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CHASSIS AND VEHICLE DYNAMICS TECHNOLOGY EDUCATION & TRAINING GUIDE June – December 2014 SUMMER ISSUE FEATURED COURSES • Fundamentals of Steering Systems Seminar - Page 10 • The Tire as a Vehicle Component Seminar - Page 13 • Tire Wheel and Safety Issues - Page 14 • Commercial Vehicle Braking Systems Seminar and e-Seminar - Page 20 • Hydraulic Brake Systems for Passenger Cars and Light Trucks Seminar - Page 22 training.sae.org

Chassis Vehicle Dynamics Technology

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Chassis Vehicle Dynamics Technology

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  • Chassis and VehiCle dynamiCs TeChnology Education & training guidE

    June December 2014

    Summer ISSue

    FeatureD CourSeSFundamentalsofSteeringSystemsSeminar-Page10

    TheTireasaVehicleComponentSeminar-Page13

    TireWheelandSafetyIssues-Page14

    CommercialVehicleBrakingSystemsSeminarande-Seminar-Page20

    HydraulicBrakeSystemsforPassengerCarsandLightTrucksSeminar-Page22

    training.sae.org

  • eDuCatIon & traInIng For ChaSSIS anD VehICle DynamICS teChnologyWelcometotheSummerIssueoftheChassisandVehicleDynamicsTechnologyEducationandTrainingguide.WehaveagainincludedALLthetrainingandeducationSAEoffersrelatedtochassis,andvehicledynamicsLiveclassroom,liveonline,andonline,ondemandcourses.Trainingwhenyouwantit.

    thIS guIDe InCluDeS CourSeS that explore the FollowIng topICS:VehicleDynamicsandHandling

    Chassis

    Steeringsystems

    Tiresandwheels

    Brakesandbrakingperformance

    lIFelong learnIng.SAEInternationalisaglobalassociationcommittedtobeingtheultimateknowledgesourceforthemobilityengineeringprofessional.Byunitingover135,000engineersandtechnicalexperts,wedriveknowledgeandexpertiseacrossabroadspectrumofindustries.Weactontwopriorities:encouragingalifetimeoflearningformobilityengineeringprofessionalsandsettingthestandardsforindustryengineering.

    SAEInternationalistheworldsleaderinmobilityengineeringknowledge.Wearetrustedbyengineersandotherprofessionalsaroundtheglobetoprovideabroad,multi-sectorsourceforinformationandsolutions.TheSAEInternationalProfessionalDevelopmentprogramoffersaccesstoover300classroom,liveonline,andonline,ondemandlearningopportunitiestrainingthatsuppliestherightcontenttohelpsolveyourspecificchallenges.

    mylearn.Sae.orgAccessyourSAEeducationandtrainingtranscripts,andplanandschedulefuturetraining.

  • Catalog Key You will see the following icons with the course descriptions.

    These icons indicate: Delivery formats available for the course That the course is part of a

    certificate program That it is an ACTAR approved course

    Many courses are available in multiple formats. In addition to finding courses that fit your technology need, look for courses with icons that fit the way you want to learn.

    ClassroomIndicates that course is an instructor-led seminar or workshop offered in a classroom setting

    live onlineIndicates this course is an instructor-led webinar offered live and online via telephone and internet connection

    online, on demand These offerings are available online anytime the participant would like to access the course through the internet

    CertifiCateThis icon indicates that this course is part of an SAE International curriculum-based, multi-course certificate

    aCtar logoThis icon indicates the course is an ACTAR approved course. For more information on ACTAR and ACTAR accredited courses, visit training.sae.org/seminarsinfo/actar

    As an IACET Authorized Provider, SAE International offers CEUs for its programs that qualify under the ANSI/IACET Standard.

    a learnIng Format to FIt eVery neeDAstheworldsleaderinofferingaccesstothemostextensive,multi-sectorsourceofknowledgeandexpertise,SAEInternationalprovidesthemobilityengineeringtrainingandeducationneededtoturnyourchallengesintosolutions.

    what is your learning need?SAEInternationaloffersavarietyoflearningformatstoaccommodatediverselearningstyles.Exploreclassroom,liveandonline,andonlineandondemandcourses.

    Manycoursesareofferedinmultipleformatstofityourexactneed.Besuretowatchfortheiconsthatidentifytheformatavailableforeachcourse.

    Seminarsorworkshopsavailableassimilarlive,onlinewebinarsoronlineandondemandcourses,willfeatureiconsandinformationaboutthescheduleandfeesforallplatforms.

    1

  • table oF ContentS4 VehICle DynamICS anD hanDlIng4 AdvancedVehicleDynamicsforPassengerCarsandLightTrucksSeminar

    6 AppliedVehicleDynamicsSeminar

    8 Chassis&SuspensionComponentDesignforPassengerCars&LightTrucksSeminar

    10 FundamentalsofSteeringSystemsSeminar

    11 FundamentalsofHeavyTruckDynamicsSeminar

    12 IntroductiontoHeavyTruckTire,Steering,andSuspensionDynamicsSeminar

    13 TheTireasaVehicleComponentSeminar

    14 TireandWheelSafetyIssuesSeminar

    15 New!VehicleDynamicBasicsforOff-highwayTrucksSeminar

    16 VehicleDynamicsforPassengerCarsandLightTrucksSeminarande-Seminar

    18 brakeS anD brakIng SyStemS18 BrakeFrictionMaterials:Testing,QualityandSelectionSeminar

    19 BrakeNoiseProblemResolutionSeminar

    20 CommercialVehicleBrakingSystemsSeminarande-Seminar

    22 HydraulicBrakeSystemsforPassengerCarsandLightTrucksSeminar

    23 New!IntroductiontoBrakeNoise,Vibration,andHarshnessSeminar

    24 IntroductiontoBrakeControlSystems:ABS,TCS,andESCSeminarande-Seminar

    26 VehicleBrakingPerformance:BrakingConfidenceandPedalFeelFastTrack

    27 VehicleBrakingPerformance:StoppingDistanceFastTrack

    28 lIVe learnIng SCheDule

    Wedoourbesttoschedulelivelearningofferingsasfarinadvanceaspossibletohelpyoubetterplanyourtrainingneeds.Theinformationinthisresourceguidereflectsthemostaccurateinformationavailableatthetimeofpublication.Rarely,unforeseencircumstancesmayforceachangeinthelivelearningschedule.Forthemostup-to-datelistingofscheduledofferingsvisittraining.sae.org/all/bydate.SAEInternationalreservestherighttocancelcoursesandcannotbeheldresponsibleforcostsincurredbeyondregistrationfees.

    2

  • VehICle DynamICS CertIFICate program Designedtoequipengineerswithkeyvehicledynamicsandhandlingtheoryandapplicationfromasystemsperspective,theobjectiveofthisprogramisforengineerstounderstandtheinteractionandperformancebalancebetweenthemajorvehiclesubsystems.Theprogramdesignrequirescompletionoffundamentalandadvanced-levelvehicledynamicstheoryandapplicationcourseswiththreeelectivecoursesthatbestsuitanindividualsinterestareasorengineeringemphasis.

    Thecoursesdonothavetobetakeninanyspecifiedorder,althoughtheRequiredCoursesaregoodstartingpointsiftheycanbescheduledandcompletedpriortotheelectives.Theentireprogrammustbecompletedwithinfiveyears.

    Successfulcompletionofthismulti-coursecertificateprogramequatestoeightgraduatecreditstowardstheSAE/KetteringUniversity20-creditCertificateinAutomotiveSystemsandKetterings40-creditM.SinMechanicalEngineering.Visittraining.sae.org/collegecreditformoreinformation.

    required Courses VehicleDynamicsforPassengerCarsandLightTrucksSeminarore-Seminar-seecoursedescriptiononpage16;ORFundamentalsofHeavyTruckDynamicsSeminar-seecoursedescriptiononpage11

    AdvancedVehicleDynamicsforPassengerCarsandLightTrucksSeminar-seecoursedescriptiononpage4

    electives include:AppliedVehicleDynamicsSeminar-seecoursedescriptiononpage6

    Chassis&SuspensionComponentDesignforPassengerCars&LightTrucksSeminar-seecoursedescriptiononpage8

    CommercialVehicleBrakingSystemsSeminarore-Seminar-seecoursedescriptiononpage20

    FundamentalsofSteeringSystemsSeminar-seecoursedescriptiononpage10

    HydraulicBrakeSystemsforPassengerCarsandLightTrucksSeminar-seecoursedescriptiononpage22

    High-PerformanceBrakeSystemsSeminar-seecoursedescriptiononlineat:training.sae.org/seminars/c0718

    IntroductiontoBrakeControlSystems:ABS,TCS,andESCSeminarore-Seminar-seecoursedescriptiononpage24

    FundamentalsofHeavyTruckDynamicsSeminar-seecoursedescriptiononpage11

    VehicleDynamicBasicsforOff-highwayTrucksSeminar-seecoursedescriptiononpage15

    View the complete list of courses available as part of the Vehicle Dynamics Certificate program. Visit sae.org/certificate/vehicle_dynamics

    to enroll in the Certificate programThereisnoformalapplicationprocess;simplybegincoursesatyourconvenience.Self-monitoryourtranscriptasyouprogressthroughtheprogram,visitmylearn.sae.organdclickMyTranscript(requireslogin).

    to request certificateWhenallcoursesarecompleted,pleasenotifySAECustomerService,877-606-7323orCustomerService@sae.org.Onceyourtranscriptisauditedandcompletionofcoursesverified,yourcertificatewillbeissued.

    3

  • Governingstate-spaceequationswithtransferfunctionsforprimaryrideandopenloophandlingwillbedeveloped&analyzed.Buildingontheanalysisofthestatespaceequations,commonphysicaltestsandtheircorrespondingCAEsolutionsforsteadystateandtransientvehicleeventswillbepresented.Thestate-of-the-artofvehicledynamicsCAEwillbediscussed.Commonlabandvehicletestsandcorrespondingmetricsusedtoassesschassissystemandvehicleperformancewillbediscussedingreatdetail.Hands-onworkshopsusingCARSIMvehicledynamicssimulationsoftwarewillhelpreinforcethematerial.Significanttimewillalsobededicatedtotheuseofdesignofexperiments(DOE)asatooltoassistintheanalysisandoptimizationofchassissystemsformultiplevehicleresponses.

    learnIng obJeCtIVeSByattendingthisseminar,youwillbeableto: Applyvehicledynamicstheorytopracticalevaluationandmeasurement

    Usegoverningstatespaceequationsandtransferfunctionstodeterminetheeffectofkeyparametersonprimaryrideandopenloophandling

    Describethecurrentstate-of-the-artofvehicledynamicsCAE

    Articulatevarioustypesofvehicledynamicsmodels Recognizekinematicsandcompliance(K&C)labtestscommonlyusedtoquantifychassissystemperformance

    IdentifyandevaluateimportantK&Cmetricsusedinvehicledynamicsdevelopment

    Identifyandutilizeimportantvehicletestscommonlyusedinindustrytoevaluateride,steeringandhandlingperformance

    Relatechassissystemcharacteristicstovehicledynamicperformance

    UtilizevehicledynamicsCAEsoftwareforthesimulationofcommonphysicallabandvehicletests

    Applydesign-of-experiments(DOE)tovehicledynamicsdevelopment

    who ShoulD attenDThisseminarisdesignedforautomotiveengineersinthevehicledynamics,chassis,suspension,steeringandbrakingfieldswhoworkinproductdesign,development,testing,simulationorresearch.

    aDVanCeD VehICle DynamICS For paSSenger CarS anD lIght truCkS

    Gobeyondthebasicsofpassengercarandlighttruckvehicledynamicsbyapplyingadvancedtheory,physicaltestsandCAEtotheassessmentofride,braking,steeringandhandlingperformance.

    VehICle DynamICS anD hanDlIng

    4

  • Content hIghlIghtS ModelingPrimaryRideDynamics ModelingVehicleHandlingDynamics IntroductiontoVehicleDynamicsCAE MeasurementandSimulationofSuspensionKinematicsandCompliance(K&C)

    MeasurementandSimulationofPrimaryRide

    MeasurementandSimulationofAccelerationandBraking

    MeasurementandSimulationofSteering MeasurementandSimulationofOpenLoopHandling

    MeasurementandSimulationofClosedLoopHandling

    DesignofExperiments(DOE)AppliedtoVehicleDynamicsDevelopment

    CarSimExercises--PrimaryRideSimulation,Steering,OpenLoopHandling,ClosedLoopHandling,PrimaryRide

    InStruCtorDr. richard lundstromIndependentResearchandProjectEngineer

    timothy DrotarProductDevelopmentEngineerFordMotorCompany

    i.d.# C0415

    sChedule

    October 29-31, 2014Troy, Michigan

    feesList: $1,665membersClassic: $1,485Premium: $1,405Elite: $1,325

    three-days/2.0 Ceus

    get more information and register:training.sae.org/seminars/C0415

    save even more on eduCation and training from sae

    sae members - have you already taken a Professional development course in the last few months? you could qualify for an additional 20% off of a future course.

    SAE members who have completed an SAE training in the last 12-months can get an additional 20% off of additional courses if taken in the same 12-month period.

    Call SAE Customer Service to register and get your discount! 1-877-606-7323 (1-724-776-4970 outside the U.S. & Canada). Please use promo code freQuentPd when registering.

    5

  • Whileavarietyofnewengineeringtoolsarebecomingavailabletoassistincreatingoptimalvehicledesigns,subjectiveevaluationofvehiclebehaviorisstillavitaltooltoensuredesiredbraking,handling,andotherdynamicresponsecharacteristics.Inordertobetterprepareyouforthistask,thiscourseoffersstudydevotedtothekeyfundamentalprinciplesassociatedwithlongitudinalandlateralvehicledynamics.Eachclassroomsessionispairedwithanon-trackexercisetoimmediatelyreinforceconceptswithadedicatedbehind-the-wheeldrivingsession,effectivelyillustratingtheseprinciplesintherealworld.

    Exercisesbuildthebridgebetweenvehicledynamicstheoryandpracticalapplicationbyprovidingarichacademicunderpinningandthenreinforcingitwithhighlyfocusedandrelevantdrivingexperiences.Significanttechnicalskill-buildingisprovided,withincreasedinstructorsupervisedtracktimetofurtherabsorbtheprincipleslearnedondaysoneandtwo.Ifyourjobdescriptiondoesrequireperformancedrivingskills,thedynamicexercisesondaythreewilllayasolidfoundationonwhichyoucanindependentlyrefineyourownskills.

    learnIng obJeCtIVeSByattendingthisseminar,youwillbeableto: Explaintire-roadfrictionlimitsandcomposethefrictioncircleforagivenvehiclesystem

    Computefundamentalbrakingresponseattributes

    Illustratethephysicsofturningandcalculatelateralweighttransfer

    Estimatebrakesystembalanceandbrakeproportioning

    Measureandgraphavehiclesundersteergradient

    Analyzebasicanti-lockbrakesystem(ABS)operation

    Discusstheeffectivenessandlimitationsofelectronicstabilitycontrol(ESC)systems

    Demonstratetheinteractionsofbrake,steering,suspension,andpowertrainsystems

    Calculatethemostefficientpathforavehicletonegotiateagiventestmaneuver

    Comprehendthesubtleeffectsthatvehiclepositioninghasonvehiclespeed

    Predictwhatresponsecharacteristicscanbeinfluencedbyvehiclestate

    Definethosevehicledynamicattributeswhichcanbeimpactedthroughvehicleselection

    applIeD VehICle DynamICS

    Excellentforumtoexplorebasicvehicledynamicsconceptsandapplythoseconceptsimmediatelyinavehicle.Theclassiswellsegmentedbetweenclassroomandvehiclelearningwithgoodflowofcoursematerial.

    michael missigSeniorEngineer-VehicleResearchHondaR&DAmericas,Inc.

    6

  • who ShoulD attenDThiscoursehasbeendevelopedforengineersandtechnicalpersonnelinvolvedinallfieldsrelatedtothedesignordevelopmentofvehicledynamics,vehiclebrakingsystems,powertrainsystems,chassissystems,orsuspensionsystems.Inaddition,thiscourseisvaluabletothosewithcomponentdesignresponsibilitiesinbrake,chassis,suspension,ortiredisciplineswhodesireafundamentalbackgroundinvehicledynamicswithapracticaldrivinglinkage.

    Content hIghlIghtS LongitudinalSlipandWeightTransfer

    FundamentalsofStraight-LineBraking

    SlipAngleandTransientResponse

    BrakingStability

    Steady-StateCornering

    CombiningLateralandLongitudinalSlip

    Anti-LockBrakeSystems

    ElectronicStabilityControl

    TestProcedureSelection

    TestProcedureSensitivity

    TestVehicleSensitivity

    ComparisonVehicleEvaluation

    DrivingExercises--brakeinaturn;skidpad;avoidance;wetskidpad;pathselection;pathvariation;lowpressure;lapping

    InStruCtorJames walker, Jr. PrincipalEngineerCarrEngineering,Inc.

    i.d.# C0414

    sChedule

    November 17-19, 2014Greer, South Carolina

    feesList: $2,595membersClassic: $2,345Premium: $2,205Elite: $2,075

    three-days/2.4 Ceus

    get more information and register:training.sae.org/seminars/c0414

    7

  • Justasthechassisandsuspensionsystemprovidesanidealframeworkfortheautomobile,thispopularSAEseminarprovidesaninformativeframeworkforthoseinvolvedinthedesignoftheseimportantsystems.Emphasizingthefundamentalprinciplesthatunderlierationaldevelopmentanddesignofsuspensioncomponentsandstructures,thiscoursecoverstheconcepts,theories,designsandapplicationsofautomotivesuspensionsystems.

    learnIng obJeCtIVeSByattendingthisseminar,youwillbeableto: Identifythetypesofsuspensionsandstructuresandtheirdesigndifferencesfromconcepttoprototype,theorytoapplication;staticanddynamicloadconditions;andsuspensionmodeling

    Describethechassisdesignprocessandvarioussuspensionsysteminteractionsthroughdemonstrations,videoandaudiodevicesandcomputersimulation

    Illustratehowanalgorithmforacompletedesigncycleofthechassisworks

    Explainthevariouschassissuspensionanalysesanddesignsthatneedtobeperformedandverifiedduringdevelopment

    RecognizeMagicNumbersinsuspensiondesignandtheSuspensionDesignFactors(SDF)

    Analyze,predict,andevaluatethedesignparametersandperformancecharacteristicsforrideandhandlingqualitycontrolbehaviorofgroundmotorvehiclesasaresultofsuspensiondesign

    Referenceauniquesetoflecturenotesrelatedtosuspensiondesign

    who ShoulD attenDThisseminarisdesignedprimarilyforengineersinvolvedinvehicleride,handling,chassisdesign,suspension,steeringandbrakedesignforpassengercarsandlighttrucks.

    ChaSSIS & SuSpenSIon Component DeSIgn For paSSenger CarS & lIght truCkS

    Thiswasanexcellentseminarthatcoupledmechanicalengineeringprincipleswithreal-lifeapplicationinautomotivesuspensions.

    rick a. bornsDirectorofTechnology&ProgramManagementAlcoaAutomotiveCastings

    8

  • Content hIghlIghtS TiresandWheels RideandRideDesignCriteria HandlingandHandlingDesignCriteria VehicleDynamicsTerminology RollRates,RollMotion DynamicTransferDuringCornering UndersteerCoefficient TheDesignofSprings,StabilizerBars,ShockAbsorbers,Bushings,ControlArms

    Links,Semi-ActiveDamper,andControlLinks

    StaticAnalysisandDesignofSuspensions

    SuspensionTerminology Fore/AftDynamicLoadTransferAnalysis Dive,LiftandSquat SteeringSystems ActiveandSemi-ActiveSuspension CAD/Static,DynamicandProvingGroundTesting

    SuspensionDesignCycle MagicNumberinSuspensionDesign

    InStruCtorpinhas barak ProfessorofMechanicalEngineeringVehicularDynamicsDesignCenteratKetteringUniversity

    i.d.# 95025

    sChedule

    November 12-14, 2014Troy, Michigan

    feesList: $1,645membersClassic: $1,475Premium: $1,385Elite: $1,305

    three-days/2.0 Ceus

    get more information and register:training.sae.org/seminars/95025

    9

    Customize a learning exPerienCe to address your sPeCifiC business needs.

    SAE Corporate Learning Solutions1-724-772-8529 training.sae.org/corplearning

  • Youanalyzethesteeringsystemfromthesteeringwheeltotheroadwheelinthisinteractiveseminar.Theseminarcoverstheanatomyandarchitectureofthelowersteeringsystem,itseffectonvehicleresponse,andhowaforceatthecontactpatchtranslatestotorqueinthesteeringwheel.Theanatomyandarchitectureoftheuppersteeringsystem,includingthetopicofnon-uniformityandtheroleofthesystemintheoccupantprotectionsystem,isalsoexplored.Theinstructordevotestimetothegenerationofpowerassist,includingsystemanatomy/architectureandtheeffectofthesystemonfueleconomy;andfinisheswithdiscussonofcommonsteeringobjectivetestsandhowthekinematics,compliances,frictionandpowerassistaffectsteeringresponseandtorquefeedback.Youalsoparticipateinexercisesthroughouttheseminar.

    learnIng obJeCtIVeSByattendingthisseminar,youwillbeableto: Identifycommonsteeringandsuspensionsystemarchitectures

    Compareandcontrastdifferenttypesofsteeringgears

    Describethefunctionofthesteeringcolumnandintermediateshaftsubsystem

    Describetheinfluenceofsystemtuningonsteeringresponseandtorquefeedback

    Compareandcontrastdifferenttypesofpowerassistsystems

    Describetheeffectofpowersteeringonfueleconomy

    Calculateimportantparametersthataffectsteeringresponseandtorquefeedback

    who ShoulD attenDThisseminarisdesignedforautomotiveengineersinthevehicledynamics,chassis,suspension,steeringandchassiscontrolsfieldswhoworkinproductdesign,development,testing,simulationorresearch.

    Content hIghlIghtS TheLowerSteeringSystem TheUpperSteeringSystem(steeringcolumn&intermediateshaft)

    PowerAssistSystems VehicleLevelConsiderations ClassExercises

    InStruCtortimothy DrotarProductDevelopmentEngineerFordMotorCompany

    FunDamentalS oF SteerIng SyStemS

    Veryinformativeclassoneverythingthatgoesintodesigningasteeringsystemfromthegroundup.

    Cory C. CousineauDevelopmentEngineerEMP-EngineeredMachinedProducts,Inc.

    i.d.# C0716

    sCheduleJuly 31-August 1, 2014Troy, Michigan

    feesList: $1,275membersClassic: $1,145Premium: $1,085Elite: $1,015

    two-days/1.3 Ceus

    get more information and register: training.sae.org/seminars/C0716

    10

  • FunDamentalS oF heaVy truCk DynamICS

    TheFundamentalsofHeavyTruckDynamicscourseofferedbySAEisagreattoolforengineerstryingtogetintotheheavytruckworldaswellasagoodrefresherforthosewhohavebeenintheindustryforsometime.Shawn bozarthProjectEngineerHendrickson

    Thisseminarprovidesacomprehensiveintroductiontothefundamentalsofheavytruckdynamics.Itcoversallofthecriticalsubsystemsthatmustbeconsideredbydesignersanddecisionmakersindeterminingtheeffectofvariouscomponentsonheavytruckdynamics.Thisseminarbeginswherethetiresmeettheground,progressingupthroughthevariouscomponentsandbringingtogetherthetheoryandpracticeofheavytruckdynamics.Aseriesofcasestudiesofferdemonstrationofknowledgegainedandintroducessomeofthenewertechnologiesrelatedtoevaluatingandimprovingheavytruckridedynamics.

    learnIng obJeCtIVeSByattendingthisseminar,youwillbeableto: Acquireanoverallunderstandingofheavytruckdynamics,bothitstheoryandpractice

    Acquireanddemonstrateknowledgeofheavytruckrideengineeringandthefactorsthataffectit

    Definethedynamicsofvarioustrucksub-systemsandcomponentsthatincludetires,steeringsystem,andtrucksuspensions

    Identifyhowsub-systemsorcomponentsinteractwithothersub-systemstoeffecttruckdynamics

    Describesomeofthecontemporaryissuesinheavytruckdynamics

    Assessandevaluateselectedresearchtopicsyoumaywanttoconsiderforthesub-systemsandcomponentsthatyouworkwith

    who ShoulD attenDEngineersintheheavytruckindustry,mostnotablytheoriginalequipmentmanufacturersandtheirsuppliers.Professionalsthathaveaneedtounderstandheavytruckdynamicswillalsobenefitfromattendingthisseminar.

    Content hIghlIghtS TireDynamics SteeringSystem SuspensionDynamicsandKinematics VehicleDynamicsElements;HeavyTruckDynamics

    VibrationSources;HumanBodyResponsetoVehicleVibrations

    PerceptionofRide CaseStudies:ContemporaryTopicsinHeavyTruckDynamics

    InStruCtormehdi ahmadian, ph.D. ProfessorofMechanicalEngineeringVirginiaTech

    i.d.# C0837

    sCheduleUpcoming open enrollment dates are always being scheduled. Please visit the course website for more information.

    feesList: $1,665membersClassic: $1,505Premium: $1,405Elite: $1,325

    three-days/2.0 Ceus

    get more information and register: training.sae.org/seminars/C0837

    11

  • Thisseminarprovidesanintroductiontoseveralcriticalaspectsofheavytruckdynamics.Thecomprehensivepresentationanddiscussionwillbeginwiththemechanicsanddynamicsofheavytrucktires,followedbysteeringdynamics,andfinallymovesparticipantsintosuspensionkinematicsanddynamics.Startingatthegroundandmovingup,thisseminarexplorestheimportantdynamicaspectsofeachsubsystemandhoweachisrelatedtotheoveralltruckdynamics.Thisone-daycourseisderivedfromtheinstructorsthree-daycoursetitledFundamentalsofHeavyTruckDynamicsandservestopresentimportantconceptsandcontemporaryissuesrelatedtoheavytruckdynamicsinaconvenientsingle-dayformat.

    learnIng obJeCtIVeSByattendingthisseminar,youwillbeableto: Acquireafundamentalunderstandingofheavytruckdynamics,bothinitstheoryandpractice

    Identifyhowsubsystemsandcomponentsinteractwithothersubsystemstoeffectthetruckdynamics

    Definethedynamicsofvarioustrucksubsystemsandcomponents,includingtires,steeringsystemandtrucksuspensions

    who ShoulD attenDThiscoursewillbenefitanyoneintheheavytruckindustry,mostnotablytheoriginalequipmentmanufacturersandtheirsuppliers.Itisalsosuitableforothersthathaveaneedforabroadunderstandingoftruckdynamicssuchassectionmanagers,decisionmakers,programmanagers,systemengineers,andmarketingstaff.

    Content hIghlIghtS IntroductiontoSystems,Components,andTerminology

    TireStructure TreadPatterns TireDynamics SteeringSystem TruckSuspension SpringElements DampingElements

    InStruCtormehdi ahmadian, ph.D. ProfessorofMechanicalEngineeringVirginiaTech

    IntroDuCtIon to heaVy truCk tIre, SteerIng, anD SuSpenSIon DynamICS

    Thiscomprehensivepresentationanddiscussionwillbeginwiththemechanicsanddynamicsofheavytrucktires,followedbysteeringdynamics,andfinallyintosuspensionkinematicsanddynamics.

    i.d.# C1209

    sCheduleUpcoming open enrollment dates are always being scheduled. Please visit the course website for more information.

    feesList: $775membersClassic: $695Premium: $655Elite: $615

    one-day/.7 Ceus

    get more information and register: training.sae.org/seminars/C1209

    12

  • the tIre aS a VehICle Component

    Thisinstructorwasasentertainingashewasknowledgeableandprepared.Hecoversawiderangingspectrumsuccinctlyandprovidedusefulhandouts.

    tom VadnaisPartnerVadnais,Wood&Rivers

    Theprincipalfunctionsofthepneumatictirearetogeneratedriving,braking,andcorneringforceswhilesafelycarryingthevehicleloadandprovidingadequatelevelsofridecomfort.Thisseminarexplainshowtireforcesandmomentsaregeneratedunderdifferentoperatingandserviceconditionsand,inturn,demonstrateshowtheseforcesandmomentsinfluencevariousvehicleresponsessuchasbraking,handling,ride,andhigh-speedperformance.Thecontentfocusesonthefundamentalsoftirebehaviorinautomobiles,trucks,andfarmtractors,butalsoincludesexperimentalandempiricalresults,whennecessary.

    ThePneumaticTire,a700-pageE-bookonCD,editedbyJosephWalterandAlanGentisincludedinthecoursematerial.

    learnIng obJeCtIVeSByattendingthisseminar,youwillbeableto: Explaintheforceandmomentgeneratingbehavioroftiresasrelatedtoconstruction,materials,andoperatingconditions

    Predictvehicleresponsebasedontirecharacteristicsusingbasiclawsofmechanicssupplementedbyexperimentalresultsasnecessary

    who ShoulD attenDThiscourseisdesignedprincipallyfortechnicalprofessionalsintheautomobile,tire,andwheelindustriesandtheirsuppliers.Inaddition,somecasestudiesandexamplesinvolvetruck,agriculture,andaircrafttires.

    Content hIghlIghtS LongitudinalTireProperties LateralTireProperties CombinedLongitudinalandLateralForces TheTireasaSpring TireandWheelNon-Uniformities InfluencesofTirePropertiesonVehicleResponse FutureTechnologicalDevelopments

    InStruCtorDr. Joseph D. walter AdjunctProfessor,CollegeofEngineeringTheUniversityofAkron

    i.d.# C0101

    sCheduleJuly 21, 2014Troy, Michigan

    feesList: $755membersClassic: $685Premium: $645Elite: $605

    one-day/.7 Ceus

    get more information and register: training.sae.org/seminars/C0101

    13

  • Oneofthemostimportantsafetycriticalcomponentsoncars,trucks,andaircraftisthepneumatictire.Vehicletiresprimarilycontrolstoppingdistancesonwetanddryroadsorrunwaysandstronglyinfluenceover-steer/under-steerbehaviorinhandlingmaneuversofcarsandtrucks.Theinflatedtire-wheelassemblyalsoactsasapressurevesselthatreleasesalargeamountofenergywhencatastrophicallydeflated.Thetirecanalsoserveasafulcrum,bothdirectlyandindirectly,incontributingtovehiclerollover.Thisseminarcoversthesefacetsoftiresafetyphenomena.Engineeringfundamentalsarediscussedandillustratedwithnumerouspracticalexamplesandcasestudiesofcurrentpublicinterest.

    ThePneumaticTire,a700-pageE-bookonCD,editedbyJosephWalterandAlanGentisincludedinthecoursematerial.

    learnIng obJeCtIVeSByattendingthisseminar,youwillbeableto: Describethemostimportantperformanceparametersandoperatingconditionsofpneumatictiresrelatedtosafety

    Usefundamentalequationsofengineeringsciencetopredictand/orexplaintire-vehicleinteractionsrelatedtosafety

    who ShoulD attenDThiscourseisdesignedprincipallyfortechnicalprofessionalsintheautomobile,tire,andwheelindustriesandtheirsuppliers.Inaddition,somecasestudiesandexamplesinvolvetruck,agriculture,andaircrafttires.

    Content hIghlIghtS Vehicleaccidentstatistics Roleofthetireinaccidentprevention/causation Constructionfeatures FailureModes TireGripandRelatedPhenomena BrakePerformance TheTireasaPressureVessel Over-steeringVehicles VehicleRolloverAnalysis

    InStruCtorDr. Joseph D. walter AdjunctProfessor,CollegeofEngineeringTheUniversityofAkron

    tIre anD wheel SaFety ISSueS

    Mr.Walterpresentsthecoursematerialsenthusiastically.Hehasvastknowledgeandinputsrelevanthistoricalreferences.

    ron SteigerSr.Eng.ManagerPDIGroundSupportSystems,Inc.

    i.d.# C0102

    sCheduleJuly 22, 2014Troy, Michigan

    feesList: $755membersClassic: $685Premium: $645Elite: $605

    one-day/.7 Ceus

    get more information and register: training.sae.org/seminars/C0102

    14

  • new! VehICle DynamIC baSICS For oFF-hIghway truCkS

    Thevehicle-terraininteractioninanoff-roadenvironmentcreatesuniquechallengesfordesignersofbothwheeledandtrackedoff-roadvehicles.

    Thisseminarconcentratesonthebasicsofoff-highwaytrucksandthedifferenceswiththeiron-highwaycounterparts.Emphasizedinthecoursearethepracticalandtheoreticalaspectsofoff-highwaytrucksastheyrelatetovariouscomponentsandsubsystems,includingtires,steeringsystem,andsuspensions.Thecoursealsohighlightshowvariouscomponentsandsubsystemsdynamicallyinteractwitheachother,andhowtheircollectiveinteractionismanifestedintheoverallvehicledynamics.

    learnIng obJeCtIVeSByattendingthisseminar,youwillbeableto: Describethetheoryandpracticeofoff-roadtruckdynamics

    Definethedynamicsofvariousoff-roadtrucksub-systemsandcomponentsincludingtires,steeringsystem,andsuspension

    Identifyhowsub-systemsandcomponentsinteractwithothersub-systemsandcomponentstoeffectthedynamicsofoff-roadtrucks

    Describetheeffectsofloading,weighttransfer,andgradeonoff-roadtruckdynamics

    who ShoulD attenDThisseminarwillbenefitdesign,manufacturing,andcustomersupportengineersintheheavyoff-roadtruckindustry,mostnotablyOEMsandtheirsuppliers.Professionalswithaneedtounderstandheavyoff-roadvehicledynamicswillalsobenefitfromattendingthisseminar.

    Content hIghlIghtS TireDynamicsEffectofoperationontiretemperatureEffectofoverloadingthetire

    SteeringSystemAckermannsteeringforoff-roadvehiclesAll-wheelsteeringdynamics

    SuspensionsDynamicandkinematicsattributesofoff-highwaysuspensions

    Effectofsuspensiononvehicle:Ride;Handling;Stability

    Off-highwayTruckDynamicsEffectofoff-centeredloadsVehiclerolloverdynamics

    InStruCtormehdi ahmadian, ph.DProfessorofMechanicalEngineeringVirginiaTech

    i.d.# C1239

    sChedule

    October 6, 2014Rosemont, Illinois Held in conjunction with the SAE 2014 Commercial Vehicle Engineering Congress & Exhibition

    feesList: $745membersClassic: $675Premium: $635Elite: $595

    one-day/.7 Ceus

    get more information and register: training.sae.org/seminars/C1239

    15

  • ThisseminarwillpresentanintroductiontoVehicleDynamicsfromavehiclesystemperspective.Thetheoryandapplicationsareassociatedwiththeinteractionandperformancebalancebetweenthepowertrain,brakes,steering,suspensions,andwheelandtirevehiclesubsystems.Therolethatvehicledynamicscanandshouldplayineffectiveautomotivechassisdevelopmentandtheinformationandtechnologyflowfromvehiclesystemtosubsystemtopiece-partisintegratedintothepresentation.Governingequationsofmotionaredevelopedandsolvedforbothsteadyandtransientconditions.Manualandcomputertechniquesforanalysisandevaluationarepresented.Vehiclesystemdynamicperformanceintheareasofdrive-off,braking,directionalcontrolandrolloverisemphasized.Thedynamicsofthepowertrain,brakes,steering,suspension,andwheelandtiresubsystemsandtheirinteractionsareexaminedalongwiththeimportantroleofstructureandstructuralparametersrelatedtovehicledynamics.Physicalexperiments,applicabletovehicledynamicsarealsointroduced.AttendeeswillreceivetheBoschAutomotiveHandbookandTheAutomotiveChassis:EngineeringPrinciplesbyReimpell,StollandBetzler.

    learnIng obJeCtIVeSByattendingthisseminar,youwillbeableto: Summarizehowvehicledynamicsisrelatedtothevoiceofthecustomer

    Identifyimportantvehiclesystemparametersusefulforeffectiveapplicationofvehicledynamicstochassisdevelopment

    Listandexplainparametersthateffectvehicleperformancerelativetodrive-off,braking,directionalcontrolandrollover

    Identifyphysicalmeasurementsneededtoeffectivelyapplyvehicledynamicstopassengercarsandlighttrucks

    Definethevalueofvehicledynamicssimulationinthedevelopmentandevaluationofvehicles

    Explainthebalancerequiredbetweenride,directionalcontrolandrolloverandtheessentialprocessforthisbalancetobeobtainedformarketplacevehicles

    who ShoulD attenDAutomotiveengineersandqualityprofessionalswhoworkinproductdesign,testing,quality,processordevelopmentwillbenefitfromattending.

    VehICle DynamICS For paSSenger CarS anD lIght truCkS

    Averydetailedlookatvehicledynamicswiththeuseofmathematicalrelationshipstodefinevehicleperformanceandsuspensiondesignparameters.

    Charles e. StoneAccountManager-SuspensionSystemsDelphiCorporation

    16

  • Content hIghlIghtS TheRoleofVehicleDynamicsinPassengerCarandLightTruckProductDevelopment

    VehicleDynamicsandtheVoiceoftheCustomer

    EffectiveMetricsforVehicleDynamics

    TireFundamentals:TireWheelSystemAnatomyandArchitecture,TireAxisSystem,ParametersandCharacteristics

    ElementaryTirePatchForcesandMoments:ForcesandMomentsattheTireContactPatchDuringSteadyBraking,SteadyCorneringandSteadyDrive-OffManeuvers

    Acceleration(Drive-Off)Performance

    BrakingPerformance

    RideFundamentals

    CorneringFundamentals

    SuspensionSystems

    SteeringSystems

    Roll-OverFundamentals

    IntroductiontoCAEApplicationsforVehicleDynamics

    InStruCtorDr. richard lundstromIndependentResearchandProjectEngineer

    i.d.# 99020

    sChedule

    October 20-22, 2014Troy, Michigan

    feesList: $1,785membersClassic: $1,615Premium: $1,525Elite: $1,425

    three-days/2.0 Ceus

    get more information and register: training.sae.org/seminars/99020

    also available as an online, on-demand Course.

    Convenient, portable, and with core content from the instructor-led seminar, this fifteen hour e-Seminar option offers an alternative way to receive the same instruction without the expense of travel and time away from the workplace. This course offers instruction and simulations divided into nineteen video modules and includes the same resources and handouts as the classroom option.

    i.d. # Pd130702on

    feesList: $695membersClassic: $626Premium: $591Elite: $556

    15-hours/ 1.5 Ceu

    view the complete course description and a video demo: training.sae.org/eseminars/vehicledynamicswhat is online, on demand

    SAE International online, on demand offerings are a variety of full-length recorded seminars and webinars, and short-course options that offer quick bits of learning learning options that you can access anytime and anywhere you have a laptop and internet access. We are also proud to offer on demand courses from partner organizations like Ford, CALISO, and Industrial Metallurgists, LLC.

    17

  • Thisseminarwillprovideanintroductiontobrakeliningrawmaterialsandformulation,manufacturing,qualitycontrolandtesting.Thecoursecoversthecriticalelementsthatmustbereviewedbeforearrivingataliningselectiondecision.Differentclassesoffrictionmaterialandtheirusearedefined.

    learnIng obJeCtIVeSByattendingthisseminar,youwillbeableto: Describetheprinciplesoffriction Definethebasicelementsoffrictionmaterialformulations

    IdentifythedifferencebetweenOEandafter-marketfrictionmaterials

    Identifyappropriateteststodistinguishthedifferencesbetweenfrictionmaterials

    Interpretfrictionmaterialtestresults

    who ShoulD attenDEngineersandtechniciansworkingforfrictionmaterialmanufacturersandsupplierstofrictionmaterialindustrieswillfindthiscoursevaluable.Brakesystemdesigners,qualitycontrolauditors,productdevelopmentengineers,applicationengineers,lab/bench/vehicletesttechnicians,managers/frictionmaterialsalesandmarketingwillallgainvaluableinsightintothishighlyguardedindustry.

    Content hIghlIghtS PrinciplesofFrictionMaterials LiningCoefficientofFriction Formulation/CompoundingFrictionMaterial ManufacturingFrictionMaterial GeneralAsbestos/Non-asbestosFrictionMaterialCharacteristics

    FrictionMaterialTesting EdgeCode Bench&VehicleTests WheelDustTest GovernmentRegulations OEandAfter-marketFrictionMaterialLiningSelection

    IssuesFacingFrictionMaterialIndustries Copperinbrakepads CAintendedregulations

    Workshop

    InStruCtormohammad Vakili IndependentConsultant

    brake FrICtIon materIalS: teStIng, QualIty anD SeleCtIon

    Thechoiceofbrakefrictionmaterialsvariesperapplication,buteachmusthavetheappropriatecoefficientoffrictionandbeabletodisperselargeamountsofheatwithoutadverselyaffectingbrakingperformance.

    i.d.# C1020

    sCheduleOctober 9, 2014Burlingame, CaliforniaHeld in conjunction with the SAE 2014 Brake Colloquium and Exhibition

    feesList: $765membersClassic: $695Premium: $655Elite: $605

    one-day/.65 Ceus

    get more information and register: training.sae.org/seminars/c1020

    brakeS anD brakIng SyStemS

    18

  • brake noISe problem reSolutIon

    ConsumerexpectationsandthehighcostofwarrantyrepairsarepushingtheoptimizationofbrakeNVHperformance.

    Brakenoiseisoneofthehighestrankedcomplaintsofcarowners.Grunts,groans,squeaks,andsquealsarecommondescriptionsoftheannoyingproblemwhichbrakeengineersspendmanyhourstryingtoresolve.Thiscoursewillprovideyouwithanoverviewofthevariousdampingmechanismsandtoolsforanalyzingandreducingbrakenoise.Asignificantcomponentofthiscourseistheinclusionofcasestudieswhichwilldemonstratehowbrakenoisesquealissueshavebeensuccessfullyresolved.

    learnIng obJeCtIVeSByattendingthisseminar,youwillbeableto: Describethevariousbrakeshimdampingmechanisms

    Comparethevariousbrakeshimsavailableinthemarketplace

    Describethevarioustoolsavailabletoreducebrakenoise

    Utilizelessonslearnedinvariousbrakenoiseproblemcasestudies

    who ShoulD attenDAnyoneinvolvedintheresolutionofbrakenoiseproblemswillfindthiscoursehelpful.

    Content hIghlIghtS BriefReviewofBrakeNoise

    Typesofbrakenoises Frequencyrange Source/path/receiver

    PrinciplesandApplicationsofBrakeShims Damping Roleandpurposeofbrakeshims Differenttypesofbrakeshims Brakeshimsdampingmechanisms

    ToolsforBrakeNoiseAnalysis/Reduction Brakenoisecategorization Solutionstrategy Investigativetools--Testing;Simulation

    Squeal Brakepaddesignoptimization Pressuredistributionoptimization Lowfrequencysqueal

    Moan/Groan After-stopnoiseprogram--Problemidentification;Transmissionoftheroadtothelab;Measurementsystems;Rootcauseanalysis;Solution

    QuestionandAnswerSession

    InStruCtoreric Denys VicePresidentofSales,Marketing&TechnologyMaterialSciencesCorporation

    i.d.# C0831

    sChedule October 10, 2014Burlingame, CaliforniaHeld in conjunction with the SAE 2014 Brake Colloquium and Exhibition

    feesList: $755membersClassic: $685Premium: $645Elite: $605

    one-day/.7 Ceus

    get more information and register: training.sae.org/seminars/C0831

    19

  • Increasedpublicpressuretoimprovecommercialtrucksafetyandnewstoppingdistanceregulationshaveintensifiedtheneedtobetterunderstandthefactorsinfluencingheavyvehiclebrakingperformance.Toassistyouandyourorganizationinpreparingforthesenewtruckbrakingstandards,thisseminarfocusesyouonunderstandingmedium-dutyhydraulicbrakesystemsandheavy-dutyairbrakesystemsandhowbothsystemsperformancecanbepredicted,maintainedandoptimized.Thefunctionandapplicationofthemajorbrakesystemcomponentswillbeexplainedandyouwilldiscoverhowbrakes,tiresandroadwaysinteractasasystem.Federalbrakingregulationsforbothhydraulicandairbrakevehicleswillalsobecovered.Youwillreceivethetext,CommercialVehicleBrakingSystems:AirBrakes,ABSandBeyond,writtenbyLeonardC.Buckman.

    learnIng obJeCtIVeSByattendingthisseminar,youwillbeableto: Designsafeandefficientbrakingsystems Testandmeasurebrakingperformance Maintainandtroubleshootbrakingsystems Complywithstateandfederalregulationsonbrakes Describethebrakeimplicationsofaccidentinvestigation

    who ShoulD attenDThisseminarisdesignedforengineersandtechnicianswhoareinvolvedinthedesign,developmentandtestingofheavyvehiclebrakes.Fleetpersonnelinvolvedwithsafetyandbrakesystemspecificationandmaintenance,driver-trainers,andtruckaccidentinvestigatorswillalsofindthiscourseofvalue.

    CommerCIal VehICle brakIng SyStemS

    Thiswasanexcellentseminar,byfarthemostusefulseminarIhavetaken.Practicalstatisticalanalysis.

    michael klattEngineerWabcoCompressorMfg.Co.

    20

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    Corporate Learning Solutions from SAE International bringstraining seminars to your location, adding a customized approachto address your specific business needs.1-724-772-8529 training.sae.org/corplearning

  • Content hIghlIghtS MediumTruckHydraulicBrakeActuationSystems

    HeavyTruck,Bus&TrailerAirActuationSystems

    BrakeActuationComponents-Function,Advantages/disadvantages,Applications

    FoundationBrakes-Cam,Wedge,AirDisc,HydraulicDisc

    BrakingPerformanceFundamentals MaintenanceanditsImpactonPerformance

    BrakeForceDistribution HeavyVehicleDynamicsandTireCharacteristics

    ThermalConsiderations Tractor-TrailerBrakeCompatibility Truck&TractorAirAntilockBrakingSystems

    TrailerAirAntilockBrakingSystems HydraulicAntilockBrakingSystems ElectronicDataCommunication AutomaticTractionControlSystems(ATC)

    ElectronicallyControlledBrakingSystems(ECBSorBrake-by-Wire)

    ElectronicStabilityControlandRollStabilityControl-ExtendedApplicationsofElectronicsinBraking

    BrakeTestingProcedures NHTSAandFMCSACommercialVehicleBrakeRegulations

    InStruCtorpaul Johnston SeniorDirectorofCompressionandBrakingMeritorWABCO

    i.d.# C0233

    sCheduleJune 23-25, 2014Troy, Michigan

    December 10-12, 2014Troy, Michigan

    feesList: $1,665membersClassic: $1,485Premium: $1,405Elite: $1,325

    three-days/2.0 Ceus

    get more information and register at:training.sae.org/seminars/C0233

    also available as an online, on-demand Course.

    Convenient, portable, and with core content from the instructor- led seminar, this e-seminar option offers an alternative way to receive the same instruction without the expense of travel and time away from the workplace. The course offers an overview and 17 modules on video, course exercises, and a coordinated handbook.

    i.d. # Pd130611on

    feesList: $695membersClassic: $626Premium: $591Elite: $556

    18-hours/ 1.8 Ceu

    view the complete course descriptionand a video demo: training.sae.org/eseminars/cvbs

    21

  • Thiscourseanalyzesautomotivebrakingfromasystemsperspective,emphasizinglegalrequirementsaswellasperformanceexpectations.Calculationsnecessarytopredictbrakebalanceandkeysystemsizingvariablesthatcontributetoperformancewillbediscussed.Majorcomponentsofabrakesystem,includingcalipers,boosters,mastercylinders,drumbrakes,andparkbrakesarepresentedindetailhighlightingthemanydesignvariations.AnoverviewofthechassiscontrolcomponentsandoperatingprincipleswillbepresentedwithanemphasisonABS,tractioncontrolandstabilitycontrol.

    learnIng obJeCtIVeSByattendingthisseminar,youwillbeableto: DesignabrakesystemincompliancewithFederalMotorVehicleSafetyStandards

    Calculatetheidealbrakebalanceforavehicleunderanyloadingcondition

    Calculatetheactualbrakebalanceandbrakeoutputforaselectedsetofbrakecomponentsandevaluatetheeffectsofchangingcomponentparameters

    Determinetheeffectsofvariationincomponentparametersonthesystemperformance

    Describethebasicfunctionofmajorbrakecomponents

    Describevariouschassiscontrolsystemsandtheirroleinvehiclesafety

    Determinetheappropriatedesignvariationforaparticularapplication

    who ShoulD attenDEngineersinterestedorresponsibleforthespecification,predictionandvalidationofbrakingsystemperformance.Itwillalsobenefitengineersresponsibleforbrakecomponentdesign..

    Content hIghlIghtS SystemLevelRequirements BrakeBalanceandSystemOutputCalculations Workshop-designabrakesystemandpredicttheperformancetokeysystemleveltargets

    ComponentFunctionalReview Workshop-determinetheeffectsofcomponentvariationondesign

    Anti-lockBrakingSystems AdvancedConceptsandTechnology

    InStruCtorthomas J. hall Owner/ManagerMaxGTechnologyLLC

    hyDraulIC brake SyStemS For paSSenger CarS anD lIght truCkS

    Thiswasanexcellentoverviewofthetopic,butitdealtwithenoughspecificstogivemeagoodknowledgebasetohelpmedomyjobbetter.

    alan S. halvorsonProjectEngineerHarley-DavidsonMotorCompany

    i.d.# C0509

    sCheduleAugust 18-20, 2014Troy, Michigan

    feesList: $1,595membersClassic: $1,435Premium: $1,355Elite: $1,275

    three-days/2.0 Ceus

    get more information and register: training.sae.org/seminars/C0509

    22

  • new! IntroDuCtIon to brake noISe, VIbratIon, anD harShneSS

    Withincreasingconsumerbrakingperformanceexpectations,automotiveOEMsandsuppliersneedtheabilitytopredictpotentialproblemsandidentifysolutionsduringthedesignphasebeforemillionsofdollarshavebeenspentindesign,prototyping,andmanufacturingtooling.

    BrakeNoise,Vibration,andHarshness(NVH)isrecognizedasoneofthemajorproblemscurrentlyfacedbytheautomotivemanufacturersandtheirsuppliers,withcustomerswarrantyclaimsofmorethan$100millionperyearforeachmanufacturer.ThisseminarprovidesanintroductiontobrakeNVH,includingaconcisesummaryofthevariousbrakeNVHproblems,currentlabandvehiclemeasurementtechniquesandSAEglobalstandardswhichareutilizedtocharacterizethenoisecorrectlyinordertogetthebestoption/solutionsquickly.

    learnIng obJeCtIVeSByattendingthisseminar,youwillbeableto: DescribeNVHandbrakeNVH IdentifythevariousbrakeNVHproblems DescribethecomponentsofabrakeNVHdynamometer

    ConfigureandperformdynoandvehiclebrakeNVHtestsmeasurements

    UtilizeSAEJ2521,theonlyinternationalstandardforbrakeNVHdynamometerevaluation

    Interpretbasicnoiseandvibrationdatainthetimeandfrequencydomain

    ExplainthepremisebehindvariousSAEStandardsrelatedtobrakeNVH

    who ShoulD attenDTheinformationinthiscourseisrelevanttoawideaudience,fromthebraketesttechnicianwhoseekstounderstandmoreaboutNVHandbrakeNVH,totheexperiencedbrakeNVHengineerwhowishestoknowmoreaboutthedetailsofthetestsperformedandthemeaningoftheresults.BrakedevelopmentandbrakecomponentengineerswhoarenotfamiliarwithbrakeNVHwillalsofindthecoursebeneficial.

    Content hIghlIghtS BasicsofNoiseandVibration BasicsofBrakeNVH BasicDynamometerTesting VehicleBrakeTesting BrakeSAENVHStandardsCurrentlyReleasedandUnderDevelopment

    IntroductiontoBrakeNVHProblemResolution

    InStruCtoreric Denys VicePresidentofSales,Marketing&TechnologyMaterialSciencesCorporation

    i.d.# C1337

    sChedule

    October 9, 2014Burlingame, California Held in conjunction with the SAE 2014 Brake Colloquium and Exhibition

    feesList: $745membersClassic: $675Premium: $635Elite: $595

    one-day/.7 Ceus

    get more information and register: training.sae.org/seminars/C1337

    23

  • Thiscomprehensiveseminarintroducesparticipantstothesystem-leveldesignconsiderations,vehicleinterfacerequirements,andinevitableperformancecompromisesthatmustbeaddressedwhenimplementingelectronicbrakecontrolsystems.

    Theseminarbeginsbydefiningthetire-roadinterfaceandanalyzingfundamentalvehicledynamics.Followinganin-depthstudyofsystemelectronics,hydraulichardware,andsensorrequirements,youlearnaboutthecontrolstrategiesemployedbyanti-lockbrakes(ABS),dynamicrearproportioning(DRP),tractioncontrol(TCS),andelectronicstabilitycontrol(ESC)withstrongemphasisplacedonvehicledynamicresponse.Theseminarconcludeswithastudyofuniqueapplications,alookforwardtoadvancedbrakecontrolsystemintegration,andanoverviewofFederalMotorVehicleSafetyStandard126.Over500-pagesofdetailedcoursenotesandillustrationsareprovidedforon-the-jobreference.

    learnIng obJeCtIVeSByattendingthisseminar,youwillbeableto: Analyzebrakesystemdesignparametersandtheirvehicleperformanceeffects

    Evaluatethecompromisesbetweenstability,steerability,andstoppingdistance

    DiscernthediscretemechanicalcomponentsrequiredforABS

    SpecifyfundamentalABSperformanceattributes EstimatedynamicbrakebalanceandexplainthebenefitsofDRP

    ReconcileTCSperformanceexpectationsvs.methodofimplementation

    InterpretESCmetricsandultimatedynamiclimitations Discussopportunitiesforadvancedbrakecontrolsystemintegration

    ComprehendfederalrequirementsfortheperformanceofESC

    who ShoulD attenDThiscoursehasbeendevelopedforengineersinvolvedinallfieldsrelatedtothedesignordevelopmentofvehicledynamics,vehiclebrakingsystems,powertrainsystems,chassissystems,orsuspensionsystems.Inaddition,thiscoursecanbevaluabletothosewithcomponentdesignresponsibilitiesinbrake,chassis,suspension,ortiredisciplines.

    IntroDuCtIon to brake Control SyStemS: abS, tCS, anD eSC

    Thisclasswasextremelyenjoyableandreallyopenedmyeyestothecomplexityandimportanceofbrakecontrolsystems.Ihadnoideahowinfluencedtheyweretosomanysystems,andIfeelitwilldefinitelymakemeabetterengineer

    eddie mehl EngineeringStaffHondaofAmericaMfg,Inc.

    24

  • Content hIghlIghtS Tire-RoadInterfaceCharacteristics HydraulicBrakeSystemOverview Stability,Steerability,StoppingDistance MechanizationofABS ABSSensorOverview ABSPerformance DRPPerformance MechanizationofTCSandESC TCSandESCSensorRequirements TCSPerformance ESCPerformance SpecialConditionsandConsiderations AdvancedIntegration(handoutonly-nopresentation)

    FederalMotorVehicleSafetyStandard126

    InStruCtorJames walker, Jr. PrincipalEngineerCarrEngineering,Inc.

    i.d.# C0315

    sChedule

    November 3-4, 2014Troy, Michigan

    feesList: $1,295membersClassic: $1,165Premium: $1,105Elite: $1,035

    two-days/1.3 Ceus

    get more information and register:training.sae.org/seminars/C0315

    also available as an online, on-demand Course.

    Convenient, portable, and with core content from the instructor-led seminar, this 9.5-hour e-Seminar option offers an alternative way to receive the same instruction without the expense of travel and time away from the workplace. The course is divided into 13 video modules, accompanied by a handbook.

    i.d. # Pd130501on

    feesList: $535membersClassic: $482Premium: $455Elite: $428

    9.5-hours/ 1.0 Ceu

    view the complete course descriptionand a video demo: training.sae.org/eseminars/brakecontrolsystems

    25

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    Corporate Learning Solutions from SAE International brings training seminars to your location, adding a customized approach to address your specific business needs.1-724-772-8529 training.sae.org/corplearning

  • Brakingconfidenceandpedalfeelareimportantbrakingperformanceattributesthatshouldbeoptimizedtoachievecustomersatisfactionwithavehiclesbrakingsystem.TherelationshipbetweentheinputforceandtravelprovidedbythedrivertoachievethedesiredvehicledecelerationisascoretothevehiclepersonalityorDNAasride,handling,ordriveability.ThisFastTrackwillcoverthemainconceptsandmethodsneededfortuningbrakesystemstodesiredpedalforceandtravelcharacteristics.

    learnIng obJeCtIVeSByparticipatinginthisFastTrackshortcourse,youwillbeableto: Explainthegeneralmechanismbywhichpedalforceisconvertedtostoppingforceandvehicledecelerationbythebrakesystem

    Determinetheamountofstoppingforceanddecelerationthatwilloccurforagivenpedalforceandpedaltravel

    Explainthegeneralparametricrelationshipsbetweenpedalforce,travelandvehicledeceleration,andhowtoadjustkeyparameterstoachievepedalforce,pedaltravelandvehicledecelerationtargets

    Explainhowexternalfactorssuchaselevationandtemperatureaffectbrakingperformance

    Identifythechallengesrelatedtobrakingdesignandbrakingconfidenceoptimizationforemergingtechnologiessuchasregenerativebrakingcapabilitiesofhybridandelectricvehicles

    IS thIS FaSt traCk For you?Thiscourseisvaluabletoanyoneinvolvedinthevalidationofabrakingsystem,eitherinthedevelopmentofthevalidationplanortheexecutionofthevalidationplan.

    Content hIghlIghtS IntroductiontoBrakingConfidence InputForcetoVehicleDecelerationRelationship InputTraveltoVehicleDecelerationRelationship ParametricAnalysis EnvironmentalEffects EmergingTrendsAffectingBrakingConfidence

    InStruCtorthomas J. hallChiefEngineer,BrakingSystemsRobertBoschCorporation

    VehICle brakIng perFormanCe: brakIng ConFIDenCe anD peDal Feel FaSt traCk

    i.d.# Pd230912on

    sCheduleOnline, on demand/3-month access

    feesList: $152membersClassic: $137Premium: $129Elite: $122

    51-minutes

    get more information and register at: training.sae.org/fasttracks/pedalfeel

    26

  • VehICle brakIng perFormanCe: StoppIng DIStanCe FaSt traCk

    ThemeasurementsassociatedwithStoppingDistanceareusedwithinthedevelopmentofthevehicleandareacriticalaspectofaccidentpreventionandreconstruction,andoveralloccupantandpedestriansafetymanagement.Thiscoursereviewsthemethodsusedtomeasureandreportstoppingdistanceandanalyzestheassociatedformulationstodeterminethebrakingforcescreatedbyawheelbrakeandnecessarytoachieveadesireddistance.

    learnIng obJeCtIVeSByparticipatinginthisFastTrackshortcourse,youwillbeableto: Calculatethestoppingdistanceofavehiclebasedonknownvehicleparameters

    Determinethestoppingdistanceofavehicleunderdifferentroadsurfaceconditions

    Comparetheperformanceoftiresonvariousroadsurfacesandslipconditions

    Relatethepublishedstoppingdistancetotheabilitytoavoid(stopshort)ofaroadobstacle

    Formulatethebrakeforcerequiredtoachieveadesiredstoppingdistance

    Calculatethebrakeforcecreatedbyawheelbrake Normalizeactualtestdatatocommonlyreportedstandardvalues

    DeterminethecontributionofABStostoppingperformance

    ComputeABSefficiencybycommonmethods

    IS thIS FaSt traCk For you?Anyoneinvolvedinthevalidationofabrakingsystem,eitherinthedevelopmentofthevalidationplanortheexecutionofthevalidationplan.Thoseinvolvedinaccidentreconstructionandaccidentpreventionwouldbenefitfromanunderstandingofthetechniquesandprinciples.

    Content hIghlIghtS CommonProceduresUsedtoAssessStoppingDistance

    PerformanceMetricsComparedtoTargetAvoidance

    DeterminationandGenerationofForcesNecessarytoStopaVehicle

    ContributionsandLimitations

    InStruCtorthomas J. hallChiefEngineer,BrakingSystemsRobertBoschCorporation

    i.d.# Pd230826on

    sCheduleOnline, on demand/3-month access

    feesList: $110membersClassic: $99Premium: $94Elite: $88

    60-minutes

    get more information and register: training.sae.org/fasttracks/stoppingdistance

    27

  • SeleCteD lIVe learnIng SCheDule for the most up-to-date and complete schedule visit

    training.sae.org/all/bydate

    mclean, Virginia lmIJun3-4 DamageToleranceforGasTurbineEngines--I.D.#C1323Jun5-6 UnderstandingtheFAAPartsManufacturerApprovalProcess--I.D.#C1324norwalk, California Cerritos, College (SCCt) Jun9 AS5553andCounterfeitElectronicPartsAvoidance--I.D.#C1302Jun9-10 DesignforManufacturing&Assembly(DFM/DFA)--I.D.#92047 Jun10-11 ImplementationofSAEAS6081-CounterfeitElectronicPartsAvoidance forDistributors--I.D.#C1135Jun11-12 UnderstandingandSupportingAircraftAccidentInvestigationand Reconstruction--I.D.#C1143

    troy, michigan Sae International office Jun2-6 DieselEngineTechnologyEngineeringAcademy--I.D.#ACAD03Jun2 IntroductiontoNVHAspectsofHybridandElectricVehicles--I.D.#C1128Jun2-3 ControlSystemsSimplified--I.D.# C0525 Jun5-6 VehicleFrontalCrashOccupantSafetyandCAE--I.D.#C0621 Jun9-10 ProgramandRiskManagement--I.D.#C0409Jun11-13 MotorFuel:Technology,Performance,Testing,andSpecifications-- I.D.#98003 Jun23-25 CommercialVehicleBrakingSystems--I.D.#C0233 Jun24 SurfaceTexture:SpecificationandControl--I.D.#C1110Jun30-Jul2 StrategicLeadership--I.D.#C0620

    webinar live online Jun2-13 FiniteElementAnalysis(FEA)forDesignEngineersWebinar--I.D.#WB1241Jun6 IntroductiontoAS9100:RequirementsandValue-AddedImplementation Webinar--I.D.#WB1244 Jun9-12 DesignFMEAUpdate:WhatsNewinJ1739Webinar--I.D.#WB0955norwalk, California Cerritos, College (SCCt) Jul21-22 DieselEngineTechnology--I.D.#93014 Jul21-22 EngineeringProjectManagement--I.D.#99003 Jul22-24 Weibull-LogNormalAnalysisWorkshop--I.D.#86034

    troy, michigan Sae International office Jul21 TheTireasaVehicleComponent--I.D.#C0101Jul21-23 FundamentalsofHybridandElectricVehicles--I.D.#C1232 Jul22 Tire&WheelSafetyIssues--I.D.#C0102 Jul24-25 ProductLiability&TheEngineer--I.D.#82001Jul28-30 FundamentalsofModernVehicleTransmissions--I.D.#99018 Jul28-30 PrinciplesofCostandFinanceforEngineers--I.D.#C0828 Jul31-Aug1 FundamentalsofSteeringSystems--I.D.#C0716

    webinar live online Jul8-17 PrinciplesofElectricDrivesWebinar--I.D.# WB0941

    troy, michigan Sae International office Aug4-5 ThreadedFastenersandtheBoltedJoint--I.D.#95030Aug6-8 ManagingEngineeringandTechnicalProfessionals--I.D.#C0608Aug6-8 FundamentalsofMetalFatigueAnalysis--I.D.#94024Aug11-12 AutomotivePlastics:PrinciplesofMaterials&ProcessSelection--I.D.#C0135Aug11-12 ModernFluidsforCrankcaseEngines:AnOverview--I.D.#C070 Aug13 EffectiveDecisionMaking:AMethodologyApproach--I.D.C1354Aug18-20 Combustion&EmissionsforEngineers--I.D.#97011 Aug18-20 HydraulicBrakeSystemsforPassengerCars&LightTrucks--I.D.#C0509Aug20-22 TurbochargingInternalCombustionEngines--I.D.#C0314Aug21-22 LeadingHighPerformanceTeams--I.D.#C0410 Aug25-27 GasolineDirectInjection(GDI)Engines--I.D.#C1009

    28

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    webinar live online Aug4-15 DesignofExperiments(DOE)forEngineersWebinar--I.D.#WB0932Aug5-7 DieselEngineNoiseControlWebinar--I.D.# WB1041Aug19-Sep11 FundamentalsofGeometricDimensioning&Tolerancing(GD&T)Webinar --I.D.#WB0933Aug20-22 Overview&ImpactoftheAutomotiveFunctionalSafetyStandardISO 26262Webinar--I.D.#WB1134

    troy, michigan Sae International office Sep8-9 ControllerAreaNetwork(CAN)forVehicleApplications--I.D.#C0120Sep8-9 TheBasicsofInternalCombustionEngines--I.D.#C0103Sep11-12 CreatingandManagingaProductComplianceProgram--I.D.#C1213Sep15-16 ExhaustGasRecirculation(EGR)forDieselEngines--I.D.#C1214Sep18-19 EvaporativeandRefuelingEmissionControl--I.D.#C0928Sep25-26 CompactHeatExchangersforAutomotiveApplications--I.D.# 97002Sep29-30 EngineFailureInvestigationandAnalysis--I.D.#C1344

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    anaheim, California held in conjunction with the Sae 2014 on board Diagnostics SymposiumSep8 Emissions-RelatedOBDSystems:ADesignOverview--I.D.#C0708 norwalk, California Cerritos, College (SCCt) Oct27-28 DamageToleranceforGasTurbineEngines--I.D.#C1323Oct27-29 ApplyingAutomotiveEDRDatatoTrafficCrashReconstruction--I.D.#C1210Oct29-30 UnderstandingtheFAAPartsManufacturerApprovalProcess--I.D.#C1324

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