Cheboksary power system works, Ltd The company specializes in: the production and delivery of components for agricultural and industrial tractors, spare

“CHEBOKSARY POWER SYSTEM WORKS”, LTD

“Cheboksary power system works”, Ltd

The company specializes in: the production and delivery of components for agricultural and industrial tractors, spare parts for engines, metalworking, coating, manufacturing of products on customer drawings or samples.

“Cheboksary power system works”, Ltd has new complex production equipment, which provides full-cycle production. This allows us to: produce custom orders from one unit of output and meet the needs of customers

across the conveyor supply; annually expand the range of products and a list of services in metalworking; meet domestic and international quality standards.

To control the quality of products the company has its own laboratory, which controls the entire production process starting with raw material up to confirmation of all characteristics of the finished product.


Process capability

LATHE

Maximum capacity diameter

200…1000

Work pieces maximum length

230…1078

MILLING

Maximum table unit dimensions 1600 х 750

Maximum working stroke1525 х 762 х 625

Work centers (28units.), therefrom HAAS (7 un.) и

DOOSAN (7 un.)with the possibility of 4-axis

machining

TESTING

For production verification

Fully simulates the work of units in the engine and other products

GRINDING

Maximum capacity diameter80… 800

Work pieces maximum length

100… 2000

Grinding machines with accuracy ± 0,005 mmWork centers (12units.),

therefrom HAAS (4 un.) и DOOSAN (7 un.)

with the possibility of 4-axis machining


Equipment designation and modelMaximum capacity diameter

Work pieces maximum

lengthCasework

Body of rotation

AccuracyExamples of

manufactured products intended

Lathe

Screw lathe16А20Ф3 200 750 х

shafts, flanges, hubs, cups, pulleys

for agricultural tractors and

machinery industry (drive shafts,

camshafts axles) including the subject

of railway destination

Horizontal lathe machining centers Puma 280LM (DOOSAN) 410 1078 х (part

dimensions) х

positioning accuracy

±0,005mm, reproducibility

accuracy ±0,003mm

Lathe revolving centers SL-30 THE (HAAS) 432 864 х

Lathe revolving centers SL-20 THE (HAAS) 262 508 х

Double lathe centers H310T (DOOSAN) 400 230 х

Lathe-milling machining centers VT-900M-2SP (DOOSAN) 900 850 х (part

dimensions) х

Boring and turning machine with control panel SKI-8 (TOS HULIN) 1000 600 х (part

dimensions) х large housing and parts of bodies of revolution (main

gear housing, carrier, differential

housings)Boring and turning machine with control panel SKIQ-8 (TOS HULIN) 1000 600 х (part

dimensions) х


Process capability

Equipment designation and modelWorking strokelength х width

Value of strokesx-y-z

Casework

Parts such as bodies

of revolution

(shafts, flanges)

Examples of manufactured

products intended

Milling

Vertical machining centerTM-1P (HAAS) 660х381 762х305х406 х х

Details of running system of tractors and

other specialized equipment, reducer

housings, transmission and

bridge housings, etc.

Vertical machining centerVF-2BHE (HAAS) 914х356 762х406х508 х х

Vertical machining center VF-3НТ/50 (HAAS) 1219х457 1016х660х635 х х

Vertical machining center Mynx-540/50 (DOOSAN) 1200х540 1020х540х530 х х

Vertical machining centerMynx-750/50 (DOOSAN) 1600х750 1525х762х625 х х

Coordinate boring machine 2А622 Fanuc 1250х1250 х х

Horizontal machining center HM-500 (DOOSAN) 500х500 800х650х650 х х

Horizontal machining center HM-800 (DOOSAN) 800х8001250х1000х100

0 х х


Process capability

Equipment designation and modelMaximum

capacity diameterWork pieces

maximum lengthCasework

Parts such as bodies of revolution

(shafts, flanges)

Examples of manufactured

products intended

Grinding

Centerless grinding machine 3Е184А 80 х

Auto, motor, transmission

units

Cylinder grinding semiautomatic machine 3М174 400 2000 х

Cylinder grinding semiautomatic machine 3У143МВ 400 1400 х

Grinding machine 3М131 280 700 х

Surface grinding machine 3Л722В 320х1250 х

Surface grinding machine 3Е756 ø800 х х

Internal grinding machine 3М227ВФ2 ø20-200 100 х


Process capability

Equipment designation and model

Procuring

equipment

Bandsawing machine С-916 possibility of cutting with angle +45 ⁰

Bandsawing machine LM-320АР Possibility of piled-plate cutting

Scissors crank sheet НА 3222Ф1 Max thickness of plate 16 mm, max width of plate 3150

Guillotine shears НД 3318Г Max thickness of plate 6,3 mm, max width of plate 2000

Single-point press КД 2128 forcing 630 kN


Process capability

Технологические возможности Equipment designation and modelProcess chamber dimensions

(diameter - height)Types of thermal treatment

Equipment for thermal

processing

Electric furnace shaft for nitration США 8.12/7И 800 1200 Chemical thermal treatment (nitration)

Electric furnace shaft for cementation СШЦМ 8.15/9.5 И9 800 2000

Chemical thermal treatment (cementation, nitrocementation)

Chamber high-temperature furnace ПКМ 3.6.2/12.5 600х300х200 thermal treatment

Electric hardening furnace shaft ПШЗ10.15/12И1 800 1500 thermal treatment

Electric furnace shaft США-6.6/ 7И1 600 600 thermal treatment Electric furnace shaft СШЦМ-6.6/9-5 600 600 thermal treatment Electric furnace shaft СШЗ-6.6/7 600 600 thermal treatment Electric furnace shaft США-8.24/6-ЛО1 800 1500 thermal treatment

HFC hardening machine based on ВЧГ2-100/0.66

Shafts hardening max diameter 100

mm Induction thermal treatment of high-

frequency currents

HFC hardening machine based on ТПЧ 320Rollers hardening max diameter 800

mm Induction thermal treatment of high-

frequency currents

Наименование и модель

оборудования

Coating

Galvanic area with the possibility of the following coatings:

Detail max dimensions Line speed Electrolytes heating method

Galvanizing 1000х300х300 2,7 sq.m./hour steam (hot water) Phosphatization 1000х300х300 1,5 sq.m./hour steam (hot water)

Oxydation 1000х300х3000,86

sq.m./hourelectric (tubular electric

heater)

Paintshop Open typeLiquid

lacquer, enamel

3000х2000х1500 (length х width х height)

pneumatic spraying of

liquid dispersed material

Drying section Close type 3000х2000х1500 (length х

width х height)



Welding welding area with various manipulators

argon arc welding of ferrous metals (including elements of hydraulics)

welding in sphere of shielding gaseswelding seam control according to GOST

(ability of personnel training NAKS)


Press

Hydraulic press PYE-160S1M Maximum forcing 1600 кН

Hydraulic press П6334 Maximum forcing 2500 кН

Equipment designation and model Working range magnitude (x-y-z)

Max precision of measurements

Measuring equipment

Universal measuring machines UPMC-CAA 850/700/450 OPTON(Zeiss)

650-500-350 0,001 мм

Hardness testing machine As a part of quality department

Spectral setting to confirm the chemical composition of the material

As a part of central plant laboratoryFracture testing machine

Characterization of process liquids


Process capability

The quality of our products is confirmed by certificates.

The certified quality management system in accordance with the requirements of ISO 9001:2008 ensures quality control at all stages from design to delivery of finished products.«CHZSA», Ltd possesses all the resources: the output capacity, qualified personnel, technical standards fund of internal and external origin, necessary for production activities in the declared area.

Quality assurance


«CHZSA» manufactures spare parts for agricultural, forestry tractors produced by the Concern “Tractor Plants”: “Kraslesmash” JSC "Onega Tractor Plant" Ltd"Vladimir Motor-Tractor Works" JSC“Tractor Company” “Volgograd Tractor Plant” LtdAll manufactured spare parts are produced according to the original design documents are delivered directly to the assembly lines of the tractor manufacturers and are 100% compatible.Running system units for:harvesting machines based on TT-4M, TT4M-23Kharvesting machines based on TDT-55, TLT-100, Onezhec-300wheeled and tracked agricultural tractors

TRACTOR SPARE PARTS


«Cheboksary power system works», Ltd is one of the main producers of the spare parts for YAMZ engines manufactured at “Autodiesel”, Jsc:

ENGINE SPARE PARTS

"CHZSA" has the Certificate for the right to perform maintenance and repair process as well as to consider customers’ claims of product quality in warranty period.

For engines V6, V8 of YAMZ-236, YAMZ-238, YAMZ-7511 series – a wide range of fan drives for engines;For engines V12 of YAMZ-845, YAMZ-850 series – reducing sleeves transition fittings, flanges, water pumps.

Spare parts pass all the required tests

Produced according to the original design documentation and delivered directly to the assembly line of "Autodiesel" as well as the secondary market.


Finished products

Clutches Clutch assemblies, clutch discs

Running system units axle gearboxes and accessories

VEHICLE COMPONENTS

Preforms

Car parts and components iron, steel, precision steel castings, forgings Elements of the engine iron castings, precision steel castings Elements of the brake system iron casting


Preform pipeline accessories are manufactured by forging or casting of structural and alloy steels.

Flanges Ø40-400mm

Slip On Flange GOST 12820-80

Weld neck flange GOST 12821-80

Preform valves and wellhead

PIPELINE ACCESSORIES


Components for crushing and screening equipment: Hammers, spaddles, armor plates, linings, etc.

Cutting and spare parts for the mining, excavation and construction equipment:

Knives, dipper teeth, bore bits

COMPONENTS FOR CRUSHING AND SCREENING EQUIPMENT


2, 3 and 4 cylinder models produced by “Vladimir motor-tractor works" JSC

All-purpose in-line 6 and 4 cylinder diesels by "Altai Motor Plant" JSC

Diesel engines are installed on more than 100 types of machines made by leading engineering companies in Russia and the CIS.The power range of motors differs from 21 h.p. up to 350 h.p. Over 60% of Russian agricultural machinery is equipped with these engines.

ENGINES

Main quality characteristics of engines are reliability and efficiency while working in different climatic conditions, availability and ease of maintenance, significant operational overhaul.

Installed at: Tractors, combines, vehicle chassis, loading-cleaning machines; Welding units; Diesel-generators; Power suppliers.

A wide range of original spare parts is always available.


Contact information

428028, Chuvash republic, Cheboksary, Traktorostroitelei str., 109

Tel.: (8352) 30-42-43, 30-45-04, 55-73-30, Fax: (8352) 30-45-00

E-mail: [email protected], www.chzsa.ru


mailto:[email protected]

http://www.chzsa.ru/

Documents

Cheboksary power system works, Ltd The company specializes in: the production and delivery of components for agricultural and industrial tractors, spare