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In-Production Inspection Report

General Information:

Report Number: IPI-CIS1703xxxx

Product name: Plastic bags

Item #: Please see part 1

PO# N/A

Ordered quantity: Please see part 1

Client name: xxxxxx Integrales SA de CV

Supplier name: Shantou xxxx Co Ltd.

Inspection Date: Mar,21,2017

Departure time to the

factory:

8:30AM

Arrival time: 9:30AM

Departure time: 3:30PM

Inspection location: SHANTOU CITY, GUANGDONG,CHINA

Inspection summary:

Inspection Sections Conform?

(Y / N/ PENDING)

Remarks

1. Product quantity PENDING For item Spiderman swinging, the factory

only provided 100pcs for inspection.

2. Packing Y

3. Product conformity PENDING

4. Workmanship appearance / function Y

5. Reliability/function tests Y

6. Measurements Y

Conclusion: PENDING FOR PART 1 AND 3.

CIS comments:

1. All workers used gloves/ cap/ surgical mask on production line.

Manufacturer Signature: Mr. Xu CIS signature: Wang yu

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1. Product quantity inspection:

Model # Model Name Ordered Qty. Scheduled Qty.

to date

Actual Qty.

to date

% of

Finished

Spiderman chest Spiderman chest N/A 525,271 470,175 89.51%

Spiderman hanging Spiderman hanging N/A 525,271 539,400 102.68%

Spiderman jumping Spiderman jumping N/A 525,271 421,200 80.18%

Spiderman flying Spiderman flying N/A 525,271 450,425 85.75%

Spiderman swinging Spiderman swinging N/A 525,271 100 0.019%

Spiderman crawling Spiderman crawling N/A 525,271 527,100 100.3%

Manufacturing process inspection:

Checking Point Comments

Incoming material/ Production

Lines/Capacity check

The daily output was 490,000 pieces, 7 production lines with 11workers

were working for the product.

Factory promised all products could be finished at Mar,23 2017.

Material area Material area

Semi-finished product Packing meterial

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First step: Printing

The second step: Cover membrane

The third step: Drying

Step four: Cutting

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Step five: making the bag

Step six: packing

QC on making the bag

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2. Packing inspection:

Test # Spec Requirement Conform?

(Y / N/ PENDING)

Remarks

2.1 Packing method checking

-All products packed in big polybag

then into export carton.

Y

2.2 Shipping mark checking Y

2.3 Carton dimension checking (measured

data should match with the shipping

mark, error should be within 土 1.5cm)

Y 44x36x45cm

2.4 G.W. checking(measured data should

match with the shipping mark, error

should be within 土 1kg)

Y

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2.5 Carton material checking

-carton is 5layers minimum

-carton can’t be puffed or exceeded

-carton can’t covered by other

material

-carton must have Banding

Y

2.6 Carton bar code label checking N/A

Picture:

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3. Product conformity inspection:

Test # Testing Items Conform?

(Y / N/ PENDING)

Remarks

3.1 Product style Y

3.2 Product color PENDING For all items, product ‘s color appeared more dark

blue, while the sample tended to be Bright blue.

3.3 Product bar code checking N/A

3.4 Country origin information

found

Y Printed on shipping mark.

3.5 Individual bag check Y

3.6 Food grade certificate check N/A

3.7 If CE mark printed? N/A

Photo of goods compared with sample:

Sample (Information photos) Product

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Spiderman chest

Spiderman hanging

Spiderman jumping

Spiderman flying

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Spiderman swinging

Spiderman crawling

Pictures:

Please see part 2 for detailed images

4. Workmanship appearance / function inspection

Inspection Method Applied:

Inspection Standard:ANSI/ASQZ1.4 (MIL-STD-105E)

Sampling plan: Single, normal

Inspection level: G-II for workmanship/function checking; S-II for reliability tests

AQL (Accepted Quality Level): 0 for critical, 2.5 for major and 4.0 for minor defects

Model # Sample size

(Major defects)

Sample size

(Minor defects)

Cartons

Quantity

Selected Carton #

Spiderman chest 244 244 3 No carton No. was

found Spiderman hanging 280 280 3

Spiderman jumping 218 218 3

Spiderman flying 233 233 3

Spiderman swinging 1 1 0

Spiderman crawling 274 274 4

Total: 1250 1250 16

# Defect description Cri. Maj. Min. Remarks

Spiderman chest

4.1 Poor cutting 0 0 1 replaced

Spiderman hanging

4.2 Poor painting 0 0 1 replaced

Spiderman crawling

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4.3 Poor cutting 0 0 2 replaced

Total defects: 0 0 4

Maximum allowed defects: 0 21 21

CONCLUSION: With AQL

Pictures:

Spiderman chest

Poor cutting-Minor Nil

Nil

Spiderman hanging

Poor painting-Minor Nil

Nil

Spiderman crawling

Poor cutting-Minor Poor cutting-Minor

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5. Reliability & Function tests

# Testing Items Sample Size PASS/FAIL Defect Description

5.1 Carton Drop test:

1 corner / 3 edges / 6 sides

1carton/style PASS Drop from 46cm ( 19~27kg);

5.2 Carton compression test

Load thecarton to a stack

height of 2.7m for 4hours or

with a weight equivalent to a

2.7m stack of the same item.

There must be no

compression damage to the

test packaging

1carton/style PASS

5.3 Tape test on silk screen

printed logos/text

5pcs/style PASS

5.4 Zipper function test All samples PASS

Pictures:

5.1 Carton Drop test

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5.2 Carton compression test

5.4 Tape test on silk screen printed logostext

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5.5 Function test

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Nil

6. Measurements Data sheet:

Test # Testing items Spec. Sample #

1 2 3 4 5

6.1 Thickness of product: mm

Spiderman chest N/A 0.04 0.04

Spiderman hanging N/A 0.04 0.04

Spiderman jumping N/A 0.04 0.04

Spiderman flying N/A 0.04 0.04

Spiderman swinging N/A 0.04 0.04

Spiderman crawling N/A 0.04 0.04

6.2 Size of bottom printing

are: L*W mm

Spiderman chest 156x137 156x137 156x136

Spiderman hanging 156x137 156x137 155x137

Spiderman jumping 156x137 156x137 155x136

Spiderman flying 156x137 156x137 156x137

Spiderman swinging 156x137 155x137 155x137

Spiderman crawling 156x137 156x137 156x136

6.3 Size of top printing are:

L*W mm

Spiderman chest 156x15 156x15 155x15

Spiderman hanging 156x15 155x15 156x15

Spiderman jumping 156x15 156x15 156x15

Spiderman flying 156x15 156x15 155x15

Spiderman swinging 156x15 155x15 156x15

Spiderman crawling 156x15 155x15 156x15

6.4 Weight of product: g

Spiderman chest N/A 2.5 2.6

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Spiderman hanging N/A 2.6 2.5

Spiderman jumping N/A 2.6 2.6

Spiderman flying N/A 2.6 2.6

Spiderman swinging N/A 2.5 2.6

Spiderman crawling N/A 2.6 2.5

6.5 Size of bag: L x W cm

Spiderman chest 17x17.5 17x17.5 17x17.5

Spiderman hanging 17x17.5 17x17.5 17x17.5

Spiderman jumping 17x17.5 17x17.5 17x17.5

Spiderman flying 17x17.5 17x17.5 17x17.5

Spiderman swinging 17x17.5 17x17.5 17x17.5

Spiderman crawling 17x17.5 17x17.5 17x17.5

Pictures:

6.1 Thickness of product: mm

6.2 Size of bottom printing are: L*W mm

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6.3 Size of top printing are: L*W mm

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6.4 Weight of product: g

100pcs per bundle-weight

6.5 Size of bag: L x W cm

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Other related pictures:

Factory gate Inspector’s photo

**********END OF THE REPORT********

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Documents

CHINA INSPECTION SERVICE CO.,LTDsamplereport.china-inspection-service.com/China-During...Inspection Standard:ANSI/ASQZ1.4 (MIL-STD-105E) Sampling plan: Single, normal Inspection level: