Chemical-Q26 - Re-Packaging - Q26_BB_ConfigGuide_EN_US

BB Installation Guide

SAP ECC 5.00

September 2005

English

REF DokSprache \* MERGEFORMAT English

Re-Packaging (Q26)

SAP AGNeurottstr. 1669190 WalldorfGermanyBuilding Block Configuration Guide

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Icons

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Caution

Example

Note

Recommendation

Syntax

Typographic Conventions

Type StyleDescription

Example textWords or characters that appear on the screen. These include field names, screen titles, pushbuttons as well as menu names, paths and options.

Cross-references to other documentation.

Example textEmphasized words or phrases in body text, titles of graphics and tables.

EXAMPLE TEXTNames of elements in the system. These include report names, program names, transaction codes, table names, and individual key words of a programming language, when surrounded by body text, for example, SELECT and INCLUDE.

Example textScreen output. This includes file and directory names and their paths, messages, source code, names of variables and parameters as well as names of installation, upgrade and database tools.

EXAMPLE TEXTKeys on the keyboard, for example, function keys (such as F2) or the ENTER key.

Example textExact user entry. These are words or characters that you enter in the system exactly as they appear in the documentation.

Variable user entry. Pointed brackets indicate that you replace these words and characters with appropriate entries.

Contents5Re-Packaging: Configuration Guide

51.Purpose

52.Preparation

52.1Prerequisites

63.Configuration

63.1Maintaining Process Order Types

63.2Defining Values for Order Cost Estimates

73.3Defining Order Type-Dependent Parameters

83.4Specifying Scheduling Parameters

93.5Defining Parameters for Order Confirmation

103.6Defining Checking Control

113.7BOM Usage Item Statuses

123.8Material Types allowed in BOMs

123.9Defining Recipe Usages

133.10Defining Priority Sequence for Automatic Recipe Selection

143.11Defining Default Values for the Item Status Use

143.12Defining Allowed Material Types for BOM Items

153.13Defining Priorities for BOM Usages

163.14Defining Applications

164.Master Data

164.1Creating Batch Search Strategy

174.2Creating BOM Header

174.3Changing BOM, add Items (Category L)

184.4Creating Master Recipe Headers

184.5Changing Master Recipe, assign Operations and Phases

194.6Changing Master Recipe, add Standard Values

194.7Creating Production Versions

194.8Changing Master Recipe, assign Materials to Phases

Re-Packaging: Configuration Guide

1. Purpose

This configuration guide provides the information you need to set up the configuration of this building block manually.

2. Preparation

2.1 Prerequisites

To use the Re-Packaging scenario, install the following Building Blocks in your SAP system:

Building Block Description

B32Best Practices ECC 5.0 Installation

J02Organizational Structure

J03Financial Accounting

J08Basic Cost Accounting

N74Cost of Sales Accounting

J05Materials Management

J04Sales and Distribution

J06Production Planning and Control

J10Asset Management

J11Cash Management

J18Product Cost Planning

J17Profitability Analysis

J16Smart Forms

J20Cost Object Controlling Make to Order SP

J21Cost Object Controlling Make to Stock

J22Cost Object Controlling Repetitive Manufacturing

Q70(Delta) External Accounting

Q75(Delta) Cost & Profit Center Accounting

Q76(Delta) Product Cost Controlling

Q77Cost Object Controlling Make-to-Stock

Q78Cost Object Controlling Repetitive Manufacturing

Q10 (Delta) Materials Management

Q02 Batch Management (incl. Batch Derivation)

Q20 PP/PI - Basics

Q22 PP/PI - Manufacturing GranuSAP

Q24 PP/PI - Active Ingredients Processing

Q79(Delta) CO-Profitability Analysis

3. Configuration

3.1 Maintaining Process Order Types

Use

This activity will maintain process order types.Procedure

1. Access the activity using one of the following navigation options:

IMG MenuProduction Planning for Process Industries Process Order Master Data Order Define Order Types

Transaction CodeCORN

2. On the Change View Maintain Process Order Types: Overview screen choose New entries.

3. On the New Entries : Details of Added Entries screen make the following entries:

Key fieldEntry

Order typeYQ05 (Process order Repackaging)

CO PartnerSemi - active

Settlement profileYGPI01 (Process Order with CO-PA)

4. Save your entries.

Result

The process order types are maintained.

3.2 Defining Values for Order Cost Estimates

Use

This activity will define values for order cost estimates.

Procedure


IMG MenuControlling Product Cost Controlling Cost Object Controlling Product Cost by Order Manufacturing Orders Define Cost-Accounting-Relevant Default Values for Order Types and Plants

Transaction CodeSPRO

2. On the Change View Default Values for Order Cost Estimate: Overview screen choose New entries.

3. Confirm the message on the upcoming screen.

4. On the New Entries: Details of Added Entries screen, make the following entries:

Key fieldEntry

Plant< your plant> e.g. BP01

Order type< your order type > e.g. YQ05

RA keyYG0001 BP WIP Calculation at Actual Costs

Prel./Vers. Cstg.YGP1 SMB CP Prod. order plan

Simul. CostingYGP2 SMB CP Prod. order actual

Planned Cost Calcul.Determine planned costs when saving


Result

The values for order cost estimates are defined.

3.3 Defining Order Type-Dependent Parameters

Use

This activity will define order type-dependent parameters.

Procedure


IMG MenuProduction Planning for Process Industries Process Order Master Data Order Define Order Type-Dependent Parameters

Transaction CodeCOR4

2. On the Change View Order Type-Dependent Parameters: Overview screen choose New entries and make the following entries:Header

PlantBP01

Order typeYQ05

Master Data Tab

Production version0 (Automatic selection of production version)

Operation Detail CheckIndicator set

Recipe selectionMaster recipe proposed (automatic selection))

Rel. viewAs created

Selection ID99

Order Record requiredNo process data documentation required

Entry toolIndicator set

Operation/Activity increment0010

Planning Tab

Reservation/Purchase Requisition3 (Immediately)

BOM applicationPI01 (Process manufacturing rework)

Search ProcedureSearch Procedure BP Chemicals

Implementation Tab

Header (change documents)Indicator set

Operation (change documents)Indicator set

Material (change documents)Indicator set

StatisticsIndicator set

Header (Release versions)Indicator set

Planned goods issueIndicator set

Unplanned goods issueIndicator set

Goods Receipt for Process OrderIndicator set

Purchase Order ReceiptIndicator set

Controlling Tab

Costing variant plannedYGP1

Costing variant actualYGP2

Results analysis keyYG0001 (BP WIP Calculation at Actual Costs)

Planned cost calculationDetermine planned costs when saving

Default rulePP1 (Production Mat.Full settlement)


Result

The order type-dependent parameters are defined.

3.4 Specifying Scheduling Parameters

Use

This activity will specify the scheduling parameters

Procedure


IMG MenuProduction Capacity Requirement Planning Operations Scheduling Define scheduling parameters for process orders

Transaction CodeOPUZ

2. On the Change View Specify scheduling parameters: Overview screen choose New entries.


Key fieldEntry

PlantBP01

Order typeYQ05

ProdScheduler*

Generate capacity reqs.Indicator set

Adjust datesAdjust basic dates, adjust dep. reqmts to operation date

Scheduling typeCurrent date

Maximum reduction levelDo not reduce


Result

The scheduling parameters are specified.

3.5 Defining Parameters for Order Confirmation

Use

This activity will define parameters for order confirmation.

Procedure


IMG MenuProduction Planning for Process Industries Process Order Operations Confirmation Define Confirmation Parameters

Transaction CodeOPK4

2. On the Change View Parameters for Order Confirmation: Overview screen choose New entries.

3. On the New Entries: Details of Added Entries screen make the following entries:Header

PlantBP01

Order typeYQ05

Generally valid settings Tab

Operation sequenceOperation sequence is not checked

Under-deliveryUnder-delivery tolerance is not checked

Over-deliveryOver-delivery tolerance is not checked

QM results rec.Message if no inspection results exist

Automatic optimization (Propose time units)Indicator set

All components (Goods movements)Indicator set

Generally individual settings Tab

Confirm typeFinal confirmation

Post open reservationsIndicator set

Goods movementsIndicator set

Operation indiv. entry using initial scrn Tab

Quantities areaAll indicators set

Services areaAll indicators set

Dates areaAll indicators set

HR DataIndicator set

Quantity/activity (Screen control for time ticket)Indicator set


Result

Parameters for order confirmation are defined.

3.6 Defining Checking Control

Use

This activity will define the Order Control.

Procedure


IMG MenuProduction Planning for Process Industries ( Process Order ( Operations ( Availability Check ( Define Checking Control

Transaction CodeOPJK

2. On the Change View Order Control: Overview screen, choose New entries.


Field nameContent

Plant< your plant> e.g BP01

Order TypeYQ05 Process order Repackaging

Business funct.1 Check availability during order creation

Material availability

Check material availability when saving orderIndicator set

Checking ruleYC Created Process Order

PRT availability

No checkIndicator set

Capacity availability


4. Save your entries and go back to the Change View Order Control.

5. On the New Entries: Details of Added Entries screen make the following entries:

Field nameContent

Plant< your plant> e.g BP01

Order TypeYQ05 Process order Repackaging

Business funct.2 Check availability during order release

Material availability

Check material availability when saving orderIndicator set

Checking ruleYR Released Process Order

Mat. release1 User decides on release if parts are missing

PRT availability


Capacity availability



3.7 BOM Usage Item Statuses

Use

This indicator controls, if applicable, to which extent BOM items are relevant to re-packaging.

Procedure


IMG MenuProduction Planning for Process Industries Master Data Master Recipe Material List General Data BOM Usage Define BOM Usage

Transaction CodeOS20

2. On the Change View BOM Usage- Item statuses : Overview screen, select New entries and make the following entries:

BOM Usage Tab

BOM Usg9

Prod+

Eng/des..

Spare.

PM-

Sales-

CostRel.

Usage textProduction rework


Result

The process dependent BOM usage - items are defined.

3.8 Material Types allowed in BOMs

Use

This key defines the area (such as production rework) where a BOM can be used.

Procedure

1. Access the activity, using one of the following navigation options:

IMG MenuProduction Planning for Process Industries Master Data Master Recipe Material List General Data BOM Usage Define Allowed Material Types for BOM Header


2. On the Change View Define Allowed Material Types for BOM Header: Overview choose New entries and make the following entries:BOM Usage Tab

BOM Usg9

Mat. Type headr*

Allowed+


Result

The BOM header usage has been defined.

3.9 Defining Recipe Usages

Use

Key specifying the areas in which the task list can be used.

Procedure


IMG MenuProd. Planning Master Data Master Recipe Data for Receipt Header Define Recipe Usages

Transaction CodeSPRO

2. On the Change View Define Recipe Usages: Overview screen, choose New entries and make the following entries:

Recipe Usage Tab

Usage99

DescriptionProduction Rework

DCr001

Short textMaterial


Result

The Recipe usage is defined.

3.10 Defining Priority Sequence for Automatic Recipe Selection

Use

This activity will define a sequence according to which master recipes are selected.

Procedure


IMG MenuProd. Planning / Master Data / Master Recipe / Define Priority Sequence for Automatic Recipe Selection

Transaction CodeOPEB

2. On the Change View Automatic Selection: Overview screen, choose New entries and make the following entries:

Recipe Usage Tab

ID99

SP1

TL Type2

Usage99


STAT4

Description of the statusReleased (general)

Recipe Usage Tab

ID99

SP2

TL Type2

Usage99


STAT2

Description of the statusReleased for Order


Result

The Recipe usage has been defined.

3.11 Defining Default Values for the Item Status Use

Use

This activity will define default values for the item status indicators for the BOM usage. These values are proposed as defaults when you create new BOM items.Procedure


IMG MenuProduction Basic Data Bill of Material BOM Usage Define Default Values for the Item Status


2. On the Change View Copy defaults for BOM usage item statuses : Overview screen, choose New entries and make the following entries:Item Status Tab

BOM Usg9

Prod.Indicator set

RelevantX


Result

The Default Values for the Item Status are defined.

3.12 Defining Allowed Material Types for BOM Items

Use

This activity will define the allowed material types for BOM Items.Procedure


IMG MenuProduction Production ( Basic Data ( Bill of Material ( Item Data ( Define Allowed Material Types for BOM Items


2. On the Change View Material Types allowed in BOM Items: Overview screen choose New entries and make the following entries:Tab

BOM Usg9

Mat type headr*

Mtype BOM item*

Allowed+


Result

The Default Values for the Item Status are defined.

3.13 Defining Priorities for BOM Usages

Use

This activity will define the priorities for BOM Usage.Procedure

1.Access the activity using one of the following navigation options:

IMG MenuProduction Planning for Process Industries ( Process Order ( Operations ( BOM Selection ( Define Priorities for BOM Usages

Transaction CodeOPJI

2. On the Change View Order of Priority for BOM Usage: Overview screen choose New entries and make the following entries:Tab

SelID99

SelPr1

BOM Usg9


Result

The Priorities for BOM Usages are defined.

3.14 Defining Applications

Use

This activity will define the procedure for automatic alternative determination.Procedure


IMG MenuProduction Planning for Process Industries ( Process Order ( Operations ( BOM Selection ( Define Applications

Transaction CodeOPJM

2. On the Change View Application-Specific Criteria for Altern. Determination: Overview screen choose New entries and make the following entries:Tab

AppliYQ01

SellD99

Alt.det.X

ProdVersX

Application descriptionProcess manufacturing Rework

MRPExploX

PlanOrdX

Rel costgX

RelWKSch.X

Rel ordsX


Result

The procedure for automatic alternative determination is defined.

4. Master Data

The following activities describe the master data required for this Building Block. The steps do not describe the transactions in detail but list the relevant transaction and the corresponding master data file. For more details on using the individual transactions please refer to the Online Help in the system.4.1 Creating Batch Search StrategyUse

This activity will create batch search strategy.

Procedure


SAP MenuLogistics ( Central Functions ( Batch Management ( Batch Determination ( For Process Order ( Create

Transaction CodeCOB1

2. Refer to the following file for details of the master data required: COB1_O001_Q20_Q26.TXT.Result

Batch search strategy was created.

4.2 Creating BOM HeaderUse

This activity will create BOM headers.

Procedure


SAP MenuLogistics ( Production ( Master Data ( Bills of Material ( Bill of Material ( Material BOM ( Create

Transaction CodeCS01

2. Refer to the following file for details of the master data required: CS01_O001_P09_Q26.TXT.Result

BOM headers were created.

4.3 Changing BOM, add Items (Category L)Use

This activity will change BOMs and add items of category L.

Procedure


SAP MenuLogistics ( Production ( Master Data ( Bills of Material ( Bill of Material ( Material BOM ( Change

Transaction CodeCS02

2. Refer to the following file for details of the master data required: CS02_O002_P09_Q26.TXT.Result

BOMs were changed, items were added.

4.4 Creating Master Recipe HeadersUse

This activity will create master recipe headers.

Procedure


SAP MenuLogistics ( Production - Process ( Master Data ( Master Recipes ( Recipe and Material List ( Create

Transaction CodeC201

2. Refer to the following file for details of the master data required: C201_O005_P09_Q26.TXT.Result

Master recipe headers were created.

4.5 Changing Master Recipe, assign Operations and PhasesUse

This activity will change master recipes and assign operations and phases.

Procedure


SAP MenuLogistics ( Production - Process ( Master Data ( Master Recipes ( Recipe and Material List ( Change



Master recipes were changed, operations and phases were added.

4.6 Changing Master Recipe, add Standard ValuesUse

This activity will change master recipes and add standard values.

Procedure





Master recipes were changed, standard values were added.

4.7 Creating Production VersionsUse

This activity will create production versions.

Procedure


SAP MenuLogistics ( Production - Process ( Master Data ( Production Versions



Production versions were created.

4.8 Changing Master Recipe, assign Materials to PhasesUse

This activity will change master recipes and assign materials to phases.

Procedure





Master recipes were changed, materials were assigned to phases.

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Documents

Chemical-Q26 - Re-Packaging - Q26_BB_ConfigGuide_EN_US