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Description Stage-I Stage-II
TRACK- HOPPER Length of hoppers 205.634 MeterCapacity 4000MTHeight of track hopper 7.2 MeterWidth of track hopper 6 MeterDepth from top of concrete floor 10.3Height of flow table 2.6 Meter (from top liner)Hopper opening 1700 1700 +10 mm Tunnel inside 8 Meter
Belt Conv. CAPACITY 1600 MTPH SPEED 3.35 M/Sec.WIDTH. 1400 mmTop Cover Thickness 5 mm Bottom Cover Thickness 2 mmNo. OF PLY 4
Paddle feeder Motor Hydraulic Motor Speed 14 –145Coupling Flexible Coupling. FC – 13”Paddle Wheel dia. 2800 / 3100 mmTravel Length 225 MeterTrack rail 90 lbs/YdCapacity Adjustment 20% to 125% (Stepless range by varying
speed)Reduction Gear Bevel Helical GearExtra bearing unit On output shaft of reduction gear
KBV – 280 Elecon , 7.1: 1No. Of vanes per feeder 6 nos.Paddle blade speed 2 – 14 RPM
Travel Drive Unit Motor 2 Nos.Hyd. MotorTravel Speed 0.75 to 2.5 m/min.Travel Wheel Dia.- 315mm, Material- Cast Steel Impact Table : impact idler 190 mm Dia. rubber disc type
Description Stage-I Stage-II
Grizzly feeders TYPE Electro mechanical through unbalanced weight
CAPACITY 800 TPH ( RATED)960 TPH ( DESIGN)
DECK SIZE 2500 mm X 5000 mmSOLID DECK 2500 mm X 2000 mm
(IN 2 STEPS)GRIZZLY DECK 2500 mm X\ 3000 mm
( IN 3 STEPS )MOUNTING 4 X 2 Nos. SPRING SUPPORTSFREQUENCY OF VIBRATIONS 1000 CPM ( NOMINAL )MOTOR 2 X 22 KW X 1000 RPM
Crushers (Ring granulator)
Type Ring Granulator type ETK22-54B(Without bypass) Elecon make
Capacity 800 TPH (Rated) 960 TPH ( Designed)
Max. Coal Lump size - 250 mmProducts size -20 mm ( Nominal)Electric Motor 700 KW x 1440 RPM (Make Kirl’ar)Rotor RPM 600Fluid coupling CDR 760xRNU SIME (France Make) Gear Box SAN – 355 S/SOI – 2.5:1 with built in
pump and Fan Cooling. Thermal Rating – 970 KW
Hammer Rings Austenitic Manganese Cast Steel Gr – 3, IS – 276A. Plain Hammers – 30 Nos.Toothed Hammers – 32 Nos.
Flexible Coupling FC-630 ( Slow speed )FCF – 16 ( High speed) at drive end of fluid coupling
Description Stage-I Stage-IIBelt Feeder Belt Speed 0.5 m/sec.
Capacity 800 MTPH ( Rated )900 MTPH (Design )
Belt Tensioning Screw take-up, Travel – 450 mmDrive Motor 15 KW x 1000 RPM Reduction Gear Box Helical gear
Size : SCN225Ratio : 60:1Splash lubrication
Coupling BZ WE 560 Gear Coupling (H’ speed)BZWE 1500 Gear Coupling (S’speed)
Belt Speed 0.5 m/sec.Capacity 800 MTPH ( Rated )
900 MTPH (Design )Belt Tensioning Screw take-up , Travel – 450 mmDrive Motor 15 KW x 1000 RPM
Motorised Trippers Quantity 04 Nos.( 2 Nos. each for conv. 5A & 5B
Tripper speed 0.302 M/Sec.Tripper lift 4.550 meterDrive 11KW x 154 RPM x 415 VoltsGear Box Type : NK-KCU 280/H
Bevel Helical gear, Ratio 20:1 L.H. HandlingReversible, Splash lubrication
Tripper Wheel Dia. 750 & 400 mm Double FlangeBrake ET 3250 Thrustor operated, 400 Dia.
Brake drum Coupling FBC - 400 ( High Speed )Rails 60 lbs / YardRail clamp Manual operated typeControl Panel Mounted on tripperAnti colision device Provided 1 No. on each tripperCable reeling drum 1 No. motorised per tripper
Description Stage-I Stage-IIStacker/Reclaimer Material characteristics 800 Kg/M Cube of coal by volume
1040 kg/M Cube.Lump size -20 mmAngle of repose 380 ( approx )Temperature 500 CLength of stockpile 320.25 metersHeight of stockpile 10.0 metersSlewing range of boom ± 1050 Max.
Boom Hoisting - 10.250 to +120 with horizontal
Working Radious :Stacking
Reclaiming
Machine near head endStarting : 88 M ( Approx )Operating : 48 M ( Approx )Holding down pulleys will take care of.
Travel MechanismType of rail 50 kg/m ( 105 lb / yard )Rail Gauge 7.0 metersDrive Wheels 12 Nos.Driven wheels 22 Nos.Travel speed 20 M/Min.(Max) 6 M/Min. (minm)Electric Motor 6 x 7.5 KW, 1500 RPM
AC Slip ring type foot mountedReversible motor
Coupling Flexible Brake coupling With 250 Φ brake drum Size : FBC 250
Reduction Gear Spiral Bevel & helical GearType : NK : KCU 160/HRatio : 63 : 1 ReversibleHanding : 3 Nos LH, 3 Nos. RH
Brake Thrustor operated, Jaw Brake suitable for 250 brake drum ET – 240
Description Stage-I Stage-IIBoom Conveyor Boom Pulley Centre 29.657 Mtrs.
Stacking / Reclaiming capacity 1600 TPH ( Avg.) :1900 TPH (Maxm.)Belt Speed 3.39 meter /secondBelt width 1400 mm
Electric Motor75 KW 1500 RPM AC. Sq.. CageReversible type
Fluid coupling Type:420 C DIR Nu Mounting XRFlexible coupling FCFB 9 with 400 mm brake drumBrakeThrustor
jaw brake for 400 mm brake drum, ET – 2100
Gear BoxBevel helical Gear UnitKCH 250,18 : 1 Rev. LH. Handling.
Inter. Conveyor Int. Boom. Pulley CRS 27.557 mtrs.Capacity 1600 TPH Avg. :1920 TPH Maxm.Belt speed 3.39 m/sec.Belt width 1400 mmElectric Motor 90 KW, 1500 RPM AC Sq. CageFluid Coupling Type : 480 CDIR NU Mounting XRFlexible coupling FCFB 10 with 400 Brake drumBrakeThrustor
Jaw Brake for 400 brake drumET – 3150
Reduction Gear BoxBevel Helical GearType : KCH 315, 18:1: RH Handing
Description Stage-I Stage-IISlewing Meahaanism
Slewing Range ± 1050
Slewing speed at bucket wheel shaft
8 - 32 m/min ( Approx)
Type of Slewing Ring Ball/Roller bearing without tooth.Toothed rima. Nos. of tooth 232b. Pressure Angle 200
c. Module 24Nos of teeth on pinion 16Electric Motor 2 X 10 KW DC MotorCoupling Elsi coupling: Type DA 200/M/1/Br.BrakeThrustor
Jaw Brake 315 brake drum ET – 240
Slewing Gear Box Type - VK5 S/424: Ratio : 570 : 1
Luffing Mechanism Type : Hydraulic system. Servo System - 68
Luffing Range -10.250 + 120 with horizontal
Luffing speed at bucket wheel
centre
5 m/min. Approx.
Stroke Length 1850 mm approx.
Cylinder Type- Differential hydraulic Cylinder
Hyd. Medium Hyd. Oil ( Mineral Base Oil) of
Viscosity : 2.8-380 CST
for 5-300 mm Sq./Sec. At -10 to 700
:
SPECIFICATIONS - BELT CONVEYOR-ST- I
COMMON SPECIFICATION: DESCRIPTION BELT CONVEYOR BELT FEEDER1. CAPACITY - 1600 MTPH 800 MTPH 2. SPEED - 3.35 M/Sec. 0.5 M/Sec.3. WIDTH. - 1400 mm 1400 mm4. Top Cover Thickness - 5 mm 5 mm5. Bottom Cover Thickness - 2 mm 2 mm6. No. OF PLY - 4 47.GEAR BOX - Elecon Make Bevel Helical With Fan Elecon Make Helical Gear
Conv.6 Without Fan - Ratio - 18 : 1 Ratio - 60 : 1
8. MOTOR - Kirlosker Make SQ. Cage Induction Motor
GENERAL SPECIFICATIONSl.No.
Description Conv. Length(Meter)
Belt Specification
Lift (Meter) / Angel
Gear Box Specification
MotorSpecification
Coupling Gear Coupling
Th. Brake
C. Wt.(MT)Fluid Flexible
01 Conv.1A/1B 443.05 NN-14OO 25.8 /120 KCN – 400 (HB) 350 KW CDR 660 FCFB-14 BZWE-7500 ET-3250Ф500mm
9.3
02 Conv. 2AConv.2B
218.55212.35
NN-1000 23 / 90 SBN – 355 (HB) 280 KW CDIR-584 FCFB-13 BZWE-5600 ET-3250Ф400mm
7.5
03 Conv. 3A/3B 508.35 NN-1000 7.7 /11.20 SBN – 355 (HB) 280 KW CDIR-584 FCFB-13 BZWE-5600 ET-3250Ф400mm
17.2
04 Conv. 4A/4B 417.27 NN-14OO 46.32 / KCN – 450 (HB) 450 KW CDR 660 FCFB-14 BZWE-10600
NIL 10.5
05 Conv. 5A/5B 258 NN-1000 Conv.- 3.6Tripper–4.5/15.50
KCN – 355 (HB) 250 KW CDR-584 FCFB-13 BZWE-5600 NIL 7.53
06 Conv. 6 112.9 NN-630 2.5/1.2680 SBN – 255 (HB) 90 KW CDIR-480 FCFB-10 BZWE-1500 ET- 275Ф400mm
2.7
07 Conv. 7 111.4 NN-630 8/4.1070 KCN – 280 (HB) 125KW CDR-480 FCFB-10 BZWE-5600 NIL 3.6
08 Belt Feeder BF # 1 & 4BF # 2 & 3
8.96.9
NN-630 Nil SCN - 225 15 KW High Speed G-Coupling – BZWE-560Low Speed G-Coupling – BZWE-560
NIL NIL
SPECIFICATIONS- BELT CONVEYOR - PULLEYSCOMMON SPECIFICATION:
1. LAGGING- 12mm (Drive Pulley Herring Bone Pattern) 3. Bearing - DRSA Spherical Roller Bearing2. Shaft Material - CK – 45 N 4. Width - 1600mm
Sl. N0.
Description Conv.1A/1B
Conv.2A/2B
Conv.3A/3B
Conv.4A/4B
Conv.5A/5B
Conv.6
Conv.7
Belt Feeder
Tripper
1 Head Pulley Diameter (in mm ) Shaft dia. at Hub (in mm) Bearing dia. (in mm) Bearing Size
800 800 800 1000 800 630 800 630 800
190 190 190 210 190 130 190 130 200
180 180 180 200 180 115 180 115 180
22240 CK+H3140
22240 CK+H3140
22240 CK+H3140
22244 CK+H314
22240 CK+H3140
22226CK+H3126
22240CK+H3140
22226 CK+3126
22240 CK+H3140
2 Tail Pulley Diameter Shaft dia. at Hub (in mm)
630 630 630 800 630 500 630 630 800
140 140 140 150 140 120 140 130 200
Bearing dia. (in mm) Bearing Size
125 125 125 140 125 100 125 115 180
22228 CK+H3128
22228 CK+H3128
22228 CK+H3128
22232 CK+H3132
22228 CK+H3128
22222 CK+H3132
22228 CK+H3128
22226 CK+H3126
22240 CK+H3140
3 Snub Pulley Diameter Shaft dia. at Hub (in mm) Bearing dia. (in mm) Bearing Size
500 500 500 630 500 500 500
115 115 115 140 115 115 115
100 100 100 125 100 100 100
22222 CK+H322
22222 CK+H322
22222 CK+H322
22228 CK+H3128
22222 CK+H322
22222 CK+H322
22222 CK+H322
4 GR. Bend Pulley Diameter Shaft dia. at Hub (in mm) Bearing dia. (in mm) Bearing Size
630 630 630 800 630 500 630
140 140 140 150 140 115 140
125 125 125 140 125 100 125
22228 CK+H3128
22228 CK+H3128
22228 CK+H3128
22232 CK+H3132
22228 CK+H3128
22222 CK+H322
22228 CK+H3128
5 Holding down Pulley Diameter Shaft dia. at Hub (in mm) Bearing dia. (in mm) Bearing Size
NIL 318 318
90 90
75 75
22217 CK+H320
22217 CK+H320
CHP – SPECIFICATIONS
1. TRACK- HOPPER 1. No. Of hoppers : 12. Length of hoppers : 205.634 Meter3. Capacity : 4000MT4. Height of track hopper : 7.2 Meter5. Width of track hopper : 6 Meter6. Depth from top of concrete floor : 10.3
(39.3) to bottom floor (29.0)7. Height of flow table : 2.6 Meter (from top liner)8. Flow table thickness : 0.15 Meter9. Hopper angle : 6 Meter
10. Hopper sliding surface : 50 mm (thick Gunniting)11. Height of Paddle feeder rail top : 2.012 Meter12. Height of center roller of Tr. Idler : 1.2 Meter13. Hopper opening : 1700 +10 mm 14. Tunnel inside : 8 Meter
2. PADDLE FEEDER
A. PADDLE DRIVE1 Motor : Hydraulic Motor Speed 14 –145 RPM 2. Coupling : Flexible Coupling. FC – 13”3. Paddle Wheel dia. : 2800 / 3100 mm4. Travel Length : 225 Meter5. Track rail : 90 lbs/Yd6. Capacity Adjustment : 20% to 125% (Stepless range by
varying speed)
7. Reduction Gear : Bevel Helical Gear Size : KBV – 280 EleconRatio : 7.1: 1
8. Extra bearing unit : On output shaft of reduction gear 9. No. Of vanes per feeder : 610. Paddle blade speed : 2 – 14 RPM11. Paddle blade liner : 12 mm Tiscral C – 4515. Skirt liner plate : 6mm EN-8 / EN – 4216. Material of blade : ST- 42
B.Travel Drive unit 1. Motor : 2 Nos.Hyd. Motor2. Travel Speed : 0.75 to 2.5 m/min.3. Propellor Shaft : Make: Relay Corpn. X LO India / Equip.4. Travel Wheel : Dia.- 315mm, Material- Cast Steel
C. Impact Table 2. 190 mm Dia. rubber disc type impact idler3. 159 mm Dia Plain roller
D. Buffers4Nos. bufferrs are provided at both ends
E. Limit Switch2Nos. limit switch for over travel per Paddle feeder
F. Anti-Collision switchProvided in each paddle feeder
G. Cable reeling drumMotorised monospiral type Cable reeling drum
H. Principal of operation Positive discharge
I. Feeder carriage controlLocal & Remote control
J. Rope Actuator stop switch1 No. for travelling structure for emergency use
K. Rail cleaners location Both at leading & trailing edge side of the feeder carriage
3. GRIZZLY FEEDERS
01. TYPE ELECTRO MECHANICAL THROUGH UNBALANCED WEIGHT
02. CAPACITY 800 TPH ( RATED)960 TPH ( DESIGN)
03. LUMP SIZE - 250 MM04. MOISTURE CONTENT 20% (MAX.)05. DENSITY OF COAL 800 KG/Cu.m.06. PRODUCT SIZE
(PASSING THROUGH GRIZZLY BARS )
- 20 MM NOMINAL
07. DECK SIZE 2500 mm X 5000 mm
08. SOLID DECK 2500 mm X 2000 mm( IN 2 STEPS )
09. GRIZZLY DECK 2500 mm X\ 3000 mm( IN 3 STEPS )
10. MOUNTING 4 X 2 Nos. SPRING SUPPORTS11. FREQUENCY OF
VIBRATIONS 1000 CPM ( NOMINAL )
DRIVE UNIT
01. MOTOR 2 X 22 KW X 1000 RPM02. CARDEN SHAFT
MATERIAL OF CONSTRUCTION
01. SOLID DECK TISCRAL / LA – 55
92
02. LINER ON SOLID DECK03. GRIZZLY DECK PLATES TISCRAL / LA – 5504. SUPPORT SPRINGS SS Si7 / EN – 45 / EQUIV. SPRING
STEEL MATERIAL05. SUPPORT STRUCTURE
AND BASE FRAMESt – 42
06. BEARIANG SPHERICAL ROLLER BEARING
4. CRUSHERS ( RING GRANULATOR )
(A) CRUSHER1 No. of crushers 042. Type Ring Granulator type ETK22-54B
(Without bypass) Elecon make 3. Capacity 800 TPH (Rated)
960 TPH ( Designed) 4. Max. Coal Lump size - 250 mm5. Products size -20 mm ( Nominal)6. Max. Moisture 20%
(B) DRIVE
1. Electric Motor 700 KW x 1440 RPM ( Make Kirloskar )2. Rotor RPM 6003. Fluid coupling CDR 760 x RNU SIME ( France Make) 4. Gear Box SAN – 355 S/SOI – 2.5:1 with built in
pump and Fan Cooling. Thermal Rating – 970 KW
5. Flexible Coupling FC-630 ( Slow speed )FCF – 16 ( High speed) at drive end of
fluid coupling6. Hammer Rings Austenitic Manganese Cast Steel
Gr – 3, IS – 276B. Plain Hammers – 30 Nos.C. Toothed Hammers – 32 Nos.
7. Type of Bearing Spherical Roller Bearing – 22244 CCKC38. Lubricant in Crusher
BearingGrease Servogem EP-2 (IOC)
5. RACK & PNION GATES
1. Quantity 4 Nos.2. Rotary Actuator Type:PR2/PGH2, M/s PPE Co.
Torque Rating - 450 kgm (Min)3. Rack pitch 25.14 mm
Material : LA/554. Pinion PCD : 144 mm
No. of teeth : 18Material : CK 45N/Equiv.
93
5. Shaft Dia. 90 mm Material : CK 45N
6. Bearing Sq. Flange bearing unit of 75 mm Dia.7. Gate Plate 10mm thick plate Material : ST42
IS : 226 with 10mm thick SS AISI 304 Liner plate
8. Flange Roller 80 mm Dia. Singal Flange Roller Material : Nylon – MOS.2
9. Plain Roller 90 mm Dia. Material : Nylon – MOS.2
10. Operation Manual with chain wheel provided on actuator
11. Limit switches Long lever type : LL2Make : Cutler Hammer
06. METAL DETECTORLOCATION : Conveyor 2A/2B & 5A/5B
01. Search Coil Type EQA 140 x 40Make M/s PBL
02. Sand bag Marker Provided03. Material to be detected Ferrous and non ferrous
07. BELT FEEDER
01. Quantity 4 Nos.02. Belt Speed 0.5 m/sec.03. Capacity 800 MTPH ( Rated )
900 MTPH (Design )04. Belt Tensioning Screw take-up
Travel – 450 mm05. Drive Motor 15 KW x 1000 RPM
Sq. Cage Induction MotorKirloskar make TEFC Frame LD200 LMKII
06. Reduction Gear Box Helical gearSize : SCN225Ratio : 60:1Splash lubrication
07. Coupling BZ WE 560 Gear Coupling ( High speed )BZWE 1500 Gear Copuling ( Slow speed)
08. Internal Scraper 1 No.V-Scraper provided per Belt Feeder
09. Pull Cord 08 Nos.10. Zero Speed 04 Nos.
08. MAGNETIC SEPARATORSLOCATION : Conveyor 1A/1B & 4A/4B
01. Type OVBM - N-KM – 180/14002. Magnet 1810 x 2120 x 935 H03. Material High permeability Steel
Magnet : ST 42/ST 42W Welded ConstructionST 42 IS : 226/ST 42W IS : 2062
94
04. Head Pulley & Tail Pulley
1000 mm Dia. x 1450 mm Face
05. Gear Box Shaft Mounted - HFA – 50D – 132 – M – 47.5 hp x 71 RPMPBL Make
06. Belt Cleated, 1400 mm Belt width, Nylon Belt 07. Coil Winding Aluminium08. Class of Insulation H – Class09. Zero Speed Switch Provided10. Metal Detector Type EQa 140 x 15011. Head Pulley Dia 1000 mm12. Control Panel Type EMS : 1213. Control Panel Rating 30 KW14. Belt speed Conveyor Belt : 3.35 m/sec.
Magnetic Separator : 3.72 m/sec.15. Operating height 400 mm 16. Megnet zone 900 mm ( approx)17. Head Pulley Non Magnetic
(Pulley shell & Diaphragm plate material SSA ISI304)
09. BELT WEIGHERSLocation : Conveyor 2A/2B & Conveyor 4A/4B
01. Make PBL-Ramsey02. Type Microprocessor based electronic belt weighers03. Weighing Range 20-120% of capacity ( 1600 TPH)04. Weighing
accuracy ± 0.5%
05. Weigh Bridge type
10-20-2
06. Techo Generator type
60/120 with mounting connection suitable to tail pulley of conveyor
07. Control Cabinet 10-201
08. Remote accessories
a) Totalisers – 1 No. in track hopper control room 1 No. in CHP control room ( For BS#1&2 of Conv.2A/2B)
1 No. in CHP Control room ( For BS#3&4 of Conv. 4A/4B) b) Flow Indicator – CHP control room 1 No. for each belt weigher
10 MOTORISED TRIPPERS :
95
01. Quantity 04 Nos.( 2 Nos. each for conv. 5A & 5B
02. Tripper speed 0.302 M/Sec.03. Tripper lift 4.550 meter04. Drive 11KW x 154 RPM x 415 Volts
TEFC enclosure Geared Motor P.B.L. make05. Gear Box Type : NK-KCU 280/H
Bevel Helical gear, Ratio 20:1 L.H. HandlingReversible, Splash lubrication
06. Tripper Wheel Dia. 750 & 400 mm Double Flange07. Brake ET 3250 Thrustor operated, 400 Dia. Brake
drum 08. Coupling FBC - 400 ( High Speed )09. Travel Limit Switch 2 Nos. per tripper10. Rails 60 lbs / Yard11. Rail clamp Manual operated type12. Control Panel Mounted on tripper13. Anti colision device Provided 1 No. on each tripper14. Cable reeling drum 1 No. motorised per tripper
11. STACKER – RECLAIMER :
A. GENERAL SPECIFICATION
1. Material characteristics
800 Kg/M Cube of coal by volume 1040 kg/M Cube.
2. Lump size -20 mm3. Angle of repose 380 ( approx )4. Temperature 500 C5. Length of stockpile 320.25 meters6. Height of stockpile 10.0 meters7. Slewing range of
boom± 1050 Max.
8. Boom Hoisting - 10.250 to +120 with horizontal
9 Working Radious :Stacking
Reclaiming
Machine near head endStarting : 88 M ( Approx )Operating : 48 M ( Approx )Holding down pulleys will take care of.
B. TRAVEL MECHANISM1. Type of rail 50 kg/m ( 105 lb / yard )2. Rail Gauge 7.0 meters3. Drive Wheels 12 Nos.4. Driven wheels 22 Nos.5. Travel speed 20 M/Min.(Max) 6 M/Min. (minm)
96
6. Electric Motor 6 x 7.5 KW, 1500 RPMAC Slip ring type foot mountedReversible motor
7. Coupling Flexible Brake couplingWith 250 Φ brake drumSize : FBC 250
8. Reduction Gear Spiral Bevel & helical GearType : NK : KCU 160/HRatio : 63 : 1 ReversibleHanding : 3 Nos LH, 3 Nos. RH
9. Brake Thrustor operated, Jaw Brake suitable for 250 brake drum ET – 240
C. BOOM CONVEYOR
01. Boom Pulley Centre 29.657 Mtrs.
02. Stacking / Reclaiming capacity 1600 TPH ( Avg.)
1900 TPH (Maxm.)
03. Belt Speed 3.39 meter /second
04. Belt width 1400 mm
05. Carrying idler 152.4 mm - 350 toughing
06. Return Idler 152.4 mm - 2 piece
07. Impact idler 190 mm
08. Electric Motor 75 KW 1500 RPM AC. Sq.. Cage
Reversible type
09. Fluid coupling Type : 420 C DIR Nu
Mounting XR
10. Flexible coupling Type : FCFB 9
with 400 mm brake drum
11. Brake Thrustor operated jaw brake for 400 mm
brake drum
12. Thrustor ET – 2100
13. Gear Box Bevel helical Gear Unit
Type : KCH 250
Ratio : 18 : 1
Reversible type LH. Handling.
D. BUCKET WHEEL
01. Reclaiming capacity 1600 TPH (Avg.)
97
1920 TPH (Maxm.)
02. Dia of bucket wheel 7.2 M
03. Nos. Of buckets 10
04. Type of buckets Cell-less type
05. Bucket capactiy 0.65 M3 excluding ring volume
06. Total ring volume 3 M Cube
07. Discharge 65 buckets per min.
08. Speed of bucket 6.37 RPM
09. Electric Motor 110 KW, 1500 RPM, A.C. Sq. Cage
Reversible type foot mounted.
10 Fluid coupling Type : 480 CDIR NU Mounting XR
11. Flexible coupling Type FCFB 10 with brake durm 400
12. Brake Thrustor Operated Jaw Brake
400 brake drum
13. Thrustor ET – 3150
14. Reduction Gear Box Bevel Helical Hear unit
Ratio 219 : 1 RH handing
Reversible type
15. Material specification of bucket wheel ST42 - IS : 226 &
ST42W IS – 2062
E. INTERMEDIATE CONVEYOR
01. Int. Boom. Pulley CRS 27.557 mtrs.
02. Capacity 1600 TPH Avg.
1920 TPH Maxm.
03. Belt speed 3.39 m/sec.
04. Belt width 1400 mm
05. Carring Idler 152.4 mm - 350 Toughing
06. Return Idler 152.4 mm - 2 piece
07. Impact idler 190 mm 50 , 100 , 150 , 200 , 250 , 300
Toughing
08. Electric Motor 90 KW, 1500 RPM AC Sq. Cage
09. Fluid Coupling Type : 480 CDIR NU Mounting XR
10. Flexible coupling FCFB 10 with 400 Brake drum
11. Brake Thrustor Operated Jaw Brake
for 400 brake drum
98
12. Thrustor ET – 3150
13. Reduction Gear Box Bevel Helical Gear
Type : KCH 315
Ratio : 18:1
RH Handing
F. SLEWING MEAHAANISM
01. Slewing Range ± 1050
02. Slewing speed at bucket wheel shaft 8 - 32 m/min ( Approx)
03. Type of Slewing Ring Ball/Roller bearing without tooth.
04. Toothed rim
a. Nos. of tooth 232
b. Pressure Angle 200
c. Module 24
05. Nos of teeth on pinion 16
06. Electric Motor 2 X 10 KW DC Motor
07. Coupling Elsi coupling
Type DA 200/M/1/Br.
08. Brake Thrustor operated Jaw Brake
315 brake drum
09. Thrustor ET – 240
10. Slewing Gear Box Type - VK5 S/424
Ratio : 570 : 1
G. LUFFING MECHANISM
01. Type Hydrulic system . SERVO SYSTEM - 68
02. Luffing Range -10.250 + 120 with horizontal
03. Luffing speed at bucket wheel centre 5 m/min. Approx.
04. Stroke Length 1850 mm approx.
05. Cylinder Type- Differential hydraulic Cylinder
06. Hyd. Medium Hyd. Oil ( Mineral Base Oil) of
Viscosity : 2.8-380 CST
for 5-300 mm Sq./Sec. At -10 to 700
H. BELT WEIGHER
01. Type Miscroprocessor based electronic weigher
02. Location On boom conveyor of S/R
03. Weighting Range 20 - 120% of Av. Capacity
99
04. Capacity 1600 TPH Avg. : 1920 TPH Maxm.
05. Weighing Accuracy ± 5%
06. Enclosure Class IP-62
I CABLE REELING DRUM Type 19/1154 BH Motorised
240 Volts 8.6 KW
DE Mag Make
J. LUBRICATION SYSTEM Centralised 2 - Liner Grese
Lubrication system (Motorised) for 58
lubricating points . Working Pr. : 125 kg/cm
Sq. Quantity perpoint : 0.5-2 CC/Stroke
K. LINER ELECTRIC ACTUATOR FOR
BACK PLATE
415 Volts± 6%, 3 Ph
Push Pull force ; 450 kgs
Push Pull Speed ; 100 mm/sec
Stroke : 0 - 300 mm
Quantity Required : 2 Nos.
Totally enclosed weather proff Tropical
treated trunion mnounted type.
COAL SAMPLERS TP # 3 ( CRUSHED COAL )
01. Primary samplerModel HyD 800, C type cuttterSpeed 450 mm/sec ( variable )Motor Hydraulic MotorMatl of Construction Cutter - stainless steel 304 with cast SS 304
Tip Housing : M.S fabricatedDust Door Hydraulic cyliner operatedNo. of sampler per hour 43Total samples collected per hour
2795 Kgs /hr.
Limit switches 2 nos of Control travel to righ or left.2 Belt Feeder :
Type ReversuvkeBelt width 350 mmBelt Nylong/Nylon construction type NN 200/2 with 3 mm top
and 1.5 mm bottom conver of FR gradeBelt speed 2.5 m/minCapacity 3.7 MTPHHead Pulley 300 mm having 10 mm thk natural
rubber laggingTail pulley 300 mmMotor 1 HP variable speed pulley drive
100
Gate 1. No. Relief gateBias chute & Sample bin 3 mm thk M.S. plate construction
3. CrusherType Impactor type with gratebars and built in tramp.
Iron collectors with a venting arrgt.Capacity 3.7 MTPHSize of product 95% passing 8 mesh 100% passing 4 mesh.Drive 25 HP electric motor with V-belt drive guard & base plate.
4. Secondary sampler :Model No. HYC 200, C type cutterSpeed 152 mm/sec ( variable)Stroke 250 mmSize of cutter Normal 32 mm Range 32 to 75 mm Sample collected 20 kgsMatl. Of constructiona. Housing M.S. Constructionb. Hoper Fabricated from SS 304c. Cutter Fabricated from SS 304Drive Hydraulic cyliner
5. Reject belt conveyorCapactiy 3.7 MTPHBelt width 300 mmBelt speed 2.5 m/minDrive motor 1 HPBelt Nylon / nylon 200/2 with 3 mm top & 1.5 mm bottom of
FR gradeHead pulley 300 mm with 10 mm thk natural rubber laggingTail pulley 300 mm
06. Sample collectorModel RSC-2100 ROTARYMatl. Of Const.Can SS304Housing M.S.Capacity 40 Ltrs/ canFlap Gate Manually ooperated
07. Chute WorkBefore Crusher 5 mm thk SS304 plateAfter crusher 3 mm thk SS304 PlateReject chute 3 mm thk M.S. Plate
08. Hydraulic Power PackTank Capacity 250 LitresPump Capacity 20 GPMElectric Motor 10 HP x 1440 RPMOther components Direction & brake control valves OFM filter Gauges,
Speed Control ValvesControl Voltage 240V, 50HZ, Single phase A.C.
COAL SAMPLER - TP # 1 - ( UNCRUSHED COAL )
101
01. Primary SamplerType Sweep SWAX 700Drive 30 HP Electric MotorMaterial - Cutter M.S. with SS304 & LinersHOusing M.S. Fabricated
02. Primary Belt FeederType ReversibleBelt width 750 mmMotor 2 HPSpeed .88 mm / min.Design. Capacity 8 MTPHToothing Angle 20ºBelt Nylon Construction 315/3, 3mm top x 1.5 mm bottom
Cover Grade – FR03. Secondary Sampler
Type 8 MTPHDesign. Capacity 152 mm/sec.Cutter speed 0.5 HPDrive 250 mmMateria - Cutter SS 304 FabricatedHopper SS 304 FabricatedHouseing M.S.Fabricated
04. Primary CrusherModel 30 FT FLEX TOOTHDesign Capacity 8 MTPHDrive 40 HPProduct Size 95% passing 8 mesh
100% passing 4 mesh
05. Sample ColectorModel RSC-2100 RotaryNo. Canes 8Can Capacity 4 Litres eachDrive 25 HPMaterial - Can SS 304 FabricatedHousing MS
06. Reject Screw ConveyorScrew Dia & Pitch 276 mmScrew length 6875 mmDrive 2 HP
07. Flap GateModel Motorised type
102
GEAR BOX BEARING DETAILS
SL.NO.
GEAR BOX DESCRIPTION
QTY LOCATION SHAFT DETAIL
BEARING DETAILS( ONE GEAR BOX)BEARING Qty. NO. NO.
OIL SEAL( ONE GEAR BOX)DETAIL Qty.
NO.
1. KBV- 280(GEAR-RATIO-18:1)
4 Paddle feeders Input
Inter.Output
22315313153231930228
01020202
AS 70x70x10CS 40x200x15
0101
2. KCN - 400(HB)(GEAR-RATIO-18:1)
2 Conv. 1A / 1B Input
1st Inter.2ndInter.
Output
22315B31315J232319U22326-GC/W3332038
01020202
02
90x70x10190x220x15
3. SBN - 355(HB)(GEAR-RATIO-18:1)
4 Conv. 2A / 2BConv. 3A / 3B
InputInter.Output
30317U3032432034 XU
010202
120x85x12200x170x15
4. KCN - 450 (HB)(GEAR-RATIO-18:1)
2 Conv. 4A / 4B Input
1st Inter.2ndInter OutputLub oil Pump
22317313173232222330320406005
010202020202
AS 80x100x10CS200x230x15
0101
5. KCN- 355 (HB)(GEAR-RATIO-18:1)
2 Conv. 5A / 5B Input
1st Inter.2ndInter Output
2231431314323173022432034
0102020202
65x85x10170x200x15
6. SBN- 255 (HB)(GEAR-RATIO-14:1)
1 Conv. 6 InputInter.Output
303113231430322
020202
85x55x8130x110x12
7. KCN - 280 (HB)(GEAR-RATIO-18:1)
1 Conv. 7 Input
1st Inter.2ndInterOutput
231231312323123231930228
0102020202
55x72x8140x170x15
8. SCN 225(GEAR-RATIO-60:1)
4 Belt Feeder Input1st Inter.2ndInter Output
30831031430222
02020202
40x72x7110x130x12
9. NK-KCU-280/H(GEAR-RATIO-20:1)
04 Travelling Tripper
Input
1st Inter.2ndInter.Output
NUP2312313123231230319SL182936
0102020202
CS130x210x1550x72x8Int. Circlip 472
GEAR BOX BEARING DETAILS
SL.NO.
GEAR BOX DESCRIPTION
Qty LOCATION SHAFT DETAIL
BEARING DETAILS( ONE GEAR BOX)BEARING Qty.NO NO.
OIL SEAL( ONE GEAR BOX)DETAIL Qty.
NO.10. CRD -
Tr. TripperInput Output
3020363043305W
020101
11. KCH - 315 2 St./ReclimerInt. Conv.
Input
Inter.
Output
NUP 2313C3131332314SL 162944(Needle Roller)30322
010202020202
AS 60x80x8CS220x250x15
0104
12. GR 219:1 2 St./ReclimerBucket Wheel
InputInter.
Output
6076222222223022317NU316E2316E
020202020101
AS 75x100x10ASx95x120x10365x40sx18
13. VK 5 S/424 (GR-570:1)
02 St./ReclimerSlew Drive
Input
Inter.
Output
3214604462096310631822216NJ 2285NJ318NJ22265
010104020101010101
AS 50x65x8CS90x120X12CS220x250x15
020101
14. NK-KCU-160M 12 St./ReclimerLong Travel Drive
InputInter.
Output
303103030630307NUP2306SL 182922
0202020102
AS 26x47x07CS110x130x15
15 SAN 355 04 Crushers InputOutput
3203432226
0202
150x180x15170x200x15
104
EQUIPMENTS BEARING DETAILS
SL.NO.
EQUIPMENT QTY LOCATION DESCRIPTION BEARING DETAILS(OFONE EQUIPMENT) BEARING Qty.NO No.
Remarks
1. Paddle Feeder 04 1. Extra Bearing Housing2. Extra Bearing Housing3. Travel Drive Bearing Block4. M3 Hyd. Motor Bearing5. Track Roller6.CRD Gear Box
7. A2F Pump8. A4V Pump
3222422224CUCF-216NJ 2116308 C36206-ZZ6306 ZZC332207B841771 CE
010108020401010101
2. Crusher 04 1. Rotor Shaft Bearing 2. Jack Shaft Bearing
22244 HLK22228
02
3. Grizzly Feeder 04 1. Main shaft2.Corden shaft
22326 C4BBU 3652 P
0404
4. Magnetic Seperator
04 Pulley Plummer Block UCF X 15 08
5. Flap Gate Flap Ggate End Bearins UCF X 15 (For shaft dia. 90 mm)
02
6. STACKER / RECLAIMER
2 1. Drive Bogie2. Drive Bogie3. Idle bogie4. Cross beam support point5. Single wheel bogie6. Boom support point7. Torque arm for bucket wheel 8. Assembly for locking arm 9. Assembly of hyd. Rail clamp
10. Bucket wheel shaft
11. Slew mechanism 12. Auto greasing system 13. Boom luffing cylinder
23226C22222C23226CGE 180 UK 2RS23226CGE 220 UK 2RSGE 70 ES22207 HL22207 HL62082 RS23060 HLK+AH 306023052 HLK+AH 3052H22240 CC32305CGE 120 D0
4x6 = 242x6 = 124x6 = 24012x10 =2002111x2 = 28x2 = 16010102
2x2 =4
105
EQUIPMENTS BEARING DETAILS
SL.NO.
EQUIPMENT QTY LOCATION DESCRIPTION BEARING ETAILS(OFONE EQUIPMENT)
BEARING QtyNO. No.
Remarks
8. Coal sampler -1 01. 1. Primary B.F. Drive Pulley Non- Drive Pulley
2. Reject screw conv. DE NDE
3. Primary crusher DENDE
4. Primary sampler DENDE
1216 CK+UC 214+ UCT 214
302083020622218 CK+22218 CK+2222022220
0202
010101010101
9. Coal sampler -2 01.
1. Primary B.F. & reject B.F. Head Pulley
2. Primary Belt Feeder Tail pulley3. Primary crusher
1210 CK+
1209 CK + H
6314 CK
2x2 =4
2x2 =4
02
10 Fluid Coupling 1. CDR - 760
2. CDR - 660
3. CDR - 584
4. CDR - 480
5. CDR - 420
60361036/16036/6236/633660326028
602860246032602160186021
0101
0101
010101010101
Oil seal – 210 x 240 x 50170 x 200 x 15
Oil seal – 140 x 170 x 15120 x 150 x 12
11. Thruster ET - 5500ET - 3250ET - 3150ET - 275ET - 240
6004 ZZ6202 ZZ
6201ZZ
0101
01
Oil seal-CS 15 x 35 x 10
12 Dust Suppression pump
FNB / FND - DE NDEFQD - DE & NDE
N205N204N209
010102
1x 22 = 221x 22 = 222 x 4 = 8
106
EQUIPMENTS BEARING DETAILS
SL.NO.
EQUIPMENT QTY LOCATION DESCRIPTION BEARING DETAILS(OFONE EQUIPMENT)
BEARING Qty.NO NO.
Remark
13 Ventilation Fans / DE Fans
Ventilation Track Hopper
DE (Crusher House)
DE (Bunker Floor)ECS ( Control Room )
ECS ( Track Hopper )
21316 CCK + H316
23222 CCK + H3222
22211 EK + H31121315 CCK + H315
22211 EK + H311
2 x 5 = 10
2 x 2 = 4
2 x 4 = 82 x 2 = 4
2 x 2 = 414. Sump Pump Track Hopper 7307 CEP 1 x 8 = 815. Idlers 1. Carrying Idlers
2. 02 piece return idlers3. 01 return idler4. Self cleaning idler5. Impact Idler6. Guide roller7. Bunker sealing roller
620662046205/62046206620662046205
02020202020101
16. R.P. Gate UCF - 15 0217. Flow Devider UCF - 13 02
107
LUBRICATION SCHEDULE
SR. NO.
EQUIPMENT LUBRICANT RECOMMENDED
QTY. OF LUBRICANT
FREQUENCY OF LUBRICANT INSPECTION PERIOD
METHOD OF LUBRICANT
1(a)
DRIVEHelical Gear Unit Servomesh SP-320 of
Indian Oil or Equip.Refer
Annexure – 1The first oil change after 200 working hours. Subsequent oil change must be made after every 1500 to 5000 operating hours depending upon working condition the oil change intervals not exceed 18 months.
Periodically check oil level to correct mark
Splash / Oil Filled
(b) Arm Gear Unit Servomesh – 533 or Servomesh – 40 of Indian
oil or Equip.
Refer Annexure – 1
The first oil change after 500 working hours. Subsequent change after 3000 working hours. The intervals however should exceed 12 months.
Periodically check oil level to correct mark
Splash / Oil Filled
(c) Fluid Coupling ( High Speed )
Servomesh HLP – 46 of Indian oil or Equip.
Refer Annexure – 2
Refer attached Maint. Manual. - Oil Filled
(d) Geared Motor for Tripper
Servomesh SP – 460 of Indian oil or Equip.
Refer Annexure – 3
Refer attached Maint. Manuals. - Oil Filled
(e) Bearing of Motor Lithium base Grease - 6 - At every 3 to 4 Months Periodically Grease Nipple(f) Geared Couplings Servogem EP- 2 Refer
Annexure – 3Level should be check @ 8000 hrs and regular interval. Before this period expires to ensure correct levels. It is recommended that grease be renewed at 2 year interval.
- Oil Filled
2 PULLEYSBearing Blocks fitted with Spri- roller bearing
Brg. Block fitted with sphe. Roller bearing. Lithium base grease lithon –2 of H.P. Beacon 2 of Esso.
Refer Annexure – 4
Relubricate after 2 or 3 Months Periodically Grease Nipple
3 IDLERS Ball Brg. For all idler and guide rollers.High Grade Lithium base grease.
Factory Lubricated
All Bearings labyrinth & grease chambers are grease packed for life time.
- -
LUBRICATION SCHEDULE
SR. NO.
EQUIPMENT LUBRICANT RECOMMENDED
QTY. OF LUBRICANT
FREQUENCY OF LUBRICANT
INSPECTION PERIOD
METHOD OF LUBRICANT
4 H O RI Z O N TA L G R A V I T Y T A K E F O R C O N V. NO. 3A / 3B :- (a) Trolley Wheels
bush bearingLithium base Grease , Lithium 2 of H. P. or Beacon 2 of ESSO or Hylak -–F-30 of H. P.
Inject grease till it comeout from through outer
periphery of cover
At the intervals 3 to 4 Months.
Periodically Grease Nipple
(b) Wire Rope Sheave Bush
- do - - do - - do - - do - - do -
5. F L A P G A T E : -(a)
1.
Liner Electric Actuator
Push Pull Shaft GEM EP-2 of Indian Oil or Equi.
Factory Lubricated Refer enclosed Manuals. Periodically -
2. Trunion Bracket - do - Inject grease through grease
nipple
At every six Months Periodically Through Grease Nipple
3 Ball Bearings Pillow Blocks
Lithium base Grease Lithium 2 of HP or Beacon 2 of ESSO.
Refer Annexure - 5
Relubricate every 3 Months
- do - - do -
6 F L O W D I V I D E R :-(a) Ball Bearing Pillow
Blocks - do - - do - - do - - do - - do -
7 R A C K A N D P I N I O N G A T E S :(a) Rotary Actuator Lithium Base Grease
Lithon 2 of HP or Becon 2 of ESSO
Refer Annexure - 5
Relubricated after every 3 Months
- do - - do -
8. Tripper Bearings - do - Refer Annexure 5
- do - - do - - do -
9. Anticollision Device - do - - do - - do - - do - - do -
109
ANNEXURE-1LUBRICATION SCHEDULE FOR HELICAL , BEVEL HELICAL ,WORM GEAR UNIT
Sl.No.
Conv. No.
M/C No. Size of Gear Unit
Lubricant Qty. of Lub. Per Gear Unit in
Liters
No. Gear Unit In
No.
Total Qty. of Lub In
liters.1 1A/B CO/1188/1 AB KCN 400
Ratio – 18 : 1Servomesh SP-300 of Indian Oil or Equip.
125 2 250
2 2A/B CO/1188/2 AB SBN 355Ratio – 18 : 1
- Do - 60 2 120
3 3A/B CO/1188/3 AB SBN 355Ratio – 18 : 1
- Do - 60 2 120
4 4A/B CO/1188/4 AB KCN 450Ratio – 18 : 1
- Do - 180 2 360
5 5A/B CO/1188/5 AB KCN 355Ratio – 18 : 1
- Do - 90 2 180
6 6 CO/1188/06 SBN 225Ratio – 18 : 1
- Do - 14 1 14
7 7 CO/1188/07 KCN 280Ratio – 18 : 1
- Do - 46 1 46
8 Bed 1 to 4
CO/1188/08 SCN 225Ratio – 18 : 1
- Do - 22 4 88
9 Tripper CO/1188/10 NK-KCU 280 / HRatio – 20 : 1
- Do - 70 4 280
10 Flow Divider
Shaft mounted worm Gear
SMM 4.Ratio – 40 : 1
Servo system 533 Or Servomesh – 40 of
IOC
1 2 2
110
ANNEXURE-2
LUBRICATION SCHEDULE FOR FLUID COUPLINGS
Sl.No. Conv. No.
M/C No. MOTOR K.W. FLUID COUPLING SIZE OIL FILLING ANGLE
APPROX OIL QTY.
TOTAL OIL QTY. LT.
1 1 A/B CO / 1188 / 1AB 350 CDR 660 80 36 X 2 72
2 2 A/ B CO / 1188 / 2AB 280 CDIR 584 72 27 X 2 54
3 3A CO / 1188 / 3A 280 CDIR 584 70 27 X 1 27
4 3B CO / 1188 / 3B 280 CDIR 584 70 27 X 1 27
5 4 A / B CO / 1188 / 4AB 450 CDR 660 80 36 X 2 72
6 5 A / B CO / 1188 / 5AB 250 CDR 584 80 23 X 2 46
7 6 CO / 1188 / 06 90 CDIR 480 80 14 X 1 14
8 7 CO / 1188 / 07 125 CDR 480 70 16 X 1 16
111
ANNEXURE-3LUBRICATION SCHEDULE MOTOR FOR ELECTRIC HOIST
FOR CROSS TRAVEL GEARED
SL. NO.
TYPE OF GEAR UNIT OF GEARED MOTOR
RECOMMENDED LUBRICANT
QTY. OF LUB. PER GEAR UNIT IN LITIRE
TOTAL NO GEARED MOTOR
TOTAL QTY. OF OIL IN LITRE
1 32.1 K SERVOMESH SP 460 OF INDIAN OIL OR EQUP.
0.5 17 NOS. 8.5
2 42. 1K - DO - 0.75 7 NOS. 5.253 HFA 50 - DO - 1.25 1 NO. 1.254 FOR TRIPPER
72 K – D160- DO - 2.5 4 NOS. 1.0
TOTAL : 16 Litres.
LUBRICATION SCHEDULE FOR GEAR COUPLINGS
SR. NO. CONVEYOR NO. COUPLING SIZE QTY. OF LUBRICANT PER COUPLING IN KGS
NO. OF COUPLING TOTAL QTY. OF LUBRICANT IN KGS.
1 CONVEYOR 1A / 1B BZWE - 7500 0. 45 2 0.902 CONVEYOR 2A / 2B BZWE - 5600 0.40 2 0.803 CONVEYOR 3A / 3B BZWE – 5600 0.40 2 0.804 CONVEYOR 4A / 4B BZWE – 10600 0.65 2 1.305 CONVEYOR 5A / 5B BZWE – 5600 0.40 2 0.806 CONVEYOR 6 BZWE – 1500 0.12 1 0.127 CONVEYOR 7 BZWE – 5600 0.40 1 0.408 BELT FEEDERS BZWE – 1500 0.12 4 0.48
TOTAL QTY. : 4.80 KGS
112
ANNEXURE-4LUBRICATION SCHEDULE FOR BEARING BLOCK FOR PULLEYS
SR NO.
CONV. NO. M/C NO. SHAFT DIA AT BRG. IN
MM
BRG BLOCK DESIGNATION
BEARING DESIGNATION
NO. OF BRG.
BLOCK IN NOS.
QTY. OF LUBRICANT
PER BRG. BLOCK IN KGS
TOTAL QTY. OF
LUBRICANT IN KGS.
1 1 A/B CO / 1188 / 1AB 180125100
22-3200-0022-3140-0022-3110-00
22240 CCK + H 314022228 CCK + H 312822222 CCK + H 322
4164
2.71.60.9
10.825.63.6
2 2 A/B CO / 1188 / 2AB 180125100
22-3200-0022-3140-0022-3110-00
22240 CCK + H 314022228 CCK + H 312822222 CCK + H 322
4164
2.71.60.9
10.825.63.6
3 3 A/B CO / 1188 / 3AB 18012510075
22-3200-0022-3140-0022-3110-0022-3085-00
22240 CCK + H 314022228 CCK + H 312822222 CCK + H 32222217 CCK + H 320
42444
2.71.60.90.6
10.838.43.62.4
4 4 A/B CO / 1188 / 4AB 200140125
22-3220-0022-3160-0022-3140-00
22244 CCK + H 314422232 CCK + H 323222228 CCK + H 3128
4168
3.01.61.6
12.025.612.8
5 5 A/B CO / 1188 / 5AB 180125
22-3200-0022-3140-00
22240 CCK + H 314022228 CCK + H 3128
416
2.71.6
10.825.4
6 6 CO / 1188 / 6 115100
22-3130-0022-3110-00
22226 CCK + H 312622222 CCK + H 322
210
1.40.9
2.89.0
7 7 CO / 1188 / 7 100125100
22-3200-0022-3140-0022-3110-00
22240 CCK + H 314022232 CCK + H 312822222 CCK + H 322
282
2.71.60.9
5.412.81.8
8 BFD1 TO 4
CO / 1188 / 8 115 22-3130-00 22226 CCK + H 3126 16 1.4 22.4
9 TRIPPER CO / 1188 / 10 18075
22-3200-0022-3085-00
22240 CCK + H 314022217 CCK + H 320
168
2.70.6
43.24.8
113
ANNEXURE-5
LUBRICATION SCHEDULE FOR FLANGED MOUNTED BEARING BLOCKSSR. EQUIPMENT M/C NO. SHAFT
AT BRG IN MM
BEARING DESIGNATION
NO. OF BRG. BLOCKS
QTY. OF LUBRICANT PER BRG. BLOCK ( GMS.) APPROX.
TOTAL QTY. OF LUBRICANT( GMS.) APPROX
1 R. P. GATE CO/1188/12 75 UCF X 15 8 20 1602 FLAP GATE CO/1188/11B 90 UCF X 18 26 25 6503 FLOW DEVIDER CO/1188/2AB 65 UCF X 13 4 26 64
LUBRICATION SCHEDULE FOR FESTON CABLE TROLLEYANTICOLLISION DEVICE & TRIPPER WHEELS
SR.NO. M/C NO. BRG. DESIGNATION NO. OF BRG. QTY. OF LUBRICANT PER BRG. BLOCK IN GRAMS
TOTAL QTY. OF LUBRICANT IN KGS.
1 CO / 1188 / 24 6000 – 2Z 640 15 102 CO / 1188 / 10 6210 32 50 1.63 CO / 1188 / 10 6216 16 65 1.14 CO / 1188 / 10 22232 CCK / W 33 16 1600 25.6
114
HOIST DETAILS
Sl.No.
Location Model No. Qty. Capacity In Ton
Lift (M)
1.a.
Track HopperFor PF W100S2/1R 2 5 23
b. For Sump Pump V16N4/1R 2 1.0 132
abc
TP # 1For Conv. 1A/1B 80N2/1R 1 4.0 8.5For IMS 1 & 2 S0125N4/1R 1 12.5 23For CS # 1 V63N2/1R 1 3.2 19
3.a.b.c.d.
CRUSHER HOUSEConv. 2A/2B 63N2/1R 1 3.2 8.5GF# 1,2, 3 & 4 V16N4/1R 2 1.25 13Crusher S0125N4/1R 2 12.5 27BF # 1,2,3 & 4 16N4/1R 2 1.2 6
4. TP # 2Conv. - 3A V63N2/1R 1 3.2 19
5. TP # 4Conv. – 6 V16N4/1R 1 1.0 13
6. TP # 5Conv.- 3B V63N2/1R 1 3.2 19
7.a.b.c.
TP # 3Conv. – 4A/4B V63N4/1R 1 5.0 8.5IMS 3 & 4 TVX320N2/1 1 12.5 60CS # 2 63N2/1R 1 3.2 8.5
8. BUNKER FLOORConv.- 5A/5B VX100S2/1R 2 5.0 40
Total Hoist 22
HOIST TECHNICAL DETAILS
Sl.No.
Model Qty. Capacity(MT)
Lift Mtr.
Motor Kw Factor of
Safety
Rope Dia.
(mm)Trolley Hoist1. W100S2/1R 02 5 23 0.55 12.5 6.4 162. V16N4/1R 05 1 & 1.25 13 0.55 3 9.46 6.53. 80N2/1R 01 4 8.5 0.55 6.3 6 144. S0125N4/1R 03 12.5 23 & 27 0.75 12.5 5.12 165. V63N2/1R 03 3.2 17 0.55 6.3 7.5 146. TVX320N2/1 01 12.5 60 2.2 18.5 4.7 227. 63N2/1R 02 3.2 8.5 0.55 6.3 7.5 148. 16N4/1R 02 1.25 6 0.55 3 9.46 6.59. VX100S2/1R 02 5 40 0.55 12.5 6.4 1610. V63N4/1R 01 5 8.5 0.75 6.3 9.6 14