Chem Proline References - Asahi America Inc. · Chem Proline® References ... Standard Sizes: 1”x3” through 12”x16” Materials: Chem Proline ... Project Date: 2012 PROJECT

10-2012

Chem Proline®

References

www.asahi-america.com

www.asahi-america.com • [email protected] • Tel: (800) 343-3618, (781) 321-54092

Welding:

Standard Sizes: 1”x3” through 12”x16”Materials: Chem Proline® Advanced PE,Chem Proline® PE x Chem Proline® PE

Standard Sizes: 1”x1-1/2” (32x50mm), 2”x3” (63x90mm) and 4”x6” (110x160mm)Larger sizes avaialbe - special orderMaterials: Chem Proline® Advanced PE Welding:

Valves • Type-21 ball valves: 20 - 110mm (1/2” - 4”) • Type-57 butterfly valves: 50 - 315mm (1-1/2” - 12”) • Type-14 diaphragm valves: 20 - 250mm (1/2” - 10”) • Ball check valves: 20 - 110mm (1/2” - 4”)

Standard Sizes: 20 - 315mm (1/2” - 12”) 150psi Material: Advanced PE

Welding

Advanced PE Piping Systems

Advanced PE

www.asahi-america.com • [email protected] • Tel: (800) 343-3618, (781) 321-5409 3www.asahi-america.com • [email protected] • Tel: (800) 343-3618, (781) 321-5409

Water TreatmentASAHI/AMERICA, INC. APPLICATION STORY

New Project:RO Water PlantSouth Florida

Products Used:Chem Proline® (Advanced PE)Chem Prolok® (Advanced PE)

Ultra Proline® (Halar)

Project Date:2012

PROJECT SPOTLIGHT

Chem Proline® & Ultra Proline® specified for every application!

PROBLEM:A new RO water plant in south Florida was attempting to avoid a common problem facing many RO plants, leaking PVC/CPVC piping in the chemical feed system. The designer of this new plant had experienced this problem in previous projects and sought a solution that would allow the plant to operate eight chemical services without experiencing leaks to their system.

SOLUTION:The plant found all their answers in one place. Asahi/America was able to provide them safe cost effective solutions for every chemical installed in the new plant. Chem Proline® single wall and Chem Prolok® double wall piping systems were installed for sodium hypochlorite, sodium hydroxide, hydrofluorosilicic acid, aqueous ammonia, anti-scalant, polymer and corrosion inhibitor. They specified Ultra Proline® Halar® single wall and DuoPro® Halar® x polypropylene double wall piping systems for sulfuric acid. One source, many solutions, one happy plant owner.

GET AN UPDATE: References available upon request.




Products Used:Chem Proline® (Advanced PE)Butt fusion

Project Date:2012

PROJECT SPOTLIGHT

Chem Proline® goes underground in sodium hypochlorite service

PROBLEM:Leaks in underground sodium hyopchlorite PVC lines were becoming a costly and potentially dangerous situation for a RO water plant in south Florida.

SOLUTION:The plant found a sensible and safe solution in two-inch single wall Chem Proline® piping system joined using butt fusion. Chem Proline® Advanced PE material is stress crack resistant which allows it to be direct-buried without the need of having an extra large trench and special backfill. In addition, butt fusion eliminated the need for couplings and required one less weld per joint, saving the plant both time and money.




Products Used:Chem Proline® (Advanced PE)Butt fusion

Project Date:2012


New Project:Leaking CPVCreplacement

Products Used:1/2” Chem Proline® (Advanced PE) spool pieces

Project Date:2015

PROJECT SPOTLIGHT

PROBLEM:An OEM needed to replace failing CPVC pipe spools in an existing enclosure without having to modify or redesign their entire system.

SOLUTION:Asahi/America fabricated the exact spool pieces required directly in our Massachusetts factory. Made from 1/2” Chem Proline® pipe, fittings and valves., these custom spools were made to fit exactly to the OEM’s existing configurations. Asahi/America was also able to provide special Chem Proline® machined tube fitting adapters to attach to the existing tubing runs coming out of the enclosure to the various points of use. The OEM was able to solve their leak problem without changing one existing design feature.


Chem Proline® in 50% caustic service before and after

BEFORE AFTER



Project:Replace leaking CPVCbleach piping in Vallejo, CA

Products Used:Chem Proline® (Single Wall)Chem Prolok® (Double Wall)

Project Date:2013

PROJECT SPOTLIGHT

Chem Proline® and Chem Prolok® work inside & outside in CA

INSIDE OUTSIDE

PROBLEM:Sodium hypochlorite was causing CPVC pipe at a California plant to leakboth indoors and outdoors. The plant need something versatile enough to perform in andout of direct sunlight.

SOLUTION:The plant chose to go with Chem Proline® indoors and Chem Prolok® outdoors from Asahi/America. The black Advanced PE material has built-in UV resistance for outdoors above ground applications.The advanced PE properties makes it the ideal material to use in sodium hypochlorite applications inside.



Project:Replace leaking CPVCbleach piping in Vallejo, CA

Products Used:Chem Proline® (Single Wall)Chem Prolok® (Double Wall)

Project Date:2013

Oil and GasASAHI/AMERICA, INC. APPLICATION STORY

Project:Hydrochloric acid blending plant

Products Used:Chem Proline® (Advanced PE)Actuated Valves

Project Date:2012

PROJECT SPOTLIGHT

Chem Proline® handles fracking chemical blending application

FRACKING CHEMICAL BLEND PLANT 6” X 4” PUMP HEADER

PROBLEM:A south west hydrochloric acid blending plant explored all the options when planning their new fracking chemical blending system. The plant engineer looked at PTFE-lined steel, 316L SS and Chem Proline® Advanced PE .

SOLUTION:After considering the cost of the material and the installation – it wasn’t even close.

• For hydrochloric acid blended with solvents like benzine and xylene, Chem Proline® was the best choice for the application• Chem Proline® was the least costly alternative• Asahi/America’s air-actuated Type-57 butterfly valves fit in perfectly with the piping - essential components of their automated system• Asahi/America’s fabrication shop provided the Chem Proline® main header for the two pumps and the flanged tank mixing tubes




New Project:Zebral Mussell AbatementLake Huron, MI

Products Used:Poly-Flo® Advanced PE4” x 6” Double ContainmentPipe

Project Date:2014

PROJECT SPOTLIGHT

PROBLEM:How to safely transport sodium hypochlorite from land to lake

SOLUTION:meets the requirements of the installation and application

GET AN UPDATE: Contact: Matt Raysin Phone: (810) 732-7870Email: [email protected]

Poly-Flo® advanced PE double wall pipe shows its versatility

HORIZONTAL DIRECTIONAL DRILLING4 X 6 POLY-FLO® PIPE

PULLING HEADS

PROBLEM:Zebra mussel infestation is a problem that is affecting water treatment plants across the US, including the Great Lakes region. Zebra mussels clog system intake lines. The most cost effective and safest way to treat this infestation is with sodium hypochlorite. This project also dictated that the system be buried via directional drilling into the lake bed.

SOLUTION:Asahi/America was able to provide the perfect system. Poly-Flo® is rugged enough to not require any backfill or protection during installation and its Advanced PE construction is engineered to work with sodium hypochlorite.



New Project:Zebral Mussell AbatementLake Huron, MI

Products Used:Poly-Flo® Advanced PE4” x 6” Double ContainmentPipe

Project Date:2014

Poly-Flo® Advanced PE Performance:• 39’ lengths (12 meters)• Simultaneous butt fusion joining• Superior crack resistance - no special backfill in trenches• Horizontal directional drilled and pipes pulled into hole• 4” X 6” pipe size smaller than fabricated 4” X 8” double wall piping• Unitary double wall design - both pipes pulled through hole as one• 300’ sections welded on barge and lowered into Lake Huron• Suitable for sodium hypochlorite

Water TreatmentContinued from previous page.


Oil and GasASAHI/AMERICA INC. APPLICATION STORY

Project:Fracking water collection and treatment in Texas

Products Used:Chem Proline® (Advanced PE)

Project Date:2013

PROJECT SPOTLIGHT

Chem Proline® installed in the oil field for fracking water treatment

FRACKING WATER STORAGE PLANT

PROBLEM:Corroding steel pipes and leaking CPVC pipes in Texas Barnett Shale Oil Field were costing the owner time and money in repairs and downtime. During fracking, the franking water must be collected on-site and is usually treated off-site. Remote locations and many of the chemicals used in the process makes it a difficult application. Finding the proper piping for the application has been hard.

SOLUTION:Chem Proline® Advanced PE offering corrosion resistance, UV resistance and superior crack resistance combined to provide worry-free service to franking companies. Chem Proline’s advanced PE construction allows it to interact with the various chemicals used during the process. Its UV resistance allows it to be out in direct sunlight without compromising its performance level. Its superior crack resistance ensures that the environment will be protected against any unwanted contamination from chemicals used during the process.



Project:Fracking water collection and treatment in Texas

Products Used:Chem Proline® (Advanced PE)

Project Date:2013

Project:CSO hypochlorite linereplacement in Atlanta, GA

Products Used:Chem Proline® (Advanced PE)2” - 8”

Project Date:2013

PROJECT SPOTLIGHT

PROBLEM:Leaking PVC piping in sodium hypochlorite service for storm water overflow and treatment in downtown Atlanta, GA was leading to system failure, environmental concerns and costly repairs.

SOLUTION:

Chem Proline® conveys sodium hypochlorite in a mile-long tunnel


HORIZONTAL PIPE SUPPORTS RESTRAINT FITTING

The city chose Chem Proline® Advanced PE piping to replace failing 8” PVC piping installed in the ceiling of a mile-long tunnel that ran beneath the city. Butt fusion and electrofusion joining were used to install the piping in difficult spots. Restraint fittings were used periodically as anchoring points. The system has been running leak free since it was installed in 2013.



Town of Creston, IA WTP 12.5% Sodium Hypochlorite 2015 PVCHawkins Chemical Minneapolis, MN 5% Sodium Hypochlorite 2014 New InstallationMinnesota Power Cohasset, MN 7% Sodium Hypochlorite 2014 PVCChampion Packaging Chicago, IL 12% Sodium Hypochlorite 2014 CPVCGenesse County WTP Michigan 12.5% Sodium Hypochlorite 2014 New InstallationCity of Alba WTP Michigan 12.5% Sodium Hypochlorite 2013 PVCCity of Lansing WTP Michigan 12.5% Sodium Hypochlorite 2013 PVCEast Bay Mud WTP Oakland, CA (3 sites) 12.5% Sodium Hypochlorite 2013 - 2014 PVCCity of Vallejo, CA WTP 12.5% Sodium Hypochlorite 2013 PVCSan Francisco, CA PUC - WTP 12.5% Sodium Hypochlorite 2015 PVCLeprino Foods California 12.5% Sodium Hypochlorite 2014 PVCNorthStar Chemical California 12.5% Sodium Hypochlorite 2014 New InstallationSix Flags Whitewater Atlanta, GA 17% Sodium Hypochlorite 2012 CPVCUnion Park Station WTP Boston, MA 12.5% Sodium Hypochlorite 2012 PVDFConnecticut Water 12.5% Sodium Hypochlorite 2013 PVCSalem WWTP MA 15% Sodium Hypochlorite 2014 PVCThatcher Chemical Salt Lake City, UT 12.5% Sodium Hypochlorite 2013 CPVCCity Creek WTP Salt Lake City, UT 12.5% Sodium Hypochlorite 2013 CPVC

Project Name - Location Chemical Service Year Installed Replaced

Olin Chlor Alkali McIntosh, AL 25% Sodium Hypochlorite 2010 New InstallationOlin Chlor Alkali Henderson, NV 25% Sodium Hypochlorite 2011 New InstallationOlin Chlor Alkali Niagara, NY 25% Sodium Hypochlorite 2011 New InstallationHarpeth Valley WTP Nashville, TN 12.5% Sodium Hypochlorite 2014 PVCKimberly Clark Loudon, TN 13% Sodium Hypochlorite 2014 FRPCity of Atlanta, GA 12.5% Sodium Hypochlorite 2013 PVCPPL Power Plant Montana 12.5% Sodium Hypochlorite 2013 PVCBozeman WTP Montana 12.5% Sodium Hypochlorite 2013 New installationSan Louis Obisbo, CA 12.5% Sodium Hypochlorite 2012 PVCRiver Mountain WTP Las Vegas, NV 12.5% Sodium Hypochlorite 2013 PVCBrenntag Santa Fe Springs, CA 12.5% Sodium Hypochlorite 2014 PVCWest Basin WTP El Segundo, CA 12.5% Sodium Hypochlorite 2014 CPVCClorox Los Angeles, CA 25% Sodium Hypochlorite 2013 Lined SteelPhillips 66 Carson, CA 25% Sodium Hypochlorite 2014 CPVCDenver Metro WWTP Denver, CO 12.5% Sodium Hypochlorite 2013 CPVCCity of Longmont, CO WTP 12.5% Sodium Hypochlorite 2012 PVCXcel Energy Kennesburg, CO 12.5% Sodium Hypochlorite 2015 PVCSouthern Delivery WTP Colorado Springs, CO 12.5% Sodium Hypochlorite 2015 New Installation

Installed Pipe Project List by Application Sodium Hypochlorite



Olin Chlor Alkali McIntosh, AL 25% Sodium Hypochlorite 2010 New InstallationOlin Chlor Alkali Henderson, NV 25% Sodium Hypochlorite 2011 New InstallationOlin Chlor Alkali Niagara, NY 25% Sodium Hypochlorite 2011 New InstallationHarpeth Valley WTP Nashville, TN 12.5% Sodium Hypochlorite 2014 PVCKimberly Clark Loudon, TN 13% Sodium Hypochlorite 2014 FRPCity of Atlanta, GA 12.5% Sodium Hypochlorite 2013 PVCPPL Power Plant Montana 12.5% Sodium Hypochlorite 2013 PVCBozeman WTP Montana 12.5% Sodium Hypochlorite 2013 New installationSan Louis Obisbo, CA 12.5% Sodium Hypochlorite 2012 PVCRiver Mountain WTP Las Vegas, NV 12.5% Sodium Hypochlorite 2013 PVCBrenntag Santa Fe Springs, CA 12.5% Sodium Hypochlorite 2014 PVCWest Basin WTP El Segundo, CA 12.5% Sodium Hypochlorite 2014 CPVCClorox Los Angeles, CA 25% Sodium Hypochlorite 2013 Lined SteelPhillips 66 Carson, CA 25% Sodium Hypochlorite 2014 CPVCDenver Metro WWTP Denver, CO 12.5% Sodium Hypochlorite 2013 CPVCCity of Longmont, CO WTP 12.5% Sodium Hypochlorite 2012 PVCXcel Energy Kennesburg, CO 12.5% Sodium Hypochlorite 2015 PVCSouthern Delivery WTP Colorado Springs, CO 12.5% Sodium Hypochlorite 2015 New Installation


Point of the Mountain WTP Salt Lake City, UT 12.5% Sodium Hypochlorite 2014 PVCNY Aquarium Coney Island, NY 12.5% Sodium Hypochlorite 2013 PVCEagle Point Power West Deptford, NJ 12.5% Sodium Hypochlorite 2013 PVCOcean County Utility Bayville, NJ 12.5% Sodium Hypochlorite 2013 PVCPassaic Valley Sewerage Newark, NJ 12.5% Sodium Hypochlorite 2013 PVCAqua America Pennsylvania 12.5% Sodium Hypochlorite 2013 PVCSomerset Raritan Valley Sewer NJ 12.5% Sodium Hypochlorite 2013 PVCTropical Farms WTP Martin Co, FL 12.5% Sodium Hypochlorite 2012 PVCClearwater WTP Florida 12.5% Sodium Hypochlorite 2013 PVCElowisewood, FL WTP 12.5% Sodium Hypochlorite 2013 PVCEnvirotech Chemical Helena, MT 12.5% Sodium Hypochlorite 2013 PVCClorox Houston, TX 12.5% Sodium Hypochlorite 2013 CPVCClorox Atlanta, GA 5 – 7% Sodium Hypochlorite 2013 PVCJFK Airport NYC, NY 12.5% Sodium Hypochlorite 2012 New InstallationPowell Fabrication St. Louis, MI Bleach Mfg. Equipment OEM 2013 CPVCProMinent Fluid Controls Pittsburgh, PA Chemical Feed Skids OEM 2013 PVC/CPVC

Installed Pipe Project List by Application Sodium Hypochlorite



Cami General Motors Ontario, CA Process Waste Chem Prolok D/C 2013 New InstallationAlcon Atlanta, GA Process Waste Spent Solvent Drain 2013 New InstallationMallinckrodt St. Louis, MO UG Process Waste & Vent Piping 2014 New Installation

UTC Goodrich Cleveland, OH 30 – 37% Chromic Acid, 35% Sulfuric Acid - Balance Water 2013 New Installation

UTC Goodrich Cleveland, OH

7 – 9% Sodium Cyanide, 2% Sodium Hydroxide, 3% Cadmium Oxide, 6% Sodium Carbonate –

Balance Water

2013 New Installation

UTC Goodrich Cleveland, OH 25% Nickel Sulfate – Balance Water 2013 New Installation

UTC Goodrich Cleveland, OH Contaminated Groundwater Remediation 2013 New Installation

Oil Field Fracking Water Treatment BTEX in Water Xylene, Benzene, Toluene 2012 New Installations

BAE Dry Dock San Francisco, CA Natural Gas 2012 New InstallationCity of Akron, OH WTP Chlorine Dioxide Test Spools 2013 PVCAnomatic, OH 93% Sulfuric Acid 2013 CPVCChemco California 93% Sulfuric Acid 2013 PVCCity of Westminister, CO WTP 20% Sodium Permanganate 2013 Test Spools PVCTown of Creston, IA 20% Sodium Permanganate 2015 PVCSteag Chemical King Mountain, NC 30% Hydrogen Peroxide 2012 CPVCSuperior Energy Lafayette, LA 37% Hydrochloric Acid 2012 New InstallationCity of Trussville, AL WWTP 37% Hydrochloric Acid 2014 New InstallationBrenntag Salt Lake City, UT 50% Sodium Hydroxide 2013 CPVCCity of Camas WTP Washington 30% Sodium Hydroxide 2014 PVCTown of Creston, IA WTP 50% Sodium Hydroxide 2015 PVCClearwater, FL WTP 50% Sodium Hydroxide 2014 New InstallationCity of Vallejo, CA WTP 50% Sodium Hydroxide 2013 PVCCity of Longmont, CO WTP 50% Sodium Hydroxide 2012 CPVCCity of Hialeah, FL RO WTP 50% Sodium Hydroxide 2012 New InstallationCity of Portland, OR WWTP 40% Ferric Chloride 2013 Vinyl TubingCity of Hialeah, FL RO WTP 19% Aqueous Ammonia 2012 New InstallationCity of Hialeah, FL RO WTP HFS Hydrofluorosilicic Acid 2012 New InstallationCity of Hialeah, FL RO WTP Anti-Scalant 2012 New InstallationCity of Hialeah, FL RO WTP Corrosion Inhibitor 2012 New InstallationCity of Hialeah, FL RO WTP Polymer 2012 New Installation

Installed Pipe Project List by Application - Other Chemicals



Cami General Motors Ontario, CA Process Waste Chem Prolok D/C 2013 New InstallationAlcon Atlanta, GA Process Waste Spent Solvent Drain 2013 New InstallationMallinckrodt St. Louis, MO UG Process Waste & Vent Piping 2014 New Installation

UTC Goodrich Cleveland, OH 30 – 37% Chromic Acid, 35% Sulfuric Acid - Balance Water 2013 New Installation

UTC Goodrich Cleveland, OH

7 – 9% Sodium Cyanide, 2% Sodium Hydroxide, 3% Cadmium Oxide, 6% Sodium Carbonate –

Balance Water

2013 New Installation

UTC Goodrich Cleveland, OH 25% Nickel Sulfate – Balance Water 2013 New Installation

UTC Goodrich Cleveland, OH Contaminated Groundwater Remediation 2013 New Installation

Oil Field Fracking Water Treatment BTEX in Water Xylene, Benzene, Toluene 2012 New Installations

BAE Dry Dock San Francisco, CA Natural Gas 2012 New InstallationCity of Akron, OH WTP Chlorine Dioxide Test Spools 2013 PVCAnomatic, OH 93% Sulfuric Acid 2013 CPVCChemco California 93% Sulfuric Acid 2013 PVCCity of Westminister, CO WTP 20% Sodium Permanganate 2013 Test Spools PVCTown of Creston, IA 20% Sodium Permanganate 2015 PVCSteag Chemical King Mountain, NC 30% Hydrogen Peroxide 2012 CPVCSuperior Energy Lafayette, LA 37% Hydrochloric Acid 2012 New InstallationCity of Trussville, AL WWTP 37% Hydrochloric Acid 2014 New InstallationBrenntag Salt Lake City, UT 50% Sodium Hydroxide 2013 CPVCCity of Camas WTP Washington 30% Sodium Hydroxide 2014 PVCTown of Creston, IA WTP 50% Sodium Hydroxide 2015 PVCClearwater, FL WTP 50% Sodium Hydroxide 2014 New InstallationCity of Vallejo, CA WTP 50% Sodium Hydroxide 2013 PVCCity of Longmont, CO WTP 50% Sodium Hydroxide 2012 CPVCCity of Hialeah, FL RO WTP 50% Sodium Hydroxide 2012 New InstallationCity of Portland, OR WWTP 40% Ferric Chloride 2013 Vinyl TubingCity of Hialeah, FL RO WTP 19% Aqueous Ammonia 2012 New InstallationCity of Hialeah, FL RO WTP HFS Hydrofluorosilicic Acid 2012 New InstallationCity of Hialeah, FL RO WTP Anti-Scalant 2012 New InstallationCity of Hialeah, FL RO WTP Corrosion Inhibitor 2012 New InstallationCity of Hialeah, FL RO WTP Polymer 2012 New Installation

Proline® (PP) Super Proline® (PVDF)

Ultra Proline® (Halar®)

IntroductionIndustrial and Double Containment Piping Systems

Valves • Type-21 ball valves: 20 - 110mm (1/2” - 4”) • Type-57 butterfly valves: 50 - 1400mm (1-1/2” - 55”) • Type-14/15/G diaphragm valves: 20 - 200mm (1/2” - 10”) • Ball check valves: 20 - 110mm (1/2” - 4”) • Frank series regulating valves: 20 - 110mm (1/2” - 4”)

Welding • Butt, socket, electrofusion

Pipe and Fittings • 20 - 1200mm (1/2” - 48”) SDR 11, 150psi • 110 - 1400mm (4” - 55”) SDR 33, 45psi

Valves• Type-21 ball valves: 20 - 32mm (1/2” - 1”) • T-342 diaphragm valves: 20 - 63mm (1/2” - 2”)• Frank series regulating valves: 20 - 63mm (1/2” - 2”)

Welding • Butt• Automated IR

Pipe and Fittings• 20 - 50mm (1/2” - 1-1/2”) SDR 21, 150psi• 63-110mm ( 2” - 4”) SDR 21, 120psi

Valves • Type-21 ball valves: 20 - 110mm (1/2” - 4”) • Type-57 butterfly valves: 50 - 315mm (1-1/2” - 12”) • Type-14 diaphragm valves: 20 - 63mm (1/2” - 4”) • Ball check valves: 20 - 110mm (1/2” - 4”) • Frank series regulating valves: 20 - 75mm (1/2” - 2-1/2”)

Welding • Butt, socket

Pipe and Fittings • 20 - 315mm (1/2” - 12”) SDR 21,230 psi • 90 - 400mm (3” - 16”) SDR 33, 150psi

Duo-Pro®

Pro-Lock® Fluid-Lok®

Standard Sizes: 1x3 though 24x32Materials: PE 4710, PE 3608

Welding:Simultaneous butt fusion

Standard Sizes: 1x3 through 16x20Materials: Proline® PP-R, Super Proline® PVDF,Ultra Proline® E-CTFE

Welding:Simultaneous or staggered butt fusion, electrofusion

Standard Sizes: 1/2x2 through 4x8Materials: PVC, CPVCClear PVC also available

Welding:Simultaneous or staggered solvent cement joint

Tel: 800-343-3618; 781-321-5409 Direct Sales:

Fax: 800-426-7058www.asahi-america.com

[email protected]

East (800) 232-7244Central (800) 442-7244West (800) 282-7244

655 Andover St., Lawrence, MA 01843

Documents

Chem Proline References - Asahi America Inc. · Chem Proline® References ... Standard Sizes: 1”x3” through 12”x16” Materials: Chem Proline ... Project Date: 2012 PROJECT