

NP/NAP/NVP

HMV/HSV

PCD/FS/FD

3, 5 po

rt pilo

t op

erated valve

Block m

anifold

313

1Serial transmission type 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

Connector connection typeT621: OMRON SYSBUS/multi linkT631: MITSUBISHI MELSEC NET/MINI-S3T6A0: UNIWIRE SYSTEM 8 pointsT6A1: UNIWIRE SYSTEM 16 pointsT6C0: OMRON CompoBus/S 8 pointsT6C1: OMRON CompoBus/S 16 pointsT6G1: MITSUBISHI CC-LinkT6E0: SUNX S-LINK 8 pointsT6E1: SUNX S-LINK 16 pointsT6J0: UNIWIRE H SYSTEM 8 pointsT6J1: UNIWIRE H SYSTEM 16 pointsT6K1: KEYENCE KZ-R

Thin slot-in typeT7C0: OMRON CompoBus/S 8 pointsT7C1: OMRON CompoBus/S 16 pointsT7D1: DeviceNet (OMRON CompoBus/D)T7E0: SUNX S-LINK 8 pointsT7E1: SUNX S-LINK 16 points T7G1: MITSUBISHI CC-LinkT7L1: SAVE NET

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T6* T7*




* When T50/T50R, polarity of COM is + (plus).

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T50/T50R T51/T51R T52/T52R T53/T53R


-Power supply COM

COM

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+ (COM) power supply

-Power supply+ (COM) power supply

Flat cable connector type (T50/T51/T52/T53) wiring specifications

Serial transmission (T6*/T7*) wiring specifications

MN4GA/4GB-T5/6/7 SeriesManifold specification sheet

Documents

CKD Pneumatic Valves - BIBUS Slovakia · 2011-04-19 · 288 Internal structure and part list • 2-position single solenoid, normally closed grommet lead wire (blank) N3GA110/N3GA210