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CHARACTERIZATION AND MODELING OF THE
FERROMAGNETIC SHAPE MEMORY ALLOY Ni-Mn-Ga
FOR SENSING AND ACTUATION
DISSERTATION
Presented in Partial Fulfillment of the Requirements for
the Degree Doctor of Philosophy in the
Graduate School of The Ohio State University
By
Neelesh Nandkumar Sarawate, B.E., M.S.
* * * * *
The Ohio State University
2008
Dissertation Committee:
Marcelo Dapino, Adviser
Rajendra Singh
Stephen Bechtel
Rebecca Dupaix
Approved by
Adviser
Graduate Program inMechanical Engineering
c© Copyright by
Neelesh Nandkumar Sarawate
2008
ABSTRACT
Ferromagnetic Shape Memory Alloys (FSMAs) in the Ni-Mn-Ga system are a
recent class of active materials that can generate magnetic field induced strains of
10% by twin-variant rearrangement. This work details an extensive analytical and
experimental investigation of commercial single-crystal Ni-Mn-Ga under quasi-static
and dynamic conditions with a view to exploring the material’s sensing and actua-
tion applications. The sensing effect of Ni-Mn-Ga is experimentally characterized by
measuring the flux density and stress as a function of quasi-static strain loading at
various fixed magnetic fields. A bias magnetic field of 368 kA/m is shown to mark
the transition from irreversible to reversible (pseudoelastic) stress-strain behavior.
At this bias field, a reversible flux-density change of 0.15 Tesla is observed over a
range of 5.8% strain. A constitutive model based on continuum thermodynamics is
developed to describe the coupled magnetomechanical behavior of Ni-Mn-Ga. Me-
chanical dissipation and the microstructure of Ni-Mn-Ga are incorporated through
internal state variables. The constitutive response of the material is obtained by
restricting the process through the second law of thermodynamics. The model is
further modified to describe the actuation and blocked-force behavior under a unified
framework. Blocked-force characterization shows that Ni-Mn-Ga exhibits a block-
ing stress of 1.47 MPa and work capacity of 72.4 kJ/m3. The model requires only
ii
seven parameters which can be obtained from two simple experiments. The model is
physics-based, low-order and is therefore suitable for device and control design.
The behavior of Ni-Mn-Ga under dynamic mechanical and magnetic excitations is
addressed. First, a new approach is presented for modeling dynamic actuators with
Ni-Mn-Ga as a drive element. The constitutive material model is used in conjunction
with models for eddy current loss and lumped actuator dynamics to quantify the
frequency dependent strain-field hysteresis. Second, the magnetization response of
Ni-Mn-Ga to dynamic strain loading of up to 160 Hz is characterized, which shows
the response of Ni-Mn-Ga as a broadband sensor. A linear constitutive equation is
used along with magnetic diffusion to model the dynamic behavior.
Finally, the effect of changing magnetic field on the resonance frequency of Ni-Mn-
Ga is characterized by conducting mechanical base excitation tests. The measured
field induced resonance frequency shift of 35% indicates that Ni-Mn-Ga is well suited
for vibration absorption applications requiring electrically-tunable stiffness.
Ferromagnetic shape memory Ni-Mn-Ga is thus demonstrated as a multi-functional
smart material with possible applications in sensing, actuation, and vibration control
which require large deformation, low force, tunable stiffness and fast response. Other
applications being investigated elsewhere such as energy harvesting further expand
the application potential of Ni-Mn-Ga. The physics-based constitutive model along
with the models for dynamic magnetic and mechanical processes provide a thorough
understanding of the complex magnetomechanical behavior.
iii
ACKNOWLEDGMENTS
I would like to express my sincere gratitude towards my advisor Prof. Marcelo
Dapino, for his continuous guidance, understanding, and patience during my Ph.D.
study. I have thoroughly enjoyed interacting with him during my stay at OSU. This
research would not have been possible without his insightful suggestions, enthusiasm,
and trust in me.
I would also like to thank my dissertation committee, Prof. Rajendra Singh, Prof.
Stephen Bechtel, and Prof. Rebecca Dupaix for their assistance in addressing several
technical issues, thoroughly reviewing my proposal and providing valuable sugges-
tions. The knowledge acquired through their courses has been invaluable towards my
research.
I am grateful to all the colleagues in Smart Materials and Structures Lab, espe-
cially LeAnn Faidley, Xiang Wang, and Phillip Evans for their help in addressing
various experimental and theoretical issues. I am thankful to the Mechanical Depart-
ment staff for their cooperation. I would like to thank the machine shop supervisor,
Gary Gardner, for his help in completing the test setups.
Finally, I would like to thank my parents and brother for their continuous love
and encouragement.
iv
VITA
November 20, 1979 . . . . . . . . . . . . . . . . . . . . . . . . . Born - Pune, India
2001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B.E. Mechanical Engineering,University of Pune, India
2001-2002 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Design EngineerHodek Vibration Technologies, India
2004 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .M.S. Mechanical EngineeringUniversity of Missouri-Rolla,Rolla MO
2004-present . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Graduate Research Associate,The Ohio State UniversityColumbus OH
PUBLICATIONS
Journal Publications
N. Sarawate and M. Dapino, “Characterization and modeling of the dynamic sensingbehavior of Ni-Mn-Ga”, Smart Materials and Structures, Draft in preparation.
N. Sarawate and M. Dapino, “Magneto-mechanical energy model for nonlinear andhysteretic quasi-static behavior of Ni-Mn-Ga”, Journal of Intelligent Material Systemsand Structures, in review.
N. Sarawate and M. Dapino, “Dynamic actuation model for magnetostrictive mate-rials,” Smart Materials and Structures, in review.
N. Sarawate and M. Dapino, “Stiffness tuning using bias fields in ferromagnetic shapememory alloys,” Journal of Intelligent Material Systems and Structures, in review.
v
N. Sarawate and M. Dapino, “Magnetization dependence on dynamic strain in ferro-magnetic shape memory Ni-Mn-Ga,” Applied Physics Letters, Vol. 93(6), p. 062501,2008.
N. Sarawate and M. Dapino, “Magnetic field induced stress and magnetization inmechanically blocked Ni-Mn-Ga,” Journal of Applied Physics. Vol. 103(1), p. 083902,2008.
N. Sarawate and M. Dapino, “Frequency dependent strain-field hysteresis model forferromagnetic shape memory Ni-Mn-Ga,” IEEE Transactions on Magnetics, Vol. 44(5),pp. 566-575, 2008.
N. Sarawate and M. Dapino, “Continuum thermodynamics model for the sensing ef-fect in ferromagnetic shape memory Ni-Mn-Ga,” Journal of Applied Physics, Vol. 101(12), p. 123522, 2007.
N. Sarawate and M. Dapino, “Experimental characterization of the sensor effect in fer-romagnetic shape memory Ni-Mn-Ga,” Applied Physics Letters, Vol. 88(1), p. 121923,2006.
Conference Publications
N. Sarawate, and M. Dapino, “Characterization and modeling of dynamic sensingbehavior of ferromagnetic shape memory alloys,” Proceedings of ASME Conference onSmart Materials, Adaptive Structures and Intelligent Systems, Paper #656, EllicottCity, MD, October 2008.
N. Sarawate, and M. Dapino, “Dynamic strain-field hysteresis model for ferromagneticshape memory Ni-Mn-Ga,” Proceedings of SPIE Smart Structures and Materials,Vol. 6929, p. 69291R, San Diego, CA, March 2008.
N. Sarawate, and M. Dapino, “Electrical stiffness tuning in ferromagnetic shape mem-ory Ni-Mn-Ga,” Proceedings of SPIE Smart Structures and Materials, Vol. 6529,p. 652916, San Diego, CA, March 2007.
N. Sarawate, and M. Dapino, “Magnetomechanical characterization and unified mod-eling of Ni-Mn-Ga,” Proceedings of SPIE Smart Structures and Materials, Vol. 6526,p. 652629, San Diego, CA, March 2007.
vi
N. Sarawate, and M. Dapino, “A thermodynamic model for the sensing behavior of fer-romagnetic shape memory Ni-Mn-Ga,” Proceedings of ASME IMECE, Paper #14555,Chicago, IL, November 2006.
N. Sarawate, and M. Dapino, “Sensing behavior of ferromagnetic shape memoryNi-Mn-Ga,” Proceedings of SPIE Smart Structures and Materials,” Vol. 6170, pp.61701B, San Diego, CA, February 2006.
FIELDS OF STUDY
Major Field: Mechanical Engineering
Studies in:
Smart Materials and Structures Prof. DapinoApplied Mechanics Prof. Dapino, Prof. Bechtel, Prof. DupaixSystem Dynamics and Vibrations Prof. Dapino, Prof. Singh
vii
TABLE OF CONTENTS
Page
Abstract . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
Acknowledgments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
Vita . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
List of Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
List of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii
Chapters:
1. Introduction and Literature Review . . . . . . . . . . . . . . . . . . . . . 1
1.1 Introduction and Motivation . . . . . . . . . . . . . . . . . . . . . . 11.2 Overview of Smart Materials . . . . . . . . . . . . . . . . . . . . . 5
1.2.1 Ferroelectrics . . . . . . . . . . . . . . . . . . . . . . . . . . 61.2.2 Magnetostrictives . . . . . . . . . . . . . . . . . . . . . . . . 81.2.3 Shape Memory Alloys . . . . . . . . . . . . . . . . . . . . . 9
1.3 Ferromagnetic Shape Memory Alloys . . . . . . . . . . . . . . . . . 141.3.1 Early Work . . . . . . . . . . . . . . . . . . . . . . . . . . . 151.3.2 Properties and Crystal Structure . . . . . . . . . . . . . . . 181.3.3 Magnetocrystalline Anisotropy . . . . . . . . . . . . . . . . 191.3.4 Strain Mechanism . . . . . . . . . . . . . . . . . . . . . . . 20
1.4 Literature Review on Ni-Mn-Ga . . . . . . . . . . . . . . . . . . . . 221.4.1 Sensing Behavior . . . . . . . . . . . . . . . . . . . . . . . . 231.4.2 Modeling . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261.4.3 Dynamic Behavior . . . . . . . . . . . . . . . . . . . . . . . 30
1.5 Research Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . 331.6 Outline of Dissertation . . . . . . . . . . . . . . . . . . . . . . . . . 33
viii
1.6.1 Quasi-static Behavior . . . . . . . . . . . . . . . . . . . . . 341.6.2 Dynamic Behavior . . . . . . . . . . . . . . . . . . . . . . . 35
2. Characterization of the Sensing Effect . . . . . . . . . . . . . . . . . . . 37
2.1 Electromagnet Design and Construction . . . . . . . . . . . . . . . 382.1.1 Magnetic Circuit . . . . . . . . . . . . . . . . . . . . . . . . 392.1.2 Electromagnet Construction and Calibration . . . . . . . . . 42
2.2 Experimental Characterization . . . . . . . . . . . . . . . . . . . . 452.2.1 Stress-Strain Behavior . . . . . . . . . . . . . . . . . . . . . 462.2.2 Flux Density Behavior . . . . . . . . . . . . . . . . . . . . . 50
2.3 Discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 512.3.1 Magnetic Field Induced Stress and Flux Density Recovery . 532.3.2 Optimum Bias Field for Sensing . . . . . . . . . . . . . . . 57
3. Constitutive Model for Coupled Magnetomechanical Behavior of SingleCrystal Ni-Mn-Ga . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
3.1 Thermodynamic Framework . . . . . . . . . . . . . . . . . . . . . . 623.2 Incorporation of the Ni-Mn-Ga Microstructure in the Thermody-
namic Framework . . . . . . . . . . . . . . . . . . . . . . . . . . . . 663.3 Energy Formulation . . . . . . . . . . . . . . . . . . . . . . . . . . 70
3.3.1 Magnetic Energy . . . . . . . . . . . . . . . . . . . . . . . . 703.3.2 Mechanical Energy . . . . . . . . . . . . . . . . . . . . . . . 73
3.4 Evolution of Domain Fraction and Magnetization Rotation Angle . 753.5 Evolution of Volume Fraction . . . . . . . . . . . . . . . . . . . . . 783.6 Sensing Model Results . . . . . . . . . . . . . . . . . . . . . . . . . 80
3.6.1 Stress-Strain Results . . . . . . . . . . . . . . . . . . . . . . 803.6.2 Flux Density Results . . . . . . . . . . . . . . . . . . . . . . 823.6.3 Thermodynamic Driving Force and Volume Fraction . . . . 87
3.7 Extension to Actuation Model . . . . . . . . . . . . . . . . . . . . . 893.7.1 Actuation Model . . . . . . . . . . . . . . . . . . . . . . . . 923.7.2 Actuation Model Results . . . . . . . . . . . . . . . . . . . 95
3.8 Blocked Force Model . . . . . . . . . . . . . . . . . . . . . . . . . . 1013.8.1 Results of Blocked-Force Behavior . . . . . . . . . . . . . . 105
3.9 Discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
4. Dynamic Actuator Model for Frequency Dependent Strain-Field Hysteresis 112
4.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1134.2 Magnetic Field Diffusion . . . . . . . . . . . . . . . . . . . . . . . . 117
4.2.1 Diffused Average Field . . . . . . . . . . . . . . . . . . . . . 120
ix
4.3 Quasistatic Strain-Field Hysteresis Model . . . . . . . . . . . . . . 1224.4 Dynamic Actuator Model . . . . . . . . . . . . . . . . . . . . . . . 126
4.4.1 Discrete Actuator Model . . . . . . . . . . . . . . . . . . . . 1284.4.2 Fourier Series Expansion of Volume Fraction . . . . . . . . . 1304.4.3 Results of Dynamic Actuation Model . . . . . . . . . . . . . 1344.4.4 Frequency Domain Analysis . . . . . . . . . . . . . . . . . . 138
4.5 Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1444.6 Dynamic Actuation Model for Magnetostrictive Materials . . . . . 145
5. Dynamic Sensing Behavior: Frequency Dependent Magnetization-StrainHysteresis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
5.1 Experimental Characterization of Dynamic Sensing Behavior . . . . 1575.2 Model for Frequency Dependent Magnetization-Strain Hysteresis . 1645.3 Discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
6. Stiffness and Resonance Tuning With Bias Magnetic Fields . . . . . . . . 171
6.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1726.2 Experimental Setup and Procedure . . . . . . . . . . . . . . . . . . 1736.3 Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1776.4 Results and Discussion . . . . . . . . . . . . . . . . . . . . . . . . . 182
6.4.1 Longitudinal Field Tests . . . . . . . . . . . . . . . . . . . . 1826.4.2 Transverse field Tests . . . . . . . . . . . . . . . . . . . . . 185
6.5 Concluding Remarks . . . . . . . . . . . . . . . . . . . . . . . . . . 193
7. Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
7.1 Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1967.1.1 Quasi-static Behavior . . . . . . . . . . . . . . . . . . . . . 1967.1.2 Dynamic Behavior . . . . . . . . . . . . . . . . . . . . . . . 1997.1.3 Characterization Map . . . . . . . . . . . . . . . . . . . . . 201
7.2 Contributions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2027.3 Future Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
7.3.1 Possible Improvements . . . . . . . . . . . . . . . . . . . . . 2047.3.2 Future Research Opportunities . . . . . . . . . . . . . . . . 205
Appendices:
A. Miscellaneous Issues with Quasi-static Characterization and Modeling . . 206
A.1 Electromagnet Design and Calibration . . . . . . . . . . . . . . . . 206A.1.1 Effect of Dimensions on Field . . . . . . . . . . . . . . . . . 206
x
A.1.2 Electromagnet Calibration with Sample . . . . . . . . . . . 214A.2 Verification of Demagnetization Factor . . . . . . . . . . . . . . . . 218A.3 Damping Properties of Ni-Mn-Ga . . . . . . . . . . . . . . . . . . . 225A.4 Magnetization Angles . . . . . . . . . . . . . . . . . . . . . . . . . 229
B. Miscellaneous Issues with Dynamic Characterization and Modeling . . . 231
B.1 Jiles-Atherton Model . . . . . . . . . . . . . . . . . . . . . . . . . . 231B.2 Kelvin Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235B.3 Prototype Device for Ni-Mn-Ga Sensor . . . . . . . . . . . . . . . . 236
C. Model Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
C.1 Quasi-static Model . . . . . . . . . . . . . . . . . . . . . . . . . . . 238C.1.1 Model Flowchart . . . . . . . . . . . . . . . . . . . . . . . . 238C.1.2 Sensing Model Code . . . . . . . . . . . . . . . . . . . . . . 239C.1.3 Actuation Model Code . . . . . . . . . . . . . . . . . . . . . 244
C.2 Dynamic Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247C.2.1 Dynamic Actuator Model . . . . . . . . . . . . . . . . . . . 247C.2.2 Dynamic Sensing Model . . . . . . . . . . . . . . . . . . . . 254C.2.3 Jiles-Atherton Model . . . . . . . . . . . . . . . . . . . . . . 257
D. Test Setup Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
D.1 Electromagnet Drawings (Figures D.1-D.6) . . . . . . . . . . . . . . 260D.2 Dynamic Sensing Device Drawings (Figures D.7-D.15) . . . . . . . 260
Bibliography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
xi
LIST OF TABLES
Table Page
1.1 Overview of transduction principles in smart materials. . . . . . . . . 6
6.1 Summary of longitudinal field test results. Units: fn: (Hz), Ks: (N/m) 185
6.2 Summary of transverse field test results. Units: fn: (Hz), Ks: (N/m) . 188
xii
LIST OF FIGURES
Figure Page
1.1 Comparison of FSMAs with other classes of smart materials. . . . . . 2
1.2 Joule magnetostriction produced by a magnetic field H. (a) H is ap-proximately proportional to the current i that passes through thesolenoid when a voltage is applied to it, (b) the rotation of magneticdipoles changes the length of the sample, (c) and (d) curves M vs. Hand ∆L/L vs. H obtained by varying the field sinusoidally [20]. . . . 10
1.3 SMA transformation between high and low temperature phases. . . . 11
1.4 Schematic of phase transformation. . . . . . . . . . . . . . . . . . . . 12
1.5 Stress-strain behavior of shape memory alloys (a) below Mf , (b) aboveAf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.6 (a) Relative orientation of sample, strain gauge, and applied field formeasurements shown in (b) and (c). (b) Strain vs applied field in theL21 (austenite) phase at 283 K. (c) Same as (b) but data taken at265 K in the martensitic phase [128]. . . . . . . . . . . . . . . . . . . 16
1.7 Ni-Mn-Ga crystal structure (a) Cubic Heusler structure, (b) Tetrag-onal structure, under the martensite finish temperature. Blue: Ni,Red: Mn, Green: Ga. . . . . . . . . . . . . . . . . . . . . . . . . . . 19
1.8 Schematic of strain mechanism in Ni-Mn-Ga FSMA under transversefield and longitudinal stress. . . . . . . . . . . . . . . . . . . . . . . . 21
2.1 Schematic of the electromagnet. Two E-shaped legs form the flux pathindicated by arrows. . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
xiii
2.2 Magnetic circuit of the electromagnet. . . . . . . . . . . . . . . . . . 42
2.3 Finite element analysis of the electromagnet. . . . . . . . . . . . . . . 43
2.4 Electromagnet calibration curve. . . . . . . . . . . . . . . . . . . . . . 44
2.5 Experimental setup for quasi-static sensing characterization. . . . . . 47
2.6 Stress vs. strain plots at varied bias fields. . . . . . . . . . . . . . . . 48
2.7 Flux density vs. strain at varied bias fields. . . . . . . . . . . . . . . . 52
2.8 Flux density vs. stress at varied bias fields. . . . . . . . . . . . . . . . 52
2.9 Schematic of loading and unloading at low magnetic fields. . . . . . . 55
2.10 Schematic of loading and unloading at high magnetic fields. . . . . . 56
2.11 Variation of flux-density change with bias field. . . . . . . . . . . . . 58
2.12 Easy and hard-axis flux-density curves of Ni-Mn-Ga. . . . . . . . . . 59
3.1 Simplified two-variant microstructure of Ni-Mn-Ga. . . . . . . . . . . 67
3.2 Image of twin-variant Ni-Mn-Ga microstructure by Scanning electronmicroscope [39]. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
3.3 Schematic of stress-strain curve at zero bias field. . . . . . . . . . . . 75
3.4 Variation of (a) domain fraction, and (b) rotation angle with appliedfield. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
3.5 Stress vs strain plots at varied bias fields. Dotted line: experiment;solid line: calculated (loading); dashed line: calculated (unloading). . 81
3.6 Variation of twinning stress with applied bias field. . . . . . . . . . . 83
3.7 Model results for (a) flux density-strain and (b) flux density-stresscurves. Dotted line: experiment; solid line: calculated (loading);dashed line: calculated (unloading). . . . . . . . . . . . . . . . . . . . 85
xiv
3.8 Variation of sensitivity factor with applied bias field. . . . . . . . . . 86
3.9 Model results for easy and hard axis curves. (a) flux-density vs. field(b) magnetization vs. field. . . . . . . . . . . . . . . . . . . . . . . . 88
3.10 Evolution of thermodynamic driving forces. . . . . . . . . . . . . . . 90
3.11 Evolution of volume fraction. . . . . . . . . . . . . . . . . . . . . . . 91
3.12 Variation of residual strain with applied bias field. . . . . . . . . . . 92
3.13 Strain vs applied field at varied bias stresses. Dotted line: experiment;solid line: calculated (loading); dashed line: calculated (unloading). . 97
3.14 Variation of maximum MFIS with bias stress. . . . . . . . . . . . . . 98
3.15 Variation of the coercive field with bias stress. . . . . . . . . . . . . . 100
3.16 Magnetization vs applied field at varied bias stresses. Dotted line:experiment; solid line: calculated (loading); dashed line: calculated(unloading). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
3.17 Stress vs field at varied blocked strains. Dotted: experiment; solid line:model. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
3.18 Magnetization vs field at varied blocked strains. Dashed line: experi-ment; solid line: model. . . . . . . . . . . . . . . . . . . . . . . . . . . 107
3.19 Variation of initial susceptibility with biased blocked strain. . . . . . 107
3.20 Experimental blocking stress σbl, minimum stress σ0, and availableblocking stress σbl − σ0 vs. bias strain. . . . . . . . . . . . . . . . . . 109
4.1 Flow chart for modeling of dynamic Ni-Mn-Ga actuators. . . . . . . 116
4.2 Dynamic actuation data by Henry [48] for (a) 2 − 100 Hz (fa = 1 −50 Hz) and (b) 100− 500 Hz (fa = 50− 250 Hz). . . . . . . . . . . . 117
4.3 Magnetic field variation inside the sample at varied depths for (a) si-nusoidal input and (b) triangular input. x = d represents the edge ofthe sample, x = 0 represents the center. . . . . . . . . . . . . . . . . 121
xv
4.4 Average field waveforms with increasing actuation frequency for (a)sinusoidal input and (b) triangular input. . . . . . . . . . . . . . . . 123
4.5 Dependence of normalized field amplitude on position with increasingactuation frequency for (a) sinusoidal input and (b) triangular input. 124
4.6 Model result for quasistatic strain vs. magnetic field. The circlesdenote experimental data points (1 Hz line in Figure 4.2) while the solidand dashed lines denote model simulations for ˙|H| > 0 and ˙|H| < 0,respectively. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
4.7 Dynamic Ni-Mn-Ga actuator consisting of an active sample (spring)connected in mechanical parallel with an external spring and damper.The mass includes the dynamic mass of the sample and the actuator’soutput pushrod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
4.8 Volume fraction profile vs. time (fa = 1 Hz). . . . . . . . . . . . . . 131
4.9 Single sided frequency spectrum of volume fraction (fa = 1 Hz). . . 132
4.10 Model results for strain vs. applied field at different frequencies for (a)sinusoidal, (b) triangular input waveforms. Dotted line: experimental,solid line: model. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
4.11 (a) Normalized maximum strain vs. Frequency (b) Hysteresis loop areavs. Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
4.12 Model results for strain vs. applied field in frequency domain for tri-angular input waveform for (a) fa = 50 Hz, (b) fa = 100 Hz, (c) fa =150 Hz, (d) fa = 175 Hz, (e) fa = 200 Hz, (e) fa = 250 Hz. Dottedline: experimental, solid line: model. . . . . . . . . . . . . . . . . . . 139
4.13 (a) Strain magnitude vs. harmonic order, (b) Phase angle vs. harmonicorder at varied actuation frequencies. . . . . . . . . . . . . . . . . . . 141
4.14 (a) Strain magnitude vs. actuation frequency, (b) Phase angle vs.actuation frequency at varied harmonic orders. . . . . . . . . . . . . . 143
4.15 Variation of maximum strain and field with actuation frequency. . . . 144
xvi
4.16 Normalized average field vs. non-dimensional time. . . . . . . . . . . 149
4.17 Dynamic magnetostrictive actuator. . . . . . . . . . . . . . . . . . . 150
4.18 Strain vs. applied field at varied actuation frequencies. Dashed line:experimental, solid line: model. . . . . . . . . . . . . . . . . . . . . . 152
4.19 Frequency domain strain magnitudes at varied actuation frequencies.Dashed line: experimental, solid line: model. . . . . . . . . . . . . . 154
4.20 Variation of (a) magnitude and (b) phase of the first harmonic. . . . 156
5.1 Experimental setup for dynamic magnetization measurements. . . . 158
5.2 (a) Stress vs. strain and (b) flux-density vs. strain measurements forfrequencies of up to 160 Hz. . . . . . . . . . . . . . . . . . . . . . . . 161
5.3 Hysteresis loss with frequency for stress-strain and flux-density strainplots. The plots are normalized with respect to the strain amplitudeat a given frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
5.4 Scheme for modeling the frequency dependencies in magnetization-strain hysteresis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
5.5 Model results: (a) Internal magnetic field vs. time at varying depthfor the case of 140 Hz strain loading (sample dim:±d), (b) Averagemagnetic field vs. time at varying frequencies, and (c) Flux-density vs.strain at varying frequencies. . . . . . . . . . . . . . . . . . . . . . . . 168
6.1 Left: simplified 2-D twin variant microstructure of Ni-Mn-Ga. Center:microstructure after application of a sufficiently high transverse mag-netic field. Right: after application of a sufficiently high longitudinalfield. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
6.2 Schematic of the longitudinal field test setup. . . . . . . . . . . . . . 176
6.3 Schematic of the transverse field test setup. . . . . . . . . . . . . . . 176
6.4 DOF spring-mass-damper model used for characterization of the Ni-Mn-Ga material. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
xvii
6.5 Experimentally obtained acceleration PSDs. . . . . . . . . . . . . . . 180
6.6 Transfer function between top and base accelerations. . . . . . . . . . 181
6.7 Acceleration transmissibility with longitudinal field. . . . . . . . . . . 184
6.8 Longitudinal field test model results and repeated measurements underthe same field inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
6.9 Transmissibility ratio measurements with transverse field configuration. 186
6.10 Additional measurements of transmissibility ratio with transverse fieldconfiguration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
6.11 Variation of damping ratio with initial transverse bias field. . . . . . . 189
6.12 Variation of viscous damping coefficient with initial transverse bias field.190
6.13 Variation of resonance frequency with initial transverse bias field. . . 190
6.14 Variation of stiffness with initial bias field. . . . . . . . . . . . . . . . 192
7.1 Characterization map of Ni-Mn-Ga. Plain blocks in “Experiment” and“Modeling” rows show the new contribution of the work; Light grayblocks show that a limited prior work existed, which was completelyaddressed in this research; Dark gray blocks indicate that prior workwas available, and no new contribution was made. . . . . . . . . . . . 201
A.1 Schematic of the Electromagnet. . . . . . . . . . . . . . . . . . . . . . 207
A.2 Effect of ratio (d/D) on field. . . . . . . . . . . . . . . . . . . . . . . 208
A.3 Effect of angle (Φ) on field. . . . . . . . . . . . . . . . . . . . . . . . . 208
A.4 Variation of current density with field. . . . . . . . . . . . . . . . . . 209
A.5 Comparison of various wire sizes. . . . . . . . . . . . . . . . . . . . . 211
A.6 Comparison of current carrying capacity, possible turns and MMF pro-duced by various wires (The current and turns are multiplied by scalingfactors) Wire size AWG 16 is seen as an optimum size. . . . . . . . . 213
xviii
A.7 Picture of the assembled electromagnet. . . . . . . . . . . . . . . . . 214
A.8 Electromagnet calibration curve in presence of sample, the easy axiscurve shows maximum variation. . . . . . . . . . . . . . . . . . . . . 216
A.9 Schematic of the demagnetization field inside the sample. The appliedfield (H) creates a magnetization (M) inside the sample, which resultsin north and south poles on its surface. H and M are shown by solidarrows. The demagnetization field (Hd = NxM) is directed from northto south poles as shown by dashed arrows. Although inside the sam-ple, the demagnetization field opposes the applied field, it adds to theapplied field outside the sample. Therefore, the net field inside thesample is given as H −NxM , whereas the net field outside the sampleis given as H + NxM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
A.10 A snapshot from COMSOL simulation. . . . . . . . . . . . . . . . . . 220
A.11 Magnetic field vs distance. Solid: COMSOL, Dashed: recalculated. . 222
A.12 Flux density vs distance. Solid: COMSOL, Dashed: recalculated. . . 222
A.13 Magnetization. Solid: COMSOL, Dashed: recalculated. . . . . . . . . 223
A.14 Energy absorbed in the stress-strain curves of Ni-Mn-Ga. . . . . . . . 227
A.15 Damping capacity as a function of bias field. . . . . . . . . . . . . . . 227
A.16 Variation of tan δ with magnetic bias field. . . . . . . . . . . . . . . . 228
A.17 Schematic of Ni-Mn-Ga microstructure assuming four different anglesin the four regions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
B.1 Magnetization vs. field using Jiles model. . . . . . . . . . . . . . . . . 234
B.2 Magnetostriction vs. field using Jiles model. . . . . . . . . . . . . . . 234
B.3 Kelvin functions (a) ber(x) and bei(x). . . . . . . . . . . . . . . . . . 235
B.4 Prototype device for Ni-Mn-Ga sensor. . . . . . . . . . . . . . . . . . 237
xix
C.1 Flowchart of the sensing model for loading case (ξ < 0). . . . . . . . . 238
D.1 E-shaped laminates for electromagnet. . . . . . . . . . . . . . . . . . 261
D.2 Plate for mounting electromagnet. . . . . . . . . . . . . . . . . . . . . 262
D.3 Holding plates for electromagnet. . . . . . . . . . . . . . . . . . . . . 263
D.4 Base channels for mounting electromagnet. . . . . . . . . . . . . . . . 264
D.5 Bottom pushrod for applying compression using MTS machine. . . . 265
D.6 Top pushrod for applying compression using MTS machine. . . . . . . 266
D.7 2-D view of the assembled device. . . . . . . . . . . . . . . . . . . . . 267
D.8 Bottom plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
D.9 Top plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269
D.10 Side plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
D.11 Support disc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
D.12 Disc to adjust the compression of spring. . . . . . . . . . . . . . . . . 271
D.13 Seismic mass (material: brass). . . . . . . . . . . . . . . . . . . . . . 272
D.14 Plate to secure magnets (2 nos). . . . . . . . . . . . . . . . . . . . . . 272
D.15 Grip to hold the sample (2 nos). . . . . . . . . . . . . . . . . . . . . . 273
xx
CHAPTER 1
INTRODUCTION AND LITERATURE REVIEW
1.1 Introduction and Motivation
Ferromagnetic Shape Memory Alloys (FSMAs) in the nickel-manganese-gallium
(Ni-Mn-Ga) system are a recent class of smart materials that have generated great
research interest because of their ability to produce large strains of up to 10% in the
presence of magnetic fields. This strain magnitude is around 100 times larger than
that exhibited by other smart materials such as piezoelectrics and magnetostrictives.
Due to the magnetic field activation, FSMAs exhibit faster response than the ther-
mally activated Shape Memory Alloys (SMAs). The combination of large strains and
fast response gives FSMAs a unique advantage over other smart materials. As seen in
Figure 1.1, FSMAs bridge the gap between various existing classes of smart materials.
Ni-Mn-Ga FSMAs therefore open up opportunities for various possible applications
such as sonar transducers, structural morphing, energy harvesting, motion/force sens-
ing, vibration control, etc. However, Ni-Mn-Ga FSMAs are still relatively new, and
their behavior and mechanics are not fully understood. Also, most of the aforemen-
tioned applications can be classified into two fundamental behaviors: sensing and
1
Figure 1.1: Comparison of FSMAs with other classes of smart materials.
actuation. Actuation refers to the application of magnetic field to generate deforma-
tion (strain), whereas sensing refers to the application of mechanical input (stress or
strain) to alter the magnetization of the material. If these two behaviors are thor-
oughly studied in various static and dynamic conditions, it will lead to a significant
advancement in the state of the art of this technology.
Because of the ability of Ni-Mn-Ga to generate large strains under magnetic fields,
most of the prior work has been focused on the experimental characterization and
modeling of the actuation effect. The characterization of the actuator effect is usually
conducted by subjecting the material to magnetic fields created with an electromag-
net, which results in the generation of displacement that can be measured by a suit-
able sensor. Early challenges in conducting the actuation characterization involved
2
construction of electromagnets that can apply the large magnetic field required to
saturate the material to generate maximum strain. Typically the magnetic field is
applied in the presence of a constant compressive (bias) stress. This bias stress is
used to restore the original configuration of the material when the magnetic field is
removed. Ni-Mn-Ga exhibits a low-blocking stress (≈ 3 MPa), which can limit its
actuation authority. Investigation of applications other than actuation is necessary
to fully understand the capabilities of Ni-Mn-Ga FSMAs.
The sensing effect has received limited attention. Although a few prior studies
have shown the ability of Ni-Mn-Ga to respond to mechanical inputs by magnetiza-
tion change, a comprehensive characterization under a wide range of inputs and bias
variables is lacking. Development of models that can describe the macroscopic behav-
ior of the material in sensing mode is also required. The presented work will provide
a physics-based model that describes the coupled magnetomechanical behavior of the
material in sensing mode.
A major advantage of FSMAs over thermal SMAs is their fast response, or high
operating frequency. Even so, most of the prior work on Ni-Mn-Ga is focused on quasi-
static behavior. While experimental work on dynamic actuation does exist, there are
no models to describe the frequency-dependent behavior of a dynamic Ni-Mn-Ga
actuator. The applications of Ni-Mn-Ga as a dynamic sensor and as a vibration
absorber have not been fully explored. Understanding the dynamic behavior of Ni-
Mn-Ga is required to realize its potential as a dynamic actuator, sensor or a vibration
absorber.
The presented research addresses various unresolved aspects with the modeling
and characterization of commercial quality single crystal Ni-Mn-Ga in quasi-static
3
and dynamic conditions. In the quasi-static part, experimental characterization of
the sensing effect of Ni-Mn-Ga is conducted. A magnetomechanical test setup is
developed to conduct the characterization. Further, a continuum thermodynamics
based energy model is developed to describe the sensing behavior of Ni-Mn-Ga. The
thermodynamic framework is extended to also describe the actuation and blocked-
force behaviors, thus fully describing the non-linear and hysteretic constitutive re-
lationships in Ni-Mn-Ga. In the dynamic part, study of Ni-Mn-Ga under dynamic
mechanical and magnetic excitation is conducted. To model the strain dependence on
dynamic fields (magnetic excitation), the constitutive actuation model is augmented
with magnetic field diffusion and system-level structural dynamics. The dynamic
mechanical excitation includes two characterizations: dynamic sensing and tunable
stiffness. Dynamic sensing characterization is conducted by altering the magneti-
zation of Ni-Mn-Ga by subjecting it to cyclic strain loading at frequencies of up
to 160 Hz. The stiffness of Ni-Mn-Ga is characterized under varied collinear and
transverse magnetic field drive configurations, to illustrate its viability for tunable
vibrations absorption applications.
This chapter reviews existing state of the art on Ni-Mn-Ga. An overview of
various smart materials is presented. Properties of Ni-Mn-Ga FSMAs are discussed
and the active strain mechanism is introduced. The details of prior experimental work
on the sensing behavior of Ni-Mn-Ga are reviewed, followed by a review of various
approaches to model the coupled magnetomechanical quasi-static behavior. Finally,
the characterization and modeling of the dynamic behavior of Ni-Mn-Ga is reviewed,
which includes dynamic actuation (frequency dependent strain-field hysteresis) and
stiffness tuning under varied bias fields.
4
1.2 Overview of Smart Materials
A smart material is an engineered substance that converts one form of input en-
ergy into different form of output energy. These “active” or “smart” materials can
react with a change in dimensional, electrical, elastic, magnetic, thermal or rheological
properties to external stimuli such as heat, electric or magnetic field, stress and light.
In most operating regimes, smart materials have the ability to recover the original
shape and properties when the external driving input is removed which makes them
suitable candidates for use in actuator and sensor applications. Smart materials can
be broadly categorized into several classes based on the type of driving input and
the phenomenon by which the response is produced: piezoelectric, electrostrictive,
magnetostrictive, electrorheological and magnetorheological, shape memory, and fer-
romagnetic shape memory. In general, all of these smart materials are transducers,
and they convert energy from one form to another. The smart materials have poten-
tial to replace conventional hydraulic and pneumatic actuators. Table 1.1 shows the
transduction principles or the effects that couple one domain to another.
Smart materials have been widely utilized in various commercial sensors and actu-
ators. Major advantages of smart material actuators and sensors include high energy
density, fast response, compact size, and less-moving parts. The disadvantages of
these materials are limited strain outputs, limited blocking forces, high cost and sen-
sitivity to harsh environmental conditions.
5
Output/Input
Charge,Current
Magneticfield
Strain Temperature Light
Electricfield
Permittivity,Conductivity
Electro-magnetism
ConversePiezo Effect
ElectroCaloricEffect
Electro Op-tic Effect
Magneticfield
Mag-electEffect
Permeability Magneto-striction
MagnetoCaloric effect
Magneto Op-tic Effect
Stress Piezo-electricEffect
Piezo-magneticEffect
Compliance - Photo Elas-tic Effect
Heat PyroelectricEffect
- Thermal Ex-pansion
Specific Heat -
Light PhotovoltaicEffect
- Photostriction - RefractiveIndex
Table 1.1: Overview of transduction principles in smart materials.
1.2.1 Ferroelectrics
Ferroelectric materials constitute a class of smart materials that exhibit coupling
between the mechanical and electrical domains. Piezoelectrics are the most com-
monly known examples of ferroelectric class. Piezoelectric materials produce strains
of up to 0.1% (PZT) and 0.07% (PVDF) when exposed to an electric field [112]
and also produce a voltage when subjected to an applied stress. They have found
numerous applications as both actuators and sensors. Piezoelectric devices are also
known for their high frequency capability; this technology is often used in ultrasonic
applications [70]. Microscopically, piezoelectric materials are characterized by hav-
ing an off-center charged ion in a tetragonal unit cell which can be moved from one
axis to another through the application of an electric field or stress [112]. As the
ion changes position, it causes strain in the material due to the electromechanical
coupling. In order for bulk strain to occur, these materials are generally polarized.
Typical piezoelectric materials, PZT and PVDF, are generally employed in stacks,
6
where the strain amplitude is amplified by placing many devices in series and in bi-
morphs and THUNDER actuators where the strain is amplified through the elastic
structure to which the active material is attached. In general, piezoelectrics are char-
acterized as a moderate force, low stroke, solid state device. For actuation, excitation
voltages required to energize these materials can be as high as 1-2 kV, although 100 V
is typical. Because piezoelectrics have high energy density, operate over wide band-
widths, and are easy to incorporate into structures, they are a good candidate for
smart actuation. Piezoelectric materials also find wide applications as sensors, for
example in accelerometers.
Electrostrictive materials are similar to piezoelectrics in terms of the operating
principle, but they typically generate larger strains (0.1%), and are highly nonlinear
and hysteretic. They require higher fields to generate the saturating strain, and
have stringent temperature requirements. Furthermore, only a unidirectional strain
is possible as the strain depends on the magnitude of the electric field, and not
the polarity. All ferroelectric materials typically exhibit a domain structure and
a spontaneous polarization, when cooled below the Curie temperature. When an
electric field is applied to the material, the domains tend to align along the direction
of applied field, resulting in the strain generation. Single crystal materials exhibit
higher energy density and large strain, whereas polycrystalline materials exhibit lesser
strain and higher hysteresis. But, polycrystalline materials are significantly cheaper
and easy to manufacture than the single crystal materials.
7
1.2.2 Magnetostrictives
Magnetostrictive materials are similar to Ferromagnetic Shape Memory Alloys
(FSMAs) in that they both strain when exposed to a magnetic field and both pro-
duce a change in magnetization when a stress is applied. However, the mechanism
responsible for these phenomena is distinctly different for the two materials. Giant-
magnetostrictive materials such as Terfenol-D and Galfenol have strong spin-orbit
coupling. Thus, when an applied magnetic field rotates the spins, the orbital mo-
ments rotate and considerable distortion of the crystal lattice occurs resulting in
large macroscopic strains [20]. A diagram of this strain mechanism is shown in Fig-
ure 1.2. The magnetostrictive material is usually pre-compressed in order to orient
the magnetic moments perpendicular to its longitudinal axis. When a longitudinal
magnetic field is applied to the material, the magnetic moments tend to align along
the direction of the field. This results in orientation of the domains in longitudinal
direction, which results in the strain generation. The strain is approximately pro-
portional to the square of magnetization, which results in butterfly curves that give
two strain cycles per magnetization and field cycle. The magnetostrictive materials
respond to the applied mechanical stress by producing a change in their magnetiza-
tion, which can be detected by measuring the induced voltage in a pickup coil or a
suitable magnetic sensor. This ‘inverse’ phenomenon is termed as Villari effect.
Since the magnetostriction of Terfenol-D is dependent on the magnetization vec-
tors turning away from their preferred direction, it can be understood that mag-
netostriction depends on a relatively low value of magnetic anisotropy whereas the
opposite is a requirement for FSMAs. Terfenol-D achieves maximum strains of around
0.12% and can be operated for frequencies of up to 10 kHz [43] including a Delta-E
8
effect [63] similar to that discussed for Ni-Mn-Ga in Chapter 6. Some of the disadvan-
tages of Terfenol-D are that it is relatively expensive to produce and is highly brittle.
A similar material, Galfenol, which is easier to produce and has higher strength is
gaining in popularity. Galfenol can produce 0.03% strain [64] and is machinable with
common techniques [13]. Both of these materials are commonly employed in solenoid
based actuators as opposed to Ni-Mn-Ga actuators that consist of an electromagnet.
Magnetostrictives have found applications as actuators and sensors in a broad range
of fields including industry, bio-medicine, and defense [20].
1.2.3 Shape Memory Alloys
Shape Memory Alloys (SMAs) are alloys that undergo significant deformation
at low temperatures and retain this deformation until they are heated [130]. In
comparison to piezoelectric and magnetostrictive materials, SMAs have the advantage
of generating significantly large strains of around 10%. SMAs produce strain by a
similar mechanism as that in the FSMAs. Thus, an in-depth review of these materials
is useful from the viewpoint of understanding the behavior of Ni-Mn-Ga FSMAs.
At high temperatures, SMAs such as Nickel-Titanium (Ni-Ti) alloy exhibits a body
centered cubic austenite phase. At low temperatures, the material exhibits martensite
phase, which has a monoclinic crystal structure. The transformation between the
low and high temperature phases is shown in Figure 1.3. When the material is
cooled from the high temperature austenite phase, a “twinned” martensite structure is
formed. This twinned structure consists of alternating rows of atoms tilted in opposite
direction. The atoms form twins of themselves with respect to a plane of symmetry
called as a twinning plane, or twin boundary. When a stress is applied to the material,
9
(a) (b)
(c) (d)
Figure 1.2: Joule magnetostriction produced by a magnetic field H. (a) H is ap-proximately proportional to the current i that passes through the solenoid when avoltage is applied to it, (b) the rotation of magnetic dipoles changes the length of thesample, (c) and (d) curves M vs. H and ∆L/L vs. H obtained by varying the fieldsinusoidally [20].
10
Figure 1.3: SMA transformation between high and low temperature phases.
the twins are reoriented so that they all lie in the same direction. This process is called
as “detwinning”. When the material is heated, the deformed martensite reverts to the
cubic austenite form, and the original shape of the component is restored. Therefore
this behavior is called as “shape memory effect” as the material remembers its original
shape. This entire process is shown in Figure 1.3.
This process is highly hysteretic. The hysteresis associated with temperature is
shown in Figure 1.4. The amount of martensite in the material is quantified by the
martensite volume fraction (ξ). Naturally the austenite volume fraction is (1-ξ).
Referring to Figure 1.4, at a temperature below Mf , the material is 100% martensite.
When heated, the material does not transform to the austenite phase until a temper-
ature As is reached, after which the material starts transforming to austenite. The
11
Figure 1.4: Schematic of phase transformation.
material consists of 100% austenite when a temperature Af is exceeded. When the
material is cooled below Af , it does not start transforming to the martensite phase
until a temperature Ms is reached. The martensite transformation is completed when
the temperature reaches Mf . The values of the four critical temperatures (Mf ,Ms,Af ,
and As) depend on the composition of alloy, with typical width of hysteresis loop being
10-50C.
The temperature and associated phase transformations also significantly affect the
stress-strain behavior of the material. Figure 1.5 shows the stress-strain behavior of
SMAs at two constant temperatures, namely below Mf and above Af . At temperature
below Mf (Figure 1.5(a)), the material consists of a complete martensite phase, and in
absence of load, the material consists of a twinned structure. The elastic region (o →
12
a) corresponds to the elastic compression of the material until the stress level is
sufficient to start detwinning. In the detwinning region (a → b), the twins reorient
themselves until they all lie in the same crystallographic region. The amount of
stress needed is relatively small (beyond the elastic region) to cause detwinning, which
corresponds to a low slope region. The material again gets compressed elastically (b →
c) after the detwinning is completed. In the plastic region (beyond c), the subsequent
shape memory effect is destroyed. In the unloading region (c → d), the material
does not come back to its original shape because the material is deformed when it is
detwinned. Only the elastic deformation is recovered. The residual strains can only
be recovered if the material is heated to Af .
The second configuration in the Figure 1.5(b) is at temperature above Af . The ini-
tial microstructure consists of randomly oriented austenite. The elastic region (o → a)
is followed by the transformation region (a → b), where the stress-induced marten-
site is formed upon loading, which is again followed by an elastic region (b → c).
Upon unloading (c → e), the stress induced martensite goes through elastic unload-
ing, which is followed by the transformation back to the austenite phase. Thus the
shape memory behavior is seen in the stress-strain curves also, where the stress and
temperature are both responsible for the phase change. Later (in Chapter 2) it will
be seen that in case of FSMAs, the magnetic field acts in an analogous manner to
the temperature: at high magnetic fields, the stress-strain plots of FSMAs exhibit
pseudoelastic or reversible behavior, whereas at low magnetic fields, the stress-strain
behavior is irreversible.
The major advantage of SMAs is that they generate large strain of around 10%.
Also, their Young’s modulus changes by about 3-5 times when constrained. The major
13
(a) (b)
Figure 1.5: Stress-strain behavior of shape memory alloys (a) below Mf , (b) aboveAf .
disadvantage of SMAs is their limited bandwidth due to the slow heating process,
which limits their use when fast actuation response is required. They have found
numerous applications in the aerospace, medical, safety devices, robotics, etc. Some
of their applications include couplers in fighter planes, tweezers, orthodontic wires,
eyeglass frames, fire-sprinklers, and micromanipulators to simulate human muscle
motion.
1.3 Ferromagnetic Shape Memory Alloys
Ferromagnetic Shape Memory Alloys (FSMAs), which are also called Magnetic
Shape Memory Alloys (MSM-Alloys), were first identified by Ullakko at MIT in
1996 [128]. This new class of materials, which generates strain when subjected to
a magnetic field, showed promise of relatively high strain and high operating fre-
quency of several hundred Hz [126]. Therefore, they have been the subject of much
14
research over the past 10 years. This section provides an overview of the work done
by key contributors to the field and motivates the importance of the investigations
performed for this dissertation.
1.3.1 Early Work
Ferromagnetic shape memory effect occurs in various alloys such as nickel-manganese-
gallium (Ni-Mn-Ga), iron-palladium (Fe-Pd), and cobalt-nickel-aluminum (Co-Ni-
Al). The problem of slow thermally-induced phase transformation response exhibited
by the nickel-titanium (Ni-Ti) alloys has been addressed with the discovery of ferro-
magnetic shape memory alloys. Of these, Ni-Mn-Ga is the most commonly studied
FSMA, which is also commercially available [1].
The first report of the significant magnetic field induced strain in Heusler type
non-stoichiometric Ni2MnGa alloys was presented in 1996 by Ullakko et al. [128]. This
phenomenon was further validated through a series of publications by Ullakko [126,
127, 129]. The experimental results for unstressed crystals of Ni2MnGa at 77 K
showed strains of 0.2% under a 8 kOe magnetic field. This original data is repro-
duced in Figure 1.6. The tests are conducted with two directions of applied field,
namely along [001] and [110] direction with respect to the bcc parent phase. The
strain is measured in the direction along the field and perpendicular to it. In the ini-
tial years of research, the magnetic field induced strain was assumed because of the
magnetostriction, and was reported as λs = 133× 10−6, with e|| − e⊥ = 0.20× 10−3.
Experimental advancement continued with testing of off-stoichiometric Ni-Mn-
Ga that demonstrated larger strains at higher temperatures. Tickle and James pre-
sented several results in their publications [123, 124, 57]. The measurements on
15
Figure 1.6: (a) Relative orientation of sample, strain gauge, and applied field formeasurements shown in (b) and (c). (b) Strain vs applied field in the L21 (austenite)phase at 283 K. (c) Same as (b) but data taken at 265 K in the martensitic phase [128].
16
Ni51.3Mn24.0Ga24.7 at -15C exposed to fields of less than 10 kOe were presented, which
showed strains of up to 0.2% due to cyclic application of an axial magnetic field and
strains of 1.3% when fields were applied transverse to the sample that started from
a stress biased state. This finding shifted the focus of Ni-Mn-Ga research towards
the orthogonal stress-field orientation. The transverse field tends to oppose the ef-
fect of the collinear compressive stress, and therefore this configuration provides the
opportunity to obtain maximum possible strain.
Further work was focused on compositional dependence on the strain generation
ability. Murray et al. [88] reported compositional and temperature dependence on the
performance of polycrystalline Ni-Mn-Ga alloys. Jin et al. [60] studied the empirical
mapping of Ni-Mn-Ga properties with composition and valence electron concentra-
tion. A range between Ni52.5Mn24.0Ga23.5 and Ni49.4Mn29.2Ga21.4 was identified, in
which the martensitic transformation temperature, Tm, is higher than room temper-
ature and lower than the Curie temperature, Tc, and the saturation magnetization
is larger than 60 emu/g. These conditions are suggested as optimum for creating
samples with the best capability for large, room temperature strains.
Large strains of 6% in Ni-Mn-Ga single crystals were reported in numerous pub-
lications by Murray et al. [89, 90, 88], Heczko et al. [47], and Likhachev [79]. The
alloys used in these measurements consisted of tetragonal martensite structure with a
five-layer (5M) shuffle type modulation. Strains of 9.5% were reported by Sozinov et
al. [114] having seven-layer (7M) modulation, which is the most promising result in
Heusler type of ferromagnetic shape memory alloys of the family Ni2+x+yMn1−xGa1−y.
17
1.3.2 Properties and Crystal Structure
Currently, the ferromagnetic shape memory alloys are grown by conventional single
crystal growth techniques such as Bridgman [113]. After producing the single crystal
bars, the materials are homogenized at about 1000C for 24 hours and ordered at
800C for another 20 hours. The material is then oriented using X-ray techniques
to produce the desired crystallographic structure for the MSM effect. Following the
crystal orientation, the material is cut and thermomechanically treated. The key to
obtaining high strains is to cut the samples so that the twin boundaries are aligned
at 45 to the sample axis (when magnetic field is applied transverse to the bar).
Ni2MnGa is an intermetallic compound that exhibits Heusler Structure. At high
temperatures, it exhibits cubic austenite (L21, Fm3m) structure as shown in Fig-
ure 1.7(a) [98, 29]. Ni-Mn-Ga exhibits a paramagnetic/ferromagnetic transition with
a Curie temperature of about 373 K. When cooled below the Curie temperature, the
material undergoes a phase change to a martensite, tetragonal (l4/mmm) structure
as shown in Figure 1.7(b). The unique c-axis of the tetragonal unit cell is shorter
than the a-axis, c/a < 1 [98]. Therefore, the theoretical maximum strain can be given
as,
εmax = 1− c/a (1.1)
Most commonly observed value of the c/a ratio is 0.94, and therefore a strain of
around 6% is typically observed.
The self accommodating twin-variant martensite structure is similar to the marten-
site structure in SMAs. Because of the tetragonal nature of the martensitic phase,
three twin orientations are possible of which two are identical relative to the axis of
the sample. The variants with their c-axis aligned with the sample axis are referred
18
(a) (b)
Figure 1.7: Ni-Mn-Ga crystal structure (a) Cubic Heusler structure, (b) Tetragonalstructure, under the martensite finish temperature. Blue: Ni, Red: Mn, Green: Ga.
to as the “axial” or “stress-preferred” variants while those with one of their a-axes
aligned with the samples axis are the “transverse” or “field-preferred” variants.
1.3.3 Magnetocrystalline Anisotropy
The key factor responsible for the ferromagnetic shape memory effect is the
large magnetic anisotropy associated with these alloys [90]. The magnetocrystalline
anisotropy is one form of the magnetic anisotropy, which introduces a preferential
crystal direction for the magnetization. In simplest terms, it means that the mate-
rial exhibits different magnetic properties in different directions. It arises from the
spin-orbit coupling between the spins and the lattice of the material. The simplest
and most commonly observed form of the anisotropy is the uniaxial anisotropy, which
19
means that there is a certain crystal axis along which the magnetization vectors tend
to align in absence of external fields. Typical form of the uniaxial magnetic anisotropy
energy for the tetragonal martensite is given as [93],
Ua = Ku0 + Ku1 sin2 θ + Ku2 sin4 θ + ... (1.2)
where θ is the angle between the unique axis of the crystal and the magnetization
vector and Kui are experimentally determined coefficients. If this energy is large
enough, the alignment of magnetization vectors with an applied field can change the
physical orientation of the unit cells, thereby creating strain in the material. This
phenomenon, which is of primary importance to the strain mechanism in FSMAs, is
described in more detail in Figure 1.8.
1.3.4 Strain Mechanism
In absence of magnetic field, the material typically consists of two variants, repre-
sented by the volume fraction ξ, that are separated by a twin boundary (panel (a)).
Each variant consists of several distinct magnetic domains divided by 180 walls. The
magnetic domain volume fraction is denoted α. At small transverse fields, H, of the
order of ≈8 kA/m, the magnetic domain walls disappear to form a single domain per
twin variant (panel (b)). Since the behaviors at medium to large fields is of interest,
α = 1 is assumed.
When a transverse field (x-direction) is applied, the variants favored by the field
increase in size through twin reorientation. Alloys in the Ni-Mn-Ga system have large
magnetic anisotropy energies compared to the energy necessary to reorient the unit
cells at the twin boundary, which is usually represented by the twinning stress. Thus,
as the applied magnetic field attracts the unit cell magnetization vectors towards
20
H = 0
(a)
H
a
c
a
a
c
c
(b)
H
a
c
a
a
c
c
(c)
H
c
a
Saturation
(d)
H = 0
c
a
(e)
a
c
a
a
c
c
σ
(f)
Figure 1.8: Schematic of strain mechanism in Ni-Mn-Ga FSMA under transversefield and longitudinal stress.
21
it, the unit cells along the twin boundary switch orientation such that their c-axis
is aligned with the field. This results in the growth of favorable variants at the
expense of unfavorable ones through twin boundary motion resulting in the overall
axial lengthening of the bulk sample (panel (c)). As the field is increased to the point
where no further twin boundary motion is possible and the field energy overcomes
the magnetic anisotropy energy, the local magnetization vectors break away from the
c-axis and aligns with the field. This results in magnetic saturation as shown in panel
(d). When the field is removed (panel (e)) the magnetic anisotropy energy will restore
the local magnetization to the c-axis of the unit cells.
Since both variants are equally favorable from an energy standpoint [89], there is
no restoring force to drive the unit cell reorientation and the size of the sample does
not change upon removal of the field. Twin boundary motion and reversible strain
can be induced by applying an axial field, axial compressive stress, or a transverse
tensile stress, all of which favor the variant with the short c-axis aligned with the axial
direction as shown in panel (f). One common configuration for Ni-Mn-Ga consists
of placing a rectangular sample in an electromagnet such that the field is applied
transversely and a bias axial compressive stress is always present [122] as depicted in
Figure 1.8.
1.4 Literature Review on Ni-Mn-Ga
Because of their ability to produce large strains under magnetic fields, majority
of the prior work on ferromagnetic shape memory Ni-Mn-Ga has been focused on
characterization and modeling of the actuation behavior, i.e., dependence of strain on
magnetic field. A comprehensive summary of the experimental and modeling efforts
22
can be found in the review papers by Kiang and Tong [65], and Soderberg et al. [113].
Some of the significant experimental results, have been discussed in Section 1.3.1.
These studies chiefly focus on the characterization of magnetic field induced strain at
varied bias stresses.
1.4.1 Sensing Behavior
In the context of electrically or magnetically activated smart materials, the term
“sensing behavior” typically refers to the phenomenon of alteration in the electric or
magnetic properties of the material in response to the externally applied mechanical
load. On the contrary to the actuation behavior, the characterization of the sensing
behavior of ferromagnetic shape memory alloys has received only limited attention.
Investigation of the sensing behavior is important to fully understand the coupled
magnetomechanical material behavior and to realize potential applications.
Mullner et al. [87] experimentally studied flux density change in a single crystal
with composition Ni51Mn28Ga21 under external quasistatic strain loading at a con-
stant field of 558 kA/m. This study provided the first experimental evidence that
the magnetization of Ni-Mn-Ga can be changed by applying mechanical compression
in presence of bias magnetic fields. The study also demonstrated that Ni-Mn-Ga ex-
hibits magnetic field induced pseudoelastic behavior, similar to that in SMAs which
is temperature induced. The stress-strain response was hysteretic, whereas the mag-
netization response was almost linear and non-hysteretic. A permanent magnet was
used to apply the bias magnetic field, and therefore the material behavior at other
magnitudes of bias fields was not characterized.
23
Straka and Heczko [115, 116] reported similar measurements, specifically the su-
perelastic or pseudoelastic response of a Ni49.7Mn29.1Ga21.2 single crystal with 5M
martensitic structure for fields higher than 239 kA/m and established the intercon-
nection between magnetization and strain. The earlier publication [115] reported the
stress-strain behavior under different bias fields to demonstrate the reversible behavior
of Ni-Mn-Ga. The effect of the bias field was reported using a term called “sensitivity
of the stress-strain curve to the magnetic field”, which was evaluated as 6.8 MPa/T.
Further, a simple model was proposed based on the earlier work by Likhachev and
Ullakko [78]. The second publication reported magnetization as a function of strain
using vibrating coil magnetometry for different static magnetic fields of up to 1.5 T.
The model in the earlier paper was augmented to describe the magnetization response.
Li et al. [73, 72] reported the effect of magnetic field during martensitic trans-
formation on the magnetic and elastic behavior of Ni50.3Mn28.7Ga21. Similar to the
study by Mullner [87], the tests were conducted by using a permanent magnet and a
mechanical testing machine (Instron). In addition to the major loops of stress-strain
and magnetization-strain similar to those reported by Mullner [87] and Straka [116],
the variation of stress and magnetization under several loading cycles was measured.
The minor loop measurements of stress and magnetization were also reported. It was
demonstrated that behavior in subsequent strain cycles was almost similar to that in
the first, and also the minor loops were overlapping on the major loops. A qualitative
explanation of the observed phenomenon was provided.
Suorsa et al. [118, 117] reported magnetization measurements conducted on stoi-
chiometric Ni-Mn-Ga material for various discrete strain and field intensities ranging
between 0% and 6% and 5 and 120 kA/m, respectively. These measurements were
24
different from the aforementioned characterizations because the magnetization-strain
curves were generated by picking the values from the magnetization-field measure-
ments at different bias strains. Though this study presented interesting observation
that the magnetization-strain relation is linear at high fields and parabolic at lower
fields, the generated data did not provide a true indication of the physical behav-
ior. Suorsa’s other work on the sensing characteristics of Ni-Mn-Ga included voltage
measurements using impulse loading [119], which is more relevant to the dynamic
behavior with possible applications in energy harvesting. Suorsa further presented
measurements of the inductance of an inductor [120], which included a Ni-Mn-Ga
sample in its magnetic circuit. The Ni-Mn-Ga sample was subjected to compressive
loading, which altered its magnetic permeability, and therefore the reluctance of the
air-gap of the inductor was altered. This phenomenon led to the change in the in-
ductance of the inductor which was carrying alternating current at varies frequencies,
from 10 to 200 Hz. This study provided a novel way to demonstrate the practical
implementation of Ni-Mn-Ga as a sensor material. However, the actual flux-density
or magnetization inside the material was not reported.
Though most of the above-mentioned studies provide a demonstration of the sens-
ing behavior of Ni-Mn-Ga under different conditions, a comprehensive investigation
of the simultaneous measurement of stress and magnetization at wide range of mag-
netic bias fields is still lacking. In this work, the experimental measurements on
the dependence of flux density with deformation, stress, and magnetic field in a
commercially-available NiMnGa alloy are presented with a view to determining the
bias field needed for obtaining maximum reversible deformation sensing as well as the
associated strain and stress ranges.
25
1.4.2 Modeling
Several models have been proposed for describing twin variant rearrangement in
FSMAs, with the primary intent of characterizing the magnetic field induced strain
or actuator behavior. Most commonly used approach relies on construction and
minimization of an energy function to obtain the values of stress, strain, and magne-
tization.
James and Wuttig [56] presented a model based on a constrained theory of micro-
magnetics (see also [24, 23]). This theory addresses the challenge of describing the
behavior of FSMAs from a micromechanical approach. The terms contributing to the
free energy in their model are the Zeeman energy, the magnetostatic energy and the
elastic energy. The magnetization is assumed to be fixed to the magnetic easy-axis
of each martensitic variant because of high magnetocrystalline anisotropy. The mi-
crostructural deformations and the resulting macroscopic strain and magnetization
response are predicted by detecting low-energy paths between initial and final con-
figurations. They conclude that the typical strains observed in martensite, together
with the typical easy axes observed in ferromagnetic materials lead to layered do-
main structures that are simultaneously mechanically and magnetically compatible.
Because of the complexity of the model, it has been implemented only for certain
simplified cases [124, 57].
After the discovery of Ni-Mn-Ga, Likhachev and Ullakko proposed one of the
models that has become the basis for much of the subsequent modeling work [79,
78, 80, 74, 75, 76, 77]. In this model, the anisotropy energy difference between the
two variants is identified as the chief driving force. The derivative of the easy-axis
and hard-axis magnetic energy difference is defined as the magnetic field-induced
26
driving force acting on a twin boundary. The magnetization is assumed to be a linear
combination of easy-axis and hard-axis magnetization values related by the volume
fraction. It is argued that regardless of the physical nature of the driving force, twin
boundary motion should be initiated at equivalent load levels. The strain output for
a given magnetic field input can be predicted through an analytical interpolation of
mechanical stress-strain experimental data by replacing the mechanical stress with an
effective force due to the field. A similar model was utilized by Straka and Heczko [116,
45, 46] for describing the stress-strain response at varied bias fields.
OHandley [92] presented a model that quantifies the strain and magnetization de-
pendence on field by energy minimization. The Zeeman energy difference (∆M ·H)
across the twin boundary is determined as the driving force responsible for strain gen-
eration. The contributions of elastic, Zeeman, and anisotropy energy are considered,
with the latter defining three cases depending on its strength being low, medium, or
high. This model does not capture the hysteresis because the technique of energy
minimization results in a reversible behavior. For the intermediate anisotropy case,
a parametric study is conducted showing the influence of varying elastic energy and
anisotropy energy. This model provided a significant advancement towards modeling
of FSMAs by proposing the twin boundary mechanism due to the interaction be-
tween anisotropy and Zeeman energy as the reason behind strain generation. Further
work from the MIT group has been based on this model, with focus on modeling the
strain-field behavior from micromagnetic considerations [90, 94, 95].
A model by Couch and Chopra [15, 16, 18] is based on an approach similar to that
by Brinson [6, 7] for thermal shape memory materials. The stress is assumed to be
a linear combination of strain, volume fraction, and magnetic field. The model was
27
developed to describe the stress-strain behavior at varied magnetic fields to capture
the transition from irreversible to reversible behavior. The model parameters are
obtained in a similar fashion to SMAs, by using the values of slopes that the curves
of critical stress values make when plotted against the bias magnetic field. The critical
stresses are expressed as function of the magnetic field using these slopes. While this
model is tractable, the identification of model parameters requires stress-strain testing
over a range of bias fields in order to obtain the necessary stress profiles as a function
of field.
Glavatska et al. [42] developed a statistical model for MFIS by relating the fer-
romagnetic magnetoelastic interactions to the internal microstress in the martensite.
The probability for the rearrangement of the twins in which the stresses are near the
critical values is described through a statistical distribution. Chernenko et al. [11, 12]
further modified this model to describe the quasiplastic and superelastic stress-strain
response of FSMAs at varied bias fields.
A thermodynamic approach was introduced by Hirsinger and Lexcellent, and was
used in their subsequent publications [53, 52, 50, 51, 19]. Magnetomechanical energy
expressions were developed for the system under consideration. The microstructure
of single-crystal NiMnGa was represented by internal state variables, and evolution of
these variables was used to quantify the strain and magnetization response to applied
magnetic fields. The anisotropy energy effect was not considered in Ref. [52] but was
later considered in Ref. [50, 38] in order to model the magnetization.
Kiefer and Lagoudas [67, 68, 66] employed a similar approach with a more system-
atic thermodynamics treatment. Polynomial and trigonometric hardening functions
were introduced to account for interaction of evolving volume fractions. However, this
28
leads to increased number of parameters in the model. Faidley et al. [32, 33, 28, 31]
used the thermodynamic approach to describe reversible magnetic field induced strain
in research-grade Ni-Mn-Ga. The Gibbs energy potential was constructed for the
case when the twin boundaries are pinned by dislocations, which had been previously
shown by Malla et al. [83] to allow in some cases for reversible twin boundary bowing
when the single crystal is driven with a collinear magnetic field and stress pair. While
similar in concept to the models for MFIS by Hirsinger and Lexcellent [52] and Kiefer
and Lagoudas [67], in this model the energy of a mechanical spring is added to the
Zeeman and elastic energies to account for the internal restoring force supplied by the
pinning sites. The anisotropy energy was assumed to be infinite in Refs. [67] and [32]
and magnetostatic energy was not considered with the argument that it depends on
the geometry of a sample. One tenet of the proposed model is that the magnetostatic
energy is an important component of the magnetization response, which is critical
for the sensing effect. The magnetostatic energy is thus considered as a means to
quantify the demagnetization field in the continuum. While the magnitude of the de-
magnetization field depends on a specimens shape, it can be assumed to be uniform
throughout a continuum.
In this work, a thermodynamic model is presented to describe the sensing behav-
ior. The focus is on modeling the magnetization vs. strain behavior and magnetic
field induced pseudoelasticity in Ni-Mn-Ga FSMAs. Further, this sensing model is
extended to describe the actuation and blocked-force behavior of single crystal Ni-
Mn-Ga.
29
1.4.3 Dynamic Behavior
The dynamic behavior of magnetomechanical materials can refer to several phe-
nomena. The dynamic behavior can be associated with the material itself (dynamics
of magnetization and eddy current losses), as well as the dynamics of the system, for
example, the mechanical load on the actuator. This research addresses three most
commonly occurring behaviors: (i) Dynamic actuation: Strain dependence on field
at varied frequencies of applied field, (ii) Dynamic sensing: Magnetization and stress
dependence on strain at varied frequencies of applied loading, and (iii) Stiffness tun-
ing: Acceleration transmissibility response due to broadband mechanical excitation
under varied bias magnetic fields and resulting resonance and stiffness variation.
The dynamic actuation characterization of magnetomechanical materials is con-
ducted by applying magnetic fields at high frequencies and measuring the resulting
strain by means of a suitable sensor such as a laser sensor. These tests refer to sinu-
soidal application of field at a given frequency to observe the variation of strain-field
hysteresis, and/or a broadband excitation to obtain the strain frequency response.
Achieving the high saturation fields of NiMnGa (around 400 kA/m) requires large
electromagnet coils with high electrical inductance, which limits the effective spectral
bandwidth of the material. For this reason, perhaps, the dynamic characterization
and modeling of FSMAs has received limited attention. The only significant data
of dynamic actuation was presented by Henry et al. [49, 48], who reported the mea-
surements of magnetic field induced strains varied drive frequencies. It was observed
that reversible strain of 3% can be obtained for frequencies of up to 250 Hz. A linear
model was presented which describes the phase lag between strain and field and sys-
tem resonance frequencies. Peterson [97] presented dynamic actuation measurements
30
on piezoelectrically assisted twin boundary motion in NiMnGa. The acoustic stress
waves produced by a piezoelectric actuator complement the externally applied fields
and allow for reduced field strengths. Scoby and Chen [111] presented a preliminary
magnetic diffusion model for cylindrical NiMnGa material with the field applied along
the long axis, but they did not quantify the dynamic strain response. The experimen-
tal evidence of the fast response of Ni-Mn-Ga in time domain was shown by Marioni et
al. [86, 85, 84], who presented the measurements on pulsed magnetic field actuation of
Ni-Mn-Ga for field pulses lasting up to 620 µs. The complete field-induced strain was
observed to occur in 250 µs, indicating the possibility of obtaining cyclic 6% strain for
frequencies of up to 2000 Hz. Magnetization measurements were not reported in these
studies as they are not of great interest for the actuation applications. These studies
are mainly experimental, and attempts to model the frequency dependent strain-field
behavior are lacking. Due to the inherent nonlinear and hysteretic nature, the prob-
lem of modeling dynamic strain-field behavior becomes difficult as the losses due to
eddy currents and structural dynamics of the actuator add to the complexity. A novel
approach for modeling the frequency dependent strain-field hysteresis is presented in
this thesis, by including the magnetic field diffusion and actuator dynamics, along
with the constitutive model.
The dynamic sensing characterization of magnetomechanical materials is con-
ducted by applying mechanical loading, by controlling the force or displacement input
at high frequencies and measuring the resulting change in magnetization. There have
not been any previous attempts of characterizing the dynamic sensing behavior of
Ni-Mn-Ga. One of the reasons could be that unlike magnetostrictive materials, the
sensing behavior of Ni-Mn-Ga can not be characterized by using a shaker. Vibration
31
shaker facilitates the application of high frequency loads with relative ease [10, 8]. In
case of Ni-Mn-Ga, however, the small displacements of shaker are not sufficient to
induce twin variant reorientation and hence the change of magnetization. Recently,
Karaman et al. [62] reported voltage measurements in a pickup coil due to flux den-
sity change under dynamic strain loading of 4.9% at frequencies from 0.5 to 10 Hz
from the viewpoint of energy harvesting. Their experimental setup consisted of MTS
mechanical testing machine along with an electromagnet. Their study presents the
highest frequency of mechanical loading to date (10 Hz) which induces twin bound-
ary motion in Ni-Mn-Ga. However, the dependence of magnetization on strain was
not reported. In the presented study, the dynamic characterization and modeling of
single crystal Ni-Mn-Ga is presented.
Applications of Ni-Mn-Ga other than actuation have received limited attention.
Magnetomechanical materials such as Terfenol-D have shown potential as a tunable vi-
bration absorber [34], and a tunable mechanical resonator [35, 63] because its stiffness
can be altered using magnetic fields in a non-contact manner. Faidley et al. [30, 28]
investigated stiffness changes in a research grade, single crystal Ni-Mn-Ga driven with
magnetic fields applied along the [001] (longitudinal) direction. The material they
used exhibits reversible field induced strain when the longitudinal field is removed,
which is attributed to internal bias stresses associated with pinning sites. The fields
were applied with permanent magnets bonded onto the material, which makes it diffi-
cult to separate resonance frequency changes due to magnetic fields or mass increase.
Analytical models were developed to address this limitation. In the presented work,
the effect of magnetic field on the stiffness of Ni-Mn-Ga is isolated by applying the
32
magnetic fields in a non-contact manner, and the stiffness characteristics under both
longitudinal and transverse magnetic fields are investigated.
1.5 Research Objectives
The objectives of this research are broadly classified as:
1. To conduct experimental characterization of the sensing behavior of Ni-Mn-Ga
2. To develop a model which can describe the nonlinear and hysteretic coupled
magnetomechanical behavior of single crystal Ni-Mn-Ga in quasi-static condi-
tions
3. To study the dynamic behavior of Ni-Mn-Ga and investigate the frequency
dependence of the material’s mechanical and magnetic response
1.6 Outline of Dissertation
This dissertation is divided into seven chapters. Each chapter constitutes the
body of a journal publication. Chapters 2 and 3 focus on the quasi-static behavior
of Ni-Mn-Ga, whereas Chapters 4-6 focus on the dynamic behavior of Ni-Mn-Ga.
The quasi-static part includes experimental characterization of sensing and blocked-
force behavior. A constitutive model is developed that describes sensing, actuation
and blocked-force behavior. The dynamic part includes modeling of the dynamic
actuation and sensing behavior, along with experimental characterization of dynamic
sensing effect and magnetic field induced stiffness tuning.
33
1.6.1 Quasi-static Behavior
In Chapter 2, the characterization of commercial NiMnGa alloy for use as a defor-
mation sensor is addressed. Design and construction of an electromagnet is detailed,
which is used for generating large magnetic fields of around 0.9 Tesla. The sensing
behavior of Ni-Mn-Ga is characterized by measuring the flux density and stress as a
function of strain at various fixed magnetic fields. The bias field is shown to mark
the transition from irreversible quasiplastic to reversible pseudoelastic stress-strain
behavior. The presented measurements indicate that Ni-Mn-Ga shows potential as a
high-compliance, high-displacement deformation sensor.
Chapter 3 presents a continuum thermodynamics based constitutive model to
quantify the coupled magnetomechanical behavior of Ni-Mn-Ga FSMA. A single crys-
tal Ni-Mn-Ga is considered as a continua that deforms under magnetic and mechanical
forces. A continuum thermodynamics framework is presented for a material that re-
sponds to the magnetic, mechanical and thermal stimuli. The microstructure and
mechanical dissipation in the material is included in the continuum framework by
defining internal state variables. Thermodynamic potentials are constructed that
include various magnetic and mechanical energy potentials. Magnetomechanical con-
stitutive equations are derived by restricting the process through the second law of
thermodynamics to describe the relations between strain, stress, magnetization and
magnetic field. Major emphasis of this chapter is to model the sensing behavior,
i.e., the stress-strain and magnetization-strain behavior. The model is extended un-
der a unified framework to also describe the actuation and blocked-force behavior
of Ni-Mn-Ga. Various key parameters of Ni-Mn-Ga, such as the sensing sensitivity,
twinning stress, coercive field, maximum field induced strain, blocking stress, etc., are
34
studied to demonstrate the model performance as well as the rich magnetomechanical
behavior of single crystal Ni-Mn-Ga. The model presented in this chapter is the chief
contribution of the thesis. For dynamic modeling, this model is augmented by adding
frequency dependencies.
1.6.2 Dynamic Behavior
Chapter 4 presents a model to describe the relationship between magnetic field and
strain in dynamic Ni-Mn-Ga actuators. Due to the eddy current losses and structural
dynamics of the actuator, the strain-field relationship changes significantly relative to
the quasistatic response as the magnetic field frequency is increased. The eddy current
losses are modeled using magnetic field diffusion equation. The actuator is represented
as a lumped-parameter, single-degree-of-freedom resonator which is driven by the
applied magnetic field. The variant volume fraction is obtained from the magnetic
field using the constitutive model, and it acts as an equivalent driving force on the
actuator. The total dynamic strain output is therefore obtained after accounting for
the dynamic magnetic losses and the actuator dynamics. The hysteretic strain-field
behavior is analyzed in the frequency domain to view the effect of the actuation
frequency on the macroscopic hysteresis. The application of this new approach is also
demonstrated for a dynamic magnetostrictive actuator to highlight its flexibility.
Chapter 5 addresses the characterization and modeling of the dynamic sensing
behavior of NiMnGa. The flux density is experimentally determined as a function of
cyclic strain loading at frequencies from 0.2 Hz to 160 Hz. With increasing frequency,
the stress-strain response remains almost unchanged whereas the flux density-strain
response shows increasing hysteresis. It indicates that the twin-variant reorientation
35
occurs in concert with the mechanical loading, whereas the rotation of magnetization
vectors occurs with a delay as the loading frequency increases. This phenomenon is
modeled by using the magnetic diffusion along with a linear constitutive equation.
Chapter 6 presents the dynamic characterization of mechanical stiffness changes
under varied bias magnetic fields. Mechanical base excitation is used to measure the
acceleration transmissibility across the sample, from where the resonance frequency
is directly identified. The tests are repeated in the presence of various longitudinal
and transverse bias magnetic fields. Significant stiffness changes of −35% and 61%
are observed for the longitudinal and transverse field tests respectively. The mea-
sured dynamic behaviors make Ni-Mn-Ga well suited for vibration absorbers with
electrically-tunable stiffness.
Chapter 7 provides a summary of the contributions of this research. The presented
work provides a comprehensive understanding of the material behavior in a wide range
of quasi-static and dynamic conditions that has enabled significant advancement of the
state of the art in this technology. Some possible improvements and future research
opportunities in advancement of ferromagnetic shape memory alloys are discussed.
36
CHAPTER 2
CHARACTERIZATION OF THE SENSING EFFECT
In the context of electrically or magnetically activated smart materials, the term
“sensing behavior” typically refers to the phenomenon of alteration in the electric or
magnetic properties of the material in response to the externally applied mechanical
load. The sensing behavior of magnetomechanically coupled materials is character-
ized by subjecting the material to mechanical tension or compression in presence of
a bias magnetic field. Ferromagnetic shape memory Ni-Mn-Ga is operated only un-
der compression because of its brittle nature and low tensile strength. Because of
the magnetomechanical coupling, the permeability of Ni-Mn-Ga changes in response
to the applied mechanical loading. To detect the change in permeability, a finite
magnetization is required to be induced in the material before the start of compres-
sion. Application of a bias magnetic field results in residual magnetization inside the
material, which can be altered by the external mechanical loading. In this chapter,
the characterization of commercial NiMnGa alloy for use as a deformation sensor is
addressed.
Hardware and test rig are developed to conduct uniaxial compression tests in pres-
ence of moderate to high magnetic fields. An electromagnet is designed and built to
generate high magnetic fields of up to 750 kA/m. An MTS frame is used for applying
37
uniaxial compressive loading. The experimental determination of flux density as a
function of strain loading and unloading at various fixed magnetic fields gives the bias
field needed for maximum recoverable flux density change. This bias field is shown to
mark the transition from irreversible quasiplastic to reversible pseudoelastic stress-
strain behavior. A reversible flux density change of 145 mT is observed over a range
of 5.8% strain and 4.4 MPa stress at a bias field of 368 kA/m. The alloy investigated
shows potential as a high-compliance, high-displacement deformation sensor.
2.1 Electromagnet Design and Construction
An electromagnet is a type of magnet in which the magnetic field is produced
by the flow of an electric current. Advantage of an electromagnet over a permanent
magnet is that the magnetic field can be rapidly manipulated by controlling the
flow of the electric current. Electromagnets are widely used in several applications
such as relays, loudspeakers, magnetic tapes, and electromagnetic lifts and locks.
The fundamental property used for most of the applications is the attractive force
that an electromagnet generates on a ferromagnetic material, which is often used to
displace or actuate various mechanisms. However, the force generation properties of
electromagnets are not of interest in characterization of magnetic materials.
For the characterization of magnetic materials, the purpose of the electromagnet
is to generate magnetic field. This magnetic field acts on the material, causing it to
produce magnetization and strain (if the material is active). The material response
to the applied magnetic field produced by the electromagnet is used to determine the
key properties of the material. In fact the force produced by electromagnet is usually
unnecessary, as it can lead to undesirable stresses on the material under study.
38
For the characterization of Ni-Mn-Ga, the electromagnet is required to produce a
magnetic field of around 0.9 Tesla (720 kA/m). This field is significantly higher than
that required for materials such as magnetostrictive Terfenol-D (16 kA/m [8]). Fur-
thermore, the magnetic field application is in the perpendicular (transverse) direction
to the long axis of Ni-Mn-Ga. Application of magnetic field along the long axis is
usually achieved by using a solenoid coil. However, the solenoid coil does not provide
a viable solution in case of transverse field application because of the requirements
of a large inner diameter to span the entire length of sample and the issues with pro-
viding space for mechanical loading arms. Therefore, the simultaneous requirement
of high magnitude of magnetic field and transverse configuration poses a challenging
design problem. A novel electromagnet is designed and built to address this issue.
2.1.1 Magnetic Circuit
Before constructing the electromagnet, it is necessary to study the magnetic cir-
cuit that is responsible for creation of the magnetic field. A magnetic circuit is a
closed path containing a magnetic flux. It generally contains magnetic elements such
as permanent magnets, ferromagnetic materials, coils, and also an air gap or other
materials. Application of a current through the coils of the magnetic circuit creates
a magnetic field in the air gap. The magnetic smart material is placed in this air gap
so that it is subjected to the generated field.
Several iterations are conducted to decide the shape of the electromagnet. A
symmetric design consisting of two E-shaped legs is finalized. Figure 2.1 shows the
schematic of the electromagnet. The two E-shaped cores are constructed by stacking
several layers of laminated transformer steel. The construction using the laminates
39
Laminated core
Air Gap
Coil(s)
Flux path
Figure 2.1: Schematic of the electromagnet. Two E-shaped legs form the flux pathindicated by arrows.
is favorable for reducing the eddy current losses and subsequent heating of the core.
The coils are typically made from AWG copper wire which can carry current of up
to several amperes.
The flux or the magnetic field in the air gap is of interest because the Ni-Mn-Ga
sample is placed in it. The magnetic field or flux flowing through the magnetic circuit
is calculated by using an analogous theory to Kirchhoff’s voltage law. The coils act
as an equivalent voltage source, and generate a magnetomotive force. According to
the Ampere’s law, this magnetomotive force (Vm = MMF) is the product of the of
the current (I) and the number of complete loops (N) made by the coil.
Vm = MMF = NI =
∮ −→H · −→dl (2.1)
40
The magnetomotive force generates magnetic flux (Φ) in the magnetic circuit,
which depends on the net resistance of the magnetic circuit. This resistance is termed
as reluctance (Rm), which depends on the length (l), area (A) and the permeability (µ)
of the material.
Rm =l
µA(2.2)
The magnetic circuit of the electromagnet is shown in Figure 2.2. The net magne-
tomotive force is generated by the two coils, which are connected in parallel. The net
reluctance results from the upper and lower steel legs and the air gap. The air gap is
the chief contributor to the net reluctance as the permeability of air (µr = µ/µ01) is
significantly smaller than that of the laminated steel (µr ≈ 6000). The net magnetic
field intensity (B) or flux density in the central gap is obtained from the magnetic
flux flowing through the center legs.
Φ = BAair =2Vm
Rair + 2Rsteel
(2.3)
Equation (2.3) can be solved to obtain the net magnetomotive force NI required
to be produced by each coil to obtain a given magnetic flux density B. The prod-
uct NI can be achieved in several ways by choosing suitable number of turns and the
magnitude of current through the coil. The number of turns are constrained by the
available space and the diameter of the coil. The current is limited by the available
voltage source, amplifier, and the resistance of the coil. Furthermore, the current
carrying capacity of a given wire is inversely proportional to its diameter. Decreasing
the wire diameter to fit more turns could limit the current capacity of the wire, thus
reducing the MMF.
41
Rsteel
Rsteel
Rair MMF MMF
f f
Figure 2.2: Magnetic circuit of the electromagnet.
2.1.2 Electromagnet Construction and Calibration
Equations (2.1) to (2.3) give an estimate of the magnetomotive force required to
obtain desired flux density. There are several parameters such as the dimensions of
the electromagnet legs, the wire diameters, taper dimensions on the central legs, etc.,
which can not be easily calculated algebraically. Finite element analysis is therefore
used to evaluate the effect of various parameters on the flux density. FEMM, a
commercial 2 − D software, is used to run the simulations. The simulations are
conducted by defining the current density, which is the amount of current flowing
per unit cross-sectional area in the coils. The FEMM simulations also account for
the saturation effects in the laminated steel core, which are not considered in the
algebraic calculations. One example of simulation result is shown in Figure 2.3.
42
Figure 2.3: Finite element analysis of the electromagnet.
The dimensions of the electromagnet are chosen as shown in Appendix A (Sec-
tion A.1). The number of turns in each of the two coils connected in parallel is set
as 550 after accounting for losses due to the packing efficiency and leakage. The coils
are made from AWG 16 magnet wire, which have a current capacity of around 20
Amp. The air gap of 8 mm between the center legs is sufficient for accommodat-
ing the Ni-Mn-Ga sample as well as the Hall probe that is used to measure the flux
density. E-shaped transformer laminates are obtained from Tempel Steel Company.
The laminates are stacked together and are machined by Electrical Discharge Ma-
chining (EDM) to obtain the desired dimensions of the taper and the air-gap. The
coils are wound on rectangular plastic bobbins and are fitted on the center legs of the
stacked E-shaped laminates. The two E-shaped legs, which form the two halves of
43
−20 −15 −10 −5 0 5 10 15 20−800
−600
−400
−200
0
200
400
600
800
Current (Amp)
Fie
ld (
kA/m
)
Figure 2.4: Electromagnet calibration curve.
the electromagnet with coils on them are bolted together to complete the construc-
tion. The electromagnet is powered by an MBDynamics SL500VCF power amplifier
with a power rating of 1000 VA. The electromagnet is calibrated by applying a slowly
alternating sinusoidal voltage to the two coils and by measuring the magnetic field
generated in the central air gap using a Hall probe sensor. Figure 2.4 shows the
dependence of the generated magnetic field in response to the applied current.
The magnetic field varies in a linear fashion with current for a major part of
the calibration curve. The gain in the linear region is around 63.21 (kA/m)/A. The
magnetic field saturates when the current exceeds 10 Amp. The maximum field
produced by the electromagnet is around 750 (kA/m), which is sufficient to saturate
44
Ni-Mn-Ga. The variation of magnetic field in the air gap is less than 2% around the
area of the pole faces.
2.2 Experimental Characterization
As shown in Figure 2.5, the experimental setup consists of the custom built elec-
tromagnet and a uniaxial loading stage. A 6×6×20 mm3 single crystal Ni-Mn-Ga
sample (AdaptaMat Ltd.) is placed in the center gap of the electromagnet. The sam-
ple exhibits a maximum magnetic field induced deformation of 5.8%. The external
uniaxial quasistatic strain is applied using an MTS machine with Instron controller.
The electromagnet is mounted around the loading arms of the MTS machine using a
custom designed fixture (not shown). Two aluminum pushrods are used in series with
the loading arms of the MTS machine to compress the sample. They are designed to
fit in the central gap of the electromagnet and to move smoothly without friction.
Initially, the sample is converted to a single field-preferred variant configuration
by applying a transverse (x direction) DC field of 720 kA/m under zero mechani-
cal loading. This state represents the longest length of the sample, and the reference
configuration with respect to which the strain is calculated. Further, the desired mag-
nitude of bias magnetic field is applied to the material by applying a constant voltage
across the electromagnet coils. In presence of the bias field, the sample is compressed
along longitudinal (y) direction at a fixed displacement rate of 0.001 inch/sec, and
unloaded at the same rate. The applied strain thus varies according to a triangular
waveform with time. The flux density inside the material is measured using a Walker
Scientific MG-4D Gaussmeter with a transverse Hall probe with active area 1×2mm2
placed in the gap between the magnet pole and a face of the sample. The accuracy
45
of the method is confirmed by FEMM software. The small air gap ensures that the
flux density inside the sample and that acting on the Hall probe are equal. The Hall
probe measures the net flux density along the transverse (x) direction, from which the
magnetization along x-direction can be calculated. The compressive force is measured
by a 200 lb load cell, and the displacement is measured by an LVDT. The current
is measured using a monitor on the MBDynamics amplifier. The externally applied
magnetic field is obtained from the measured current using the calibration curve of
the electromagnet. This process of compressive loading and unloading is repeated un-
der varying magnitudes of bias fields ranging from 0-445 kA/m. The measured data
of force, displacement, current in the electromagnet coils and flux density is recorded
using a Dataphysics Dynamic data acquisition system.
2.2.1 Stress-Strain Behavior
Figure 2.6 shows the measured stress vs. strain curves at varied bias fields. Two
key observations are made from these plots: (i) The stress-strain behavior is highly
nonlinear and hysteretic, and (ii) the behavior changes significantly with the bias
magnetic field. The applied transverse field results in orientation of crystals with
their c-axis, i.e., magnetically easy-axis in the transverse direction, which tends to
elongate the sample. This is a consequence of the growth of martensite variants with
their c-axis in the transverse direction, termed as ‘field-preferred variants’. When
the compressive stress is applied to the sample, the twin variants with their c-axis in
longitudinal direction, termed as ‘stress-preferred variants’ tend to grow. Thus, the
compressive stress has an opposing effect to that of the applied field.
46
H
Hall probe
Load cell
ε
Ni-Mn-Ga sample
Electromagnet
Pole piece(s)
Pushrod(s)
Figure 2.5: Experimental setup for quasi-static sensing characterization.
47
0 0.01 0.02 0.03 0.04 0.05 0.06−1
0
1
2
3
4
5
6
Compressive Strain
Com
pres
sive
Str
ess
(MP
a) H=0 kA/m
0 0.01 0.02 0.03 0.04 0.05 0.06−1
0
1
2
3
4
5
6
Compressive Strain
Com
pres
sive
Str
ess
(MP
a) H=55 kA/m
0 0.01 0.02 0.03 0.04 0.05 0.06−1
0
1
2
3
4
5
6
Compressive Strain
Com
pres
sive
Str
ess
(MP
a) H=94 kA/m
0 0.01 0.02 0.03 0.04 0.05 0.06−1
0
1
2
3
4
5
6
Compressive Strain
Com
pres
sive
Str
ess
(MP
a) H=133 kA/m
0 0.01 0.02 0.03 0.04 0.05 0.06−1
0
1
2
3
4
5
6
Compressive Strain
Com
pres
sive
Str
ess
(MP
a) H=173 kA/m
0 0.01 0.02 0.03 0.04 0.05 0.06−1
0
1
2
3
4
5
6
Compressive Strain
Com
pres
sive
Str
ess
(MP
a) H=211 kA/m
0 0.01 0.02 0.03 0.04 0.05 0.06−1
0
1
2
3
4
5
6
Compressive Strain
Com
pres
sive
Str
ess
(MP
a) H=251 kA/m
0 0.01 0.02 0.03 0.04 0.05 0.06−1
0
1
2
3
4
5
6
Compressive Strain
Com
pres
sive
Str
ess
(MP
a) H=291 kA/m
0 0.01 0.02 0.03 0.04 0.05 0.06−1
0
1
2
3
4
5
6
Compressive Strain
Com
pres
sive
Str
ess
(MP
a) H=330 kA/m
0 0.01 0.02 0.03 0.04 0.05 0.06−1
0
1
2
3
4
5
6
Compressive Strain
Com
pres
sive
Str
ess
(MP
a) H=368 kA/m
0 0.01 0.02 0.03 0.04 0.05 0.06−1
0
1
2
3
4
5
6
Compressive Strain
Com
pres
sive
Str
ess
(MP
a) H=407 kA/m
0 0.01 0.02 0.03 0.04 0.05 0.06−1
0
1
2
3
4
5
6
Compressive Strain
Com
pres
sive
Str
ess
(MP
a) H=445 kA/m
Figure 2.6: Stress vs. strain plots at varied bias fields.
48
The initial steep region is where the twin variants are not mobile, and this region
indicates elastic compression. The sample exhibits a relatively high stiffness in this
region, until a specific magnitude of stress is reached. This stress is known as ‘twin-
ning stress’, which initiates the growth of the stress-preferred variants. With further
increase in stress, the twin-variant rearrangement occurs, i.e., the stress-preferred
variants grow at the expense of the field preferred variants that corresponds to a low
stiffness region. This rearrangement continues until the sample is converted to one
variant preferred by stress. When the sample is loaded further after the completion
of twin-variant rearrangement, the stress-strain curve follows a steep path indicating
a high stiffness, one-variant configuration.
The stress-strain behavior varies with the applied magnetic field. As the effect of
stress is opposite to that of the applied field, the twinning stress - the stress required
to initiate the growth of stress-preferred variants, increases with increasing bias fields.
The external stress has to do more work at higher applied fields to initiate the twin
rearrangement. The twinning stress is a characteristic of the specimen, and is a key
parameter for the model development [101].
During unloading, the stress-strain curves show reversible or irreversible behavior
depending on the magnitude of bias field. At low fields, the sample does not return to
its original configuration. The stress-induced deformation in the longitudinal direction
remains almost unchanged. This is because the energy due to the magnetic field is not
high enough to initiate the redistribution of twin variants. This irreversible behavior
is also termed as quasiplastic behavior. This effect is analogous to the actuation
behavior under zero or small load, in which the field induced strain in the sample
remains unchanged after the removal of the field, as the bias stress is not strong
49
enough to initiate growth of the stress-preferred variants to bring the sample to its
original length.
At high bias fields, the sample exhibits reversible behavior - known as magnetic
field induced superelasticity or pseudoelasticity. The energy due to the magnetic
field is sufficiently high to initiate the growth of field-preferred variants when the
sample is unloaded. This phenomenon is the ‘magnetic field induced shape memory
effect’ because the magnetic field makes the material remember its original shape
upon removal of the mechanical load. This behavior is analogous to actuation under
moderate stress, in which case the sample returns to its original dimensions after the
removal of magnetic field. For bias fields of intermediate magnitudes, the material
exhibits a partial recovery of its original shape. In this case, the field is strong enough
to initiate the twin variant growth but is not strong enough to achieve a complete
strain recovery.
2.2.2 Flux Density Behavior
Figures 2.7 and 2.8 show the dependence of flux density on strain and stress at
different bias fields. These plots are of interest for sensing applications. First key
observation is that the flux density does change in response to mechanical strain
loading, indicating that Ni-Mn-Ga “can sense”. Similar to the stress-strain behavior,
the flux density behavior changes significantly with the magnitude of the bias field.
The initial value of flux density increases with increasing bias field, which is the
property of a typical ferromagnetic material. As the bias field increases, the angle
between the magnetization vectors and the field direction decreases, which results in
high initial flux density. During loading, the absolute value of flux density decreases
50
with increasing strain and stress. As the sample is compressed from its initial field-
preferred variant state, the stress-preferred variants are nucleated at the expense of
field-preferred variants. Due to the high magnetocrystalline anisotropy of Ni-Mn-
Ga, the magnetization vectors are strongly attached to the c-axis of the crystals.
Thus the nucleation and growth of stress-preferred variants occurs in concert with
rotation of magnetization vectors towards the longitudinal direction. This results in
the reduction of the permeability and flux density in the transverse direction. It is
seen that the magnetic flux density varies almost linearly with increasing compressive
strain. Similar to the stress response, the flux density behavior during unloading
depends on the magnitude of the bias field. At low bias fields, the flux density behavior
is irreversible, whereas at high bias fields, the behavior is reversible. The high range
of strain and significant change in flux density of around 145 mT demonstrate that
the material has potential as a large-strain, low-force displacement sensor. Further
details about the variation of flux density and its relation to the stress response are
given in Section 2.3.
2.3 Discussion
Magnetomechanical characterization detailed in Section 2.2 demonstrates the fea-
sibility of using Ni-Mn-Ga as a sensor. Although an electromagnet is used for the
characterization, the eventual sensor design can be made significantly compact by
employing permanent magnets. In this section, we discuss the experimental results
in detail to understand the material behavior. This understanding is critical from the
viewpoint of model development, and for design of a sensor device.
51
0 0.01 0.02 0.03 0.04 0.05 0.060
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
Compressive Strain
Flu
x D
ensi
ty (
Tes
la)
5594
133
445
251291330368
211
407
173
Figure 2.7: Flux density vs. strain at varied bias fields.
0 1 2 3 4 50
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
Compressive Stress (MPa)
Flu
x D
ensi
ty (
Tes
la)
5594
133
445
251291330368
211
407
173
Figure 2.8: Flux density vs. stress at varied bias fields.
52
2.3.1 Magnetic Field Induced Stress and Flux Density Re-covery
There is a close correlation between Figure 2.6 and Figures 2.7- 2.8 regarding
the reversibility of the magnetic (flux density) and mechanical (stress) behaviors.
The change in flux density relative to the initial field-preferred single variant is di-
rectly associated with the growth of the stress-preferred variants. Thus, the flux
density value returns to its initial value only if the stress vs. strain curve exhibits
magnetic field induced pseudoelasticity, which occurs for this alloy at bias fields of
368 kA/m and higher. At high bias fields, during unloading, the magnetic energy
is high enough to initiate and complete the redistribution of variants relative to the
single stress-preferred variant formed at maximum compression. During this redis-
tribution the magnetization vectors rotate into the transverse direction, resulting in
recovery of flux density to its original value along with pseudoelastic recovery. At
fields of 133 kA/m or lower, the magnetic field energy is not strong enough to initiate
the redistribution of variants. Hence the flux density remains unchanged while the
sample is unloaded. Correspondingly the stress vs. strain curve also shows irreversible
(quasiplastic) behavior.
Figures 2.9 and 2.10 illustrate this mechanism in more detail. Figure 2.9 illustrates
the compression of a simplified, two-variant FSMA structure at low bias fields. Be-
fore the compression cycle commences, a high transverse field is applied to transform
the sample to a single field-preferred variant. In this configuration, all magnetization
vectors align themselves in the direction of the field. When a low bias field is applied,
the magnetization vectors reorient to form 180-degree stripe magnetic domains which
results in lower net flux density. The magnetization vectors remain in the transverse
53
direction, and since no external stress is yet applied, the field-preferred variant config-
uration remains intact. Note that in these schematics and the subsequent description,
the mechanism of the domain wall motion and rotation of magnetization vectors is not
included. The emphasis of the discussion is to gain a basic understanding of the mag-
netomechanical process under consideration. Additional complex mechanisms such
as domain wall motion and magnetization rotation are included during the model
development.
The compression starts at this maximum sample length, with comparatively low
net flux density, panel (a). With increasing compression, the stress-preferred variants
nucleate and grow. The variant nucleation is associated with rotation of magnetiza-
tion vectors into the longitudinal direction, as they are attached to c-axis due to high
magnetocrystalline anisotropy. This results in the reduction in flux density in trans-
verse direction, panel (b). The sample is entirely converted to stress-preferred state,
but few magnetization vectors remain in the horizontal (hard) direction depending on
the field strength, panel (c). When the sample is unloaded, the magnetic field energy
is not high enough to initiate redistribution of variants into a single field-preferred
variant state, panel (d). Hence, there is little or no change in the flux density value
after unloading, panel (e), which corresponds with the fact that the stress-strain and
flux density plots do not show any recovery for fields lower than 94 kA/m.
Figure 2.10 illustrates the effect of stress loading and unloading at high bias
fields. The initial net flux density is high when the sample is at its maximum length,
panel (a). As in the earlier case, there is a reduction in the transverse flux density
with increasing compression, panel (b). When the sample is converted to single stress-
preferred variant state, some magnetization vectors remain in the transverse direction
54
Hb
ε, σ εmax, σmax
bottom pushrod
top pushrod
ε, σ = 0
(a) (b) (c) (d) (e)
Figure 2.9: Schematic of loading and unloading at low magnetic fields.
as the bias field is large enough to force the magnetic moments to break away from the
c-axis, panel (c). When the unloading starts, the available magnetic energy is high
enough to cause the nucleation and growth of field-preferred variants, while forcing
the magnetization vectors to rotate into the transverse direction. Thus, the sample
starts elongating again, and the expanding sample tries to force on the pushrods
resulting in increasing compressive stress, panel (d). When the sample is near zero
deformation, the field is high enough to induce complete variant rearrangement, the
sample returns to its original structure thus exhibiting pseudoelastic behavior, and
the original value of flux density is also recovered, panel (e). Thus, the magnetic field
induced pseudoelasticity occurs in concert with the recovery of flux density.
55
Hb
ε, σ εmax, σmax
bottom pushrod
top pushrod
ε, σ ε = 0, σ = 0
(a) (b) (c) (d) (e)
Figure 2.10: Schematic of loading and unloading at high magnetic fields.
This correlation can also be realized from the Figure 2.8, where it can be seen that
the flux density-stress curves bear a resemblance to the conventional magnetic field
induced strain curves [78]. Under low stresses, the strain-field plots show irreversible
behavior, whereas at higher stresses the behavior is reversible. If the bias stress
is higher than the blocking force, the material shows no field induced deformation
as the applied stress is too high to allow the twin-variant rearrangement. In an
analogous manner, if the applied bias field is higher than the saturation field, there
will not be any change in flux density even when the sample is completely compressed.
This is because the magnetic field is too high to allow the rotation of magnetization
vectors in a direction perpendicular to it. An optimum compressive stress is needed
to achieve maximum field induced deformation for actuation applications. Similarly,
56
an optimum bias field is required to achieve maximum flux density change for sensing
applications.
2.3.2 Optimum Bias Field for Sensing
The flux density starts changing when the initial twinning stress is reached and
continues to change until the final twinning stress is reached, where the material con-
sists of one variant preferred by stress. The magnitude of total change in flux density
during compression dictates the sensitivity of the material. This net change in flux
density is found to initially increase with increasing bias fields and then decrease after
reaching a maximum at 173 kA/m (Figure 2.11). However, the reversible behavior
required for sensing applications is observed at bias fields of 368 kA/m and higher.
Thus, 368 kA/m can be defined as optimum field for sensing applications for the
sample under consideration.
This behavior can be explained from the easy-axis and hard-axis magnetization
curves for this alloy shown in Figure 2.12. The easy-axis curve refers to magneti-
zation of material along its easy-axis (c-axis). It is obtained by first converting the
sample to a single field-preferred variant and subsequently exposing it to a 0.5 Hz
sinusoidal transverse field while leaving it mechanically unconstrained. The easy-
axis magnetization curve has a steeper slope, and it tends to saturate at low fields,
about 120 kA/m in this case. The hard-axis curve refers to magnetization of material
along its hard-axis (other than the c-axis). To obtain the hard-axis curve, the sample
is first converted to a single stress-preferred variant. Then the sample, in a single
stress-preferred variant state having all crystals with their c-axis in longitudinal di-
rection, is subsequently exposed to a 0.5 Hz sinusoidal field while being prevented
57
0 100 200 300 400 5000
0.05
0.1
0.15
0.2
0.25
0.3
Applied Field (kA/m)
Flu
x D
ensi
ty C
hang
e (T
esla
)
Irreversible/QuasiplasticBehavior
Reversible/PseudoelasticBehavior
PartiallyReversibleBehavior
Figure 2.11: Variation of flux-density change with bias field.
from expanding. This means that the sample is magnetized along an axis other than
the c-axis i.e. the hard-axis. The hard-axis magnetization curve has a lower slope
with higher saturation field, 640 kA/m for this alloy. To magnetize the sample along
hard-axis, the externally applied field has to overcome the anisotropy energy to ro-
tate the magnetization vectors away from the c-axis which is perpendicular to field.
The mechanical constrain on the material ensures that the field-preferred variants do
not nucleate, thus maintaining the material configuration with all the crystals having
their c-axis along the longitudinal direction.
At maximum elongation for a given bias field, the flux density value corresponds
to the easy-axis value for that field, whereas at fully compressed state the flux density
value corresponds to the hard-axis value for that field. When the sample is compressed
58
−1000 −500 0 500 1000−1.5
−1
−0.5
0
0.5
1
1.5
Applied Field (kA/m)
Flu
x D
en
sity
(T
esl
a)
Hard Axis
Easy Axis
Start pointsduringcompression
End pointsduringcompression
Figure 2.12: Easy and hard-axis flux-density curves of Ni-Mn-Ga.
at a constant field, the flux density value changes from the corresponding easy-axis
value to the corresponding hard-axis value. Compression at constant field corresponds
to a straight line starting at easy-axis curve and ending at the hard-axis curve in
Figure 2.12 as shown by the arrows. Therefore at maximum compression, with all
variants being stress-preferred, the hard-axis value is the lowest flux density at given
bias field.
Hence, the maximum flux density change occurs when the two curves are at max-
imum vertical distance from each other. A large flux density change of 230 mT is
observed at a bias field of 173 kA/m. However, the optimum sensing range for re-
versible sensing behavior occurs when the two curves are at a maximum distance from
each other and the sample shows pseudoelastic behavior. At a bias field of 368 kA/m,
59
a reversible flux density change of 145 mT is obtained. Therefore the bias field of
368 kA/m is the optimum bias field for sensing for the sample under consideration.
Characterization of this bias field can enable the design of a compact sensor device
using permanent magnets.
This chapter presents characterization of sensing behavior of single crystal Ni-Mn-
Ga by measuring the dependence of the flux density and stress on strain [99, 100].
A reversible flux density change of 145 mT is observed over a range of 5.8% strain
and 4.4 MPa stress at a bias field of 368 kA/m. By way of comparison, Terfenol-D
exhibits a higher maximum sensitivity of 400 mT at a lower bias field of 16 kA/m and
higher stress range of 20 MPa [63]. However, the associated deformation is only 0.1%
due to higher Terfenol-D stiffness. The Ni-Mn-Ga alloy investigated here therefore
shows potential for high-compliance, high-displacement deformation sensors. The
complex magneto-mechanical behavior observed from the experimental characteriza-
tion is modeled using a continuum thermodynamics approach. It is discussed in the
next section.
60
CHAPTER 3
CONSTITUTIVE MODEL FOR COUPLEDMAGNETOMECHANICAL BEHAVIOR OF SINGLE
CRYSTAL NI-MN-GA
This chapter presents a continuum thermodynamics based constitutive model to
quantify the coupled magnetomechanical behavior of ferromagnetic shape memory
alloys. A single crystal Ni-Mn-Ga is considered as a continua that deforms under
magnetic and mechanical forces. A continuum thermodynamics framework is pre-
sented for a material that responds to the magnetic, mechanical and thermal stimuli.
Three internal state variables are defined to include the magnetic microstructure and
mechanical dissipation of material in the continuum framework. The constitutive
equations are derived such that the associated thermomechanical process satisfies the
restrictions posed by the law of conservation of energy, and the second law of ther-
modynamics. In order to obtain the specific expressions for the macroscopic material
response, a thermodynamic potential is defined which quantifies the contributions due
to various magnetic and mechanical energy components. The evolution equations of
the internal state variables describe the macroscopic behavior of the material, which
are obtained by making certain assumptions that are based on experimental observa-
tions. Majority of this chapter (sections 3.1 to 3.6) discusses the sensing model, which
61
quantifies the stress and magnetization dependence on strain. The model is extended
under a unified framework to quantify the actuation, and blocked-force behavior in
sections 3.7 and 3.8 respectively.
3.1 Thermodynamic Framework
The law of conservation of energy, also known as the 1st law of thermodynamics,
dictates that the rate of change of internal energy of any part S of a body is equal to
the rate of mechanical work of the net external force acting on S plus all other energies
that enter or leave S. For solids, the Lagrangian or referential form is used, where
the reference (unloaded) configuration is known. For a thermo-magneto-mechanical
solid, the conservation law is given in the local form as,
ρε = P · F + µ0
−→H · −→M + ρr −Divq, (3.1)
where ε is the specific internal energy, ρ is the density of the material in referential
coordinates, P is the First Piola-Kirchhoff stress tensor, F is the deformation gradient
tensor, r is the specific heat source inside the system and q is referential heat flux
vector representing the heat going out of the system. The term P · F represents the
stress power, or the rate of work done on the system by external mechanical action.
The term µ0
−→H · −→M represents the energy supplied to the material by a magnetic
field [96], with−→H denoting the resultant applied magnetic field vector and
−→M the net
magnetization vector inside the material. The first law assumes that the mechanical
energy can be changed to heat energy and the converse with no restrictions placed
on the transformation. Experimentally, we know the converse is subject to definite
restrictions. These restrictions in total are called the second law of thermodynamics.
62
One mathematical representation of the second law is the Clausius-Duhem in-
equality. The Clausius-Duhem inequality states that the rate of change of entropy
of part S at time t is greater than or equal to the entropy increase rate due to the
specific heat supply rate r minus the entropy decrease rate due to the heat flux rate h.
Mathematically, it is expressed in local form as,
ρη ≥ ρr
Θ−Div(
q
Θ), (3.2)
where Θ is the absolute temperature, and η is the specific entropy. In other words,
the Clausius-Duhem inequality dictates that mechanical forces and deformation can
only increase the entropy of a part S of the body.
Elimination of r from (3.1) and (3.2) gives
ρΘη − ρε + P · F + µ0H · −→M− 1
Θq ·GradΘ ≥ 0. (3.3)
In the case of the sensing behavior, the material is subjected to a uniaxial strain (ε)
along y-direction in presence of magnetic field (H) along transverse x-direction. This
results in generation of engineering stress (σ) along y-direction and magnetization (M)
along x-direction. Therefore, expression (3.3) is simplified as,
ρΘη − ρε + σε + µ0HM − 1
Θq ·GradΘ ≥ 0. (3.4)
Expression (3.4) represents the Clausius-Duhem inequality for a material that
responds to thermal, mechanical and magnetic stimuli. The quantities involved in
this inequality can be conceptually divided into the following subsets,
Independent variables: ε, M, η (3.5)
Dependent variables: σ,H, ε,q, Θ (3.6)
Balancing terms: r, ρ (3.7)
63
The independent variables or inputs of the model can be arbitrarily specified as
a function of space and time. The dependent variables or outputs are determined
through response functions (constitutive equations) which depend on the history of
the independent variables. Once the dependent variables are determined through
response functions, the balancing terms are assigned the values that are necessary
to satisfy the equations of motion. This conceptual division is chosen based on the
form of the Clausius-Duhem inequality. However, the temperature Θ is a much more
comfortable choice as independent variable instead of entropy as it is easier to measure
and control. To accomplish the change of independent variable from η to Θ, we replace
the independent variable ε with ψ through the Legendre transformation,
ψ = ε−Θη, (3.8)
where ψ is the specific Helmholtz energy potential. It is a free energy potential that
conceptually represents the energy required build a system in presence of temperature
Θ. Equation (3.8) along with (3.4) gives,
−ρψ − ρηΘ + σε + µ0HM − 1
Θq ·GradΘ ≥ 0. (3.9)
We now impose the assumption of isothermal condition. This is because the cou-
pled magnetomechanical behavior of interest in ferromagnetic shape memory Ni-Mn-
Ga occurs in the low-temperature martensite phase. The effect of changing tempera-
ture on the performance of Ni-Mn-Ga is not considered in this study. The isothermal
condition is represented as,
Θ = 0, GradΘ = 0. (3.10)
The Clausius-Duhem inequality (3.9) is reduced to a simplified form given as,
−ρψ + σε + µ0HM ≥ 0. (3.11)
64
Involved in (3.11) are the constitutive assumptions, or constitutive dependencies,
σ =σ(ε,M)
H =H(ε,M)
ψ =ψ(ε,M)
(3.12)
For majority of the applications involving magneto-mechanical materials, such as
sensing and actuation, the magnetic field is chosen as an independent variable be-
cause it is relatively easier to control by monitoring the current through a solenoid or
an electromagnet. Magnetization, on the other hand, represents the response of the
material, which is the amount of magnetic moments per unit volume. It is usually dif-
ficult to control, as it typically requires a feedback control system. To convert the set
of independent variables (ε,M) to (ε,H), we define a new thermodynamic potential
termed as specific magnetic Gibbs energy ϕ through the Legendre transformation,
ρϕ = ρψ − µ0HM. (3.13)
This leads to the inequality,
−ρϕ + σε− µ0MH ≥ 0. (3.14)
Inequality (3.14) is used to arrive at the constitutive response of the material for the
sensing case. The Clausius-Duhem inequality for modeling of the actuation behavior
is discussed in Section 3.7.
65
3.2 Incorporation of the Ni-Mn-Ga Microstructure in theThermodynamic Framework
The framework discussed in Section 3.1 pertains to thermo-magneto-mechanical
materials which have a perfect memory of their reference configuration and tem-
perature. Similar to the thermal shape memory materials, FSMAs have imperfect
memory, i.e., the materials when loaded and unloaded do not necessarily return to
their initial undeformed configuration and temperature. One of the ways to model
such a material is by introducing internal state variables in the argument list [14]. In-
ternal state variables seek to extend the results of thermoelastic theory to dissipative
materials and account for certain microstructural phenomena.
Figure 3.1 shows the microstructure of single crystal Ni-Mn-Ga in low-temperature
martensite phase. This microstructure is represented by three internal state variables:
variant volume fraction ξ, domain fraction α, and magnetization rotation angle θ.
These three variables account for the magnetic microstructure of the material and the
variant volume fraction accounts for the mechanical dissipation. This representation
of the microstructure is motivated from experimental observations of single-crystal
Ni-Mn-Ga [39], which is shown in Figure 3.2.
The applied field is oriented in the x-direction, and the applied strain (or stress)
is oriented in the y-direction. The material is divided into regions which contain the
crystals with their short axis, or magnetically easy c-axis, oriented in perpendicular
directions to each other. These regions are called variants, and their proportion
in the crystal is called as the variant volume fractions. The arrows indicate the
magnetization vectors, and Ms indicates saturation magnetization. The two variants
are separated by a twin boundary which is oriented at around 45 to the crystal axes.
66
θ
Ms
Ms
ξ
1 - ξ
1 - α
α
x
y
e
H
α 1 - α
θ
Figure 3.1: Simplified two-variant microstructure of Ni-Mn-Ga.
Figure 3.2: Image of twin-variant Ni-Mn-Ga microstructure by Scanning electronmicroscope [39].
67
A field-preferred variant, with volume fraction ξ, is one in which the magnetically
easy c-axis is aligned with the x-direction. A stress-preferred variant, with volume
fraction 1−ξ, is one in which the c-axis is aligned in the y direction. The evolution of
the twin variants is termed as twin boundary motion or twin variant rearrangement,
which results in the macroscopic deformation of the material due to the mismatch in
the crystal dimensions. The twin boundary can be driven by either magnetic field or
mechanical stress.
It is assumed that the variant volume fractions are sufficiently large to be sub-
divided into 180-degree magnetic domains with volume fractions α and 1 − α. This
domain structure minimizes the net magnetostatic energy due to finite dimensions of
the sample. In the absence of an external field, the domain fraction α = 1/2 leads
to minimum magnetostatic energy. The high magnetocrystalline anisotropy energy
of Ni-Mn-Ga dictates that the magnetization vectors in the field-preferred variant
are attached to the crystallographic c-axis, i.e., they are oriented in the direction
of the applied field or in the opposite direction. Any rotation of the magnetization
vectors away from the c-axis results in an increase in the anisotropy energy. The
magnetization vectors in the stress-preferred variant are rotated at an angle θ rela-
tive to the c-axis. These conclusions that (i) The vectors in field preferred variants
are aligned with the applied field and (ii) The angles in the two domains of stress
preferred variants are equal and opposite are reached after assuming four different
angles in four different combinations of domains and variants, and applying the same
procedure with consideration of only the magnetic components of energy, and not
mechanical. Energy minimization dictates that this angle is equal and opposite in
the two magnetic domains within a stress-preferred variant (Section A.4).
68
The concept of the thermomechanical process is now different than that described
in the Section 3.1. The independent variables are the strain ε, field H, and the internal
state variables α, θ, ξ. Therefore, the constitutive dependencies for the sensing model
are given as,
ϕ =ϕ(ε,H, α, θ, ξ)
σ =σ(ε, H, α, θ, ξ)
M =M(ε,H, α, θ, ξ).
(3.15)
The rate of magnetic Gibbs energy can be expressed using the chain rule as,
ρϕ =∂(ρϕ)
∂εε +
∂(ρϕ)
∂HH +
∂(ρϕ)
∂αα +
∂(ρϕ)
∂θθ +
∂(ρϕ)
∂ξξ (3.16)
Using (3.16) along with (3.14), we get,
−[∂(ρϕ)
∂εε +
∂(ρϕ)
∂HH +
∂(ρϕ)
∂αα +
∂(ρϕ)
∂θθ +
∂(ρϕ)
∂ξξ
]+ σε− µ0MH ≥ 0 (3.17)
This expression can be expanded as,
[σ − ∂(ρϕ)
∂ε
]ε +
[−µ0M − ∂(ρϕ)
∂H
]H + παα + πθθ + πξ ξ ≥ 0 (3.18)
in which the terms πα, πθ, and πξ represent thermodynamic driving forces respectively
associated with internal state variables α, θ, and ξ. Note that they are defined as,
πα : = −∂(ρϕ)
∂α,
πθ : = −∂(ρϕ)
∂θ,
πξ : = −∂(ρϕ)
∂ξ.
(3.19)
In inequality (3.18), the terms ε and H are independent of each other, and of other
rates. Therefore, for an arbitrary process, the coefficients of ε and H must vanish in
order for the inequality to hold. This leads to the constitutive equations,
σ =∂(ρϕ)
∂ε, (3.20)
69
M = − 1
µ0
∂(ρϕ)
∂H. (3.21)
The Clausius-Duhem inequality is reduced to,
παα + πθθ + πξ ξ ≥ 0. (3.22)
The constitutive equations or response functions for stress and magnetization
are derived. These equations describe the material response under the given set of
independent and dependent variables. Once the specific form of the magnetic Gibbs
energy potential is constructed, the expressions for the stress and magnetization can
be obtained. The energy formulation is discussed in the next section.
3.3 Energy Formulation
The total thermodynamic free energy potential is proposed to consist of the mag-
netic and mechanical components. The energy associated with the conventional mag-
netoelastic coupling is neglected, as the ordinary magnetostriction is around 100 times
lower than the strain produced due to twin variant rearrangement. Also, the energies
associated with the thermal components are neglected as only the isothermal behavior
is of concern.
3.3.1 Magnetic Energy
The total magnetic potential energy of the sample is considered as a summation
of the Zeeman energy, magnetostatic energy and the magnetocrystalline anisotropy
energy. Various magnetic energy components are given as a weighted summation of
the energies of the two variants.
70
The Zeeman energy represents the work done by the external magnetic field
on the material, or the energy available to drive twin boundary motion by magnetic
fields. As seen in (3.13), the net magnetic Gibbs energy consists of the internal or
Helmholtz energy and the Zeeman energy. The Zeeman energy is minimum when the
magnetization vectors inside the material are completely aligned in the direction of the
externally applied field, and is maximum when the magnetization vectors in the sam-
ple are in opposite direction of the externally applied field. For the sensor/actuator
model the Zeeman energy is given as,
ρϕze = ξ[−µ0HMsα + µ0HMs(1− α)] + (1− ξ)[−µ0HMs sin θ]. (3.23)
The magnetostatic energy represents the self energy of the material due to the
magnetization inside the material. It represents the energy opposing the external
work done due to magnetic field, on account of the geometry of the specimen. The
magnetization inside the sample creates a demagnetization field which tends to oppose
the externally applied field. The strength of this demagnetization field depends on
the demagnetization, which depends on the geometry of the sample. A very long
sample magnetized along its length has a very low demagnetization field as compared
to the sample magnetized along its smallest dimension. The associated energy, or
magnetostatic energy, tends to reduce the net magnetization of the material to zero
by forming 180 domain walls. The magnetostatic energy is given as,
ρϕms = ξ[1
2µ0N(Msα−Ms(1− α))2] + (1− ξ)[
1
2µ0NM2
s sin2 θ], (3.24)
where N represents the difference in the demagnetization factors along the x and y
directions [93] and it depends on the geometry of the specimen.
71
The magnetocrystalline anisotropy energy represents the energy needed to
rotate a magnetization vector away from the magnetically easy c-axis. This energy is
minimum (or zero) when the magnetization vectors are aligned along the c-axis and is
maximum when they are rotated 90 degrees away from the c-axis. In Figure 3.1, all the
contribution towards the anisotropy energy comes from the stress preferred variant.
The anisotropy energy is usually given in the form of a trigonometric power series
for uniaxial symmetry. For Ni-Mn-Ga, it has been observed that the approximation
of up to the first term is usually sufficient to express the anisotropy energy, which is
given as,
ρϕan = (1− ξ)[Ku sin2 θ]. (3.25)
The anisotropy constant, Ku, is calculated experimentally as the difference in the
area under the easy and hard axis magnetization-field curves. It represents the energy
associated with pure rotation of the magnetization vectors (hard axis) compared to
the magnetization due to zero rotation of vectors (easy axis). Thus, the parameters
required to calculate the magnetic energy component (Ms and Ku) can be obtained
from one experiment which measures the easy and hard axis magnetization curves.
The expression for contribution of magnetic energy in a given thermodynamic
potential remains unchanged when modeling sensing, actuation and blocked-force
behaviors. The magnetostatic and anisotropy energies represent the magnetic com-
ponent of the internal energy or Helmholtz energy, and the Zeeman energy represents
the work done due to the external magnetic field. Finally, the magnetic component
of the thermodynamic potential is given as,
ρϕmag = ρϕze + ρϕms + ρϕan (3.26)
72
Thus,
ρϕmag =ξ[−µ0HMsα + µ0HMs(1− α) +1
2µ0N(Msα−Ms(1− α))2]
+ (1− ξ)[−µ0HMs sin θ +1
2µ0NM2
s sin2 θ + Ku sin2 θ].
(3.27)
3.3.2 Mechanical Energy
The mechanical energy typically represents the elastic strain energy contribu-
tion towards the internal, or Helmholtz energy. In sensor model, the expression for
the mechanical energy depends on whether the process under consideration is strain
loading (ξ ≤ 0) or unloading (ξ ≥ 0). Similar to the shape memory materials, the
total strain is considered to be composed of an elastic component(εe) and a twinning
component(εtw). Moreover, the twinning strain is proposed to be linearly proportional
to the variant volume fraction,
Loading: εtw = ε0(1− ξ) (ξ ≤)
Unloading: εtw = ε0ξ(ξ ≥)(3.28)
with ε0 being the maximum twinning strain,
ε0 = 1− c/a. (3.29)
The mechanical loading arms are not glued to the sample, and the total strain
depends on the distance of the top loading arm with respect to its initial position.
Therefore, the total strain during unloading case accounts for the irreversible maxi-
mum twinning reorientation (ε0) that occurs after loading.
Loading: ε = εe + εtw
Unloading: ε = εe − εtw + ε0
The discrepancy in the two equations arises because the undeformed or reference
configuration is assumed to be in completely unloaded state, which corresponds to
73
ξ = 1. The mechanical energy equation for both loading, and unloading cases has the
form,
ρϕmech =1
2E(ξ)ε2
e +1
2a(ξ)ε2
tw (3.30)
The first term in (3.30) represents the energy due to elastic strain, and second
term represents the energy due to twinning strain. E(ξ), and a(ξ) represent effective
modulli associated with elastic and twinning strains respectively [99]. The parameters
associated with the mechanical energy component are obtained from experimental
stress-strain curve at zero bias field, shown in Figure 3.3. Modulus a(ξ) is obtained
from the slope of twinning region k by analogy with two stiffnesses in series, having
deformations equivalent to the elastic and twinning strains as,
1
a(ξ)=
1
E(ξ)− 1
k. (3.31)
The compliance (S(ξ)) of the material is considered to be a linear combination of
the compliances at complete field preferred state (S0) and complete stress preferred
state (S1). This linear average for effective material properties has been shown to be
a good approximation for the shape memory alloys by the use of micromechanical
techniques [5, 3]. Therefore, the effective modulus is given as,
E(ξ) =1
S(ξ)=
1
S0 + (1− ξ)(S1 − S0). (3.32)
The parameters (E0 = 1/S0) and (E1 = 1/S1) are obtained from the initial and final
modulli as shown in Figure 3.3.
The total magnetic Gibbs energy potential is the summation of magnetic and
mechanical components.
ρϕ = ρϕmag + ρϕmech (3.33)
74
stw0
E0
E1
k
Figure 3.3: Schematic of stress-strain curve at zero bias field.
From equations (3.20),(3.28),(3.30), and (3.33), the constitutive equation for stress
for both loading and unloading cases is given by,
σ = E(ξ)εe = E(ξ)[ε− ε0(1− ξ)] (3.34)
The constitutive equation for magnetization is obtained from (3.21) and (3.33) as,
M = Ms[2ξα− ξ + sin θ − ξ sin θ] (3.35)
The next step is to obtain the solutions for the evolution of the internal state
variables (α, θ, ξ) so that the macroscopic material response can be obtained from
(4.14) and (4.15).
3.4 Evolution of Domain Fraction and Magnetization Rota-tion Angle
The evolution of domain fraction and rotation angle is associated with the mag-
netization change only, and is not directly related to the mechanical deformation of
the material. The processes associated with the rotation of magnetization vectors
75
and evolution of domain fraction are proposed to be reversible, because the easy-axis
and hard-axis magnetization curves show negligible hysteresis. The easy-axis mag-
netization process involves evolution of domains, which is dictated by the magnitude
of the magnetostatic energy opposing the Zeeman energy due to applied field. The
hard-axis magnetization process involves the rotation of magnetization vectors with
respect to the easy c-axis of the crystals which is dictated by the competition between
the anisotropy energy and Zeeman energy. For reversible processes, the corresponding
driving forces lead to zero increase in entropy. Hence, the driving forces themselves
must be zero,
πα = −∂(ρϕ)
∂α= 0, (3.36)
πθ = −∂(ρϕ)
∂θ= 0 (3.37)
The closed form solutions for domain fraction and magnetization rotation angle
are obtained from (3.27), (3.33), (3.36), and (3.37) as,
α =H
2MsN+
1
2, (3.38)
θ = sin−1
(µ0HMs
µ0NM2s + 2Ku
)(3.39)
with the constraints, 0 ≤ α ≤ 1, and −π/2 ≤ θ ≤ π/2. The variation of domain
fraction and magnetization rotation angle is independent of variant volume fraction,
and hence external strain or deformation. The dependence of these two internal
variables on applied field is shown in Figure 3.4.
76
0 100 200 300 400 500 600 700
0.5
0.6
0.7
0.8
0.9
1
Applied Field (kA/m)
Do
mai
n F
ract
ion
(α)
0 100 200 300 400 500 600 7000
20
40
60
80
100
Applied Field (kA/m)
Ro
tati
on
An
gle
(θ0 )
Figure 3.4: Variation of (a) domain fraction, and (b) rotation angle with applied field.
77
3.5 Evolution of Volume Fraction
From (3.22) and (3.36), (3.37), the Clausius-Duhem inequality is reduced to
πξ ξ ≥ 0. (3.40)
The total thermodynamic driving force associated with the evolution of volume
fraction consists of magnetic and mechanical contributions.
πξ = πξmag + πξ
mech, (3.41)
with the magnetic and mechanical driving forces given by
πξmag = −∂(ρϕmag)
∂ξ=µ0HMsα− µ0HMs(1− α)− 1
2µ0N(Msα−Ms(1− α))2
− µ0HMs sin(θ) +1
2µ0NM2
s sin(θ)2 + Ku sin(θ)2,
(3.42)
Loading : πξmech = −∂(ρϕmech)
∂ξ=− E(ξ)[ε− ε0(1− ξ)]ε0 − 1
2
∂E(ξ)
∂ξ[ε− ε0(1− ξ)]2
+ a(ξ)(1− ξ)ε20 −
1
2
∂a(ξ)
∂ξε20(1− ξ)2.
(3.43)
Unloading : πξmech = −∂(ρϕmech)
∂ξ= −E(ξ)[ε− ε0(1− ξ)]ε0 − 1
2
∂E(ξ)
∂ξ[ε− ε0(1− ξ)]2
− a(ξ)ε20ξ −
1
2
∂a(ξ)
∂ξε20ξ
2.
(3.44)
The mechanical loading process occurs with nucleation and growth of stress-
preferred variants at the expense of field preferred variants, indicating ξ ≤ 0. The
start of the twinning process in shape memory materials and FSMAs requires the
overcoming of a finite energy threshold associated with the twinning stress. This is
78
evident from the stress-strain plots at zero field shown in Figure 3.3, and also from
strain-field plots [67, 52], where a finite threshold field needs to be overcome. The as-
sociated energy or critical driving force (πcr) required for twin variant rearrangement
to start is estimated from the twinning stress at zero field (σtw0) as,
πcr = σtw0ε0. (3.45)
This twinning barrier conceptually represents the work required to rotate a single
crystal, which is therefore the product of the associated force (σtw0) and deforma-
tion (ε0). During loading, the stress preferred variants grow at the expense of field
preferred variants, indicating ξ ≤ 0. Thus the driving force πξ is of negative value to
satisfy the inequality (3.40). The growth of stress preferred variants begins when the
total driving force reaches the negative value of the critical driving force. The value
of ξ is then obtained by numerically solving the relation,
πξ = −πcr. (3.46)
During unloading, the field-preferred variants grow indicating, ξ ≥ 0. Thus, the
driving force πξ has to be positive in order for Clausius-Duhem inequality (3.40) to be
satisfied. When the total force reaches the positive critical driving force, the evolution
of ξ is initiated. The subsequent values of ξ are obtained by numerically solving the
equation,
πξ = πcr. (3.47)
Once α, θ, and ξ are determined, the stress σ and magnetization M are found
through expressions (4.14) and (4.15), respectively. It is noted that ξ is restricted so
that 0 ≤ ξ ≤ 1.
79
3.6 Sensing Model Results
The equations in sections 3.1 to 3.5 are solved using a computation scheme built
in-house (MATLAB). The equations are solved in an interactive manner to check
the twin onset condition at each step. Also, the restrictions are imposed so certain
variables do not exceed their limits.
3.6.1 Stress-Strain Results
Calculated stress-strain plots at bias fields ranging from 94 kA/m to 368 kA/m
are compared with experimental measurements in Figure 3.5. The model parameters
are: E0 = 400 MPa, E1 = 2400 MPa, σtw0 = 0.6 MPa, k = 14 MPa, ε0 = 0.058, Ku
= 1.67E5 J/m3, Ms = 625 kA/m, N = 0.308. The initial high-slope region indicates
the elastic compression of the material, which occurs till a certain critical stress is
reached. Once the critical stress is reached, the twin variant rearrangement starts,
represented by the low-slope region. This low-slope region continues till the twin
variant rearrangement is complete. In final stages, the material again gets compressed
elastically. During unloading, the material follows a similar behavior, i.e., elastic
expansion followed by twin variant rearrangement in the reverse direction. However,
it must be noted that the behavior during unloading depends on the magnitude of
the bias field. At low bias fields, the material does not return to its original shape,
whereas at medium and high bias fields the material respectively shows a partial and
complete recovery of its original shape. Thus, the increasing bias field marks the
transition from irreversible to reversible behavior. For the various applied bias fields,
the model accurately describes the shape of the hysteresis loop and the amount of
pseudoelasticity or residual strain at which the sample returns to zero stress.
80
0 0.01 0.02 0.03 0.04 0.05 0.06−1
0
1
2
3
4
5
6
Compressive Strain
Com
pres
sive
Str
ess
(MP
a)
ExperimentModel:loadingModel:unloading
94 kA/m
0 0.01 0.02 0.03 0.04 0.05 0.06−1
0
1
2
3
4
5
6
Compressive Strain
Com
pres
sive
Str
ess
(MP
a)
ExperimentModel:loadingModel:unloading
133 kA/m
0 0.01 0.02 0.03 0.04 0.05 0.06−1
0
1
2
3
4
5
6
Compressive Strain
Com
pres
sive
Str
ess
(MP
a)
ExperimentModel:loadingModel:unloading
211 kA/m
0 0.01 0.02 0.03 0.04 0.05 0.06−1
0
1
2
3
4
5
6
Compressive Strain
Com
pres
sive
Str
ess
(MP
a)
ExperimentModel:loadingModel:unloading
251 kA/m
0 0.01 0.02 0.03 0.04 0.05 0.06−1
0
1
2
3
4
5
6
Compressive Strain
Com
pres
sive
Str
ess
(MP
a)
ExperimentModel:loadingModel:unloading
291 kA/m
0 0.01 0.02 0.03 0.04 0.05 0.06−1
0
1
2
3
4
5
6
Compressive Strain
Com
pres
sive
Str
ess
(MP
a)
ExperimentModel:loadingModel:unloading
368 kA/m
Figure 3.5: Stress vs strain plots at varied bias fields. Dotted line: experiment; solidline: calculated (loading); dashed line: calculated (unloading).
81
As the bias field is increased, more energy is required for twin variant rearrange-
ment to start, resulting in an increase in the twinning stress. The twinning stress at
a given bias field corresponds to the situation where the net thermodynamic driving
force is equal to the critical driving force (πξ = −πcr) and also the material is in com-
plete field-preferred state (ξ = 1). Therefore, an expression for the twinning stress
can be obtained as detailed below:
πξmag + πξ
mech = −πcr
At start of twinning (ξ=1),
πξmag(H)− σtw(H)ε0 = −σtw0ε0
σtw(H) =πξ
mag(H)
ε0
+ σtw0
(3.48)
Figure 3.6 shows the dependence of the twinning stress on the applied bias field,
and model comparison. The model accurately quantifies the monotonic increase in
twinning stress with increasing bias field. The deficiency of earlier model [101], where
the twinning stress was constant below fields of 195 kA/m creating discontinuity is
now overcome. The twinning stress vs. field curve shows a sigmoid shape, which
eventually saturates at high magnetic fields. This indicates that the stress-strain
behavior will remain unchanged when the magnetic fields are above saturation.
3.6.2 Flux Density Results
The calculated magnetization from the model is obtained from equation (4.15).
However, as seen earlier, the experimental measurements give the values of flux-
density. In order to compare the model results with Hall probe measurements [99],
the magnetic induction or flux-density is calculated by means of the relation,
Bm = µ0(H + NxM), (3.49)
82
0 100 200 300 400 500 600 7000.5
1
1.5
2
2.5
3
3.5
Applied Field (kA/m)
Tw
inni
ng S
tres
s (M
Pa)
Model prediction: πξmag
/ε0+σ
tw0
Experimental values (σtw
(H))
Figure 3.6: Variation of twinning stress with applied bias field.
where Nx is the demagnetization factor in the x direction [58]. It is seen that for
the same magnetization, the measured flux-density depends on the geometry of the
sample.
The flux density plots shown in Figure 3.9 are of interest for sensing applications.
The absolute value of flux density decreases with increasing compressive stress. As
the sample is compressed from its initial field-preferred variant state (ξ = 1), the
stress-preferred variants grow at the expense of field-preferred variants. Due to the
high magnetocrystalline anisotropy of NiMnGa, the nucleation and growth of stress-
preferred variants occurs in concert with the rotation of magnetization vectors into
the longitudinal direction, which causes a reduction of the permeability and flux
density in the transverse direction. The simulated curves show less hysteresis than
83
the measurements and a slight nonlinearity in the relationship between flux density
and strain. This is in agreement with measurements by Straka et al. [116] in which
the magnetization dependence on strain is almost linear with very low hysteresis. As
shown in Figure 3.9(b), the model accurately quantifies the dependence of flux density
on stress. While the tests were conducted in displacement control, the observed
trends should resemble those obtained experimentally with stress as the independent
variable.
The overall change in flux density from the initial state (ξ = 1) to the final
state (ξ = 0) is a function of applied bias field. Because of almost linear nature of
the B − ε curve, the slope of this curve at a given strain is defend as sensitivity,
or a factor similar to piezoelectric coupling coefficient at constant field,∂B
∂ε
H
. This
sensitivity factor is defined as the slope at mid-range (3% strain) in the loading path
of B − ε curve. The variation of this factor with bias field is shown in Figure 3.8.
The experimental values of sensitivity factor are approximated to the ratio of total
flux density change to the associated strain range.
As discussed in Chapter 2, this behavior can be explained from the easy- and
hard-axis flux density curves of this alloy. The easy-axis curve corresponds to a state
of the sample when it is in complete field preferred state, whereas the hard-axis curve
corresponds to the state of the sample when the sample is in complete stress-preferred
state. Therefore, the expressions for the easy-axis (ξ = 1) and hard-axis (ξ = 0)
magnetization as a function of magnetic field can be obtained from (3.38), (3.39) and
84
0 0.01 0.02 0.03 0.04 0.05 0.060
0.2
0.4
0.6
0.8
1
Compressive Strain
Flu
x D
ensi
ty (
Tes
la)
94
173
211
291
368
445Bias H (kA/m)
(a)
0 1 2 3 4 5 6 70
0.2
0.4
0.6
0.8
1
Compressive Stress (MPa)
Flu
x D
ensi
ty (
Tes
la)
94
173
211
291
368
445Bias H (kA/m)
(b)
Figure 3.7: Model results for (a) flux density-strain and (b) flux density-stress curves.Dotted line: experiment; solid line: calculated (loading); dashed line: calculated(unloading).
85
0 100 200 300 400 5000
1
2
3
4
5
Applied Field (kA/m)
(∂ B
/ ∂ε)
H (
Tes
la)
Model resultExperimental values
Irreversible ReversiblePartiallyreversible
Figure 3.8: Variation of sensitivity factor with applied bias field.
(4.15). These expressions are given as,
Measy = M(ξ=1) =H
N
Mhard = M(ξ=0) =µ0HM2
s
µ0NM2s + 2Ku
If M > Ms, M = Ms
If M < −Ms, M = −Ms.
(3.50)
The model results for easy and hard axis magnetization and flux-density are shown
in Figures 3.9(a) and 3.9(b) respectively. When the sample is compressed at a given
constant field, the flux-density changes from the corresponding easy-axis value to
the corresponding hard-axis value. Hence, the optimum sensing range occurs when
the two curves are at the maximum distance from each other and the sample shows
pseudoelastic behavior. At a bias field of 368 kA/m, a reversible flux density change
86
of 145 mT is obtained over a range of 5.8% strain and 4.4 MPa stress. This makes the
magnetic field of 368 kA/m as the optimum bias field to obtain maximum reversible
sensing signal from the material. The NiMnGa alloy investigated here therefore shows
potential for high-compliance, high-displacement deformation sensors.
3.6.3 Thermodynamic Driving Force and Volume Fraction
The volume fraction dictates the deformation of the material. Also, it is the only
variable that is responsible for the coupling between the magnetic and mechanical
domains. Therefore, the evolution of volume fraction and the corresponding thermo-
dynamic driving forces provide a key insight into the material behavior. The driving
forces are calculated from equations (3.42), (3.43) and (3.44), and the volume fraction
is obtained by numerically solving the equations (3.46) and (3.47).
The evolution of the thermodynamic driving forces acting on a twin boundary
with increasing compressive strain is shown in Figure 3.10 for varied bias fields. It is
seen that the driving force due to stress is negative since the stress is compressive, and
more importantly, it opposes the growth of field volume fraction ξ. On the contrary,
the driving force due to magnetic field is positive indicating that the field favors the
growth of volume fraction ξ. During loading, the total force has to overcome the
negative critical driving force (−πcr) for twin variant rearrangement to start. Simi-
larly, during unloading, the total force has to overcome the positive critical driving
force (πcr) for the start of twin variant rearrangement in the opposite direction. The
magnitudes of total driving force during twin variant rearrangement for loading and
unloading are negative and positive, respectively, in order to satisfy Clausius-Duhem
inequality (3.40). Once the twin boundary motion is initiated, the total driving force
87
−200 0 200 400 600 800 1000−0.2
0
0.2
0.4
0.6
0.8
1
1.2
1.4
Applied Field (kA/m)
Flu
x D
ensi
ty (
Tes
la)
Experimental (Easy Axis)Experimental (Hard Axis)Model (Easy Axis)Model (Hard Axis)
(a)
0 200 400 600 800−200
−100
0
100
200
300
400
500
600
700
Applied Field (kA/m)
Mag
netiz
atio
n (k
A/m
)
Experimental (Easy Axis)Experimental (Hard Axis)Model (Easy Axis)Model (Hard Axis)
(b)
Figure 3.9: Model results for easy and hard axis curves. (a) flux-density vs. field (b)magnetization vs. field.
88
remains at almost the same value as the critical driving force value. These principles
hold true for the actuation model also. The corresponding variation in the variant
volume fraction is shown in Figure 3.11.
There is a strong correlation between stress-strain (Figure 3.5) and flux density-
strain (Figure 3.9) curves regarding the reversibility of the magnetic and mechanical
behaviors. Because a change in flux density relative to the initial field-preferred
single variant is directly associated with the growth of stress-preferred variants, the
flux density value returns to its initial value only if the stress-strain curve exhibits
magnetic field induced pseudoelasticity. The model calculations accurately reflect this
trend, as seen by the variation of residual strain with bias field shown in Figure 3.12.
3.7 Extension to Actuation Model
In this section, the framework developed for the sensing model is extended to
model the actuation behavior of Ni-Mn-Ga, i.e., dependence of strain and magnetiza-
tion on varying field under bias compressive stress. The actuator model utilizes the
exact same parameters as the sensing model. Further, the actuation model frame-
work is consistent with previous models by Kiefer [67] and Faidley [32]. In a typical
Ni-Mn-Ga actuator, the material is subjected to a bias stress or prestress using a
spring. The initial configuration of the material is usually its shortest length (ξ = 0).
In presence of the bias stress, an external field is applied to generate strain against
the mechanical load. During increasing field ( ˙|H| > 0), the material does the work by
expanding against the prestress and strain is generated. During reverse field applica-
tion ( ˙|H| < 0), if the prestress is sufficiently large, the original length of the sample
is restored to complete one strain cycle.
89
0 0.01 0.02 0.03 0.04 0.05 0.06−2
−1.5
−1
−0.5
0
0.5
1
1.5
2x 10
5
Compressive Strain
The
rmod
ynam
ic D
rivin
g F
orce
(J/
m3 )
H=94 kA/m
±πcr
πmech
πmag
π
0 0.01 0.02 0.03 0.04 0.05 0.06−2
−1.5
−1
−0.5
0
0.5
1
1.5
2x 10
5
Compressive Strain
The
rmod
ynam
ic D
rivin
g F
orce
(J/
m3 )
H=133 kA/m
±πcr
πmech
πmag
π
0 0.01 0.02 0.03 0.04 0.05 0.06−2
−1.5
−1
−0.5
0
0.5
1
1.5
2x 10
5
Compressive Strain
The
rmod
ynam
ic D
rivin
g F
orce
(J/
m3 )
H=211 kA/m
±πcr
πmech
πmag
π
0 0.01 0.02 0.03 0.04 0.05 0.06−2
−1.5
−1
−0.5
0
0.5
1
1.5
2x 10
5
Compressive Strain
The
rmod
ynam
ic D
rivin
g F
orce
(J/
m3 )
H=251 kA/m
±πcr
πmech
πmag
π
0 0.01 0.02 0.03 0.04 0.05 0.06−2
−1.5
−1
−0.5
0
0.5
1
1.5
2x 10
5
Compressive Strain
The
rmod
ynam
ic D
rivin
g F
orce
(J/
m3 )
H=291 kA/m
±πcr
πmech
πmag
π
0 0.01 0.02 0.03 0.04 0.05 0.06−2
−1.5
−1
−0.5
0
0.5
1
1.5
2x 10
5
Compressive Strain
The
rmod
ynam
ic D
rivin
g F
orce
(J/
m3 )
H=368 kA/m
±πcr
πmech
πmag
π
Figure 3.10: Evolution of thermodynamic driving forces.
90
0 0.02 0.04 0.06 0.080
0.2
0.4
0.6
0.8
1
Compressive Strain
Vol
ume
Fra
ctio
n
H=94 kA/m
Field preferred ( ξ)
Stress preferred (1− ξ)
0 0.02 0.04 0.06 0.080
0.2
0.4
0.6
0.8
1
Compressive Strain
Vol
ume
Fra
ctio
n
H=133 kA/m
Field preferred ( ξ)
Stress preferred (1− ξ)
0 0.02 0.04 0.06 0.080
0.2
0.4
0.6
0.8
1
Compressive Strain
Vol
ume
Fra
ctio
n
H=211 kA/m
Field preferred ( ξ)
Stress preferred (1− ξ)
0 0.02 0.04 0.06 0.080
0.2
0.4
0.6
0.8
1
Compressive Strain
Vol
ume
Fra
ctio
n
H=251 kA/m
Field preferred ( ξ)
Stress preferred (1− ξ)
0 0.02 0.04 0.06 0.080
0.2
0.4
0.6
0.8
1
Compressive Strain
Vol
ume
Fra
ctio
n
H=291 kA/m
Field preferred ( ξ)
Stress preferred (1− ξ)
0 0.02 0.04 0.06 0.080
0.2
0.4
0.6
0.8
1
Compressive Strain
Vol
ume
Fra
ctio
n
H=368 kA/m
Field preferred ( ξ)
Stress preferred (1− ξ)
Figure 3.11: Evolution of volume fraction.
91
0 100 200 300 400 5000
0.01
0.02
0.03
0.04
0.05
0.06
Applied Field (kA/m)
Res
idua
l Str
ain
Model resultExperimental values
Figure 3.12: Variation of residual strain with applied bias field.
3.7.1 Actuation Model
In the actuator model, the applied field and bias stress constitute independent
variables, whereas the generated strain and magnetization constitute the dependent
variables. To arrive at the desired set of independent variables (H, σ) from the orig-
inal (M, ε) variables seen in (3.11), the model is formulated by defining the specific
Gibbs energy, φ, as thermodynamic potential via Legendre transform,
ρφ = ρψ − σεe − µ0HM. (3.51)
Gibbs free energy is a thermodynamic potential which conceptually represents the
amount of useful work obtainable from a system. It is obtained by subtracting the
92
work done by external magnetic field and mechanical stress from the Helmholtz en-
ergy. From (3.11) and (3.51), we get the Clausius-Duhem inequality of the form,
−ρφ− σεe − µ0MH + σ ˙εtw ≥ 0. (3.52)
where the twinning strain component is given by,
εtw = ε0ξ. (3.53)
The actuator under consideration has the constitutive dependencies,
φ =φ(σ,H, ξ, α, θ)
ε =ε(σ,H, ξ, α, θ)
M =M(σ,H, ξ, α, θ).
(3.54)
The independent variables are external field and bias stress, and dependent variables
are strain and magnetization. The domain fraction, rotation angle and variant volume
fraction constitute the internal state variables as in the sensing model. Following the
Coleman-Noll procedure similar to that employed to develop the sensing model in
Section 3.2, we arrive at the constitutive equations,
εe = −∂(ρφ)
∂σ, (3.55)
M = − 1
µ0
∂(ρφ)
∂H. (3.56)
The Clausius-Duhem inequality reduces to the form,
(−∂(ρφ)
∂ξ+ σε0
)ξ ≥ 0 (3.57)
πξ∗ ξ ≥ 0 (3.58)
93
where the total thermodynamic driving force πξ∗ is defined as,
πξ∗ = −∂(ρφ)
∂ξ+ σε0 = πξ + σε0 = πξ
mag + πξmech + σε0. (3.59)
The contribution of the magnetic energy to the total Gibbs energy, remains the same
as that given by (3.27). Therefore, the evolution equations for domain fraction (3.38),
rotation angle (3.39), and magnetic driving force (3.42) remain intact. The mechanical
energy contribution in the Gibbs energy is given by,
ρφmech = −1
2Sσ2 +
1
2aε2
0ξ2. (3.60)
The first term represents the elastic Gibbs energy due to bias stress, while the second
term represents the energy due to twinning. Unlike in the sensing model, the me-
chanical energy equation for actuation remains the same during application of both
increasing and decreasing field. The parameters associated with the mechanical en-
ergy are the same as those presented for the sensing model, except compliance. An
average value of compliance (S) is used, which is inverse of average elastic modulus E.
The undeformed configuration for the actuation process represents the sample at
its minimum length (ξ = 0) in the presence of a compressive bias stress σ. This bias
stress compresses the sample elastically, as the sample is already in the complete stress
preferred variant state. When the magnetic field is increased, the driving force due
to the field starts acting opposite to the driving force due to stress. The expression
for net mechanical thermodynamic driving force is
πξ∗mech = −aε2
0ξ + σε0. (3.61)
When the applied field is increasing ( ˙|H| ≥ 0), the volume fraction tends to increase
(ξ ≥ 0). When the total thermodynamic driving force exceeds the positive critical
94
value πcr, twin boundary motion is initiated. The numerical value of volume fraction
ξ can be obtained by solving the relation
πξ∗ = πcr. (3.62)
When the field starts decreasing ( ˙|H| ≤ 0), the stress preferred variants start growing
(ξ ≤ 0) if the field becomes sufficiently low, provided the bias compressive stress is
strong enough to start twin boundary motion in the opposite direction. If the total
driving force becomes lower than negative of critical driving force, the volume fraction
is obtained by solving,
πξ∗ = −πcr. (3.63)
Finally, from the values of α, θ, and ξ, magnetization is obtained from (4.15) and
total strain is obtained by addition of elastic and twinning components,
ε = εe + εtw (3.64)
3.7.2 Actuation Model Results
The model validation and identification of model parameters is conducted by
comparison of model results with experimental data published by Murray [88]. In this,
14×14×6 mm3 single crystal Ni-Mn-Ga sample was subjected to slowly alternating
magnetic fields of amplitude 750 kA/m in presence of compressive bias stresses ranging
from 0 to 2.11 MPa. The magnetic field was applied using an electromagnet, whereas
the bias stresses were applied using dead weights. The initial configuration of the
sample was a complete stress-preferred state, which enabled generation of full 6%
strain under saturating fields. The model parameters required for the actuation model
are same as that for the sensing model, and for the considered data their values are:
95
E = 800 MPa, σtw0 = 0.8 MPa, k = 14 MPa, ε0 = 0.058, Ku = 1.7E5 J/m3, Ms =
520 kA/m, N = 0.239.
Strain vs. Field
The model results of strain dependence on field at varied bias stresses is shown
in Figure 3.13. With increasing field, the material does not start deforming until a
certain critical field is reached, termed as coercive field. Further deformation occurs
with a rapid increase in strain for a relatively smaller range of field. This region
corresponds to the twin boundary motion where the thermodynamic driving force due
to magnetic field exceeds that due to the bias stress. Depending on the magnitude of
the bias field, a saturating strain is reached, after which the material does not deform
with further application of magnetic field. This saturation strain or the maximum
Magnetic Field Induced Strain (MFIS) is a function of the bias stress. When the field
is decreasing, the material does not return to its original shape unless the applied
bias stress is sufficiently large. The increasing bias stress marks the transition from
irreversible to reversible behavior. This effect is analogous to that of the bias field
in case of the sensing model. With increasing bias stress, the total strain produced
decreases monotonically, and the coercive field required to initiate twin boundary
motion increases. For most of the bias stress values, the model results both for the
forward and return path accurately match the measurements.
Maximum Strain
The maximum MFIS is of interest from actuation viewpoint. For the saturating
field, the maximum MFIS is obtained from the set of equations (3.65). The maximum
thermodynamic driving force at saturating field equals to the anisotropy constant, Ku.
96
0 200 400 600 800
0
0.01
0.02
0.03
0.04
0.05
0.06
Applied Field (kA/m)
Str
ain
2.11
1.63
1.43
1.160.89
0.25
Bias Stress(MPa)
Figure 3.13: Strain vs applied field at varied bias stresses. Dotted line: experiment;solid line: calculated (loading); dashed line: calculated (unloading).
The model accurately quantifies the maximum magnetic field-induced deformation at
different bias stresses ranging from 0.25 MPa to 2.11 MPa. According to the model,
the bias stresses of 0.89 MPa and 1.16 MPa can be considered as optimum where the
completely reversible strain is obtained with maximum magnitude. The comparison
with experimental values is shown in Figure 3.14.
πξmag(Hsat) + πξ
mech = πcr
ξmax =Ku + σbε0 − πcr
aε20
ε(Hsat) = Sσb + ε0ξmax
(3.65)
97
0 0.5 1 1.5 2 2.5−0.01
0
0.01
0.02
0.03
0.04
0.05
0.06
Bias compressive stress (MPa)
Max
imum
str
ain
Model resultExperimental values
Irreversible Reversible
Figure 3.14: Variation of maximum MFIS with bias stress.
Coercive Field
Coercive field is defined as the field at which the twin-variant motion starts during
forward field application ( ˙|H| ≥ 0). Evaluation of the coercive field is important as
it dictates the strength of magnetic field required to actuate the material. As seen
in Figure 3.13, once the coercive field is exceeded, the subsequent twin-variant rear-
rangement occurs with relatively smaller increase in the magnetic field. Therefore,
accurate evaluation of the coercive field gives an estimate of the magnetic field re-
quirements for the electromagnet design. The coercive field determines the resistance
to the twin boundary motion due to the added contributions of the internal mate-
rial dislocations (twinning stress) and the compressive bias stress. It is an analogous
quantity to the twinning stress in the sensing behavior: the coercive field increases
98
with increasing bias stress in actuation, whereas the twinning stress increases with
increasing bias field in sensing.
When the applied field equals the coercive field, the net thermodynamic driving
force equals the critical value (πξ∗ = πcr), and the material consists of a complete
stress-preferred state (ξ = 0). Under these conditions, the expression for the domain
fraction is reduced to, α = 1, as the magnetic field is assumed to be strong enough
to transform the material in a single domain configuration. The expression for the
magnetization rotation angle θ remains intact as given by (3.39). Using these proper-
ties, the coercive field (Hc) is obtained by solving equation (3.66), which is obtained
from (3.42), (3.45), and (3.62).
− µ0HcMs sin θ + 2µ0HcMsα− µ0HcMs − 2µ0NM2s α2 + 2µ0NM2
s α
+ σbε0 + Ku − 1
2µ0NM2
s cos2 θ −Ku cos2 θ = σtw0ε0
(3.66)
The expression for the coercive field is therefore given as,
Hc =µ0NM2
s + 2Ku −√
2µ0NM2s [Ku + ε0(σb − σtw0)] + 4Kuε0(σb − σtw0) + 4K2
u
µ0Ms
(3.67)
Although the twinning stress at zero field (σtw0) and the bias stress (σb) have
opposite signs in equation (3.67), it must be noted that the twinning stress at zero
field is defined as positive for compression whereas the bias stress is defined as negative
for compression. Thus, the bias stress adds to the resistance offered by the twinning
stress to the twin-variant rearrangement. Therefore, the coercive field increases with
increase in bias stress. Figure 3.15 shows the variation of the coercive field with the
bias stress. The model results are in a good agreement with the experimental data.
The dependence of the coercive field on the bias stress resembles a parabolic pattern,
99
0 0.5 1 1.5 2 2.5100
200
300
400
500
600
700
Bias Stress (MPa)
Coe
rciv
e F
ield
(kA
/m)
ModelExperiment
Figure 3.15: Variation of the coercive field with bias stress.
and it increases rapidly as bias stress increases. Therefore, the optimum bias stress
is desired to be as low as possible in order to keep the coercive field at a reasonably
low value. A lower coercive field facilitates a compact design of the electromagnet.
Magnetization vs. Field
The experimental data of magnetization was not available, however the model
results of magnetization dependence on field are shown in Figure 3.16. The hysteretic
magnetization curves illustrate that the volume fraction varies during the increasing
and decreasing field application. The initial part of M −H curve at all bias stresses
resembles the hard axis curve, as the material consists of only one variant preferred
by stress initially. When the twin boundary motion starts, the curve rapidly goes to
100
0 200 400 600 8000
100
200
300
400
500
600
Applied Field (kA/m)
Mag
netiz
atio
n (k
A/m
)
Bias Stress(MPa)
2.11
1.63
1.43
1.160.89
0.25
Figure 3.16: Magnetization vs applied field at varied bias stresses. Dotted line:experiment; solid line: calculated (loading); dashed line: calculated (unloading).
saturation indicating transition into field preferred variant state. When the field is
decreasing, the curve resembles to that of easy axis curve in case there is zero or very
little evolution of stress preferred variants (0.25 MPa). With increasing bias stresses,
the reverse part of magnetization curve tends to shift away from the easy axis curve.
At bias stress of 2.11 MPa, where twin boundary motion is almost suppressed, the
behavior is similar to the hard axis curve during forward and reverse field applications.
3.8 Blocked Force Model
The force generated by a Ni-Mn-Ga sample in partially blocked conditions dur-
ing actuation measurements was presented by Henry [48] and O’Handley et al. [95].
101
Their measurements suggest the presence of significant magnetoelastic coupling: as
the transverse magnetic field was increased below the field required to initiate twin
boundary motion, the measured stress increased even though the sample and spring
remained undeformed. Because a spring was used to precompress the sample in
the axial direction, some amount of detwinning was allowed and hence the block-
ing stresses were not measured. Further, no model for magnetization was presented.
Force measurements under completely mechanically-blocked conditions at different
bias strains were presented by Jaaskelainen [55] and recently by Couch [17]. Nei-
ther magnetization measurements nor analytical models were included. Likhachev
et al. [76] presented an expression for the thermodynamic driving force induced by
magnetic fields acting on the twin boundary. This force depends on the derivative of
the magnetic energy difference between the hard axis and easy axis configurations.
Although this force is useful in modeling the strain vs. field and stress vs. strain, its
origin is not well understood. This force is independent of the volume fraction, thus
it cannot accurately model the stress vs. field behavior, in which the net generated
stress varies with bias strain (see Fig. 3.20).
The available blocking stress, defined as the maximum field-induced stress relative
to the bias stress, is critical for quantifying the work capacity of an active material.
In this study we characterize and model the magnetic field-induced stress and mag-
netization generated by a commercial Ni-Mn-Ga sample (AdaptaMat Ltd.) when
it is prevented from deforming. We refer to this type of mechanical boundary as
“mechanically-blocked condition.” The material is first compressed from its longest
102
shape to a given bias strain (which requires a corresponding bias stress) and is subse-
quently subjected to a slowly alternating magnetic field while being prevented from
deforming. The tests are repeated for several bias strains.
The experimental setup is the same as that used for sensing characterization, which
consists of a custom-made electromagnet and a uniaxial stress stage. A 6x6x10 mm3
Ni-Mn-Ga sample (AdaptaMat Ltd.) is placed in the center gap of the electromag-
net. The sample exhibits a free magnetic field induced deformation of 5.8% under a
transverse field of 700 kA/m. The material is first converted to a single field-preferred
variant by applying a high transverse field, and is subsequently compressed to a de-
sired bias strain. The sample is then subjected to a sinusoidal transverse field of
amplitude 700 kA/m and frequency of 0.25 Hz. A 1x2 mm2 transverse Hall probe
placed in the gap between a magnet pole and a face of the sample measures the flux
density, from which the magnetization inside the material is obtained after accounting
for demagnetization fields. The compressive force is measured by a 200 pounds of
force (lbf) load cell, and the displacement is measured by a linear variable differential
transducer. This process is repeated for several bias strains ranging between 1% and
5.5%.
Similar to the sensing model, the applied field (H) and blocked bias strain (εb)
constitute the independent variables, whereas the magnetization component in x di-
rection (M) and stress (σ) constitute the dependent variables. The overall model
framework remains the same as in sensing model, with magnetic Gibbs energy as
thermodynamic potential. It is assumed that the volume fraction remains unchanged
103
after initial compression during the field application because of blocked configura-
tion. The value of initial volume fraction before field application is calculated from
the sensing model.
The magnetoelastic coupling is often ignored in the modeling of actuation and
sensing in Ni-Mn-Ga, in which the strains due to variant reorientation are considerably
larger than the magnetostrictive strains. This has been experimentally confirmed by
Heczko [44] and Tickle et al. [123]. The magnetoelastic energy is also ignored in the
calculation of the magnetic parameters through expressions (3.38) and (3.39), as its
contribution is around three orders of magnitude smaller than the other magnetic
energy terms. However, the contribution of the magnetoelastic coupling towards the
generation of stress in mechanically blocked conditions is significant: twin boundary
motion is completely suppressed and the magnetoelastic energy is the sole source
of stress generation when a magnetic field is applied. The magnetoelastic energy is
proposed as
ρϕme = B1εy(1− ξ)(− sin2 θ) + σ0εyξ(− sin2 θ) (3.68)
Here, B1 represents the magnetoelastic coupling coefficient [93] obtained by measuring
the maximum stress generated when the sample is biased by 5.5% (when ξ = 0), and εy
represents the magnetostrictive strain in the y direction. The first term represents the
magnetoelastic energy contribution due to magnetic fields, which contributes only in
the stress preferred variant (1-ξ). The second term represents the energy contribution
due to the initial compressive stress σ0. The applied field leads to increase of energy
in stress preferred variants, whereas the stress leads to increase of energy in field
preferred variants. The stress generated due to magnetoelastic coupling thus has the
104
form
σme = [B1(1− ξ) + σ0ξ](− sin2 θ). (3.69)
The magnetoelastic energy is not considered while evaluating the domain fraction
and magnetization rotation angle because it is around 1000 times smaller than the
Zeeman, magnetostatic, and anisotropy energies. On the other hand, the magnetoe-
lastic energy becomes significant as it is the sole source of stress generation when
field-induced deformations are prevented.
3.8.1 Results of Blocked-Force Behavior
Figure 3.17 shows experimental and calculated stress vs. applied field curves
at varied bias strains. Hysteresis is not included in the model. The significance of
magnetoelastic coupling is evident as the stress starts increasing as soon as the field is
applied, with the rotation of magnetization vectors. The increase in stress is directly
related to the angle of rotation (θ) predicted by the magnetization model. On the
contrary, the variant reorientation process is typically associated with a high amount
of coercive field that increases with increasing bias stress [67, 101]. The absence of
a coercive field, and of discontinuity in stress profiles, confirms the magnetoelastic
coupling rather than twin reorientation as origin of the stress.
Figure 3.18 shows the magnetization dependence on applied field at varied blocked
strains. The negligible hysteresis is typical of single crystal Ni-Mn-Ga when the
volume fraction is approximately constant. Thus, the model assumption of reversible
evolution of α and θ is validated along with the assumption of constant volume
fraction. This is in contrast to Figure 3.16,where the hysteresis occurs in concert with
twin variant rearrangement. The initial susceptibility of Ni-Mn-Ga varies significantly
105
−800 −600 −400 −200 0 200 400 600 8000.5
1
1.5
2
2.5
3
3.5
Applied field
Str
ess
(MP
a)
1 %
2 %
3 %
4 %
5 %Bias strain (%)
Figure 3.17: Stress vs field at varied blocked strains. Dotted: experiment; solid line:model.
with bias strains, as the M −H curve shifts between the two extreme cases of easy
axis and hard axis curves. A 59% change in susceptibility is observed over a range of
4% change in strain experimentally. Figure 3.19 shows the variation of susceptibility
with varied blocked strains. The model parameters are: E0 = 125 MPa, E1 = 2000
MPa, σtw0 = 1 MPa, k = 16 MPa, ε0 = 0.055, Ku = 2.2E5 J/m3, Ms = 700 kA/m,
N = 0.2. Magnetoelastic coefficient B1 is the maximum stress produced with 5.5%
blocked strain, which is 1 MPa.
Our mechanically-blocked measurements and thermodynamic model for constant
volume fraction describe the stress and magnetization dependence on field, and pro-
vide a measure of the work capacity of Ni-Mn-Ga. The work capacity, defined as the
106
−200 0 200 400 600 800−200
0
200
400
600
800
Applied Field (kA/m)
Mag
netiz
atio
n (k
A/m
)
Bias strain (%)
1 %
2 %
3 %
4 %
5 %
Figure 3.18: Magnetization vs field at varied blocked strains. Dashed line: experi-ment; solid line: model.
1 2 3 4 50
1
2
3
4
5
6
Applied Field (kA/m)
Initi
al s
usce
ptib
ility
Model resultExperimental values
Figure 3.19: Variation of initial susceptibility with biased blocked strain.
107
area under the σbl − σ0 curve, is 72.4 kJ/m3 for this material. This value compares
favorably with that of Terfenol-D and PZT (18-73 kJ/m3 [40]). However, the work
capacity of Ni-Mn-Ga is strongly biased towards high deformations at the expense of
low generated forces, which severely limits the actuation authority of the material.
Terfenol-D exhibits a measured stress of 8.05 MPa at a field of 25 kA/m and prestress
of −6.9 MPa [21]. The lower blocking stress of 1.47 MPa produced by Ni-Mn-Ga is
attributed to a low magnetoelastic coupling.
The maximum available blocking stress is observed at a bias strain of 3%, though
the maximum blocking stress occurs, as expected, when the sample is completely
prevented from deforming. Due to the competing effect of the stress-preferred and
field-preferred variants, the stress is highest when the volume fractions are approxi-
mately equal (ξ = 0.5) as seen in Figure 3.20.
The magnetoelastic energy in Ni-Mn-Ga is considerably smaller than the Zeeman,
magnetostatic, and anisotropy energies. The magnetostrictive strains in Ni-Mn-Ga
are of the order of 50-300 ppm [44, 123], which are negligible when compared to the
typical 6% deformation that occurs by twin-variant reorientation. The contribution
of magnetoelastic coupling can thus be ignored when describing the sensing and actu-
ation behaviors in which the material deforms by several percent strain. In the special
case of field application in mechanically-blocked condition, twin-variant reorientation
is completely suppressed and the magnetoelastic coupling becomes significant as it
remains the only source of stress generation. This is validated from the experimental
stress data as there is no coercive field associated with the twin-variant rearrange-
ment. In summary, the magnetoelastic coupling in Ni-Mn-Ga is relatively low but
becomes significant when the material is prevented from deforming.
108
−101234560
1
2
3
4
5
Bias Strain (%)
Str
ess
(M
Pa
)
σbl
σ0
σbl
−σ0
Figure 3.20: Experimental blocking stress σbl, minimum stress σ0, and availableblocking stress σbl − σ0 vs. bias strain.
3.9 Discussion
A unified magnetomechanical model based on the continuum thermodynamics
approach is presented to describe the sensing [101], actuation [103] and blocked-
force [108] behaviors of ferromagnetic shape memory Ni-Mn-Ga. The model requires
only seven parameters which are identified from two simple experiments: stress-strain
plot at zero magnetic field, and easy-axis and hard-axis magnetization curves. The
model parameter B1 is incorporated to describe the blocked-force behavior. The
model is low-order, with up to quadratic terms, which makes it convenient from the
viewpoint of FEA implementation, and incorporation in the structural dynamics of
109
a system. The model spans three magneto-mechanical characterization spaces, de-
scribing the interdependence of strain, stress, field, and magnetization. The model
accurately quantifies the dependent variables over large ranges of the bias indepen-
dent variable, which is rarely seen in literature. The magnetic Gibbs energy is the
thermodynamic potential for sensing and blocked force models, whereas the Gibbs
energy is the thermodynamic potential for actuation effect.
Several important characteristics are investigated in concert with magnetomechan-
ical characterization of single crystal Ni-Mn-Ga, along with the model predictions.
The flux density sensitivity with strain
(∂B
∂ε
)varies from 0 to a maximum value of
4.19 T/%ε at bias field of 173 kA/m, and has maximum reversible value of 2.38 T/%ε
at bias field of 368 kA/m (Figure 3.8). The stress induced due to magnetic field has
a theoretical maximum value of 2.84 MPa (Figure 3.6). The maximum field in-
duced strain has maximum reversible value of 5.8% at bias stresses of 0.89 MPa and
1.16 MPa, which are optimum for actuation (Figure 3.14). The initial susceptibility(∂M
∂H|H=0
)changes by 59% over a range of 4% strain (Figure 3.19) when mechani-
cally blocked. The maximum stress generation capacity is 1.47% at 3% strain, which
is 37% higher than that at the end values of blocked strain (Figure 3.20). These
parameters provide key insight into the magnetomechanical coupling of Ni-Mn-Ga.
Although the emphasis of the work is on a specific material-single crystal Ni-
Mn-Ga, the developed model can be applicable to any class of ferromagnetic shape
memory materials. With recent advances in increased blocking stress [61], FSMAs
are a promising new class of multi-functional smart materials. Modeling polycrys-
talline behavior is one of the future opportunities which could be explored based on
the results of this research. Possible future work could also involve extending the
110
model framework for 3-D case which will enable design of structures that incorpo-
rate FSMAs. Constitutive 3-D models will also facilitate implementation of finite
element analysis of structures to solve various magnetomechanical boundary value
problems. Several aspects of this model are also applicable to the dynamic behavior
of Ni-Mn-Ga, some of which is discussed in subsequent chapters.
111
CHAPTER 4
DYNAMIC ACTUATOR MODEL FOR FREQUENCYDEPENDENT STRAIN-FIELD HYSTERESIS
In this chapter, a model is developed to describe the relationship between mag-
netic field and strain in dynamic Ni-Mn-Ga actuators. Due to magnetic field diffusion
and structural actuator dynamics, the strain-field relationship changes significantly
relative to the quasistatic response as the magnetic field frequency is increased. The
magnitude and phase of the magnetic field inside the sample are modeled as a 1-
D magnetic diffusion problem with applied dynamic fields known on the surface of
the sample, from where an averaged or effective field is calculated. The continuum
thermodynamics constitutive model described in Chapter 3 is used to quantify the
hysteretic response of the martensite volume fraction due to this effective magnetic
field. It is postulated that the evolution of volume fractions with effective field ex-
hibits a zero-order response. To quantify the dynamic strain output, the actuator
is represented as a lumped-parameter, single-degree-of-freedom resonator with force
input dictated by the twin-variant volume fraction. This results in a second order,
linear ODE whose periodic force input is expressed as a summation of Fourier series
terms. The total dynamic strain output is obtained by superposition of strain solu-
tions due to each harmonic force input. The model accurately describes experimental
112
measurements at frequencies of up to 250 Hz. The application of this new approach is
also demonstrated for a dynamic magnetostrictive actuator to show the wider impact
of the presented work on the area of smart materials.
4.1 Introduction
As seen in the literature review (Chapter 1), most of the prior experimental and
modeling work on Ni-Mn-Ga is focused on the quasistatic actuation, i.e., dependence
of strain on magnetic field at low frequencies [65, 113]. Achieving the high saturation
fields of Ni-Mn-Ga (around 400 kA/m) requires large electromagnet coils with high
electrical inductance, which limits the effective spectral bandwidth of the material.
For this reason, perhaps, the dynamic characterization and modeling of Ni-Mn-Ga
has received limited attention.
Henry [48] presented measurements of magnetic field induced strains for drive
frequencies of up to 250 Hz and a linear model which describes the phase lag between
strain and field and system resonance frequencies. Peterson [97] presented dynamic
actuation measurements on piezoelectrically assisted twin boundary motion in Ni-Mn-
Ga. The acoustic stress waves produced by a piezoelectric actuator complement the
externally applied fields and allow for reduced field strengths. Scoby and Chen [111]
presented a preliminary magnetic diffusion model for cylindrical Ni-Mn-Ga material
with the field applied along the long axis, but they did not quantify the dynamic
strain response.
The modeling of dynamic piezoelectric or magnetostrictive transducers usually
requires the structural dynamics of the device to be coupled with the externally ap-
plied electric or magnetic fields through the active element’s strain. This is often
113
done by considering a spring-mass-damper resonator subjected to a forcing function
given by the product of the elastic modulus of the material, its cross-sectional area,
and the active strain due to electric or magnetic fields. The active strain is related
to the field by constitutive relations which can be linearized, without significant loss
of accuracy, when a suitable bias field is present [26]. The actuation response of Ni-
Mn-Ga is dictated by the rearrangement of martensite twin variants, which are either
field-preferred or stress-preferred depending on whether the magnetically easy crystal
axis is aligned with the field or the stress. The rearrangement and evolution of twin
variants with a.c. magnetic fields always exhibit large hysteresis, hence the consti-
tutive strain-field relation of Ni-Mn-Ga cannot be accurately quantified by linearized
models.
This chapter presents a new approach to quantifying the hysteretic relationship
between magnetic fields and strains in dynamic actuators consisting of a Ni-Mn-Ga
element, return spring, and external mechanical load. The key contribution of this
work is the modeling of coupled structural and magnetic dynamics in Ni-Mn-Ga ac-
tuators by means of a simple (yet accurate) framework. The framework constitutes a
useful tool for the design of actuators with straightforward geometries and provides
a set of core equations for finite element solvers applicable to more complex geome-
tries. Further, it offers the possibility of obtaining input field profiles that produce a
prescribed strain profile, which can be a useful tool in actuator control.
The model is focused on describing properties of measured Ni-Mn-Ga data [48]
observed as the frequency of the applied magnetic field is increased, as follows: (1) For
a given a.c. voltage magnitude, the maximum current and associated maximum ap-
plied field decrease due to an increase in the impedance of the coils; (2) The field at
114
zero strain (i.e., field required to change the sign of the deformation rate) increases
over a defined frequency range, indicating an increasing phase lag of the strain rela-
tive to the applied field; and (3) For a given applied field magnitude, the maximum
strain magnitude decreases and the shape of the hysteresis loop changes significantly.
It is proposed that overdamped second-order structural dynamics and magnetic field
diffusion due to eddy currents are the primary causes for the observed behaviors. The
two effects are coupled: eddy currents reduce the magnitude and delays the phase of
the magnetic field towards the center of the material, which in turn affects the corre-
sponding strain response through the structural dynamics. Magnetization dynamics
and twin boundary motion response times are considered relatively insignificant.
The model is constructed as illustrated in Figure 4.1. First, the magnitude and
phase of the magnetic field inside a prismatic Ni-Mn-Ga sample are modeled as a
1-D magnetic diffusion problem with applied a.c. fields known on the surface of the
sample. In order to calculate the bulk magnetic field-induced deformation, an effec-
tive or average magnetic field acting on the material is calculated. With this effective
field, a previous continuum thermodynamics constitutive model described in Chapter
3 [99, 101, 103], is used to quantify the hysteretic response of the martensite volume
fraction. The evolution of the volume fraction defines an equivalent forcing function
dependent on the elastic modulus of the Ni-Mn-Ga sample, its cross-sectional area,
and the maximum reorientation strain. Assuming steady-state excitation, this forcing
function is periodic and can be expressed as a Fourier series. This Fourier series pro-
vides the force excitation to a lumped-parameter, single-degree-of-freedom resonator
representing the Ni-Mn-Ga actuator. The dynamic strain response is obtained by
superposition of the strain response to forces of different frequencies.
115
Input field Diffusion
(Eddy currents)
Constitutive
model
Fourier series expansion
Structural
dynamics Dynamic strain
Figure 4.1: Flow chart for modeling of dynamic Ni-Mn-Ga actuators.
For model validation, dynamic measurements presented by Henry [48] are utilized.
A 10×10×20 mm3 single crystal Ni-Mn-Ga sample was placed between the poles
of an E-shaped electromagnet with the 10×20 mm2 sides facing the magnet poles.
The magnetic field was applied perpendicular to the longitudinal axis of the sample,
which tends to elongate it. A spring of stiffness 36 kN/m provided a compressive bias
stress of 1.7 MPa along the longitudinal axis of the sample to achieve reversible field-
induced actuation in response to cyclic fields. Figure 4.2 shows dynamic actuation
measurements. The strain response of Ni-Mn-Ga depends on the magnitude of the
applied field but not on its direction, thus giving two strain cycles per field cycle. The
frequencies shown in Figure 4.2 are the inverse of the time period of one strain cycle.
Thus, the frequency of applied field ranges from 1-250 Hz. It is also noted that the
applied field amplitude decays with increasing frequency, likely due to a combination
of high electromagnet inductance and the measurements having been conducted at
constant voltage rather than at constant current.
116
(a) (b)
Figure 4.2: Dynamic actuation data by Henry [48] for (a) 2−100 Hz (fa = 1−50 Hz)and (b) 100− 500 Hz (fa = 50− 250 Hz).
Since the experimental magnetic field waveform is not described in [48], sinusoidal
and triangular waveforms are studied. It is proposed that the experimental field
waveform deviates from an exact waveform (sinusoidal or triangular) as the applied
field frequency increases. Nonetheless, study of these two ideal waveforms provides
insight on the physical experiments.
4.2 Magnetic Field Diffusion
The application of an alternating magnetic field to a conducting material results in
the generation of eddy currents and an internal magnetic field which partially offsets
the applied field. The relationship between the eddy currents and applied fields is
117
described by Maxwell’s electromagnetic equations,
∇×H = j +∂D
∂t,
∇× E = −∂B
∂t,
∇ ·B = 0,
∇ ·D = ρe,
(4.1)
with H the magnetic field strength (A/m), j the free current density (A/m2), D the
electric flux density (C/m2), E the electric field strength (V/m), B the magnetic flux
density (T), and ρe the volume density of free charge (C/m3). The corresponding
constitutive equations are given by
j = σE,
B = µH,
D = εE,
(4.2)
where σ is the conductivity, µ is the magnetic permeability, and ε is the dielectric
constant. In the case of a stationary conductor exposed to alternating magnetic fields,
combination of (4.1)a, (4.2)a, and (4.2)c gives an expression for the Ampere-Maxwell
circuital law,
∇×∇×H = ∇× (σE) +∂
∂t[∇× (εE)]. (4.3)
After mathematical manipulation, (4.3) yields a magnetic field diffusion equation
which describes the penetration of dynamic magnetic field in a conducting medium [69].
For one-dimensional geometries, assuming that the magnetization is uniform and does
not saturate, the diffusion equation has the form,
∇2H − µσ∂H
∂t= 0, (4.4)
118
where σ is the conductivity, µ is the magnetic permeability, and ε is the dielectric
constant. The assumption of uniform magnetization is not necessarily met experi-
mentally due to nonuniform twin boundary motion [91, 85] and saturation effects.
However, comparison of model results and measurements (Section 4.4) suggests that
the simplified diffusion model is able to describe the problem qualitatively. This is
attributed to the susceptibilities of field-preferred and stress-preferred variants being
relatively close (4.7 and 1.1, respectively [99]) and not differing too much from zero
as twin boundary motion and magnetization rotation processes take place. It is also
speculated that the variants are sufficiently fine in the tested material.
The solution to (4.4) gives the magnetic field values H(x, t) at position x (inside
a material of thickness 2d) and time t. The boundary condition at the two ends is
the externally applied magnetic field. In the case of harmonic fields, the boundary
condition is given by
H(±d, t) = H0eiωt, (4.5)
where H0 is the amplitude and ω = 2πfa is the circular frequency (rad/s) of the
magnetic field on the surface of the Ni-Mn-Ga sample. Assuming no leakage flux in
the gap between the electromagnet and sample, this field is the same as the applied
field. The solution for magnetic fields inside the material has the form [69]
H(x, t) = H0 h(X) eiωt. (4.6)
119
In this expression, the complex magnitude scale factor is
h(X) = A(B + iC),
A =1
cosh2 Xd cos2 Xd + sinh2 Xd sin2 Xd
,
B = cosh X cos X cosh Xd cos Xd + sinh X sin X sinh Xd sin Xd,
C = sinh X sin X cosh Xd cos Xd − cosh X cos X sinh Xd sin Xd,
(4.7)
with
X =x
δ, Xd =
d
δ, δ =
√2
ωµσ, (4.8)
where δ is the skin depth, or the distance inside the material at which the diffused
field is 1/e times the external field. If the external field is an arbitrary periodic
function, the corresponding boundary condition is represented as a Fourier series
expansion. The diffused internal field is then obtained by superposition of individual
solutions (4.6) to each harmonic component of the applied field. Figure 4.3 shows the
variation of the internal magnetic field at different depths inside the sample. As the
depth increases, the amplitude of the magnetic field decays, accompanied by a phase
delay. For the case of triangular input fields, the amplitude decay and phase change
is accompanied by a shape change in the waveform.
4.2.1 Diffused Average Field
In order to model the bulk material behavior, an effective field acting on the mate-
rial needs to be obtained. This effective field can be used along with the constitutive
model to get the corresponding volume fraction response. To estimate the effective
magnetic field, an average of the field waveforms at various positions is calculated,
Havg(t) =1
Nx
Xd∑
X=−Xd
H(x, t). (4.9)
120
0 0.2 0.4 0.6 0.8 1−1
−0.75
−0.5
−0.25
0
0.25
0.5
0.75
1
Nondimensional time (t*fa)
Nor
mal
ized
Fie
ld (
H/H
0)
d3d/4d/2d/40
(a)
0 0.2 0.4 0.6 0.8 1−1
−0.75
−0.5
−0.25
0
0.25
0.5
0.75
1
Non−dimensional time (t*fa)
Nor
mal
ized
fiel
d (H
/H0)
d3d/4d/2d/40
(b)
Figure 4.3: Magnetic field variation inside the sample at varied depths for (a) sinu-soidal input and (b) triangular input. x = d represents the edge of the sample, x = 0represents the center.
121
Here, Nx represents the number of uniformly spaced points inside the material where
the field waveforms are calculated.
Figure 4.4 shows averaged field waveforms at several applied field frequencies for
sinusoidal and triangular inputs. In these simulations the resistivity has a value of
ρ = 1/σ = 6e-8 Ohm-m and the relative permeability is µr = 3. At 1 Hz, the magnetic
field intensity is uniform throughout the material and equal to the applied field H0,
and there is no phase lag. With increasing actuation frequency, the magnetic field
diffusion results in a decrease in the amplitude and an increase in the phase lag of the
averaged field relative to the field on the surface of the material. Figure 4.5 shows
the decay of the magnetic field amplitude with position inside the material at several
applied field frequencies.
When the applied field is sinusoidal, the diffused average field is also sinusoidal
regardless of frequency (Figure 4.4a). When the applied field is triangular, the shape
of the diffused average field increasingly differs from the input field as the frequency is
increased (Figure 4.4b). The corresponding strain waveforms are modified accordingly
as they are dictated by the material response to the effective averaged field. Thus, the
shape of the input field waveform can alter the final strain profile. This is discussed
in Section 4.4.
4.3 Quasistatic Strain-Field Hysteresis Model
To quantify the constitutive material response, the constitutive magnetomechani-
cal model for twin variant rearrangement is used, which is detailed in Chapter 3. The
model incorporates thermodynamic potentials to define reversible processes in combi-
nation with evolution equations for internal state variables associated with dissipative
122
0 0.2 0.4 0.6 0.8 1−1
−0.75
−0.5
−0.25
0
0.25
0.5
0.75
1
Non−dimensional time (t*fa)
Nor
mal
ized
fiel
d (H
avg/H
0)
1 Hz50 Hz100 Hz150 Hz175 Hz200 Hz250 Hz
(a)
0 0.2 0.4 0.6 0.8 1−1
−0.75
−0.5
−0.25
0
0.25
0.5
0.75
1
Non−dimensional time (t*fa)
Nor
mal
ized
fiel
d (H
avg/H
0)
1 Hz50 Hz100 Hz150 Hz175 Hz200 Hz250 Hz
(b)
Figure 4.4: Average field waveforms with increasing actuation frequency for (a) sinu-soidal input and (b) triangular input.
123
−5 −4 −3 −2 −1 0 1 2 3 4 50.7
0.75
0.8
0.85
0.9
0.95
1
Position (mm)
Max
imum
Nor
mal
ized
Fie
ld
1 Hz50 Hz100 Hz150 Hz175 Hz200 Hz250 Hz
(a)
−5 −4 −3 −2 −1 0 1 2 3 4 50.5
0.6
0.7
0.8
0.9
1
Position (mm)
Max
imum
Nor
mal
ized
Fie
ld
1 Hz50 Hz100 Hz150 Hz175 Hz200 Hz250 Hz
(b)
Figure 4.5: Dependence of normalized field amplitude on position with increasingactuation frequency for (a) sinusoidal input and (b) triangular input.
124
effects. The model naturally quantifies the actuation or sensing effects depending on
which variable pairs among stress, strain, magnetic field, and magnetization, are se-
lected as independent and dependent variables. For the actuation problem under
consideration, the average or effective field Havg (for simplicity denoted H from now
on) and bias compressive stress σb are the independent variables, and the strain ε
and magnetization M are the dependent variables. The constitutive actuation model
described in Section 3.7 gives the variation of the volume fraction ξ and total strain ε
on field H.
Overall model procedure remains the same as detailed earlier. A few minor changes
are made to the model to account for different initial conditions. Experimental data
collected by Henry [48] is used to validate the model results. In these measurements,
the sample is not converted to a complete stress-preferred state before the application
of field. The sample is first converted to a complete field-preferred state and is
then subjected to the given bias stress. The configuration of the sample before the
application of the field thus consists of a twin-variant structure dictated by the bias
stress. This situation is modeled by introducing a new model variable, the initial
volume fraction ξs, which represents the fraction of field preferred variants before
the application of field and after the application of the bias stress. Therefore, the
definition of the twinning strain with respect to the initial configuration and the
expression for mechanical Gibbs energy is modified. The expression for mechanical
energy is different during the forward ( ˙|H| ≥ 0) and reverse ( ˙|H| ≤ 0) application of
field.
ρφmech = − 1
2Eσ2
b +1
2aε2
0(ξ − ξs) ( ˙|H| > 0),
ρφmech = − 1
2Eσ2
b +1
2aε2
0(ξ − ξf + ξs) ( ˙|H| < 0),
(4.10)
125
The volume fraction obtained using the procedure detailed in Section 3.7. It is given
by,
ξ =πξ
mag + σbε0 + aε20ξs − πcr
aε20
( ˙|H| ≥ 0),
ξ =πξ
mag + σbε0 + aε20ξf − aε2
0ξs + πcr
aε20
( ˙|H| ≤ 0),
(4.11)
All the variables in equations (4.10) and (4.11) are defined in Chapter 3, with
the exception of ξs which is the initial volume fraction. Total strain is given by the
summation of the elastic and the twinning component as,
ε = εe + εtw = εe + ε0ξ. (4.12)
Figure 4.6 shows a comparison of model results with actuation data for a 1 Hz
applied field. The model parameters used are: ε0 = 0.04, k = 70 MPa, Ms = 0.8 T, Ku
= 1.7 J/m3, and σtw0 = 0.5 MPa. The hysteresis loop in Figure 4.6 is dominated by the
twinning strain ε0ξ (proportional to volume fraction), which represents around 99%
of the total strain. The variation of volume fraction with effective field is proposed to
exhibit a zero-order response, without any dynamics of its own, and thus independent
of the frequency of actuation. The second order structural dynamics associated with
the transducer vibrations modify the constitutive behavior shown in Figure 4.6 in the
manner detailed in Section 4.4.
4.4 Dynamic Actuator Model
The average field Havg (denoted H for simplicity) acting on the Ni-Mn-Ga sample
is calculated by applying expression (5.4) to a given input field waveform. Using
this effective field, the actuator model discussed in Section 4.3 is used to calculate
the field-preferred martensite volume fraction ξ. By ignoring the dynamics of twin
126
0 100 200 300 400 500 6000
0.5
1
1.5
2
2.5
3
Applied Field (kA/m)
Str
ain
(%)
Figure 4.6: Model result for quasistatic strain vs. magnetic field. The circles denoteexperimental data points (1 Hz line in Figure 4.2) while the solid and dashed lines
denote model simulations for ˙|H| > 0 and ˙|H| < 0, respectively.
127
boundary motion, the dependence of volume fraction on applied field given by rela-
tions (4.11) is that of a zero-order system (ξ = f [H(t)]). Marioni et. al. [86] studied
the actuation of Ni-Mn-Ga single crystal using magnetic field pulses lasting 620 µs.
It was observed that the full 6% magnetic field induced strain was obtained in less
than 250 µs implying that the studied Ni-Mn-Ga sample has a bandwidth of around
2000 Hz. As the frequencies encountered in the present work are below 250 Hz, one
can accurately assume that twin boundary motion, and hence the evolution of vol-
ume fractions, occurs in concert with the applied field according to the dynamics of
a zero-order system.
4.4.1 Discrete Actuator Model
The mechanical properties of a dynamic Ni-Mn-Ga actuator are illustrated in Fig-
ure 4.7. Although the position of twin boundaries in the crystal affects the inertial re-
sponse of the material [84], this effect is ignored with the assumption of a lumped mass
system. The actuator is modeled as a lumped-parameter, single-degree-of-freedom,
lumped-parameter resonator in which the Ni-Mn-Ga rod acts as an equivalent spring
of stiffness EA/L, with E the modulus, A the area, and L the length of the Ni-Mn-Ga
sample. This equivalent spring is in parallel with the load spring of stiffness ke, which
is also used to pre-compress the sample. The overall system damping is represented
by ce and the combined mass of the Ni-Mn-Ga sample and output pushrod are mod-
eled as a lumped mass me. When an external field Ha(t) is applied to the Ni-Mn-Ga
sample, an equivalent force F (t) is generated which drives the motion of mass me.
A similar approach to that used for the modeling of dynamic magnetostrictive
actuators is employed. The motion of mass m is represented by a second order
128
ce
E, A, L
F(t)
me
ke
H (t) = H0ejwt
x (t)
Mechanical load
Figure 4.7: Dynamic Ni-Mn-Ga actuator consisting of an active sample (spring) con-nected in mechanical parallel with an external spring and damper. The mass includesthe dynamic mass of the sample and the actuator’s output pushrod.
differential equation,
mex + cex + kex = F (t) = −σ(t)A, (4.13)
with x the displacement of mass m. An expression for the normal stress is obtained
from constitutive relation (4.12) as,
ε = εe + εtw =σ
E+ ε0ξ, (4.14)
σ = E(ε− ε0ξ) = E(x
L− ε0ξ). (4.15)
The bias strain resulting from initial and final volume fractions (ξs, ξf ) is compensated
for when plotting the total strain. Substitution of (4.15) into (4.13) gives
mex + cex + (ke +AE
L)x = AEε0ξ. (4.16)
129
Equation (4.16) represents a second-order dynamic system driven by the volume frac-
tion. The dependence of volume fraction on applied field given by relations (4.11) is
nonlinear and hysteretic, and follows the dynamics of a zero-order system, i.e., the
volume fraction does not depend on the frequency of the applied magnetic field. This
is in contrast to biased magnetostrictive actuators, in which the drive force can be
approximated by a linear function of the magnetic field since the amount of hysteresis
in minor magnetostriction loops often is significantly less than in Ni-Mn-Ga.
4.4.2 Fourier Series Expansion of Volume Fraction
For periodic applied fields, the volume fraction also follows a periodic waveform
and hence the properties of Fourier series are utilized to calculate model solutions.
Figure 4.8 shows the calculated variation of volume fraction with time for the cases
of sinusoidal and triangular external fields. The reconstructed waveforms shown in
the figure are discussed later.
Using a Fourier series expansion, the periodic volume fraction is represented as a
sum of sinusoidal functions with coefficients
Zk =1
Ta
∫ Ta
0
ξ(t)e−iωktdt, k = 0,±1,±2, ..., (4.17)
where Ta = 1/fa, with fa the fundamental frequency. The frequency spectrum of
the volume fraction thus consists of discrete components at the frequencies ±ωk, k =
0, 1, 2...; Zk is the complex Fourier coefficient corresponding to the kth harmonic.
Equation (4.17) yields a double sided discrete frequency spectrum consisting of fre-
quencies −fs/2...fs/2, where fs = 1/dt represents the sampling frequency which
depends on the time domain resolution dt of the signal. The double sided frequency
130
0 0.2 0.4 0.6 0.8 1−0.5
0
0.5
1
1.5
2
2.5
3
Time (sec)
ξ ε
0 (
%)
Sin: orig
Sin: recon
Tri: orig
Tri: recon
Figure 4.8: Volume fraction profile vs. time (fa = 1 Hz).
spectrum is converted to a single sided spectrum through the relations
|Z0| = |Z0| (k = 0),
|Zk| = |Zk|+ |Z−k| = 2|Zk| (k > 0).(4.18)
The phase angles remain unchanged,
∠Zk = ∠Zk (k ≥ 0). (4.19)
The reconstructed volume fraction ξr(t) is
ξr(t) = ξr(t± Ta) =K∑
k=−K
Zkeiωkt, (4.20)
in which K represents the number of terms in the series. The single sided frequency
spectrum of the volume fraction is shown in Figure 4.9 for sinusoidal and triangular
applied field waveforms. This spectrum consists of frequencies 0...fs/2. It is noted
131
0 2 4 6 8 100
0.5
1
1.5
Frequency (Hz)|
ξ |ε
0 (%
)
0 2 4 6 8 10−200
0
200
Frequency (Hz)
Ang
( ξ
) (d
eg
)
Sinusoidal
Triangular
Figure 4.9: Single sided frequency spectrum of volume fraction (fa = 1 Hz).
that the plotted spectrum has a resolution df = fa/4, as four cycles of the applied field
are included. The actuation frequency in the presented case is fa = 1 Hz. For an input
field frequency of fa Hz, the volume fraction spectrum consists of non-zero components
at frequencies 2fa, 4fa, 6fa,... Hz. Mathematically, the phase angles appear to be
leading; the physically correct phase angle values are obtained by subtracting π from
the mathematical values.
Finally, if the applied field has the form
Ha(t) = H0 sin(2πfat), (4.21)
132
with H0 constant, then the reconstructed volume fraction ξr(t) is represented in terms
of the single sided Fourier coefficients by
ξr(t) = ξr(t± Ta)K∑
k=0
|Zk| cos(2πkfat + ∠Zk). (4.22)
The reconstructed volume fraction signal overlapped over the original is shown in
Figure 4.8, for both the sinusoidal and triangular input fields. The number of terms
used is K = 20. Substitution of (4.22) into (4.16) gives,
mex + cex + (ke +AE
L)x = AEε0
K∑
k=0
|Zk| cos(2πkfat + ∠Zk), (4.23)
which represents a second-order dynamic system subjected to simultaneous harmonic
forces at the frequencies kfa, k = 0, . . . , K. The steady state solution for the net
displacement x(t) is given by the superposition of steady state solutions to each
forcing function. Thus, the steady state solution for the dynamic strain εd has the
form
εd(t) =x(t)
L=
EAε0
EA + keL
K∑
k=0
|Zk||Xk| cos(2πkfat + ∠Zk − ∠Xk). (4.24)
In (4.45), Xk represents the non-dimensional transfer function relating the force at
the kth harmonic and the corresponding displacement,
Xk =1
[1− (kfa/fn)2] + j(2ζkfa/fn)= |Xk|e−i∠Xk , (4.25)
where
|Xk| = 1√[1− (kfa/fn)2]2 + (2ζkfa/fn)2
, (4.26)
∠Xk = tan−1
(2ζkfa/fn
1− (kfa/fn)2
). (4.27)
133
The natural frequency and damping ratio in these expressions have the form
fn =1
2π
√ke + AE/L
me
, (4.28)
ζ =ce
2√
(ke + AE/L)me
. (4.29)
4.4.3 Results of Dynamic Actuation Model
Figure 4.10 shows experimental and calculated strain versus field curves for sinu-
soidal and triangular waveforms at varied frequencies. The model parameters used
are fn = 700 Hz, ζ = 0.95, ρ = 62×10−8 Ohm-m, and µr = 3. The natural frequency
is obtained by using a modulus E=166 MPa, which is estimated from the stress-
strain plots in [48]. The dynamic mass of the Ni-Mn-Ga sample and pushrods is
me=0.027 kg. It is seen that the assumption of triangular input field waveform tends
to model the higher frequency data well. This implies that the shape of the applied
field waveform may not remain exactly sinusoidal at higher frequencies. For example,
the experimental data at 250 Hz shows a slight discontinuity when the applied field
changes direction, thus verifying the proposed claim of triangular shape.
The model results match the experimental data well with the assumption of tri-
angular input field waveform, except for the case of 200 Hz. Otherwise, the model
accurately describes the increase of coercive field, the magnitude of maximum strain,
and the overall shape change of the hysteresis loop with increasing actuation fre-
quency. The lack of overshoot in the experimental data for any of the frequencies
justifies the assumption of overdamped system. The average error between the ex-
perimental data and the model results is 2.37%, which increases to 4.24% in the case
of fa = 200 Hz. The relationship between strain and field is strongly nonlinear and
134
0 100 200 300 400 500 6000
0.5
1
1.5
2
2.5
3
Applied Field (kA/m)
Str
ain
(%)
250 Hz
1 Hz
100 Hz
50 Hz
150 Hz
200 Hz
175 Hz
(a)
0 100 200 300 400 500 6000
0.5
1
1.5
2
2.5
3
Applied Field (kA/m)
Str
ain
(%)
250 Hz
1 Hz
100 Hz
50 Hz
150 Hz
200 Hz
175 Hz
(b)
Figure 4.10: Model results for strain vs. applied field at different frequencies for(a) sinusoidal, (b) triangular input waveforms. Dotted line: experimental, solid line:model.
135
hysteretic due to factors such as magnetic field diffusion, constitutive coupling, and
structural dynamics.
Maximum strain and hysteresis loop area
The maximum strain generated at a given frequency is of interest to understand
the dynamic properties of the system. It is observed that the applied field magnitude
decreases with increasing frequency, because the electromagnet inductance increases
with increasing frequency. As the applied field decreases, the field induced strain de-
creases too. The decay in the strain is therefore caused by the dynamics of the system
as well as the decreasing field magnitudes. Therefore, the comparison of maximum
strain at various frequencies is not useful for the available experimental data. Never-
theless, an attempt is made to understand the system behavior and gauge the model
performance by dividing the maximum strain at a given frequency by the applied
field amplitude at that frequency. Figure 4.11(b) shows variation of the normalized
maximum strain with frequency and its comparison with model calculations. The
normalized maximum strain reaches a peak at 175 Hz. However, this behavior should
not be confused with resonance, because the system is hysteretic. At 175 Hz, due to
the inductive losses, the applied field amplitude is reduced. However, this amplitude
is just sufficient to saturate the sample. Further increase in the applied field results
in negligible increase in the strain, as seen at frequencies lower than 175 Hz. There-
fore, the ratio of maximum strain over the field amplitude is maximum at 175 Hz. A
similar trend is observed in the hysteresis loop area enclosed by the strain-field curve
in half-cycle (H ≥ 0) as shown in Figure 4.11(a).
Assumption of the triangular input field waveform matches the experimental val-
ues better than assumption of the sinusoidal field. This indicates that the applied
136
0 50 100 150 200 2502
3
4
5
6
7
8x 10
−6
Actuation frequency (Hz)
Max
imum
Str
ain
/ H0
ExperimentalModel: SineModel:Triangular
(a)
0 50 100 150 200 2500
20
40
60
80
100
120
140
Actuation frequency (Hz)
Enc
lose
d A
rea×
10−
2 (kA
/m)
ExperimentalModel: SineModel: Triangular
(b)
Figure 4.11: (a) Normalized maximum strain vs. Frequency (b) Hysteresis loop areavs. Frequency
137
field waveform was either close to the triangular, or the sinusoidal waveform was dis-
torted due to the eddy current losses in the electromagnet cores. Further discussion
on the experimental data of maximum strain is given in Section 4.4.4.
4.4.4 Frequency Domain Analysis
Figure 4.12 shows a comparison of model calculations and experimental data in the
frequency domain. Only the results for triangular input field waveform are shown,
as the actual input field is proposed to be close to the triangular function from
the simulations. The frequency spectrum of the experimental strain data shows a
monotonous decay of strain magnitudes with increasing even harmonics up to an
actuation frequency of 100 Hz. For actuation frequencies from 150 Hz onwards, the
decay is not monotonous, for example, the strain magnitudes corresponding to the
4th and 6th harmonic are almost equal, with the magnitude corresponding to the 2nd
harmonic being comparatively high. This behavior is reflected in the strain-field plots
as the hysteresis loop shows increasing rounding-off for frequencies higher than 150
Hz. The model accurately describes these responses as the magnitudes match the
experimental values well for most cases. The phase angles for the experimental and
model spectra also show a good match. In some cases, the angles show a discrepancy
of about 180, though they are physically equivalent.
Figure 4.13(a) shows ‘order domain’, or ‘non-dimensional frequency domain’ spec-
trum of Fourier magnitudes of the experimental strain signal. The magnitudes cor-
responding to the zero frequency represent the average strain value in a cycle. The
variation of higher orders with actuation frequency is of interest. Though the spec-
trum under study is discrete, continuous curves are shown in Figure 4.13(a) to better
138
0 2 4 6 8 100
0.51
1.52
Non−dimensional frequency (f/fa)
|ε| (
%)
0 2 4 6 8 100
25
100
150175
Non−dimensional frequency (f/fa)
Ang
le(ε
) (d
eg)
(a)
0 2 4 6 8 100
1
Non−dimensional frequency (f/fa)
|ε| (
%)
0 2 4 6 8 100
50100150200
Non−dimensional frequency (f/fa)
Ang
le(ε
) (d
eg)
(b)
0 2 4 6 8 100
1
Non−dimensional frequency (f/fa)
|ε| (
%)
0 2 4 6 8 100
255075
100125
Non−dimensional frequency (f/fa)
Ang
le(ε
) (d
eg)
(c)
0 2 4 6 8 100
1
Non−dimensional frequency (f/fa)
|ε| (
%)
0 2 4 6 8 100
255075
100125
Non−dimensional frequency (f/fa)
Ang
le(ε
) (d
eg)
(d)
0 2 4 6 8 100
0.5
1
Non−dimensional frequency (f/fa)
|ε| (
%)
0 2 4 6 8 100
255075
100125
Non−dimensional frequency (f/fa)
Ang
le(ε
) (d
eg)
(e)
0 2 4 6 8 100
0.5
Non−dimensional frequency (f/fa)
|ε| (
%)
0 2 4 6 8 100
255075
100125
Non−dimensional frequency (f/fa)
Ang
le(ε
) (d
eg)
(f)
Figure 4.12: Model results for strain vs. applied field in frequency domain for trian-gular input waveform for (a) fa = 50 Hz, (b) fa = 100 Hz, (c) fa = 150 Hz, (d) fa
= 175 Hz, (e) fa = 200 Hz, (e) fa = 250 Hz. Dotted line: experimental, solid line:model.
139
visualize the trends of strain magnitudes. Figure 4.13(b) shows the variation of the
corresponding phase angles with harmonic order. The phase angle spectrum does
not differentiate the trends at various actuation frequencies as clearly as the mag-
nitude spectrum. Nevertheless, a correlation exists between Figure 4.13(a) and Fig-
ure 4.13(b). There is a trend of monotonic decrease at 1, 50, and 100 Hz. There
is a dip in the phase angle at 6th order for frequencies higher than 150 Hz, which is
associated with a rise in magnitude at 6th order in Figure 4.13(a).
The strain magnitudes decay almost linearly, in a monotonic fashion for actuation
frequencies up to 100 Hz. These characteristics indicate a blocky dependence in time
domain, similar to a rectified square wave signal (Figure 4.10). However, at higher
actuation frequencies, the magnitudes corresponding to the 6th order show a distinct
increase. This behavior can be attributed to the ’shape change’ of the strain-field
plots observed in Figure 4.10 at frequencies higher than 150 Hz. It is concluded that
the dynamic properties of the system show a distinct change at frequencies higher
than 150 Hz. A ’rounding off’ effect occurs in the strain-field relationship at the
higher drive frequencies.
The Fourier series magnitudes are plotted as a function of actuation frequency in
Figure 4.14(a). The variation of 2nd order with actuation frequency shows a distinct
peak at 175 Hz. For a linear system, it would have meant that the natural frequency
is near 350 Hz. However, no such conclusion can be reached for the hysteretic system
under consideration. Also, the decay of field with increasing frequencies complicates
a comparative study in the order domain.
The 6th order variation shows a peak at 150 Hz. The changes hysteresis loop shape,
and 6th order peaks associated with frequencies higher than 150 Hz may also be a
140
2 4 6 8 100
0.2
0.4
0.6
0.8
1
1.2
Non−dimensional frequency (f/fa)
Str
ain
Mag
nitu
des
(%)
1 Hz50 Hz100 Hz150 Hz175 Hz200 Hz250 Hz
(a)
2 4 6 8 10−250
−200
−150
−100
−50
0
Non−dimensional frequency (f/fa)
Pha
se A
ngle
(de
g)
1 Hz50 Hz100 Hz150 Hz175 Hz200 Hz250 Hz
(b)
Figure 4.13: (a) Strain magnitude vs. harmonic order, (b) Phase angle vs. harmonicorder at varied actuation frequencies.
141
result of the decrease in the maximum applied field magnitude as seen in Figure 4.15.
If this reduced magnitude of field is applied for frequencies of 2, 50, and 100 Hz, then
the order domain spectrum at these frequencies may look similar to those for the
higher frequencies. The strain response is only dependent on the maximum applied
field, and the inertial effect of the system. However, the maximum applied field itself
depends on the inductive eddy current losses. Thus, strain response or strain order
spectrum depends on a number of different factors, which need to be analyzed in a
careful manner. The variation of the phase angles at a given order show a correlation
with Figure 4.14(b). The phase angle associated with 2nd order shows a dip at 175 Hz,
which is related the resonance of magnitude at the same frequency.
The maximum strain, maximum applied field, and their ratio is shown in Fig-
ure 4.15. The maximum applied field reduces after frequencies higher than 120 Hz.
The reason for the decay of maximum applied field is the increasing inductance of
the electromagnetic coil, and the eddy currents losses in the core. The maximum
strain also decreases with increasing frequency since its magnitude is directly related
to the maximum applied field. However, this relation is non-linear and hysteretic.
The strain to field ratio shows a clear jump at 175 Hz, which is strongly correlated
to the peak shown by the 2nd order harmonic in Figure 4.14(a). However, too much
importance should not be placed on the maximum strain to maximum field ratio as
the relationship is not linear, and this ratio can not be defined on the similar lines
as a transfer function. It is just a tool of measure for the particular case under
consideration.
142
0 50 100 150 200 2500
0.2
0.4
0.6
0.8
1
1.2
Actuation frequency (Hz)
Str
ain
Mag
nitu
des
(%)
2fa4fa6fa8fa10fa
(a)
0 50 100 150 200 250−200
−150
−100
−50
0
Actuation frequency (Hz)
Pha
se A
ngle
(de
g)
2fa4fa6fa8fa10fa
(b)
Figure 4.14: (a) Strain magnitude vs. actuation frequency, (b) Phase angle vs. actu-ation frequency at varied harmonic orders.
143
0 50 100 150 200 2500.4
0.5
0.6
0.7
0.8
0.9
1
Actuation frequency (Hz)
Nor
mal
ized
Str
ain
and
Fie
ld
εmax
Hmax
εmax
/Hmax
Figure 4.15: Variation of maximum strain and field with actuation frequency.
4.5 Conclusion
A model is presented to describe the dependence of strain on applied field at
varied frequencies in ferromagnetic shape memory Ni-Mn-Ga [107, 106]. The essential
components of the model include magnetomechanical constitutive responses, magnetic
field diffusion, and structural dynamics. The presented method can be extended to
arrive at the input field profiles which will result in the desired strain profile at a
given frequency. If the direction of flow in Figure 4.1 is reversed, the input field
profile can be designed from a desired strain profile. It is comparatively easy to
obtain the inverse Fourier transform, whereas calculation of the average field from a
144
desired strain profile through the constitutive model, and estimation of the external
field from the averaged diffused field inside the sample, can be complex.
The frequency spectra of the field-preferred volume fraction and the resulting
dynamic strain include even harmonics. The corresponding magnitudes at the 2nd
harmonic are comparatively high indicating frequency doubling similar to that asso-
ciated with magnetostrictive actuators. However, additional components at higher
harmonics are present due to the large hysteresis in FSMAs compared to biased
magnetostrictive materials. If the overall system including the active material is un-
derdamped, then it is possible to achieve system resonance at a frequency which is
1/4th or 1/6th of the system natural frequency. In magnetically-active material ac-
tuators, the application of magnetic fields at high frequencies becomes increasingly
difficult as the coil inductances tend to increase rapidly. If the actuator can be made
to resonate at a fraction of the system natural frequency, then this problem can be
simplified. However, the strain magnitudes corresponding to the higher harmonics
tend to diminish rapidly as well, which creates a compensating effect. Further, in
some cases the system natural frequency and damping may be beyond the control of
the designer. Nevertheless, our approach suggests a way to drive a magnetic actuator
at a fraction of the natural frequency to achieve resonance. A case study on a mag-
netostrictive actuator is presented in Section 4.6 to demonstrate the wide application
of this presented approach.
4.6 Dynamic Actuation Model for Magnetostrictive Materi-als
Magnetostrictive materials deform when exposed to magnetic fields and change
their magnetization state when stressed. These behaviors are nonlinear, hysteretic,
145
and frequency-dependent. Several models exist for describing the dependence of strain
on field at quasi-static frequencies. The strain-field behavior changes significantly rel-
ative to the quasi-static case as the frequency of applied field is increased. Modeling
the dynamic strain-field hysteresis has been a challenging problem because of the
inherent nonlinear and hysteretic behavior of the magnetostrictive material along
with the complexity of dynamic magnetic losses and structural vibrations of the
transducer device. Prior attempts use mathematical techniques such as the Preisach
model [121, 22, 4] and genetic algorithms [9]. A phenomenological approach including
eddy currents and structural dynamics was recently presented [54].
Chief intent of this section is to present a new approach for modeling the strain-
field hysteresis relationship of magnetostrictive materials driven with dynamic mag-
netic fields in actuator devices (Figure 4.1). The approach builds on the prior model
for dynamic hysteresis in ferromagnetic shape memory Ni-Mn-Ga [107] discussed ear-
lier in this chapter.
Magnetic Field Diffusion
As seen in Section 4.2, application of an alternating magnetic field to a conduct-
ing material such as magnetostrictive Terfenol-D results in the generation of eddy
currents and an internal magnetic field which partially offsets the applied field. The
relationship between the eddy currents and applied fields is described by Maxwell’s
electromagnetic equations. Assuming that the magnetization is uniform and does not
saturate, the diffusion equation describing the magnetic field inside a one-dimensional
conducting medium of cylindrical geometry has the form [69],
∂2H
∂r2+
1
r
∂H
∂r= µσ
∂H
∂t, (4.30)
146
where σ is electrical conductivity and µ is magnetic permeability. Cylindrical diffu-
sion equation is used because the typical geometry for magnetostrictive Terfenol-D
transducers is in the form of cylindrical rods.
For harmonic applied fields, the boundary condition at the edge (r = R) of the
cylindrical rod is given by,
H(R, t) = H0eiωt (4.31)
where H0 is the amplitude and ω = 2πfa is the circular frequency (rad/s) of the
magnetic field on the surface of the magnetostrictive material. The solution to (4.30)
gives the magnetic field values H(r, t) at radius r and time t. This solution is given
as,
H(x, t) = H0 h(R) eiωt. (4.32)
Therefore the diffusion equation (4.30) is transformed to,
d2h
dR2 +
1
R
dh
dR− h = 0, (4.33)
where the normalized complex and real radii are given as,
R =
√2ir
δ=
(1 + i)r
δ, Ra =
√2ia
δ
R =
√2r
δ, Ra =
√2a
δ, δ =
√2
ωµσ
(4.34)
This equation is solved by modified Bessel functions [69] of the first and second
kind and of order zero:
h(R) = CI0(R) + DK0(R) (4.35)
where the constants C and D are determined by the boundary conditions for the
specific problem.
147
For a solid cylindrical conductor, D = 0 since H remains finite for r = 0 and
K0(R) = 0. The constant C is determined by boundary condition (4.31):
h(R) =I0(R)
I0(Ra)(4.36)
Introducing the Kelvin functions [69],
I0(R) = ber(R) + ibei(R), (4.37)
and rearranging gives,
h(R) = heiα =berRberRa + beiRbeiRa + i(beiRberRa − berRbeiRa)
ber2Ra + bei2Ra
. (4.38)
The functions ber and bei are Kelvin functions, and their expressions are given
in Section B.2. To estimate the effective field, an average magnetic field is obtained
by integrating over the cross-section of the sample. For discrete points, this process
is similar to that of taking the average as given by equation (5.4). The difference for
the cylindrical geometry is that the number of points at a given radius are directly
proportional to that radius. This equation is given by,
Havg(t) =
(1∑Nr=Na
Nr=1 Nr
)r=a∑r=0
NrH(r, t). (4.39)
Figure 4.16 shows the average field waveforms at several applied field frequencies.
With increasing frequency, the magnetic field diffusion results in a decrease in the
amplitude and an increase in the phase lag of the averaged field relative to the field
on the surface of the material.
Actuator Structural Dynamics
It is proposed that the material response is dictated by this averaged field. The
constitutive material response is obtained from the Jiles-Atherton model [59] in com-
bination with a quadratic model for the magnetostriction. It is assumed that the
148
0 0.2 0.4 0.6 0.8 1−1
−0.8
−0.6
−0.4
−0.2
0
0.2
0.4
0.6
0.8
1
Non−dimensional time (t*fa)
Nor
mal
ized
Fie
ld (
Hav
g/H
0)
10 Hz100 Hz500 Hz800 Hz1000 Hz1250 Hz1500 Hz2000 Hz
IncreasingFrequency
Figure 4.16: Normalized average field vs. non-dimensional time.
relationship between magnetostriction and field does not include additional dynamic
effects. The process to obtain the magnetostriction has been detailed before [59]. The
magnetostriction is assumed to be dependent on the square of magnetization as,
λ =3
2
(M
Ms
)2
, (4.40)
with λ magnetostriction, M magnetization, and Ms saturation magnetization. The
quadratic relationship is justified by the use of a sufficiently large bias stress in the
magnetostrictive material [21]. Under low magnetic fields, the total strain (ε) is given
by the superposition of the magnetostriction and elastic strain,
ε = λ + σ/E, (4.41)
in which E is the open-circuit elastic modulus. Note that equation (4.41) gives the
material response to a dynamic average field. However, the response of a dynamic
149
actuator including a magnetostrictive driver and external load must be obtained by
incorporating structural dynamics.
A dynamic magnetostrictive actuator is illustrated in Figure 4.17. The actuator
is modeled as a 1-DOF lumped-parameter resonator in which a magnetostrictive rod
acts as an equivalent spring of stiffness EA/L, with A the area and L the length. This
equivalent spring is in parallel with the load spring of stiffness ke, which is also used
to pre-compress the sample. The overall system damping is represented by lumped
damping coefficient ce; the combined mass of the magnetostrictive sample and output
pushrod are modeled as a lumped mass me. When an external field Ha(t) is applied
to the sample, an equivalent force F (t) is generated which drives the motion of the
mass.
ce
E, A, L
F(t)
me
ke
H (t) = H0ejwt
x (t)
Mechanical load
Magnetostric!ve Rod
Figure 4.17: Dynamic magnetostrictive actuator.
The dynamic system equation is written as
mx + cx + kx = F (t) = −σ(t)A, (4.42)
150
with x the displacement of mass m. Substitution of (4.41) into (4.42) combined with
ε = x/L gives
mex + cex + (ke +AE
L)x = AEλ(t). (4.43)
Equation (4.43) represents a second-order dynamic system driven by the mag-
netostriction. The dependence of magnetostriction on applied field is nonlinear and
hysteretic, and follows the dynamics of a zero-order system, i.e., the magnetostriction
does not depend on the frequency of the applied magnetic field. For periodic applied
fields, the magnetostriction also follows a periodic waveform and hence the properties
of Fourier series are utilized to express the magnetostriction as
λ(t) =N∑
n=0
|Λn| cos(2πnfat + ∠Λn), (4.44)
where |Λn| and ∠Λn respectively represent the magnitude and angle of the nth har-
monic of actuation frequency fa. The term AEλ(t) represents an equivalent force that
dictates the dynamic response of the actuator. Using the superposition principle, the
total dynamic strain (εd) is given by
εd(t) =x(t)
L=
EA
EA + keL
N∑n=0
|Λn|([1− (nfa/fn)2]2 + (2ζnfa/fn)2
)−1/2
cos
[2πnfat + ∠Λn − tan−1
(2ζnfa/fn
1− (nfa/fn)2
)],
(4.45)
with fn natural frequency and ζ damping ratio.
Model Results
Figure 4.18 shows a comparison of model results and experimental measurements
collected from a Terfenol-D transducer [8]. The model parameters, which remain
the same at all the frequencies, are: µ = 5µ0, 1/σ = 58e − 8Ωm, fn = 1150 Hz, and
151
ζ = 0.2. The model accurately describes the changing hysteresis loop shape and peak-
to-peak strain magnitude with increasing frequency. These results show improvement
over previous work using the same data [54]. With increasing frequency, the strain lags
behind the applied field due to the combined contributions of the system vibrations
and dynamic magnetic losses.
−10 −5 0 5 10−4
−2
0
2
4x 10
−4
Applied field (kA/m)
Str
ain
1500 Hz−10 −5 0 5 10−4
−2
0
2
4x 10
−4
Applied field (kA/m)
Str
ain
2000 Hz
−10 −5 0 5 10−4
−2
0
2
4x 10
−4
Applied field (kA/m)
Str
ain
800 Hz−10 −5 0 5 10−4
−2
0
2
4x 10
−4
Applied field (kA/m)
Str
ain
1000 Hz−10 −5 0 5 10−4
−2
0
2
4x 10
−4
Applied field (kA/m)
Str
ain
1250 Hz
−10 −5 0 5 10−4
−2
0
2
4x 10
−4
Applied field (kA/m)
Str
ain
10 Hz−10 −5 0 5 10−4
−2
0
2
4x 10
−4
Applied field (kA/m)
Str
ain
100 Hz−10 −5 0 5 10−4
−2
0
2
4x 10
−4
Applied field (kA/m)
Str
ain
500 Hz
Figure 4.18: Strain vs. applied field at varied actuation frequencies. Dashed line:experimental, solid line: model.
152
The maximum strain and largest hysteresis loop area are seen at a frequency
near resonance (1000 Hz) indicating a phase angle of about -90. As the frequency
increases beyond resonance, the strain magnitude diminishes rapidly accompanied by
further delay of the phase angle.
Model results and experimental data are shown in the non-dimensional frequency
domain or harmonic order domain in Figure 4.19. It is noted that the frequency
spectra contain the contribution of higher harmonics of the actuation frequency be-
cause of the hysteretic nature of the system. However, Terfenol-D exhibits relatively
small hysteresis compared to ferromagnetic shape memory alloys such as Ni-Mn-Ga.
Therefore, the contribution of higher harmonics of the actuation frequency is not as
significant as seen in Ni-Mn-Ga [107]. Figure 4.20 shows the variation of the mag-
nitude and phase of the first harmonic. Note that the frequency at which the peak
strain magnitude is observed (1000 Hz), occurs below the mechanical resonance fre-
quency (1150 Hz). This is because the contribution of actuator dynamics to the phase
angle is complemented by the phase angle due to the diffusion. Thus, the phase angle
of −90 deg and hence the corresponding maximum strain magnitude occur below
mechanical resonance.
Discussion
A model is presented to describe the dependence of strain on applied fields in
dynamic magnetostrictive actuators [105]. The essential components of the model
include the magnetomechanical constitutive response (obtained through the Jiles-
Atherton model), magnetic field diffusion, and actuator dynamics. Our intuitive and
physics-based approach has been successfully implemented for two classes of mag-
netically activated smart materials: Terfenol-D and Ni-Mn-Ga [107]. The presented
153
0 2 4 6 80
5
10
15
Harmonic Order (f/fa)
Str
ain
Ma
g. x
10
5
1500 Hz
Experimental
Model
0 2 4 6 80
5
10
15
20
25
Harmonic Order (f/fa)
Str
ain
Ma
g. x
10
5
800 Hz
Experimental
Model
0 2 4 6 80
1
2
3
4
Harmonic Order (f/fa)
Str
ain
Ma
g. x
10
5
2000 Hz
Experimental
Model
0 2 4 6 80
10
20
30
40
Harmonic Order (f/fa)
Str
ain
Ma
g. x
10
5
1000 Hz
Experimental
Model
0 2 4 6 80
5
10
15
20
25
Harmonic Order (f/fa)
Str
ain
Ma
g. x
10
5
1250 Hz
Experimental
Model
0 2 4 6 80
5
10
15
20
Harmonic Order (f/fa)
Str
ain
Ma
g. x
10
5
10 Hz
Experimental
Model
0 2 4 6 80
5
10
15
20
Harmonic Order (f/fa)
Str
ain
Ma
g. x
10
5
100 Hz
Experimental
Model
0 2 4 6 80
5
10
15
20
25
Harmonic Order (f/fa)
Str
ain
Ma
g. x
10
5
500 Hz
Experimental
Model
Figure 4.19: Frequency domain strain magnitudes at varied actuation frequencies.Dashed line: experimental, solid line: model.
method can be extended to arrive at the input field profiles which will result in the
desired strain profile at a given frequency. If the direction of flow in Figure 4.1 is
reversed, the input field profile can be designed from a desired strain profile. It is
comparatively easy to obtain the inverse Fourier transform, whereas calculation of
the average field from a desired strain profile through a constitutive model, and esti-
mation of the external field from the averaged diffused field inside the sample can be
complex.
154
The frequency spectra of the strain include even and odd harmonics. The con-
tribution of higher harmonics is very small because the Terfenol-D actuator under
consideration is biased with a field of 16 kA/m, which results in reduced hysteresis.
An unbiased actuator exhibits larger hysteresis and would consist of only even har-
monics, with increased contribution of the higher harmonics. The biased actuator
resonates when the applied field frequency is close to the natural frequency of the
actuator, whereas an unbiased actuator resonates when the applied field frequency
is half of the natural frequency. Our approach can successfully model the unbiased
actuator configuration also as seen for Ni-Mn-Ga in the earlier sections of this chapter.
155
0 500 1000 1500 20000
5
10
15
20
25
30
35
Actuation frequency (Hz)
Str
ain
Mag
. x 1
05
ExperimentalModel
0 500 1000 1500 2000−250
−200
−150
−100
−50
0
Actuation frequency (Hz)
Pha
se a
ngle
(de
g)
ExperimentalModel
Figure 4.20: Variation of (a) magnitude and (b) phase of the first harmonic.
156
CHAPTER 5
DYNAMIC SENSING BEHAVIOR: FREQUENCYDEPENDENT MAGNETIZATION-STRAIN HYSTERESIS
This chapter addresses the characterization and modeling of NiMnGa for use as
a dynamic deformation sensor. The flux density is experimentally determined as a
function of cyclic strain loading at frequencies from 0.2 Hz to 160 Hz. With in-
creasing frequency, the stress-strain response remains almost unchanged whereas the
flux density-strain response shows increasing hysteresis. This behavior indicates that
twin-variant reorientation occurs in concert with the mechanical loading, whereas
the rotation of magnetization vectors occurs with a delay as the loading frequency
increases. The increasing hysteresis in magnetization must be considered when utiliz-
ing the material in dynamic sensing applications. A modeling strategy is developed
which incorporates magnetic diffusion and a linear constitutive equation.
5.1 Experimental Characterization of Dynamic Sensing Be-havior
This section details the experimental characterization of the dependence of flux
density and stress on dynamic strain at a bias field of 368 kA/m for frequencies of up
to 160 Hz, with a view to determining the feasibility of using Ni-Mn-Ga as a dynamic
157
H
Hall probe
Load cell
ε
Ni-Mn-Ga sample
Electromagnet
Pole piece(s)
Pushrod(s)
Figure 5.1: Experimental setup for dynamic magnetization measurements.
deformation sensor. This bias field was determined as optimum for obtaining maxi-
mum reversible flux density change [99] as seen in Section 2.3.2. The measurements
also illustrate the dynamic behavior of twin boundary motion and magnetization
rotation in Ni-Mn-Ga. As shown in Fig. 5.1, the experimental setup consists of a
custom designed electromagnet and a uniaxial MTS 831 test frame. This frame is
designed for cyclic fatigue loading, with special servo valves which allow precise stroke
control up to 200 Hz. The setup is similar to that described in Section 2.2 for the
characterization of the quasi-static sensing behavior. The custom-built electromagnet
described in Section 2.1 is used along with the MTS frame.
158
A 6×6×10 mm3 single crystal NiMnGa sample (AdaptaMat Ltd.) is placed in
the center gap of the electromagnet. In the low-temperature martensite phase, the
sample exhibits a free magnetic field induced deformation of 5.8% under a transverse
field of 700 kA/m. The material is first converted to a single field-preferred variant
by applying a high field along the transverse (x) direction, and is subsequently com-
pressed slowly by a strain of 3.1% at a bias field of 368 kA/m. While being exposed to
the bias field, the sample is further subjected to a cyclic uniaxial strain loading of 3%
amplitude (peak to peak) along the longitudinal (y) direction at a desired frequency.
This process is repeated for frequencies ranging between 0.2 Hz and 160 Hz. The flux
density inside the material is measured by a Hall probe placed in the gap between a
magnet pole and a face of the sample. The Hall probe measures the net flux density
along the x-direction, from which the x-axis magnetization can be calculated. The
compressive force is measured by a load cell, and the displacement is measured by a
linear variable differential transducer. The data is recorded using a dynamic data ac-
quisition software at a sampling frequency of 4096 Hz. All the measuring instruments
have a bandwidth in the kHz range, well above the highest frequency employed in
the study.
Fig. 5.2(a) shows stress versus strain measurements for frequencies ranging from
4 Hz to 160 Hz. The strain axis is biased around the initial strain of 3.1%. These
plots show typical pseudoelastic minor loop behavior associated with single crystal
Ni-Mn-Ga at a high bias field. With increasing compressive strain, the stress increases
elastically, until a critical value is reached, after which twin boundary motion starts
and the stress-preferred variants grow at the expense of the field-preferred variants.
During unloading, the material exhibits pseudoelastic reversible behavior because
159
the bias field of 368 kA/m results in the generation of field-preferred variants at the
expense of stress-preferred variants.
The flux density dependence on strain shown in Fig. 5.2(b) is of interest for sensing
applications. The absolute value of flux density decreases with increasing compres-
sion. During compression, due to the high magnetocrystalline anisotropy of NiMnGa,
the nucleation and growth of stress-preferred variants is associated with rotation of
magnetization vectors into the longitudinal direction, which causes a reduction of
the permeability and flux density in the transverse direction. At low frequencies of
up to 4 Hz, the flux-density dependence on strain is almost linear with little hys-
teresis. This low-frequency behavior is consistent with some of the previous obser-
vations [45, 99, 73]. The net flux density change for a strain range of 3% is around
0.056 T (560 Gauss) for almost all frequencies, which shows that the magnetization
vectors rotate in the longitudinal direction by the same amount for all the frequen-
cies. The applied strain amplitude does not remain exactly at ±1.5% because the
MTS controller is working at very low displacements (≈±0.15 mm) and high frequen-
cies. Nevertheless, the strain amplitudes are maintained within a sufficiently narrow
range (±8%) so that a comparative study is possible on a consistent basis for different
frequencies.
With increasing frequency, the stress-strain behavior remains relatively unchanged (Fig. 5.2(a)).
This indicates that the twin-variant reorientation occurs in concert with the applied
loading for the frequency range under consideration. This behavior is consistent with
work by Marioni [86] showing that twin boundary motion occurs in concert with the
applied field for frequencies of up to 2000 Hz. On the other hand, the flux den-
sity dependence on strain shows a monotonic increase in hysteresis with increasing
160
−0.02 −0.01 0 0.01 0.020
1
2
3
4
5
Compressive Strain
Com
pres
sive
Str
ess
(MP
a)
4 Hz20 Hz50 Hz90 Hz120 Hz160 Hz
(a)
−0.02 −0.01 0 0.01 0.02−0.07
−0.06
−0.05
−0.04
−0.03
−0.02
−0.01
0
Compressive Strain
Rel
ativ
e F
lux
Den
sity
(T
)
4 Hz20 Hz 50 Hz 90 Hz120 Hz160 Hz
(b)
Figure 5.2: (a) Stress vs. strain and (b) flux-density vs. strain measurements forfrequencies of up to 160 Hz.
161
frequency. The hysteresis loss in the stress versus strain plots is equal to the area
enclosed by one cycle (∮
σdε), whereas the loss in the flux density versus strain plots
is obtained by multiplying the enclosed area (∮
Bdε) by a constant that has units of
magnetic field [125, 27]. Fig. 5.3 shows the hysteresis loss for the stress versus strain
and the flux density versus strain plots. The hysteresis in the stress plots is relatively
flat over the measured frequency range, whereas the hysteresis in the flux density
increases about 10 times at 160 Hz compared to the quasistatic case. The volumetric
energy loss, i.e., the area of the hysteresis loop is approximately linearly proportional
to the frequency. The bias field of 368 kA/m is strong enough to ensure that the
180-degree domains disappear within each twin variant, hence each variant consists
of a single magnetic domain throughout the cyclic loading process [101]. Therefore,
the only parameter affecting the magnetization hysteresis is the rotation angle of the
magnetization vectors with respect to the easy c-axis. This angle is independent of
the strain and variant volume fraction [101], and is therefore a constant for the given
bias field.
The process that leads to the observed magnetization dependence on strain is
postulated to occur in three steps: (i) As the sample is compressed, twin variant
rearrangement occurs and the number of crystals with easy c-axis in the longitudi-
nal (y) direction increases. The magnetization vectors remain attached to the c-axis,
therefore the magnetization in these crystals is oriented along the y-direction. (ii) Sub-
sequently, the magnetization vectors in these crystals rotate away from the c-axis to
settle at a certain equilibrium angle defined by the competition between the Zee-
man and magnetocrystalline anisotropy energies. This rotation process is proposed
162
0 25 50 75 100 125 1500
1000
2000
3000
4000
Flu
x de
nsity
hys
tere
sis
loss
(J/
m3 )
Frequency (Hz)0 50 100 150
0
2
4
6
8x 10
4
Str
ess
hyst
eres
is lo
ss (
J/m
3 )
Figure 5.3: Hysteresis loss with frequency for stress-strain and flux-density strainplots. The plots are normalized with respect to the strain amplitude at a givenfrequency.
163
to occur according to the dynamics of a first order system. Time constants for first-
order effects in Ni-Mn-Ga have been previously established for the time-dependent
long-time strain response [41, 81], and strain response to pulsed field [86]. The time
constant associated with pulse field response provides a measure of the dynamics of
twin-boundary motion, which is estimated to be around 157 µs [86]. In contrast,
the time constant associated with magnetization rotation in our measurements is
estimated to be around 1 ms. (iii) As the sample is unloaded, twin variant rearrange-
ment occurs due to the applied bias field. Crystals with the c-axis oriented along the
y-direction rotate into the x-direction, and an increase in the flux density along the
x-direction is observed. At low frequencies, magnetization rotation occurs in concert
with twin-variant reorientation. As the frequency increases, the delay associated with
the rotation of magnetization vectors into their equilibrium position increases, which
leads to the increase in hysteresis seen in Fig. 5.2(b). The counterclockwise direction
of the magnetization hysteresis loops implies that the dynamics of magnetization ro-
tation occur as described in steps (i)-(iii). If the magnetization vectors had directly
settled at the equilibrium angle without going through step (i), the direction of the
hysteresis excursions would have been clockwise.
5.2 Model for Frequency Dependent Magnetization-StrainHysteresis
A continuum thermodynamics constitutive model has been developed to describe
the quasi-static stress and flux density dependence on strain at varied bias fields [101].
The hysteretic stress versus strain curve is dictated by the evolution of the variant
volume fractions. We propose that the evolution of volume fraction is independent
of frequency for the given range, and therefore, no further modification is required
164
Dynamic
Strain
Linear
Constitutive
Equation
Field
Diffusion
Equation
avgM e Hε χ= +
2
0 0
H MH
t tµσ µσ
∂ ∂∇ − =
∂ ∂
( , )H H x t=
( )M M t=( )tε ε=
Dynamic
Magnetization
BC: ( , ) biasH d t H± =
( )avgH t
Figure 5.4: Scheme for modeling the frequency dependencies in magnetization-strainhysteresis.
to model the stress versus strain behavior at higher frequencies. However, the mag-
netization dependence on strain changes significantly with increasing frequencies due
to the losses associated with the dynamic magnetization rotation resulting from me-
chanical loading. The modeling strategy is summarized in Figure 5.4.
The constitutive model (Section 3.6.2) shows that at high bias fields, the depen-
dence of flux density on strain is almost linear and non-hysteretic. Therefore, a linear
constitutive equation for magnetization is assumed as an adequate approximation at
quasi-static frequencies and modified to address dynamic effects. If the strain is ap-
plied at a sufficiently slow rate, the magnetization response can be approximated as
follows,
M = eε + χHavg (5.1)
165
where e and χ are constants dependent on the given bias field. For the given data,
these constants are estimated as, e = −4.58 × 106 A/m, and χ = 2.32. The average
field Havg acting on the material is not necessarily equal to the bias field Hbias.
Equation (5.1) works well at low frequencies. However, as the frequency increases,
consideration of dynamic effects becomes necessary. The dynamic losses are modeled
using a 1-D diffusion equation that describes the interaction between the dynamic
magnetization and the magnetic field inside the material,
∇2H − µ0σ∂H
∂t= µ0σ
∂M
∂t, (5.2)
This treatment is similar to that in Ref. [107] for dynamic actuation, although the
final form of the diffusion equation and the boundary conditions are different. The
boundary condition on the two faces of the sample is the applied bias field,
H(±d, t) = Hbias. (5.3)
Although the field on the edges of the sample is constant, the field inside the
material varies as dictated by the diffusion equation. The diffusion equation is nu-
merically solved using the backward difference method to obtain the magnetic field
at a given position and time H(x, t) inside the material.
For sinusoidal applied strain, the magnetization given by equation (5.1) varies in a
sinusoidal fashion. This magnetization change dictates the variation of the magnetic
field inside the material given by (5.2). The internal magnetic field thus varies in a
sinusoidal fashion as seen in Figure 5.5(a). The magnitude of variation increases with
166
increasing depth inside the material. In order to capture the bulk material behavior,
the average of the internal field is calculated by,
Havg(t) =1
Nx
Xd∑
X=−Xd
H(x, t), (5.4)
where Nx represents the number of uniformly spaced points inside the material where
the field waveforms are calculated.
Figure 5.5 shows the results of various stages in the model. The parameters used
are, µr=3.0, and ρ = 1/σ = 62 × 10−8 Ohm-m, Nx=40. Figure 5.5(a) shows the
magnetic field at various depths inside the sample for a loading frequency of 140 Hz.
It is seen that as the depth inside the sample increases, the variation of the magnetic
field increases. At the edges of the sample (x = ±d), the magnetic field is constant,
with a value equal to the applied bias field.
Figure 5.5(b) shows the variation of the average field at varied frequencies. The
variation of the average field is directly proportional to the frequency of applied
loading: as the frequency increases, the amplitude of the average field increases.
Finally, the magnetization is recalculated by using the updated value of the average
field as shown by the block diagram in Figure 5.4. The flux-density is obtained from
the magnetization (see Figure 5.5(c)) by accounting for the demagnetization factor.
It is seen that the model adequately captures the increasing hysteresis in flux density
with increasing frequency. Further refinements in the model are possible, such as
including a 2-D diffusion equation, and updating the permeability of the material
while numerically solving the diffusion equation.
167
0 0.2 0.4 0.6 0.8 1320
340
360
380
400
420
Non−dimensional Time (t*fa)M
agne
tic F
ield
(kA
/m)
d0.8d0.6d0.4d0.2d0
IncreasingDepth
(a)
0 0.2 0.4 0.6 0.8 1340
350
360
370
380
390
400
Non−dimensional Time (t*fa)
Ave
rage
Fie
ld (
kA/m
)
4 Hz20 Hz60 Hz100 Hz140 Hz
Increasingfrequency
(b)
0.01 0.02 0.03 0.04 0.050
0.01
0.02
0.03
0.04
0.05
0.06
Strain
Rel
. Flu
x D
ensi
ty (
Tes
la)
4 Hz20 Hz60 Hz100 Hz140 Hz
(c)
Figure 5.5: Model results: (a) Internal magnetic field vs. time at varying depth forthe case of 140 Hz strain loading (sample dim:±d), (b) Average magnetic field vs.time at varying frequencies, and (c) Flux-density vs. strain at varying frequencies.
168
5.3 Discussion
The magnetization and stress response of single-crystal Ni-Mn-Ga subjected to
dynamic strain loading for frequencies from 0.2 Hz to 160 Hz is presented [109, 104].
This frequency range is significantly higher than previous characterizations of Ni-Mn-
Ga which investigated frequencies from d.c. to only 10 Hz. The rate of twin-variant
reorientation remains unaffected by frequency; however, the rate of rotation of mag-
netization vectors away from the easy c-axis is lower than the rate of loading and
of twin-variant reorientation. This behavior can be qualitatively explained by the
dynamics of a first-order system associated with the rotation of magnetization vec-
tors. The increasing hysteresis in the flux density could complicate the use of this
material for dynamic sensing. However, the “sensitivity” of the material, i.e., net
change in flux-density per percentage strain input remains relatively unchanged (≈
190 G per % strain) with increasing frequency. Thus the material retains the advan-
tage of being a large-deformation, high-compliance sensor as compared to materials
such as Terfenol-D [99] at relatively high frequencies. The significant magnetization
change at structural frequencies also illustrates the feasibility of using Ni-Mn-Ga for
energy harvesting applications. To employ the material as a dynamic sensor or in
energy harvesting applications, permanent magnets can be used instead of an elec-
tromagnet. The electromagnet provides the flexibility of turning the field on and
off at a desired magnitude, but the permanent magnets provide an energy efficiency
advantage. The dynamic magnetization process in the material is modeled using a
linear constitutive equation, along with a 1-D diffusion equation similar to that used
a previous dynamic actuation model. The model adequately captures the frequency
169
dependent magnetization versus strain hysteresis and describes the dynamic sensing
behavior of Ni-Mn-Ga.
170
CHAPTER 6
STIFFNESS AND RESONANCE TUNING WITH BIASMAGNETIC FIELDS
This chapter presents the dynamic characterization of mechanical stiffness changes
under varied bias magnetic fields in single-crystal ferromagnetic shape memory Ni-
Mn-Ga. The material is first converted to a single variant through the application and
subsequent removal of a bias magnetic field. Mechanical base excitation is then used to
measure the acceleration transmissibility across the sample, from where the resonance
frequency is directly identified. The tests are repeated for various longitudinal and
transverse bias magnetic fields ranging from 0 to 575 kA/m. A single degree of
freedom (DOF) model for the Ni-Mn-Ga sample is used to calculate the mechanical
stiffness and damping from the transmissibility measurements. An abrupt resonance
frequency increase of 21% and a stiffness increase of 51% are obtained with increasing
longitudinal fields. A gradual resonance frequency change of −35% and a stiffness
change of −61% are obtained with increasing transverse fields. A constitutive model
is used to describe the dependence of material stiffness on transverse bias magnetic
fields. The damping exhibited by the system is low in all cases (≈ 0.03). The
measured dynamic behaviors make Ni-Mn-Ga well suited for vibration absorbers with
electrically-tunable stiffness.
171
6.1 Introduction
FSMA applications other than actuation have received limited attention. Stud-
ies have shown the viability of Ni-Mn-Ga in sensing and energy harvesting applica-
tions [119, 62, 101]. As a sensor material, Ni-Mn-Ga has been shown to exhibit a
reversible magnetization change of 0.15 T when compressed by 5.8% strain at a bias
field of 368 kA/m [101]. In addition, the stiffness of Ni-Mn-Ga varies with externally
applied fields and stresses. In the low temperature martensitic phase, application of
a sufficiently large transverse magnetic field (> 700 kA/m) produces a Ni-Mn-Ga mi-
crostructure with a single “field preferred” variant configuration (Figure 6.1, center);
application of a sufficiently large longitudinal field (> 350 kA/m) or sufficiently large
compressive stress (> 3 MPa) creates a single “stress preferred” variant configuration
(Figure 6.1, right). The quasistatic stress-strain curve for Ni-Mn-Ga [101] shows that
the two configurations have significantly different stiffness. At intermediate fields and
stresses, both variants coexist and the material exhibits a bulk stiffness between the
two extreme values (Figure 6.1, left). This microstructure offers the opportunity to
control the bulk material stiffness through the control of variant volume fractions
with magnetic fields or stresses. Magnetic fields are the preferred method for stiff-
ness control as they can be applied remotely and can be adjusted precisely. Faidley
et al. [28] investigated stiffness changes in research grade, single crystal Ni-Mn-Ga
driven with magnetic fields applied along the [001] (longitudinal) direction. The ma-
terial they used exhibits reversible field induced strain when the longitudinal field is
removed, which is attributed to internal bias stresses associated with pinning sites.
The fields were applied with permanent magnets bonded onto the material, which
172
makes it difficult to separate resonance frequency changes due to magnetic fields or
mass increase. Analytical models were developed to address this limitation.
In this study we isolate the effect of magnetic field on the stiffness of Ni-Mn-Ga
by applying the magnetic fields in a non-contact manner, and investigate the stiffness
characteristics under both longitudinal and transverse magnetic fields. Base excita-
tion is used to measure the acceleration transmissibility across a prismatic Ni-Mn-Ga
sample, from where its resonance frequency is directly identified. Prior to the trans-
missibility measurements, a stress-preferred or field-preferred variant configuration
is established through the application and subsequent removal of a bias field using
a solenoid coil or an electromagnet, respectively. We show that longitudinal and
transverse bias magnetic fields have drastically different effects on the stiffness of Ni-
Mn-Ga: varying the former produces two distinct stiffness states whereas varying the
latter produces a continuous range of stiffnesses. We present a constitutive model
that describes the continuous stiffness variation.
6.2 Experimental Setup and Procedure
The measurements are conducted on commercial single crystal Ni-Mn-Ga manu-
factured by AdaptaMat, Inc. A sample with dimensions 6×6×10 mm3 is tested in
its low-temperature martensite phase. The sample exhibits 5.8% free strain in the
presence of transverse fields of about 400 kA/m. The broadband mechanical excita-
tion is provided by a Labworks ET126-B shaker table which has a frequency range
of dc to 8500 Hz and a 25 lb peak sine force capability. The shaker is driven by an
MB Dynamics SL500VCF power amplifier which has a power rating of 1000 VA and
173
a
c
H
Transverse Field
H
Longitudinal Field Field Preferred
Stress Preferred
Figure 6.1: Left: simplified 2-D twin variant microstructure of Ni-Mn-Ga. Center:microstructure after application of a sufficiently high transverse magnetic field. Right:after application of a sufficiently high longitudinal field.
maximum voltage gain of 48 with 40 V peak and 16 A rms. The shaker is controlled
by a Data Physics SignalCalc 550 vibration controller.
A schematic of the test setup for longitudinal field measurements is shown in
Figure 6.2. The sample is mounted on an aluminum pushrod fixed on the shaker
table, and a dead weight is mounted on top of the sample. Two PCB accelerometers
measure the base and top accelerations. The longitudinal field is applied by a custom-
made water cooled solenoid transducer which is made from AWG 15 insulated copper
wire with 28 layers and 48 turns per layer [83]. The solenoid is driven by two Technol
7790 amplifiers connected in series which produce an overall voltage gain of 60 and
a maximum output current of 56 A into the 3.7 Ω coil. The solenoid has a magnetic
field rating of 11.26 (kA/m)/A.
174
The transverse field experiment is illustrated in Figure 6.3. The magnetic fields are
applied by a custom-made electromagnet made from laminated E-cores with 2 coils
of about 550 turns each made from AWG 16 magnet wire. The coils are connected in
parallel. The electromagnet has a magnetic field rating of 63.21 (kA/m)/A and can
produce fields of up to 750 kA/m.
For the longitudinal field tests, the sample is initially configured as a single field-
preferred variant. The sample microstructure can be changed with increasing longi-
tudinal fields by favoring the growth of stress-preferred variants, which results in a
stiffening with increasing magnetic field. The sample in zero-field condition is first
subjected to band-limited white noise base excitation with a frequency range from 0
to 4000 Hz and reference RMS acceleration of 0.2 g. After completion of the zero-
field test, a DC voltage is applied across the solenoid to produce a DC longitudinal
magnetic field on the sample. Due to the fast response of Ni-Mn-Ga [86], application
of the field for a small time period is enough to change the variant configuration. In
this study we apply the fields for about 1 to 2 seconds. If the field is strong enough
to initiate twin boundary motion, stress-preferred variants are generated from the
original field-preferred variants. The sample is again subjected to band-limited white
noise base excitation to record the top and base acceleration response, from which
the transfer function between the top and base acceleration is obtained. This process
is continued until the sample reaches a complete stress-preferred variant state.
For the transverse field tests, the sample is initially configured as a single stress-
preferred variant. This configuration is obtained by applying a high longitudinal field
in excess of 400 kA/m. The sample is mounted on the shaker table between the pole
faces of the electromagnet using aluminum pushrods, and a dead weight is mounted
175
Water cooled
Solenoid
Ni-Mn-Ga
Aluminum rod
Dead
weight
Shaker table
Accelerometer(s)
x x
x x
x x
x x
x x
Figure 6.2: Schematic of the longitudinal field test setup.
Ni-Mn-Ga
Aluminum
pushrod(s)
Accelerometer(s)
Electromagnet
pole piece(s)
Dead weight
Shaker table
Figure 6.3: Schematic of the transverse field test setup.
176
on the top of the sample. The test procedure is the same as in the longitudinal field
test: the transverse bias field is incremented by a small amount and subsequently
removed before each run. When the field is sufficiently high, field-preferred variants
are generated at the expense of stress-preferred variants, resulting in a change in
stiffness and resonance frequency.
6.3 Theory
The system is represented by the DOF spring-mass-damper model shown in Fig-
ure 6.4, where Ks represents the stiffness of the Ni-Mn-Ga sample, Kr is the total
stiffness of the aluminum pushrods, M is the dead weight on the sample, and C is
the overall damping present in the system. The base motion is represented by x, and
the top motion is represented by y.
The system is subjected to band-limited white noise base excitation with reference
acceleration to the shaker controller having an RMS value of 0.2 g. The reference
acceleration has uniform autospectral density (PSD) over the range from 0 to 4000 Hz:
Grr(f) = G 0 ≤ f ≤ 4000
= 0 f > 4000,(6.1)
with f the frequency (Hz), Grr the reference acceleration PSD (g2/Hz), and G the
constant value of reference acceleration PSD (g2/Hz) over the given frequency band.
The measured base acceleration PSD, or actual input acceleration PSD differs from
the reference PSD, and is denoted by Gxx (g2/Hz). The top acceleration PSD is de-
noted by Gyy (g2/Hz). The RMS acceleration values are related to the corresponding
177
M
C
Ks
Kr
y&&
x&&
Shaker table
Figure 6.4: DOF spring-mass-damper model used for characterization of the Ni-Mn-Ga material.
178
acceleration PSDs by
ψ2r =
∫ fmax
fmin
Grr(f)df,
ψ2x =
∫ fmax
fmin
Gxx(f)df,
ψ2y =
∫ fmax
fmin
Gyy(f)df,
(6.2)
where ψr, ψx, ψy represent the reference, input, and output RMS acceleration (m/s2)
values, respectively. Frequencies fmin and fmax respectively represent the lower and
upper limits on the band limited signal. Figure 6.5 shows the experimentally obtained
PSDs for input, output, and reference acceleration signals in one of the test runs.
In this case, the RMS acceleration values obtained from (6.2) are ψr = 0.2 g2/Hz,
ψx = 0.2036 g2/Hz, and ψy = 0.7048 g2/Hz. It is noted that the measured input PSD
does not have an exactly uniform profile as the reference PSD does. However, the
RMS values for the input and reference PSDs differ by less than 2%.
Since the cross-PSD between the input and output signals (Gxy) cannot be mea-
sured by the shaker controller, only the magnitude (and not the phase) of the transfer
function between the top and base acceleration signals are obtained experimentally.
The transfer function magnitude calculated from the experimental data is given as
|Hxy(f)|2 =Gyy
Gxx
, (6.3)
where Hxy(f) represents the experimentally obtained transfer function between the
top and base accelerations. For the DOF system shown in Figure 6.4, the transfer
function between the top and base acceleration is given as
H(f) =1 + j(2ζf/fn)
1− (f/fn)2 + j(2ζf/fn), (6.4)
179
500 1000 1500 2000 2500 3000 35000
0.5
1
1.5
2
2.5
3
3.5x 10
−3
Frequency (Hz)
Acc
eler
atio
n P
SD
(g2 /H
z)
Gxx
× 100
Gyy
Grr × 100
Figure 6.5: Experimentally obtained acceleration PSDs.
where ζ is the overall damping ratio of the system and fn is the natural frequency of
the system (Hz). The natural frequency is experimentally obtained as the frequency
at which the output PSD is maximum,
fn = arg maxf
[Gyy(f)]. (6.5)
If the system in Figure 6.4 is subjected to band-limited input acceleration of uniform
PSD G, the RMS value of output acceleration is given as [2],
ψ2y =
Gπfn(1 + 4ζ2)
4ζ. (6.6)
Although the measured input acceleration PSD is not uniform, it can be assumed to be
uniform with sufficient accuracy for calculation of the damping ratio. An expression
180
500 1000 1500 2000 2500 3000 3500−10
−5
0
5
10
15
20
25
Frequency (Hz)
Tra
nsfe
r fu
nctio
n m
agni
tude
(dB
)
ExperimentalCalculated
Figure 6.6: Transfer function between top and base accelerations.
for the damping ratio is given as
ζ =ψ2
y −√
(ψ2y)
2 − (Gπfn)2
2Gπfn
, (6.7)
where the RMS value of output acceleration (ψy) is obtained from the measured out-
put PSD (Gyy) from equation (6.2), fn is obtained from (6.5), and G is the uniform
reference PSD. The experimental and calculated transfer function for the case under
consideration are shown in Figure 6.6. It is noted that the assumption of a linear,
DOF spring-mass-damper system, and the approximation of using the reference ac-
celeration PSD to calculate the effective damping ratio work well for describing the
experimentally obtained transfer function.
181
Further, the analytical expression for the natural frequency of the system is given
as,
fn =1
2π
√KsKr
(Ks + Kr)M, (6.8)
from where the mechanical stiffness of the Ni-Mn-Ga sample is obtained as,
Ks =M(2πfn)2Kr
Kr −M(2πfn)2. (6.9)
Further, the viscous damping coefficient is has the form
C = 2ζ√
KM. (6.10)
The stiffness change and resonance frequency change are calculated with respect to
the initial material stiffness, which depends on whether the test involves longitudinal
or transverse fields. The stiffness change is given by
∆Ks =Ks −Ks0
Ks0
× 100, (6.11)
where ∆Ks is the overall stiffness change (%), and Ks0 is the initial, zero-field stiffness.
6.4 Results and Discussion
6.4.1 Longitudinal Field Tests
The transmissibility ratio transfer function relating the acceleration of the top
to the acceleration of the base provides information on the resonance frequency and
damping present in the system. The measurements obtained in the longitudinal field
configuration are shown in Figure 6.7 for one of the test runs. The sample exhibits
only two distinct resonances after subjecting it to several fields ranging from 0 to
430 kA/m. At fields below 330 kA/m, the sample exhibits a resonance frequency of
approximately 1913 Hz; at fields of more than 330 kA/m, the resonance is observed at
182
2299 Hz. These results point to an ON/OFF effect with a threshold field of 330 kA/m.
This result was validated through repeated runs under the same conditions, as shown
in Figure 6.8, which shows the two distinct resonances for three different tests as well
as calculations.
The stiffness of the aluminum pushrod used in these tests is 1.36e8 N/m, and
the mass of the dead weight is 60.97 g. The two average stiffnesses calculated with
expression (6.9) are Ks1 = 9.33e6 N/m and Ks2 = 1.41e7 N/m. The average damping
ratios calculated with expression (6.7) are ζ1 = 0.0334 and ζ2 = 0.0422. The average
field at which the resonance shift takes place is 285 kA/m. The variation in the field
at which the threshold occurs may be due to small variations in the position of the
sample with respect to the solenoid. If the sample is not exactly aligned along the
length of the solenoid, the effective field in the sample might change. This can give
rise to varied magnitudes of field even when the current in the solenoid is the same.
A field of 330 kA/m can be considered optimum for achieving the second resonance
frequency as compared to the resonance at lower fields. The results of the longitudinal
tests are summarized in Table 6.1. It is seen that there is an average resonance shift
of 20.9% and an average stiffness shift of around 51.0%, both relative to the zero-field
value. The stiffness increases with increasing field since the sample is initially in its
field-preferred, mechanically softest state. Although the damping ratios also show
a large average shift of about 42.0%, the damping values are small at all magnetic
fields. This is beneficial for the implementation of Ni-Mn-Ga in tunable vibration
absorbers with a targeted absorption frequency.
183
500 1000 1500 2000 2500 3000 3500−10
−5
0
5
10
15
20
25
Tra
nsfe
r fu
nctio
n m
agni
tude
(dB
)
Frequency (Hz)
066132198264330396462
H (kA/m)
Figure 6.7: Acceleration transmissibility with longitudinal field.
500 1000 1500 2000 2500 3000 3500−10
−5
0
5
10
15
20
25
30
Frequency (Hz)
Tra
nsfe
r fu
nctio
n m
agni
tude
(dB
)
Test 1Test 2Test 3Calculated
Figure 6.8: Longitudinal field test model results and repeated measurements underthe same field inputs.
184
Run# fn1 fn2 ∆fn(%) Ks1 Ks2 ∆Ks(%) ζ1 ζ2 ∆ζ(%)
1 1902 2299 20.9 9.31e6 1.40e7 50.8 0.035 0.046 32.0
2 1963 2401 22.3 9.96e6 1.54e7 55.1 0.030 0.038 28.1
3 1846 2207 19.6 8.73e6 1.28e7 51.0 0.036 0.043 20.0
Ave. 20.9 51.0 26.7
Table 6.1: Summary of longitudinal field test results. Units: fn: (Hz), Ks: (N/m)
6.4.2 Transverse field Tests
The measurements conducted in the transverse field case are shown in Figure 6.9
for one of the test runs. Two differences with respect to the longitudinal tests are
observed. First, since the sample is initially configured in its stiffest state as a single
stress-preferred variant, an increase in transverse magnetic field produces a decrease
in the mechanical stiffness and associated resonance frequency. Secondly, the material
exhibits a gradual change in resonance frequency with changing field, in this case from
values of around 2300 Hz for zero applied field to around 1430 Hz for a dc magnetic
field of 439 kA/m. Further, the effective resonance frequency change from 2300 Hz
to 1430 Hz occurs for a relatively narrow field range from 245 kA/m to 439 kA/m.
Similar behavior was identified after conducting several test runs, three of which are
considered here for estimating the relevant model parameters. The frequency shifts for
the three cases are −36.4%, −33.0%, and −35.9%, giving an average shift of −35.1%
between the extreme values. Figure 6.10 shows these additional measurements, which
reflect the same trend.
185
500 1000 1500 2000 2500 3000 3500−15
−10
−5
0
5
10
15
20
25
Tra
nsfe
r fu
nctio
n m
agni
tude
(dB
)
Frequency (Hz)
0245255260273301315341356380412439
H (kA/m)
Figure 6.9: Transmissibility ratio measurements with transverse field configuration.
The overall resonance frequency shift and sample stiffness shift in the transverse
field tests are higher than in the longitudinal field test. For the longitudinal measure-
ments, the average sample stiffness in the stress-preferred configuration is 1.38e7 N/m,
whereas for the transverse tests it is 1.34e7 N/m. However, the average stiffness when
the sample is supposed to be in the completely field-preferred state is 9.1e6 N/m in
the case of longitudinal field tests and 5.27e6 N/m in the case of transverse field
tests. This state occurs at the start for the longitudinal field test and at the end in
the transverse field test. The possible reason behind this difference is that the manual
pressure applied while mounting the sample for longitudinal field tests results in ini-
tiation of twin boundary motion and a certain fraction of the sample is transformed
into the stress-preferred variant. This results in an increased stiffness as compared to
186
500 1000 1500 2000 2500 3000 3500−15
−10
−5
0
5
10
15
20
25
Tra
nsfe
r fu
nctio
n m
agni
tude
(dB
)
Frequency (Hz)
0236249262274284297310323423
H (kA/m)
500 1000 1500 2000 2500 3000 3500−15
−10
−5
0
5
10
15
20
25
Tra
nsfe
r fu
nctio
n m
agni
tude
(dB
)
Frequency (Hz)
101235248262286300314407508522
H (kA/m)
Figure 6.10: Additional measurements of transmissibility ratio with transverse fieldconfiguration.
187
Run# fn1 fn2 ∆fn(%) Ks1 Ks2 ∆Ks(%) ζ1 ζ2 ∆ζ(%)
1 2294 1460 −36.4 1.41e7 0.53e7 −62.5 0.030 0.037 24.5
2 2147 1439 −33.0 1.21e7 0.51e7 −57.7 0.032 0.037 15.5
3 2294 1470 −35.9 1.41e7 0.54e7 −61.9 0.030 0.046 55.6
Ave. −35.1 −60.7 31.8
Table 6.2: Summary of transverse field test results. Units: fn: (Hz), Ks: (N/m)
a completely field-preferred configuration. However, this behavior is consistent in the
three runs indicating that the structure assumed by the sample had been nearly the
same during the tests. The sample stiffness and the overall system damping ratio are
calculated as detailed in Section 6.3. The aluminum pushrods used in these tests have
different dimensions than those used in the longitudinal measurements, and hence the
stiffness has a different value of 1.068e7 N/m. The dead weight has the same mass
of 60.87 g. Table 6.2 shows the resonance frequency, stiffness, and damping ratio
variation in extreme values for the transverse field tests.
The damping ratio, viscous damping coefficient and resonance frequency variations
with initial bias field for the test run in Figure 6.9 are shown in Figures 6.11, 6.12,
and 6.13, respectively. The damping ratios show small overall magnitudes, hence the
material is suitable for tunable vibration absorption applications. It is also noted that
the damping ratio values are relatively flat over the bias fields when compared with
the resonance frequency. The slight rise and drop in the damping can be attributed
to the presence of twin boundaries [37]. With increasing bias field, twin boundaries
are created which leads to increased damping. At high bias fields, the sample is
converted to a complete field-preferred state. In this condition, the number of twin
188
200 250 300 350 400 4500
0.01
0.02
0.03
0.04
0.05
0.06
0.07
0.08
Bias Field (kA/m)
Dam
ping
Rat
io
Figure 6.11: Variation of damping ratio with initial transverse bias field.
boundaries decreases again, resulting in relatively lower damping. Figure 6.11 shows
this trend: the damping coefficient is maximum at intermediate fields, and attains
relatively lower values at the lowest and highest fields.
The variation of stiffness with changing bias field is modeled with an existing
continuum thermodynamics model developed by Sarawate et al. [101, 103]. With
increasing field, the Ni-Mn-Ga sample starts deforming because its twin variant con-
figuration changes. The variation of the field-preferred (ξ) and stress-preferred (1−ξ)
martensite volume fractions with field is described by the magnetomechanical con-
stitutive model. The model is formulated by writing a thermodynamic Gibbs energy
potential consisting of magnetic and mechanical components. The magnetic energy
has Zeeman, anisotropy and magnetostatic contributions; the mechanical energy has
189
200 250 300 350 400 4500
500
1000
1500
Field (kA/m)
Vis
cous
Dam
ping
Con
stan
t (N
m/s
)
Figure 6.12: Variation of viscous damping coefficient with initial transverse bias field.
200 250 300 350 400 4501000
1500
2000
2500
Bias Field (kA/m)
Res
onan
ce F
requ
ency
(H
z)
Figure 6.13: Variation of resonance frequency with initial transverse bias field.
190
elastic and twinning energy contributions. Mechanical dissipation and the microstruc-
ture of Ni-Mn-Ga are incorporated in the continuum thermodynamics framework by
considering the internal state variables volume fraction, domain fraction, and magne-
tization rotation angle. The constitutive strain response of the material is obtained by
restricting the process through the second law of thermodynamics, as detailed in [103].
The net compliance of the Ni-Mn-Ga sample is given by a linear combination of the
field-preferred and stress-preferred volume fractions. Thus, the net material modulus
is given as,
E(ξ) =1
S(ξ)=
1
S0 + (1− ξ)(S1 − S0)(6.12)
where E is the net material modulus, S is the net compliance, S0 is the compliance
of the material in complete field-preferred state, and S1 is the compliance of the
material in complete stress-preferred state. The twin variants are separated by a
twin boundary, and each side of the twin boundary contains a specific variant. If
the bulk material is subjected to a force, the stiffnesses associated with the stress-
preferred and field-preferred variants will be under equal forces, i.e., the two stiffnesses
will be in series. Therefore, the net compliance of the system is assumed to be a linear
combination of the compliances of the field-preferred and stress-preferred variants.
Further, the net stiffness is related to the modulus by
Ks =AE
L, (6.13)
with A the cross-sectional area, and L the length of the Ni-Mn-Ga element. Using
the constitutive model for volume fraction, and equations (6.12), (6.13), the stiffness
change of the material with initial bias field can be calculated. Model calculations
191
200 250 300 350 400 4504
6
8
10
12
14
16
Bias Field (kA/m)
Stif
fnes
s (N
/m)
× 10
6
ExperimentModel
Figure 6.14: Variation of stiffness with initial bias field.
are shown in Figure 6.14 along with the experimental values. The model accurately
predicts the stiffness variation with initial bias field.
Because of the relatively high demagnetization factor (0.385) in the transverse
direction, it takes higher external fields to fully elongate the sample. Thus, a contin-
uous change of resonance frequency and hence stiffness is observed with increasing
bias fields. In the case of the longitudinal field tests, the demagnetization factor is
0.229. Thus, once the twin boundary motion starts, it takes a very small range of
fields to transform the sample fully into the stress-preferred state. Thus, an abrupt
change in the resonance frequency and hence stiffness is seen in the longitudinal field
tests.
192
6.5 Concluding Remarks
The single-crystal Ni-Mn-Ga sample characterized in this study exhibits varied
dynamic stiffness with changing bias fields [102, 110]. The non-contact method of
applying the magnetic fields ensures consistent testing conditions. This is an im-
provement over the prior work by Faidley et al. [28], in which permanent magnets
were used to apply magnetic fields along the longitudinal direction. Unlike that
study, the characterization presented here was conducted on commercial Ni-Mn-Ga
material, under both longitudinal and transverse drive configurations. The field is
not applied throughout the duration of a given test, but only initially in order to
transform the sample into a given twin variant configuration. This is an advantage
of Ni-Mn-Ga over magnetostrictive materials like Terfenol-D in which a continuous
supply of magnetic field, and hence current in the electromagnetic coil, is required in
order to maintain the required resonance frequency. A study on a 0.63-cm-diameter,
5.08-cm-long Terfenol-D rod driven within a dynamic resonator has shown that this
material exhibits continuously variable resonance frequency tuning from 1375 Hz to
2010 Hz [34].
If a bi-directional resonance change was required, the system involving Ni-Mn-
Ga would need a restoring mechanism. A magnetic field source perpendicular to
the original field source could be used to maintain the advantage of low electrical
energy consumption. Another option is to use a restoring spring; but the presence
of the restoring spring results in reversible behavior of Ni-Mn-Ga, thus requiring a
continuous source of current to maintain the field. Nevertheless, this work shows
the suitability of using Ni-Mn-Ga in tunable vibration absorbers as it provides a
broad resonance frequency bandwidth comparable to Terfenol-D, with the option of
193
utilizing magnetic field pulse activation with very low energy consumption. Twin
boundary motion occurs almost instantaneously with the application of the field,
and the material configuration remains unchanged unless a restoring field or stress is
applied.
The overall resonance frequency and stiffness change in the transverse field tests
are −35.1% and −60.7% respectively. The equivalent values for the longitudinal field
tests are 21.3% and 51.5%, respectively. The damping values observed in the tests
are small (≈ 0.03) and are conducive to the use of Ni-Mn-Ga in active vibration
absorbers. An ON/OFF behavior is observed in the longitudinal field tests, whereas
a continuously changing resonance frequency is observed in the transverse field tests.
Thus, depending on the application and the frequency range under consideration,
the sample can be operated either in transverse or longitudinal field configuration.
The transverse field configuration offers more options regarding the ability to select
a particular resonance frequency. The longitudinal field configuration only offers two
discrete resonance frequencies but can be implemented in a more compact manner.
The evolution of volume fraction with increasing transverse field is described by the
existing continuum thermodynamics model, which is used to model the dependence
of material stiffness on the initial bias field assuming a linear variation of compliance
with volume fraction. Therefore, the stiffness exhibits a hyperbolic dependence on
the bias transverse field, which is also validated by experiments. The acceleration
transmissibility transfer function is accurately quantified by assuming a discretized
SDOF linear system. The development of a continuous dynamic model is desirable
for handling different sample geometries and higher modes. Although in this study
the magnetic field was switched off during the dynamic tests, development of a model
194
with the sample immersed in an external magnetic field during testing might be useful
for creating a more complete characterization of the dynamic behavior exhibited by
Ni-Mn-Ga.
195
CHAPTER 7
CONCLUSION
This dissertation was written to advance the understanding of the complex rela-
tionships under various static and dynamic conditions in ferromagnetic shape memory
alloys, specifically single crystal Ni-Mn-Ga. The key tasks were to characterize the
sensing behavior, to develop a coupled magnetomechanical model, and to investigate
the dynamic behavior. Key observations and conclusions are detailed at the end of
each of the prior chapters, and this chapter presents an overall summary of the entire
work.
7.1 Summary
7.1.1 Quasi-static Behavior
Sensing Characterization
One focus of the dissertation was to investigate whether Ni-Mn-Ga can be utilized
in sensing applications. For this purpose, an experimental setup was built to apply
uniaxial mechanical compression in presence of suitable bias magnetic fields. The
measurements revealed that the magnetization or flux density of Ni-Mn-Ga can be
altered by means of mechanical compression, thereby validating its ability to sense.
Furthermore, it was observed that the stress-strain behavior exhibits a transition
196
from irreversible behavior at low fields to the reversible behavior at high fields. This
phenomenon is similar to that in thermal shape memory alloys, except that the role of
temperature is replaced by the magnetic field. There is a strong correlation between
the stress and flux density behavior regarding the reversibility.
The presented characterization demonstrates that Ni-Mn-Ga can be useful as a
sensor. Its advantages with respect to other smart materials are the large deforma-
tion range, high-compliance, and high sensitivity at lower forces. Majority of the prior
focus on Ni-Mn-Ga applications has been on actuation. However, the low blocking
stress and requirement of large magnetic fields limit the use of the material as an
actuator. Large magnetic fields necessitate the construction of a bulky electromag-
net. However, in a sensor configuration, the required bias field can be applied using
small permanent magnets. Therefore, a sensor made using Ni-Mn-Ga can exhibit
significantly higher energy density than an actuator made using the same Ni-Mn-Ga
sample. This research opens up the possibilities for future research in this area.
Blocked-Force Characterization
The force generation capacity of single crystal Ni-Mn-Ga is also characterized.
When the material is subjected to a magnetic field and is mechanically blocked, it
tries to push against the loading arms, thus generating a force. The blocked force
characterization is one of the key properties of smart materials, and it gives an indica-
tion of the actuation performance and the work capacity of the material. Though it is
observed that Ni-Mn-Ga provides higher work capacity than materials such as piezo-
electrics and magnetostrictives, the actuation authority of the material is severely
restricted due to the low blocking stress of around 3.5 MPa.
197
Magnetomechanical Constitutive Model
A continuum thermodynamics based model is presented which describes the cou-
pled magnetomechanical behavior of the material in variety of operating conditions.
The model describes the sensing, actuation, and blocked force behavior of single
crystal Ni-Mn-Ga ferromagnetic shape memory alloy. The nonlinearities and path
dependencies leading to hysteresis are well captured by the model. The classical
continuum mechanics framework is used with addition of magnetic terms; and the
internal state variables are used to incorporate the material microstructure and dis-
sipation. The model is physics based, which makes it flexible for additional of other
complex effects such as the exchange energy, magnetomechanical coupling energy, etc.
The model uses only seven non-adjustable parameters which are identified from two
simple experiments. The model is low-order, which makes it suitable for incorpora-
tion into custom finite element codes. The constitutive model is rate-independent,
and the material behavior at higher frequencies needs to be described by including
additional physics.
Chief utility of the model will be in designing and predicting the performance of
Ni-Mn-Ga sensors and actuators by describing the macroscopic relationships between
various magnetomechanical variables. In addition to modeling these primary vari-
ables (stress, strain, magnetization, field), closed form solutions are derived to obtain
certain key variables such as the maximum strain, coercive field, twinning stress,
residual field, sensitivity, etc. The optimum bias field for a sensor and an optimum
bias stress for an actuator can be obtained from the model. These calculations pro-
vide a powerful tool as the model can be used to readily obtain an optimum actuator
or sensor design for a given Ni-Mn-Ga sample. The model can be easily modified to
198
describe the minor loops, which are critical for cyclic operation of the material around
a bias stress or bias field.
7.1.2 Dynamic Behavior
Dynamic Actuator Model
A new model is developed to describe the frequency dependent strain-field hys-
teresis in dynamic Ni-Mn-Ga actuators. This model is successfully implemented on
a dynamic magnetostrictive actuator to show its possible impact on the community
of hysteretic smart materials. The model uses the constitutive actuation model to
obtain a key variable such as the volume fraction or magnetostriction which is directly
related to the material’s strain. In addition to the constitutive model, the dynamic
magnetic losses due to eddy current are modeled using magnetic field diffusion and
the structural dynamics of the actuator is included by modeling the system as a
single-degree-of-freedom system. The applied magnetic field generates a force on the
actuator which makes the material vibrate. This force is expressed in terms of the
volume fraction which couples the dynamic strain to the magnetic field. The Fourier
series expansion of the volume fraction gives the net force acting on the actuator, and
the dynamic strain is obtained by superposition of the displacement response to each
harmonic component of the force. Analysis of strain in frequency domain at different
actuation frequencies reveals an interconnection with the shape of the macroscopic
hysteresis loop. This new approach can enable calculation of the input field profile
from the desired output strain profile by reversing the model flow.
199
Dynamic Sensing Characterization and Modeling
Characterization of the dynamic sensing properties of Ni-Mn-Ga was not addressed
in the literature. This research presents the first evidence that the stress induced mag-
netization change in Ni-Mn-Ga can also occur at higher frequencies (up to 160 Hz). It
is observed that the twin-variant reorientation remains unaffected for this frequency
range, which means that the stress-strain plots remain unaffected by the frequency.
On the contrary, the magnetization-strain plots show increasing hysteresis with fre-
quency, which indicates that the magnetization rotation process occurs with a delay.
This behavior can be explained by magnetic diffusion equation in a similar fashion
to that for the dynamic actuator model. The peak-to-peak magnetization values do
not decay significantly for the given range, indicating that the material can be used
as a sensor at higher frequencies. Ni-Mn-Ga sensors can thus give an advantage over
piezoelectric sensors, because they can be operated in quasi-static as well as dynamic
conditions.
Stiffness Tuning
Several smart materials can be used as tunable stiffness devices, because their
stiffness can be altered by application of electric or magnetic fields. This research
demonstrates the suitability of Ni-Mn-Ga as a tunable vibration absorber by char-
acterizing the resonance and stiffness with bias fields. The stiffness variation under
different collinear and transverse bias fields is characterized. Suitable drive configu-
ration can be chosen depending on the application.
200
Quasi-static Dynamic
Behavior Sensing Actuation Blocked-
force Actuation Sensing
Stiffness
Tuning
Input
Variable(s) Strain Field Field Field Strain
Base
Acceleration
Output
Variable(s)
Magnetization,
Stress
Strain,
Magnetization
Stress,
Magnetization Strain
Magnetization,
Stress
Top
Acceleration
Bias
Variable(s) Field Stress Strain
Stress,
Frequency
Field,
Frequency Field
Energy
Potential Magnetic Gibbs Gibbs
Magnetic
Gibbs - - -
Experiment In house Outside data In house Outside data In house In house
Modeling Continuum
Thermodynamics
Derived from
sensing work
Derived from
sensing work
Diffusion +
Constitutive
+Dynamics
Diffusion+
Lin.Constitutive
Second
order sys.
Figure 7.1: Characterization map of Ni-Mn-Ga. Plain blocks in “Experiment” and“Modeling” rows show the new contribution of the work; Light gray blocks show thata limited prior work existed, which was completely addressed in this research; Darkgray blocks indicate that prior work was available, and no new contribution was made.
7.1.3 Characterization Map
The presented research addresses the properties of Ni-Mn-Ga in a variety of static
and dynamic conditions. Figure 7.1 shows the contribution made by this research
regarding both experimental and modeling work pertaining to ferromagnetic shape
memory alloys. The presented work covers a significant realm of the possible charac-
terizations. Few additions to this work could be possible, such as modeling magne-
tization in dynamic actuation, or using the flux-density as a bias variable. However,
majority of the real world applications using smart materials are covered by the pre-
sented characterization map.
201
7.2 Contributions
• Hardware and test setups are developed for conducting characterization of the
sensing behavior of single Ni-Mn-Ga to measure stress, magnetization response
to strain input under bias fields.
• Increasing bias field marks the transition from irreversible (pseudoelastic) to
reversible (quasi-plastic) behavior.
• A bias field of 368 kA/m is identified as the optimum bias field which results
in reversible flux density change of 145 mT for strain of 5.8% and stress of
4.4 MPa.
• Flux density vs. strain behavior is linear and almost non-hysteretic whereas the
flux density vs. stress behavior is highly hysteretic, indicating that the material
will be more useful as a deformation sensor than a force sensor.
• A continuum thermodynamics based magnetomechanical constitutive model is
developed to quantify the non-linear and hysteretic behavior of Ni-Mn-Ga for
sensing, actuation and blocked-force cases.
• The microstructure and dissipation is included in the continuum framework via
internal state variables, the evolution of which dictates the material response.
• The work capacity of Ni-Mn-Ga is around 72.4 kJ/m3, which is higher than
that of piezoelectric and magnetostrictive, however, the actuation authority of
the material is limited as the maximum blocking force is only around 4 MPa.
202
• Quasi-static characterization chows a flux density sensitivity with strain
(∂B
∂ε
)
as 4.19T/%ε at 173 kA/m, and 2.38T/%ε at 368 kA/m; maximum field induced
twinning stress as 2.84 MPa; variation of initial susceptibility
(∂M
∂H|H=0
)of
59%; and maximum stress generation of 1.47% at 3% strain.
• Dynamic actuation model to was developed by including eddy currents and
structural dynamics along with constitutive volume fraction model to describe
the frequency dependent strain-field hysteresis.
• The dynamic actuator model was applied for magnetostrictive materials to
demonstrate its wider application.
• The dynamic sensing behavior of Ni-Mn-Ga was characterized by subjecting Ni-
Mn-Ga to compressive strain loading of 3% at frequencies from 0.2 to 160 Hz
in presence of bias field of 368 kA/m.
• The dynamic stress vs. strain plots show negligible change with increasing
frequency, whereas the flux-density vs. strain plots show an increasing hysteresis
that is linearly proportional to the frequency.
• The net flux-density change per unit strain remains almost constant (≈ 159 G)
with increasing strain, which can offer applications in broadband sensing and
energy harvesting.
• Stiffness of Ni-Mn-Ga was characterized by conducting broadband white-noise
base excitation tests under collinear and transverse bias magnetic fields.
203
• Measured stiffness changes of 51% and 61% for the collinear and transverse con-
figurations respectively indicate that Ni-Mn-Ga is suitable for tunable vibration
absorption applications.
• Ni-Mn-Ga is therefore demonstrated as a new multi-functional smart material
with applications in sensing, actuation and vibration absorption.
7.3 Future Work
This research has led to a thorough understanding about several aspects of Ni-
Mn-Ga FSMAs which were previously not investigated. Following list enumerates the
possible improvements in this work, as well as the future research opportunities that
have been opened up as a result of this research:
7.3.1 Possible Improvements
• The thermodynamic energy potentials in the constitutive model can be revisited
to add more complex effects such as the exchange energy, and magnetoelastic
coupling energy.
• A more accurate expression for magnetostatic energy can be used as that in
Ref. [82]. However, the usefulness of the additional accuracy against the in-
creased complexity and computational time needs to be evaluated.
• The blocked-force model can be improved to add the hysteretic effects in the
stress response.
• 2-D magnetic diffusion equations can be used in the dynamic actuation and
sensing models, and the current averaging technique can be reconsidered.
204
7.3.2 Future Research Opportunities
• The sensor device using permanent magnets as that shown in Appendix B (see
Section B.3) could be refined to make it more compact and robust. Such a
device would lead to realistic evaluation of the energy density of Ni-Mn-Ga
sensors and the effect of the system dynamics on the sensor performance. The
effect of prestress on the system properties could be of interest.
• The constitutive model could be extended to address the 3-D behavior, which
would enable the implementation of the model in finite element analysis codes.
• A continuous structural model of the Ni-Mn-Ga rod could be used for dynamic
actuator. This will enable further development towards predicting the dynamic
performance of structures made using Ni-Mn-Ga, or structures with patches of
Ni-Mn-Ga, encompassing various shapes such as rods, beams and plates.
• The dynamic actuator model can be augmented to add the electromagnet
impedances so that the voltage and currents can be used as input variables
instead of magnetic field.
205
APPENDIX A
MISCELLANEOUS ISSUES WITH QUASI-STATICCHARACTERIZATION AND MODELING
A.1 Electromagnet Design and Calibration
A.1.1 Effect of Dimensions on Field
To design the electromagnet, influence of various parameters on the final field
must be studied to maximize its efficiency. Figure A.1 shows a 2-D view of the
laminates. Once the overall dimensions of the E-shaped laminates are chosen, certain
dimensions are fixed, such as the width of the central legs (D). But, there are two
major dimensions that affect the magnetic field generated per given current density
in the coils (J). They are the length of the E-shaped legs (L) and the width of the
central leg at the end of the taper (d). The angle of the taper (Φ) on the central leg
is,
Φ = tan−1
(D − d
2W
)(A.1)
The objective of designing the electromagnet is to generate maximum magnetic
field in the central air gap for a given current density in the coils. A finite element
software for electromagnetics such as FEMM or COMSOL provide a quick way to
investigate the effect of these dimensions on the generated magnetic field. Using
206
Laminated core
Air Gap
Coils
L
D d
(Current Density J) W
Figure A.1: Schematic of the Electromagnet.
FEMM, various simulations are conducted to find the effect of the ratio (d/D) on the
magnetic field at a given length (L). A snapshot of one of the simulations is shown in
Figure2.3. The results of these simulations are summarized in Figures A.2 and A.3.
It is observed that the length of 5 inches gives maximum field ratios in the range
of around 0.3-0.6. However, this results in a steep taper angle of around 20-30 deg.
Such a steep taper angle is usually not recommended because it can result in excessive
leakage which may not be accurately simulated by the FEMM software. Furthermore,
a steep angle or very small width (d) may not provide a uniform field over the entire
length of the sample. Considering these issues, the length of the legs is chosen as
6 inches, and the width of the legs is chosen as 1.4 inch. These dimensions correspond
to a ratio of 0.62, and taper angle of 10.04 deg.
207
0.2 0.4 0.6 0.8 1750
800
850
900
950
1000
Ratio of Small width / Large width
Mag
netic
Fie
ld (
kA/m
)
5 in6 in7 in8.3 in
Increasing L
Figure A.2: Effect of ratio (d/D) on field.
0 5 10 15 20 25 30 35750
800
850
900
950
1000
Taper Angle (deg)
Mag
netic
Fie
ld (
kA/m
)
5 in6 in7 in8.3 in
Increasing L
Figure A.3: Effect of angle (Φ) on field.
208
1 1.5 2 2.5 3 3.5 4 4.5300
400
500
600
700
800
900
Current Density (MA/m2)
Mag
netic
Fie
ld (
kA/m
)
Figure A.4: Variation of current density with field.
For these final dimensions, the variation of field with current density (J) in the
coils is plotted in Figure A.4. It is observed that the field increases linearly with cur-
rent density values of up to J ≈ 2.25 M/A2. Further increase in current density does
not increase the field by a significant amount because the electromagnet core starts to
saturate. Therefore, the coils are designed to carry maximum current corresponding
to the current density of around 2.5 MA/m2.
Wire Selection
The wire is selected based upon the available area, maximum current carrying
capacity, resistance of the wire, and most importantly, the magnetomotive force (NI)
it can produce within the given constraints. The available area (Aw) for winding a
209
coil is fixed, which corresponds to a rectangle (lw × ww) of around 2 in× 1.075 in. If
the wire has a diameter of dw, the maximum possible turns per layer (n) are,
n =lwdw
, (A.2)
and maximum number possible number of turns (Nm) are,
Nm =lwww
d2w
, (A.3)
The area occupied by one turn is assumed to be equal to the square of the wire
diameter. The packing efficiency is assumed to be around (ηp = 80%), which gives
the actual number of turns as,
N = ηpNm. (A.4)
If the maximum current carrying capacity of the wire is Im, the maximum MMF
produced by the wire is,
MMFmax = NIm. (A.5)
For the given purpose, the objective of the coil design is to maximize this MMF for
a given wire. Additional considerations include the total resistance of the wire (Rw),
which dictates the power requirements and the Joule heating (IR2w), which places
restrictions on the resistance and current. A wire of small diameter would pack a
very large number of turns, however, its current carrying capacity would be low, and
the resistance would be high, leading to increased heating. On the other hand, a wire
with large diameter would carry a high amount of current, but its size could place
restrictions on the maximum possible turns. A detailed study of various wire sizes
from AWG 12 to AWG 20 is conducted to arrive at the optimum wire size. These
results are summarized in Figure A.5.
210
AW
G W
ire S
ize
12
13
14
15
16
17
18
19
20
Len
gth
(in
)2
22
22
22
22
Heig
ht
dif
f (i
n)
1.075
1.075
1.075
1.075
1.075
1.075
1.075
1.075
1.075
Are
a (
in2)
2.15
2.15
2.15
2.15
2.15
2.15
2.15
2.15
2.15
Wir
e d
iam
ete
r (i
n)
0.0808
0.072
0.0641
0.0571
0.0508
0.0453
0.0403
0.0359
0.032
Tu
rns p
er
layer
24.7524752527.77777778
31.20124835.026269739.370078744.150110449.627791655.7103064
62.5
Max. P
ossib
le t
urn
s329.3
182041
414.7
376543
523.2
6586
659.4
26268
833.1
26666
1047.7
1233
1323.8
1826
1668.2
0555
2099.6
0938
Rate
d C
urr
en
t (A
mp
)11.5
10
8.5
7.5
6.5
5.75
54.375
3.75
Th
eo
reti
cal M
MF
(N
*I)
3787.1
59347
4147.3
76543
4447.7
5981
4945.6
9701
5415.3
2333
6024.3
4591
6619.0
9131
7298.3
993
7873.5
3516
Cu
rren
t d
en
sit
y (
A/in
2)
1761.4694641929.0123462068.725492300.324192518.755042802.021353078.647123394.604323662.10938
N_I/A
2.7302831292.9899751163.206530933.565509633.904078124.343141784.771912585.261647235.67628088
Mean
Peri
mete
r12.34
12.34
12.34
12.34
12.34
12.34
12.34
12.34
12.34
R_p
er
1000 f
t1.63
2.06
2.525
3.184
4.016
5.064
6.385
8.051
10.15
R_co
il0.5519976850.8785664221.358681612.15910228
3.44063545.455941028.6920693513.811260121.9148478
Ind
ucta
nce*p
hi*
e-6
0.108450480.1720073220.27380716
0.4348430.694100041.097701131.752494792.782909774.40835953
Jo
ule
Heat
= I^
2*R
73.0
0169385
87.8
5664223
98.1
647463
121.4
49503
145.3
66846
180.3
8705
217.3
01734
264.3
5615
308.1
77547
Packin
g e
ffic
ien
cy
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
Actu
al tu
rns (
Na)
263.4
545633
331.7
901235
418.6
12688
527.5
41015
666.5
01333
713.0
43478
820
937.1
42857
1093.3
3333
Actu
al M
MF
(N
a*I
)3029.7
27478
3317.9
01235
3558.2
0785
3956.5
5761
4332.2
5866
4100
4100
4100
4100
R_co
il (
Oh
m)
0.4
41598148
0.7
02853138
1.0
8694529
1.7
2728182
2.7
5250832
3.7
1315965
5.3
8404483
7.7
5871036
11.4
117578
Ind
ucta
nce*p
hi*
10^
(-6)
0.0
69408307
0.1
10084686
0.1
7523658
0.2
7829952
0.4
4422403
0.5
08431
0.6
724
0.8
7823673
1.1
9537778
Jo
ule
Heat
= I^
2*R
58.4
0135508
70.2
8531379
78.5
31797
97.1
596026
116.2
93476
122.7
66341
134.6
01121
148.5
06566
160.4
77844
Po
ssib
le m
ore
tu
rns
--
--
334.668854503.818261731.0626971006.27604
Fig
ure
A.5
:C
ompar
ison
ofva
riou
sw
ire
size
s.
211
It is seen from this comparison that AWG 16 wire gives the maximum MMF among
the chosen sizes. The comparison of the various wires regarding their maximum
current capacity, maximum possible turns and MMF is given in Figure A.6. The wire
size of AWG 16 clearly turns out to be the optimum size as it provides a balance
between the maximum current carrying capacity and maximum allowed turns, which
leads to maximum possible MMF. This wire has a diameter of 0.0508 in.
The coil is wound on a rectangular shaped bobbin using a stepper motor and a
custom-made fixture. A thin layer of epoxy is applied after each layer to hold the
wires together, and to provide extra insulation. Two such coils are placed on the
central legs of the electromagnet, and are connected in parallel. Figure A.7 shows a
picture of the assembled electromagnet. Drawings of the electromagnet and relevant
parts are given in D.1.
212
12 13 14 15 16 17 18 19 201000
1500
2000
2500
3000
3500
4000
4500
5000
AWG Wire Number
Turns (N×4)Current (I
max×400)
MMF (N×Imax
)
Figure A.6: Comparison of current carrying capacity, possible turns and MMF pro-duced by various wires (The current and turns are multiplied by scaling factors) Wiresize AWG 16 is seen as an optimum size.
213
Air
gap
Laminated
core
coil
Figure A.7: Picture of the assembled electromagnet.
A.1.2 Electromagnet Calibration with Sample
The magnetic bias field for the sensing characterization presented in Section 2.2
is assumed to be that given by the calibration curve in Figure 2.4. The applied bias
magnetic field is not measured during the tests, and the calibration curve is used to
obtain the field from the measured current in the electromagnet coils.
Naturally, one of the issues during theses tests is whether the observed change in
flux density is only due to the change of sample variant configuration or also due to
the change in the reluctance in the electromagnet gap. When the sample is placed
in the electromagnet gap, the permeability of the air gap decreases as the reluctance
due to the sample is higher than that due to the air. Furthermore, as the sample is
compressed, its permeability changes which again changes the reluctance of the air
gap.
214
If the change in reluctance is significant, it can introduce errors in the results
obtained in sensing as well as blocked force characterizations, because the applied
magnetic field can no longer be accurately predicted by the electromagnet calibra-
tion curve in Figure 2.4. Therefore, it is necessary to check the effect of sample
configuration on the applied field.
Electromagnet calibration tests similar to that in Section 2.1.2 are conducted with
the sample in the air-gap. First, the sample with complete field-preferred variant con-
figuration (easy axis configuration) is placed in the air gap, and the electromagnet
is calibrated. The easy axis configuration implies that the sample has highest per-
meability and thus the reluctance in the electromagnet gap is lowest. Therefore,
this configuration can have maximum impact on the applied field, of all other con-
figurations of the sample. This process is also repeated with sample in hard-axis
configuration placed in the electromagnet air-gap. Finally, the sample is removed
from the air gap, and the applied field in the air gap is measured.
The test results are shown in Figure A.8. It is seen that there is almost no change
in the measured field for the same values of current with or without the presence
of sample. The maximum variation is obtained as 3%, which is sufficiently small to
allow the approximation that the presence of sample does not affect the applied field.
Possible reasons for negligible variation in the field magnitude can be:
• The permeability of the sample in both easy-axis and hard-axis case is too low
compared to that of the iron core, and thus does not affect the total reluctance
much.
215
−8 −6 −4 −2 0 2 4 6 8−600
−400
−200
0
200
400
600
Current (Amp)
Mag
netic
fiel
d (k
A/m
)
Sample easy axisSample hard axisNo sample
6 6.5 7 7.5 8300
350
400
450
500
550
Current (Amp)
Mag
netic
fiel
d (k
A/m
)
Sample easy axisSample hard axisNo sample
Figure A.8: Electromagnet calibration curve in presence of sample, the easy axiscurve shows maximum variation.
216
• There is a significant reluctance and flux leakage in the electromagnet core itself,
therefore a small change in the reluctance of the sample does not change the
overall behavior of the magnetic circuit.
These tests thus confirm that the issue of electromagnet reluctance change can be
neglected, and the applied fields in all the cases can be assumed to be equal to the
applied fields measured in air.
217
A.2 Verification of Demagnetization Factor
As seen in Section 3.6.2, the relationship between the measured flux-density (Bm)
and magnetization of the sample in x-direction (M) is given as,
Bm = µ0(H + NxM), (A.6)
with Nx the demagnetization factor, H is the applied field, and M is the magnetization
inside the sample. The schematic of the demagnetization process is illustrated in
Figure A.9. The demagnetization factor is obtained from the geometry of the sample.
Therefore by measuring the flux-density outside the sample, the magnetization inside
the sample is calculated, and is used for comparison with the model results. Validation
of equation (A.6) is therefore critical from the viewpoint of both the characterization
and modeling of the sensing behavior.
To simulate this situation, a finite element software, COMSOL is used. As seen
in Section A.1.2, the sample does not affect the applied magnetic field of the elec-
tromagnet. Hence, the source of magnetic field can be represented by electromagnet
as well as permanent magnets, and the latter is used for simplicity. Moreover, the
use of permanent magnets as a constant magnetic field source is a better choice for
these simulations because COMSOL can not realistically model the reluctance in the
electromagnet cores.
The problem under consideration is modeled by with two permanent magnets
and the Ni-Mn-Ga sample in the gap between them (Figure A.10). This is a 3-
D magneto-static problem with no currents. Two Nd-Fe-B permanent magnets are
considered to be applying a bias field. The magnets are modeled by using a rem-
nant flux density value from the manufactures’ catalogue (Br = 1.32 T in this case).
218
+
+
+
+
+
-
-
-
-
-
M
Hd
H
Figure A.9: Schematic of the demagnetization field inside the sample. The appliedfield (H) creates a magnetization (M) inside the sample, which results in north andsouth poles on its surface. H and M are shown by solid arrows. The demagnetizationfield (Hd = NxM) is directed from north to south poles as shown by dashed arrows.Although inside the sample, the demagnetization field opposes the applied field, itadds to the applied field outside the sample. Therefore, the net field inside the sampleis given as H −NxM , whereas the net field outside the sample is given as H + NxM .
219
magnet Ni-Mn-Ga
Figure A.10: A snapshot from COMSOL simulation.
The sample is located in the central gap. The medium of the sample is varied
as (i) Air (µr = 1), (ii) Ni-Mn-Ga with complete field preferred (easy-axis) with
(µr = 3.06), and (iii) stress preferred (hard-axis) with (µr = 1.46). The field, flux
density and magnetization are plotted as a function of the air gap in the middle of the
two magnets. The horizontal line is shown in red color over which the three quantities
are plotted.
In the experimental setup, the Hall probe is placed outside the sample, in the
gap between the sample and magnet. Naturally, the flux density measured by the
220
Hall probe is not the same as that inside the sample. Consequently, the magnetiza-
tion inside the sample also can not be obtained directly. Therefore to calculate the
magnetization, expression A.6 is used.
When there is no sample present in the gap of the electromagnet, the simulated
magnetic field corresponds to H. However when a sample is present in the air gap,
this simulated field increases because the demagnetization field adds to the applied
field. Therefore the effect of the demagnetization field on simulated field is obtained
by,
Hre = H + NxM, (A.7)
where Hre is the recalculated magnetic field.
The magnetization inside the material is obtained as,
M =
(Bm
µ0
−H
)1
Nd
, (A.8)
The flux density outside the sample is then reiterated by using the calculated
magnetization as,
Bre = µ0Hr, (A.9)
Figure A.11 shows the magnetic field variation in the gap, figure A.12 shows the
flux density variation, and figure A.13 shows the magnetization variation. The solid
lines show the quantities obtained from COMSOL directly, whereas the dashed lines
show quantities calculated from equations (A.6) to (A.7).
In Figure A.11, it is seen that with increasing permeability of the media in the
gap (µair < µhard < µeasy), the applied field increases. This behavior may not be
obvious, since the magnetic field from the permanent magnets is expected to constant.
However, the demagnetization field from the sample adds to the applied field from the
221
0.025 0.03 0.035 0.04 0.045150
200
250
300
350
400
450
500
550
600
650
Distance (inch)
Mag
netic
fiel
d (k
A/m
)
EasyHardNo sampleEasy reiteratedHard reiterated
Figure A.11: Magnetic field vs distance. Solid: COMSOL, Dashed: recalculated.
0.025 0.03 0.035 0.04 0.0450.4
0.45
0.5
0.55
0.6
0.65
0.7
0.75
0.8
0.85
0.9
Distance (inch)
Flu
x de
nsity
(T
esla
)
EasyHardNo sampleEasy reiteratedHard reiterated
Figure A.12: Flux density vs distance. Solid: COMSOL, Dashed: recalculated.
222
0.025 0.03 0.035 0.04 0.0450
50
100
150
200
250
300
350
400
450
500
Distance (inch)
Mag
netiz
atio
n (k
A/m
)
EasyHardEasy reiteratedHard reiterated
Figure A.13: Magnetization. Solid: COMSOL, Dashed: recalculated.
magnets, and thus results in an apparent increase in the applied field. The addition of
the demagnetization field to the field produced by magnets is given by equation (A.7).
Referring to Figure A.12, in case of easy and hard axis, the Hall probe measures the
flux density value that is given by COMSOL simulation. The aim of this measurement
of flux density outside the sample is to obtain the flux density and magnetization
inside the sample. In Figures A.12 and A.13, it is seen that the flux density and
magnetization inside the sample for easy axis case is higher than that for the hard axis
case, which is expected because of the higher permeability. However, the magnetic
field inside the sample varies in opposite manner to that of the flux density and
magnetization.
223
From the measured flux density (Bm), the magnetization inside the sample (M)
can be calculated from equation (A.8), and from this magnetization, the field and
flux density can be recalculated from equations (A.7) and (A.9). These recalculated
values will be comparable to values simulated by COMSOL only if the method to
calculate the magnetization is valid. Equations (A.6) through (A.9) are accurate
when the demagnetization field can be added algebraically to the applied field to
obtain the recalculated field. The best chance for these relations to hold true is
when the calculations are performed at points that are very close to the edges of the
sample (just to the left or right of the sample). As seen by the two thick circles in
all the figures, the values of the simulated and calculated fields match well in this
vicinity. Therefore, the Hall probe is placed on the edge of the sample, where the
measured and recalculated values match with good accuracy.
224
A.3 Damping Properties of Ni-Mn-Ga
As seen in Chapter 2, the stress-strain behavior of Ni-Mn-Ga is highly hysteretic,
indicating the potential of the material for damping applications. The damping ca-
pacity is measured as a function of energy absorbed by the material relative to the
mechanical energy input to the system. Furthermore, this damping capacity of Ni-
Mn-Ga can be altered by the bias magnetic field because the stress-strain behavior is
highly dependent on the bias field. Traditional high modulus damping materials find
limited applications since their damping capacities (tan delta≈0.01) are significantly
lower than that seen in polymers. The structure of Ni-Mn-Ga is inherently stiffer
than that of the viscoelastic materials. Also, the twin-variant rearrangement can be
initiated at relatively low stresses of around 1 MPa. The combination of high mod-
ulus and high damping capacity can give Ni-Mn-Ga advantages over the currently
available systems.
Damping capacity (Ψ) is a unit-less quantity is given as the ratio of the energy
dissipated per cycle of oscillation (∆W ) to the energy input to the system per cycle
of oscillation (W ) in the form [36]:
Ψ =∆W
W(A.10)
In the context of the hysteretic stress-strain loops, ∆W represents the area en-
closed within one cycle whereas the net energy input (W =∫
σdε) is the area within
the loading curve. Typically, the damping properties of viscoelastic materials are
calculated from the phase difference (δ) between the stress and strain response in
time-domain. If the phase lag is constant, the damping capacity (Ψ) can be directly
225
related to (tan δ). Recently, a relationship has been developed to relate Ψ to δ [71].
Ψ =∆W
W=
π tan δ(1 + (π
2+ δ) tan δ
) (A.11)
For small δ (i.e. δ << 1), this equation becomes [36],
Ψ =∆W
W≈ π tan δ (A.12)
Equations (A.10)-(A.12) provide relationships between mechanical hysteresis loops,
damping capacity of the material, and tan δ. From the stress-strain curves showed in
Chapter 2, various properties such as energy absorbed, energy input, damping capac-
ity (Ψ) and tan δ can be calculated. Figure A.14 shows the variation of the energy
absorbed and mechanical energy input with the bias field. It is observed that the
mechanical energy input increases almost linearly with the magnetic field. This is
because the twinning stress increases with field, requiring more energy to compress
the sample completely. The energy absorbed by the material in one cycle increases
monotonically for fields of up to around 360 kA/m, after which it remains almost
constant.
The damping capacity of Ni-Mn-Ga is shown in Figure A.15, which is obtained
directly from the plots in Figure A.14. The damping capacity is almost constant up
to magnetic fields of around 251 kA/m, after which it decreases in a linear fashion.
As the bias field is increased, more mechanical energy input is required to compress
the material. But, this additional energy input does not result in the energy that is
absorbed by the material.
The variation of tan δ is shown in Figure A.16. Ni-Mn-Ga shows significantly
higher values of tan δ than materials such as aluminum (tan δ ≈ 0.01). Although the
phase lag δ varies at different locations in the stress-strain curve, the values shown
226
0 100 200 300 400 50050
100
150
200
250
Bias Field (kA/m)
Ene
rgy
(kJ/
m3 )
Total EnergyEnergy absorbed
Figure A.14: Energy absorbed in the stress-strain curves of Ni-Mn-Ga.
0 100 200 300 400 5000.65
0.7
0.75
0.8
0.85
0.9
0.95
1
Bias Field (kA/m)
Dam
ping
cap
city
(Ψ
)
Figure A.15: Damping capacity as a function of bias field.
227
0 100 200 300 400 5000.2
0.22
0.24
0.26
0.28
0.3
0.32
Bias Field (kA/m)
Tan
δ
Figure A.16: Variation of tan δ with magnetic bias field.
in Figure A.16 represent an average estimate. These values are of a similar order as
those for viscoelastic materials, however, Ni-Mn-Ga provides an advantage of higher
stiffness.
228
A.4 Magnetization Angles
Figure A.17 shows an assumption of the microstructure with four angles. Consider
the case of constant volume fraction, and an assumption of reversible evolution of the
four angles and the domain fraction (to be discussed later).
q3
Ms
Ms
x
1 - x
1 - a
a
x
y
e
H
a 1 - a
q4
q2
q1
Figure A.17: Schematic of Ni-Mn-Ga microstructure assuming four different anglesin the four regions.
ρφze =− ξµ0HMs[α cos(θ1)− (1− α) cos(θ2)]
− (1− ξ)µ0HMs[α sin(θ3) + (1− α) sin(θ4)](A.13)
ρφms =1
2ξµ0NM2
s [α cos(θ1)− (1− α) cos(θ2)]2
+1
2(1− ξ)µ0NM2
s [α sin(θ3) + (1− α) sin(θ4)]2
(A.14)
229
ρφan =ξ[Kuα sin(θ1)2 + Ku(1− α) sin(θ2)
2]
+ (1− ξ)[Kuα sin(θ3)2 + Ku(1− α) sin(θ4)
2](A.15)
Assuming reversible rotation of the magnetization vectors, we propose that the
derivatives of the energy expression with the two angles is zero,
π3 = −∂(ρφ)
∂θ3
= 0, π4 = −∂(ρφ)
∂θ4
= 0 (A.16)
The above equation leads to a result,
θ1 = 0, θ2 = 0. (A.17)
Therefore, it is concluded that the magnetization vectors in the field-preferred vari-
ant always remain attached to the c-axis of the crystals. This result is physically
consistent as both the Zeeman and anisotropy energies favor the attachment of the
magnetization vectors to the c-axis of the crystals.
Following a similar treatment for the angles θ3 and θ4, we get,
π3 = −∂(ρφ)
∂θ3
= 0, π4 = −∂(ρφ)
∂θ4
= 0 (A.18)
Further, using the above equation and ignoring extreme cases of α = 0, 1, ξ = 1 and
θ3 = π/2, θ4 = π/2, we get,
1
(1− ξ)α cos(θ3)π3 +
1
(1− ξ)(1− α) cos(θ4)π4 = 0 (A.19)
The above equation leads to a result,
θ4 = −θ3. (A.20)
Thus, directions of these two angles will always maintain a relation as given by equa-
tion (A.20).
230
APPENDIX B
MISCELLANEOUS ISSUES WITH DYNAMICCHARACTERIZATION AND MODELING
B.1 Jiles-Atherton Model
This section briefly addresses the Jiles-Atherton model used in Section 4.6, which
is utilized for modeling the frequency dependent strain-field hysteresis in dynamic
magnetostrictive actuators. The Jiles-Atherton model is for quasi-static behavior,
however, it is discussed in this section because it is augmented to model the dynamic
behavior by including magnetic diffusion and actuator dynamics. The detailed model
development can be found in [21, 59]. Key equations used to model the behavior are
summarized here.
The effective applied field (He) is different from the actual applied field (H) since
the term corresponding to Weiss interaction field (αM) also contributes towards the
effective field. This term in turn depends on the net magnetization M .
He = H + αM (B.1)
The anhysteric magnetization (Man) is calculated from the Langevin function (L(x) =
coth(x) − 1/x). It corresponds to the magnetization due to applied magnetic field
231
without any losses due to domain wall motion and external stress. This magnetization
is required to be calculated iteratively since Jiles had proposed that anhysteric mag-
netization should be calculated by considering effective field and not just the applied
field.
Man = MsL(He/a) (B.2)
where a is a model parameter, effective domain density.
In reality, the actual magnetization curve varies from anhysteric as there are en-
ergy losses due to domain wall pinning. Hence, only a part of energy is utilized
for magnetizing the material as the remaining energy is lost in overcoming domain
wall motion. The differential equation relating irreversible magnetization compo-
nent (Mirr) to effective field is given as,
Mirr = Man − kδ∂Mirr
∂He
, (B.3)
which is modified by chain rule as,
∂Mirr
∂H=
Man −Mirr
δk
∂He
∂H, (B.4)
where k is the energy to break a pinning site, and δ is a binary factor, with value 1
when (dH/dt > 0) and -1 when (dH/dt < 0). Furthermore,
∂He
∂H= 1 + α
∂Mirr
∂H, (B.5)
which is further modified as,
∂Mirr
∂H= ζ
Man −Mirr
δk − α(Man −Mirr), (B.6)
232
where
ζ =
1, (dH/dt > 0andM < Mirr), or1 (dH/dt < 0andM > Mirr),0, otherwise
(B.7)
The three magnetization components are related as follows because the reversible
component (Mrev) attempts to reduce the difference between irreversible and anhys-
tertic components.
Mrev = c(Man −Mirr), (B.8)
where c quantifies the amount of reversible domain wall bulging. Finally the net
magnetization component is given as,
M = Mrev + Mirr. (B.9)
The magnetostriction is related to the magnetization as,
λ =3
2
(M
Ms
)2
, (B.10)
with Ms the saturation magnetization.
The MATLAB code for Jiles-Atherton model is given in Section C.2.3. The model
results for magnetization and magnetostriction are shown in Figures B.1 and B.2
respectively. The magnetization results are consistent with the expected behavior.
The reversible component Mrev has slightly higher values at low applied fields, because
the domain walls bend reversibly at low field values. At high fields, they have sufficient
energy to break the pinning sites and therefore the reversible component reduces. The
effect of ζ is also evident in case of minor loop as the reversible component remains
constant for the corresponding short period of time because the susceptibility would
have had negative value according to equation without ζ.
233
−40 −20 0 20 40−800
−600
−400
−200
0
200
400
600
800
Applied Field (kA/m)
Mag
netiz
atio
n (k
A/m
)
ManMMirrMrev
Figure B.1: Magnetization vs. field using Jiles model.
−40 −20 0 20 400
2
4
6
8x 10
−4
Appplied Field (kA/m)
Mag
neto
stric
tion
Figure B.2: Magnetostriction vs. field using Jiles model.
234
B.2 Kelvin Functions
The functions berv(x) and beiv(x) are termed as Kelvin functions. They are real
and imaginary parts of vth order Bessel function of the first kind. For the special
case of v = 0, the functions are simply termed as ber(x) and bei(x), which are used
in Section 4.6. They are given as,
ber(x) =1
2
(J0(xe3iπ/4) + J0(xe−3iπ/4)
), (B.11)
bei(x) =1
2i
(J0(xe3iπ/4)− J0(xe−3iπ/4)
), (B.12)
where J0(x) is the zeroth order Bessel function of the first kind. Figure B.3 shows
these functions for x = 0 to 10.
0 2 4 6 8 10−20
0
20
40
60
80
100
120
140
x
ber
(x)
(a)
0 2 4 6 8 10−40
−20
0
20
40
60
x
bei (
x)
(b)
Figure B.3: Kelvin functions (a) ber(x) and bei(x).
235
B.3 Prototype Device for Ni-Mn-Ga Sensor
A prototype Ni-Mn-Ga sensor device is built as shown in Figure B.4. This de-
vice consists of aluminum plates to form the body. The construction of the device is
inspired from that used for piezoelectric accelerometers [25], which employ a seismic
mass based device. Two Nd-Fe-B permanent magnets of dimensions 1 × 1× 1 inch3
are used to apply a bias magnetic field of around 368 kA/m, which is the optimum
bias field as seen in Section 2.3.2. These permanent magnets are very strong, with
remnant magnetization of around 1.3 Tesla on the surface. The single crystal Ni-Mn-
Ga sample with dimensions 6 × 6 × 10 mm3 is placed in the gap between the two
permanent magnets. A seismic mass of around 80 grams is placed on top of the sam-
ple, followed by a PCB force sensor for measurement of dynamic forces. The seismic
mass is supposed to generate dynamic stresses in the Ni-Mn-Ga sample, which could
induce a change in its magnetization by twin variant reorientation. A preload spring
of OD 1.00 in, and ID 0.73 in is used for applying preload of around 3.5 MPa. The
stiffness of the spring is around 53 lb/in. This bias stress results in a material con-
figuration with approximately half field-preferred and half stress-preferred variants.
An adjust plate can be rotated up and down to vary the preload in presence of the
magnetic field. The load is varied according to the stress-strain curve corresponding
to 368 kA/m in Figure 2.6. Drawings of the device are given in Section D.2.
There are two configurations or boundary conditions in which the device could
be operated. In first case, the device is mounted on a shaker, with accelerometers
on the base plate and seismic mass to measure their motion. A Hall probe placed in
the gap between the magnets and Ni-Mn-Ga sample is used to measure the change in
flux-density. When subjected to a base excitation through the shaker, the sample will
236
Magnet(s)
Ni-Mn-Ga
Seismic mass
PCB Force sensor
Preload spring
Base plate
Adjust plate
Threaded rod
Figure B.4: Prototype device for Ni-Mn-Ga sensor.
be subjected to a dynamic stress because of the seismic mass. This stress can lead to
a change in magnetization of the material, which can be measured by the Hall probe.
In second case, the base plate is fixed to the ground, and a pushrod is attached to
the plate above the PCB force sensor. This rod extends through the hollow threaded
rod. This rod provides an input excitation to the material, which can be operated
via a vibration shaker or MTS machine. In this configuration, the seismic mass could
be removed to make the device more compact.
237
APPENDIX C
MODEL CODES
C.1 Quasi-static Model
C.1.1 Model Flowchart
Figure C.1 shows the model flowchart for loading case.
Figure C.1: Flowchart of the sensing model for loading case (ξ < 0).
238
C.1.2 Sensing Model Code
clear allclcclose all
warning off MATLAB:divideByZero
mu0=4*pi*10^(-7); % Permeability of vacuum (Tm/A)H =445; % Bias field magnitude (kA/m)sig_tw_0 = 0.6*10^6; % Twinning stress at zero field (N/m2)Ms=625*1000; % Saturation magnetization (A/m)e0 = 0.058; % Reorientation strainE0= 400e6; E1 = 2400e6; % Extreme values of modulli (N/m2)S0=1/E0; S1 = 1/E1; % Compliance (m2/N)Ku = 1.67e5; % Anisotropy constant (J/m3)Nd=0.434; % Demagnetization factorN= Nd - (1 - 2*Nd) % Factor to calculate magnetostatic energyk = 24*10^6; % Stiffness of twinning region (N/m2)pi_cr_0 = e0*sig_tw_0; % Threshold driving force
%% Code for loading
zs=[]; zs(1,1)=0; % Stress-preferred volume fractionz=[]; z(1,1)=1-zs(1,1); % Field-preferred volume fractiondt_started = 0; % Variable for identifying twin-onsete_max = 0.07;e = (0:e_max/1000:e_max); % Loading strain
for i=1:length(e)e_tw(i) = zs(i)*e0; % Twinning straine_e(i)=e(i) - e_tw(i); % Elastic strain
% ComplianceS(i) = S0 + (1-z(i))*(S1-S0);% Modulus associated with elastic strainE(i) = 1/S(i);% Modulus associated with twinning straina(i) = E(i)*k/(E(i)-k);
% Driving force due to stressF_zs(i) = 1/2*(e(i)-e0*(1-z(i)))^2*(-S1+S0)/(S0+(1-z(i))*(S1-S0))^2 ...
-(e(i)-e0*(1-z(i)))*e0/(S0+(1-z(i))*(S1-S0)) ...+1/2*k*e0^2*(1-z(i))^2*(-S1+S0)/((S0+(1-z(i))*(S1-S0))^2 ...*(1/(S0+(1-z(i))*(S1-S0))-k))-1/2*k*e0^2*(1-z(i))^2*(-S1+S0) .../((S0+(1-z(i))*(S1-S0))^3*(1/(S0+(1-z(i))*(S1-S0))-k)^2) ...
239
+k*e0^2*(1-z(i))/((S0+(1-z(i))*(S1-S0))*(1/(S0+(1-z(i))*(S1-S0))-k));
% Domain fractionalpha(i) = 1/2*(H+N*Ms)/(Ms*N);
% Constraints on alphaif(alpha(i)>=1)
alpha(i)=1;endif(alpha(i)<=0)
alpha(i)=0;end
% Rotation anglesin_theta(i) = mu0*H*Ms/(2*Ku+mu0*N*Ms^2);
% Constraints on thetaif(sin_theta(i) > 1)
sin_theta(i) = 1;endif(sin_theta(i) <-1)
sin_theta(i) = -1;end
theta(i) = asin(sin_theta(i));
% MagnetizationM(i) = (1-z(i))*(Ms*sin(theta(i))) + z(i)*Ms*(alpha(i) - (1-alpha(i)));% Flux-density (inside sample)B(i) = mu0*(M(i)+H); %Expression for induction inside sample% Flux-density (measured)Bm(i)=mu0*(H + M(i)*Nd);
% Constraint on magnetizationif (M(i)>=Ms)
M(i)=Ms;end
% Driving force due to fieldF_z_H(i) = - (mu0*H*Ms*sin(theta(i))-2*mu0*H*Ms*alpha(i) ...
+mu0*H*Ms+2*mu0*N*Ms^2*alpha(i)^2-2*mu0*N*Ms^2*alpha(i) ...-Ku+1/2*cos(theta(i))^2*mu0*N*Ms^2+cos(theta(i))^2*Ku );
% Net thermodynamic driving forceF(i) = +F_zs(i) + F_z_H(i);
240
% Code to check if the threshold is metif(i > 1 & F(i) <= -pi_cr & (z(i)-z(i-1)) <=0)
% Function to calculate volume fractionz(i+1) = fzero(@(xx) loading_newmag(xx,alpha(i),theta(i),...a(i),e0,S1,S0,pi_cr,e(i),N,Ms,H,mu0,Ku,k),0.5);
elsez(i+1)=z(i);
end
% Constraint on volume fractionif(z(i+1) >= 1)
z(i+1)=1;dt_started =0;
else if (z(i+1) <= 0)z(i+1)= 0;
endend
zs(i+1)=1-z(i+1);
% Stresssig(i)=E(i)*(e(i) - e0*zs(i));
end
%% Code for unloading
clear F_zs F_z_H z zszs=[];zs(1,1)=1;z(1,1)=1-zs(1,1);dt_started = 0;
e=(e_max:-e_max/1000:0); % Unloading strainfor i=1:length(e)
e_tw(i) = z(i)*e0; % Twinning straine_e(i)=e(i) + e_tw(i)-e0; % Elastic strain
S(i) = S0 + (1-z(i))*(S1-S0);E(i) = 1/S(i);a(i) = E(i)*k/(E(i)-k);
F_zs(i) = 1/2*(e(i)-(1-z(i))*e0)^2*(-S1+S0)/(S0+(1-z(i))*(S1-S0))^2 ...-(e(i)-(1-z(i))*e0)*e0/(S0+(1-z(i))*(S1-S0))+1/2*k*z(i)^2*e0^2 ...
241
*(-S1+S0)/((S0+(1-z(i))*(S1-S0))^2*(1/(S0+(1-z(i))*(S1-S0))-k)) ...-1/2*k*z(i)^2*e0^2*(-S1+S0)/((S0+(1-z(i))*(S1-S0))^3 ...*(1/(S0+(1-z(i))*(S1-S0))-k)^2)-k*z(i)*e0^2 .../((S0+(1-z(i))*(S1-S0))*(1/(S0+(1-z(i))*(S1-S0))-k));
alpha(i) = 1/2*(H+N*Ms)/(Ms*N);
if(alpha(i)>=1)alpha(i)=1;
endif(alpha(i)<=0)
alpha(i)=0;endsin_theta(i) = mu0*H*Ms/(2*Ku+mu0*N*Ms^2);
if(sin_theta(i) > 1)sin_theta(i) = 1;
endif(sin_theta(i) <-1)
sin_theta(i) = -1;end
theta(i) = asin(sin_theta(i));
M(i) = (1-z(i))*(Ms*sin(theta(i))) + z(i)*Ms*(alpha(i) - (1-alpha(i)));
if (M(i)>=Ms)M(i)=Ms;
endB(i) = mu0*(M(i)+H);Bm(i)=mu0*(H + M(i)*Nd);F_z_H(i) = - (mu0*H*Ms*sin(theta(i))-2*mu0*H*Ms*alpha(i) ...
+mu0*H*Ms+2*mu0*N*Ms^2*alpha(i)^2-2*mu0*N*Ms^2*alpha(i)-Ku ...+1/2*cos(theta(i))^2*mu0*N*Ms^2+cos(theta(i))^2*Ku );
F(i) = +F_zs(i) + F_z_H(i);
% Code to check if the threshold is metif( (i > 1 & (F(i)) >= pi_cr ) & z(i)>=z(i-1))
z(i+1)= fzero(@(xx) unloading_newmag(xx,alpha(i),theta(i), ...a(i),e0,S1,S0,pi_cr,e(i),N,Ms,H,mu0,Ku,k),0.5);
elsez(i+1)=z(i);
end
242
if(z(i+1) >= 1)z(i+1)=1;
else if (z(i+1) <= 0)z(i+1)= 0;
endend
zs(i+1)=1-z(i+1);sig(i) = E(i)*(e(i) - e0*(1-z(i)));
% Constraint to ensure that stress is always compressiveif(sig(i) <0)
sig(i) = 0;z(i+1)=z(i);zs(i+1)=zs(i);dt_started =0;
endend
%% Function file: loading_newmag.m
function y = loading_newmag(xx,alpha,theta,a,e0, ...S1,S0,pi_cr,e,N,Ms,H,mu0,Ku,k)
y = -mu0*H*Ms*sin(theta)+2*mu0*H*Ms*alpha-mu0*H*Ms-2*mu0*N*Ms^2*alpha^2...+2*mu0*N*Ms^2*alpha+Ku-1/2*cos(theta)^2*mu0*N*Ms^2-cos(theta)^2*Ku...
+1/2*(e-e0*(1-xx))^2*(-S1+S0)/(S0+(1-xx)*(S1-S0))^2...-(e-e0*(1-xx))*e0/(S0+(1-xx)*(S1-S0))+1/2*k*e0^2*(1-xx)^2*(-S1+S0)...
/((S0+(1-xx)*(S1-S0))^2*(1/(S0+(1-xx)*(S1-S0))-k))...-1/2*k*e0^2*(1-xx)^2*(-S1+S0)/((S0+(1-xx)*(S1-S0))^3...
*(1/(S0+(1-xx)*(S1-S0))-k)^2)+k*e0^2*(1-xx)/((S0+(1-xx)*(S1-S0))...*(1/(S0+(1-xx)*(S1-S0))-k)) + pi_cr;
%% Function file: unloading_newmag.m
function y = unloading_newmag(xx,alpha,theta,a,e0, ...S1,S0,pi_cr,e,N,Ms,H,mu0,Ku,k)
y =-mu0*H*Ms*sin(theta)+2*mu0*H*Ms*alpha-mu0*H*Ms-2*mu0*Ms^2*N*alpha^2...+2*mu0*Ms^2*N*alpha+Ku-1/2*cos(theta)^2*mu0*Ms^2*N-cos(theta)^2*Ku ...
+ 1/2*(e-(1-xx)*e0)^2*(-S1+S0)/(S0+(1-xx)*(S1-S0))^2 ...-(e-(1-xx)*e0)*e0/(S0+(1-xx)*(S1-S0))+1/2*k*xx^2*e0^2*(-S1+S0).../((S0+(1-xx)*(S1-S0))^2*(1/(S0+(1-xx)*(S1-S0))-k))...-1/2*k*xx^2*e0^2*(-S1+S0)/((S0+(1-xx)*(S1-S0))^3 ...
*(1/(S0+(1-xx)*(S1-S0))-k)^2)-k*xx*e0^2/((S0+(1-xx)*(S1-S0))...
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*(1/(S0+(1-xx)*(S1-S0))-k))-pi_cr;
C.1.3 Actuation Model Code
clear all;close all;clc;
warning off MATLAB:divideByZero
mu0=4*pi*10^(-7); % Permeability of vacuum (Tm/A)sig_b = -1.43*10^6; % Bias stresssig_tw_0 = 0.8*10^6; % Twinning stress at zero field (N/m2)Ms=0.65/mu0; % Saturation magnetization (A/m)Ku=1.68*10^5; % Anisotropy constant (J/m3)k =13*10^6; % Stiffness of twinning region (N/m2)Nd=0.42; % Demagnetization factorN = 3*Nd - 1; % Factor for Magnetostatic energye0 = 0.058; % Reorientation strainE = 800*10^6; % average modulus (N/m2)S = 1/E; % Compliance (m2/N)
H_max = 800;H=0:0.5:H_max;H=H*1000; % Field during forward application
pi_cr = e0*sig_tw_0 ; % Threshold driving forcexi(1)=0;
zs=[]; % Stress-preferred volume fractionz=[]; % Field-preferred volume fraction
%% Code for forward field applicationz_start = 0.0; % Initial configurationz(1) = z_start;dt_started =0; % Variable for twin-onset
for i=1:length(H)
zs(i)=1-z(i);a = k*E/(E-k); % Stiffness associated with twinning strain
% Domain fractionalpha(i) = 1/2*(H(i)+N*Ms)/(Ms*N);
% Constraints on alpha
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if(alpha(i)>=1)alpha(i)=1;
endif(alpha(i)<=0)
alpha(i)=0;end
% Rotation anglesin_theta(i) = mu0*H(i)*Ms/(2*Ku+mu0*N*Ms^2);
% Constraints on thetaif(sin_theta(i) > 1)
sin_theta(i) = 1;endif(sin_theta(i) <-1)
sin_theta(i) = -1;end
theta(i) = asin(sin_theta(i));
% MagnetizationM(i) = (1-z(i))*(Ms*sin(theta(i))) + z(i)*Ms*(alpha(i) - (1-alpha(i)));% Flux density (inside sample)B(i) = mu0*(M(i)+H(i));% Flux density (measured)Bm(i)=mu0*(H(i) + M(i)*Nd);
% Constraint on magnetizationif (M(i)>=Ms)
M(i)=Ms;end
% Driving force due to magnetic fieldF_z_H(i) = - (mu0*H(i)*Ms*sin(theta(i))-2*mu0*H(i)*Ms*alpha(i)...
+mu0*H(i)*Ms+2*mu0*N*Ms^2*alpha(i)^2-2*mu0*N*Ms^2*alpha(i)...-Ku+1/2*cos(theta(i))^2*mu0*N*Ms^2+cos(theta(i))^2*Ku );
% Driving force due to stressF_zs(i) = -a*e0^2*(z(i) ) + sig_b*e0;
% Net thermodynamic driving forceF_z(i) = F_z_H(i) + F_zs(i);
% Code to check if the threshold is metif ( i>1 & (F_z(i)) >= pi_cr & z(i)>=z(i-1) )
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if (dt_started ==0)H(i)/1000
enddt_started =1;% Calculation of volume fractionz(i+1) = (F_z_H(i) + sig_b*e0 - pi_cr)/(a*e0^2);% Constraint on volume fractionif(z(i+1)<0)
z(i+1)=0;endif(z(i+1)>1)
z(i+1)=1;end
elsez(i+1)=z(i);
end
e_tw(i) = z(i)*e0; % Twinning straine_e(i) = sig_b/E; % Elastic strain
e(i) = e_e(i) + e_tw(i); % Total strainend
%% Code for reverse field applicationclear H F_z F_z_H e e_tw z zs F_zs M Bm theta alphaz=[];zs=[];z(1)=z_end;H = H_max:-0.5:00;H =H*1000; % Field during reverse applicationfor i=1:length(H)
zs(i)=1-z(i);a=k*E/(E-k);alpha(i) = 1/2*(H(i)+N*Ms)/(Ms*N);
if(alpha(i)>=1)alpha(i)=1;
endif(alpha(i)<=0)
alpha(i)=0;end
sin_theta(i) = mu0*H(i)*Ms/(2*Ku+mu0*N*Ms^2);
if(sin_theta(i) > 1)sin_theta(i) = 1;
end
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if(sin_theta(i) <-1)sin_theta(i) = -1;
end
theta(i) = asin(sin_theta(i));
M(i) = (1-z(i))*(Ms*sin(theta(i))) + z(i)*Ms*(alpha(i) - (1-alpha(i)));B(i) = mu0*(M(i)+H(i));Bm(i)=mu0*(H(i) + M(i)*Nd);
if (M(i)>=Ms)M(i)=Ms;
end
F_z_H(i) = - (mu0*H(i)*Ms*sin(theta(i))-2*mu0*H(i)*Ms*alpha(i) ...+mu0*H(i)*Ms+2*mu0*N*Ms^2*alpha(i)^2-2*mu0*N*Ms^2*alpha(i) ...-Ku+1/2*cos(theta(i))^2*mu0*N*Ms^2+cos(theta(i))^2*Ku );
F_zs(i) = -a*e0^2*( z(i) - z_end*0 ) + sig_b*e0 ;F_z(i) = F_z_H(i) + F_zs(i);
if ( i>1 & (F_z(i)) <=-pi_cr & z(i)<=z(i-1) )dt_started =1;z(i+1)= (F_z_H(i) + sig_b*e0 + pi_cr + a*e0^2*z_end*0)/(a*e0^2);if(z(i+1)>1)
z(i+1)=1;endif(z(i+1)<z_start)
z(i+1)=z_start;end
elsez(i+1)=z(i);
ende_tw(i) = z(i)*e0;e_e(i) = sig_b/E; %% Constitutive equatione(i) = e_e(i) + e0*z(i);
end
C.2 Dynamic Model
C.2.1 Dynamic Actuator Model
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clear all;close all;clc;
warning off MATLAB:dividebyzero
m = 4; % Number of cycles
% Parameters for constitutive modelf0=1; % FrequencyT0=1/f0; % Time period of one cycleT = m*T0; % Total time perioddf=1/T; % Frequency resolutionNp = 2^12; % Total pointsN0=Np/m; % Points in one cycleh=T/Np; % Time resolutionfs=1/h; % Sampling frequencyt=0:h:T-h; % Time vectort2=-h*N0:h:T-h;
% Matrix to select various frequenciesFF =[1 2 3 4 5 6 7
1 50 100 150 175 200 2506.25 6.25 6.25 5.5 4.5 3.875 3];
COL = [ ’g’ ’c’ ’m’ ’b’ ’y’ ’r’ ’k’ ];
ff = 7 % Index to select a frequencyxi = .95; % Damping ratiofn = 700; % Natural frequencyfa = FF(2,ff); % Actuation (applied field) frequencycol=COL(1,ff);H00 = FF(3,ff)*79.577*10^3; % Magnitude of applied fieldH0 = H00*1; % Magnitude of applied fieldmu0=4*pi*10^(-7); % Permeability of vacuummur = 3; % Relative permeabilityrho =62*10^(-8); % Resistivitye0=0.04; % Reorientation strainmu=mu0*mur; % Permeability of samplesigma = 1/rho; % Conductivityomega = 2*pi*fa; % Circular frequencydelta=sqrt(2/(mu*sigma*omega)); % Skin depth
d=5e-3; % Sample widthx = -d:d/100:d; % Distance vector
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X= x/delta;Xd = d/delta;
% Parameters to triangular field profileNN = 2^10; TT = 1/fa; dtt = TT/NN;tt = 0:dtt:TT-dtt;mm=1;Npp = mm*NN; TTp = mm*TT;dff = 1/TTp; fss = 1/dtt; fhh= fss/2;
% Code to generate triangular field profilefor kk = 1:N0
if (kk <= N0/4+1)hh1(kk) = tt(kk)/(TT/4)*H0;
else if (kk<=3*N0/4+1)hh1(kk) = -H0/(TT/4)*(tt(kk)-TT/4)+H0;
elsehh1(kk) = H0/(TT/4)*(tt(kk)- 3*TT/4) - H0;
endend
endH_ext = [hh1 hh1 hh1 hh1 hh1];H_ext = [ hh1 hh1 hh1 hh1];H_ext = hh1; % Applied field vector
fft_H_ext = fft(H_ext); % Fourier transform of applied field
freqq = 0:dff:fss-dff;freqq1 = 0:dff:fhh-dff;ttt = 0:dtt:mm*TT-dtt;
% Code to generate single sided magnitude and phase spectrumfor kk = 1:length(freqq1)
% Magnitudeif (kk==1)
M_H_ext(kk) = abs(fft_H_ext(kk))/Npp;else
M_H_ext(kk) = abs(fft_H_ext(kk))*2/Npp;end% PhaseP_H_ext(kk) = unwrap(angle(fft_H_ext(kk)));
end
figure(33); subplot(2,1,1); stem(freqq1, M_H_ext/10^3);figure(33); subplot(2,1,2); stem(freqq1, P_H_ext);
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% Code to regenerate input field profilefor ii = 1:length(ttt)
sum = 0;for kk = 1:512
sum=sum + M_H_ext(kk)*sin(2*pi*(kk-1)*dff*ttt(ii)+ (P_H_ext(kk)) + pi/2);
end% Regenerated input field profileH_ext_calc(ii)=sum;
end
figure(34); plot(ttt, H_ext/10^3,’b’);hold on;figure(34); plot(ttt, H_ext_calc/10^3,’r’);hold on;
% Code for calculation of Diffused Internal Fieldfor ii = 1:length(x)
X(ii) = x(ii)/delta;
% Complex solution to Diffusion Equationh_ans(ii) = 1/(cosh(Xd)^2*cos(Xd)^2+sinh(Xd)^2*sin(Xd)^2)...
*( cosh(X(ii))*cos(X(ii))*cosh(Xd)*cos(Xd)+sinh(X(ii)) ...*sin(X(ii))*sinh(Xd)*sin(Xd)+ j*(sinh(X(ii))*sin(X(ii))...*cosh(Xd)*cos(Xd)-cosh(X(ii))*cos(X(ii))*sinh(Xd)*sin(Xd)) );
hhh(ii)= abs(h_ans(ii)); % Magnitude
alpha(ii) = angle(h_ans(ii)); % Phase
% Calculation of field H(x,t) inside the sample using superpositionfor jj = 1:length(tt)
H(ii,jj)=0;for kk = 1:101
H(ii,jj) = H(ii,jj)+ M_H_ext(kk)*hhh(ii).*sin(2*pi*(kk-1)...*dff*tt(jj) + alpha(ii) + P_H_ext(kk) + pi/2);
endend
end
figure(35); plot(tt,H(1,:)/10^3,tt,H(25,:)/10^3,tt,...H(50,:)/10^3,tt,H(100,:)/10^3);hold on;
% Maximum field at a given distance inside samplefor kk = 1:length(x)
H_maxx(kk) = max(H(kk,:));
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end
figure(36); plot(x*10^3,H_maxx/10^3,[col],’linewidth’,2);hold on;xlabel(’Position (mm)’,’Fontsize’,16);ylabel(’Maximum Field (kA/m)’,’Fontsize’,16);set(gca,’Fontsize’,14);
% Average field at a given timefor jj = 1:length(tt)
H_avg(jj) = mean(H(:,jj));endfigure(35); plot(tt,H_avg/10^3,’k’,’linewidth’,2);hold on;figure(37); plot(tt*fa,H_avg/10^3,[col],’linewidth’,2);hold on;
xlabel(’Nondimensional time (t*fa)’,’Fontsize’,16);ylabel(’Average Field (kA/m)’,’Fontsize’,16);set(gca,’Fontsize’,14);
% Cyclic average field that is used as an input to constitutive modelhh = [H_avg H_avg H_avg H_avg H_avg];
figure(80); plot(t2 ,hh ,’g--’); hold on;figure(80); plot(t(1:length(hh1)) ,hh1 ,’r ’); hold on;
% ---------------------------------------------------------
H_e=hh(N0+1:end);
z_end = 0;z_net = []; % Volume fractionH_net = [];z_start = 0.35; % Initial volume fractionz_end = 1; % Maximum volume fraction
count_f = 0; count_r = 0;loss =0;z=[];
% Function is used to obtain volume fraction from field[z_start z_end z_net H_net] = act_comb_mod_3(hh,z_start,z_end,fa,loss);z_net = z_net - z_start;
H_net = H_net(N0+1:end); z_net = z_net(N0+1:end);
figure(81); plot(H_net,z_net,’r’);figure(1);plot(t,H_net/10^3,’b’,’linewidth’,2);hold on;
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xlabel(’Time (sec)’,’Fontsize’,16);ylabel(’Field (kA/m)’,’Fontsize’,16);set(gca,’Fontsize’,14);
figure(2);plot(t,z_net*e0*100,’r’,’linewidth’,2);hold on;xlabel(’Time (sec)’,’Fontsize’,16);ylabel(’| \xi |e_0 (%)’,’Fontsize’,16);set(gca,’Fontsize’,14); xlim([0 1]);
figure(3);plot(H_net/10^3,z_net*e0*100,[col,’--’],’linewidth’,1);hold on;xlabel(’Field (kA/m)’,’Fontsize’,16);ylabel(’Volume fraction’,’Fontsize’,16);set(gca,’Fontsize’,14);
figure(3);plot(H_e/10^3,z_net*e0*100,[col,’.’],’linewidth’,1);hold on;xlabel(’Field (kA/m)’,’Fontsize’,16);ylabel(’Volume fraction’,’Fontsize’,16);set(gca,’Fontsize’,14);
freq = 0:df:fs-df;w = hanning(Np);
fh=fs/2;
freq1 = 0:df:fh-df;fft_H = fft(H_net);fft_z = fft(z_net);
% Calculation of magnitudes and angles for Volume Fraction and net field% to create a single sided spectrumfor kk = 1:length(freq)/2
if (kk==1)M_H(kk) = abs(fft_H(kk))/Np ;M_z(kk) = abs(fft_z(kk))/Np ;
elseM_H(kk) = (abs(fft_H(kk)) + abs(fft_H(Np - kk+2)) )/Np;M_z(kk) = (abs(fft_z(kk)) + abs(fft_z(Np - kk+2)) )/Np;
endif(M_H(kk) > max(abs(fft_H))*1e-5/Np)
P_H(kk) = unwrap(angle(fft_H(kk)));else
P_H(kk) = 0;endif(M_z(kk) > max(abs(fft_z))*1e-5/Np)
P_z(kk) = unwrap(angle(fft_z(kk)));kk;
elseP_z(kk) = 0;
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endend
figure(54); subplot(2,1,1); stem(freq1,M_z*e0*100,’r’,’linewidth’,2);hold on;xlabel(’Frequency (Hz)’,’Fontsize’,16);ylabel(’| \xi |e_0 (%)’,’Fontsize’,16);set(gca,’Fontsize’,14); xlim([ -0.1 10]); ylim([ 0 max(M_z)*e0*100]);
figure(54); subplot(2,1,2); stem(freq1,P_z*180/pi,’r’,’linewidth’,2);hold on;xlabel(’Frequency (Hz)’,’Fontsize’,16);ylabel(’Ang( \xi ) (deg)’,’Fontsize’,16);set(gca,’Fontsize’,14); xlim([ -0.1 10]);
% Creation a vector of freqs 0,2,4,.. for storing the magnitudes and phases% of the FFT of volume fraction mag and phase of FFTkkk=0;for kk = 1:length(freq1)
if ( mod(freq1(kk),2)==0)kkk = kkk+1;F(kkk)=freq1(kk);Mag_z(kkk) = M_z(kk);Ph_z(kkk) = P_z(kk);
endend
% Regeneration of the original signal of volume fractionfor ii = 1:length(t)
sum = 0;for kk = 1:20
sum=sum + Mag_z(kk)*cos(2*pi*F(kk)*t(ii) + (Ph_z(kk)) );endz_calc(ii)=sum;
endfigure(2);plot(t,z_calc*e0*100,’y’);xlim([0 1]);
legend(’Sin: orig’,’Sin: recon’,’Tri: orig’,’Tri: recon’);figure(3);plot(H_net/10^3,z_calc*e0*100,’r’);
% ---------------------------------------------------------
k = 12*10^3 % Spring constantf = 0:0.1:400; % Frequency vector
wa = 2*pi*fa; % Actuation frequency (rad/s)wn = 2*pi*fn; % Natural frequency (rad/s)% Sampling parameters
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T = 1/fa; TT = 1/fa/2;N = 2^8; freq = fa*2;dt = T/N;t_t = 0:dt:T-dt;t = 0:dt:TT-dt;j=sqrt(-1);
% Creation of triangular input field waveform at actuation frequencyfor kk = 1:N/2
if (kk <= N/4+1)HH(kk) = t(kk)/(T/4)*H0;
else if (kk<=3*N/4+1)HH(kk) = -H0/(T/4)*(t(kk)-T/4)+H0;
elseHH(kk) = H0/(T/4)*(t(kk)- 3*T/4) - H0;
endend
end
% Calculation of dynamic strain using actuator dynamicsfor ii = 1:length(t)
sum2 = 0;for kk = 1:100
r = F(kk)*fa/fn; % Frequency RatioXX =1./((1-r.^2)+j*(2*xi.*r)); % MagnitudeX0 = abs(XX); phi = -angle(XX); % Phase% Superposition of individual displacement responsessum2=sum2 + e0*Mag_z(kk)*X0*cos(2*pi*F(kk)*fa*t(ii) ...
+ Ph_z(kk) - phi ) ;endx_calc(ii)=sum2; % Final dynamic strain
end% ---------------------------------------------------------
C.2.2 Dynamic Sensing Model
f0 = 12; % Frequency of applied strainH_mag = 368*1000; % Bias field magnitude (kA/m)fa=f0;
% Generating strain vectors from the experimental datapp = textread(’cyclic_data_12Hz.txt’);t_av = pp(:,1);
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e_av = pp(:,2);sig_av = pp(:,3);B_av = (pp(:,4));B_av1 = -(max(B_av) - B_av);e_b = 0.03% figure(1); plot(e_av + e_b,sig_av);% figure(9); plot(e_av + e_b, B_av); %ylim([ 0 1]);t = t_av;ee = e_av+0.03;
mm = 1:length(t);Np = mm;[val indd] = max(ee);% Loading strain vectoree_load = ee(1:indd); t_load = t(1:indd);% Unloading strain vectoree_unload = ee(indd:end); t_unload = t(indd:end);
% Sampling parametersnnnn=14Np = 2^8;T = 1/f0;TT = nnnn*T;dt = T/Np;df = 1/TT;
mu0 =4*pi*10^(-7); % Permeability of vacuummur = 4.5; % Relative permeabilitymu = mu0*mur; % Permeability of samplerho = .6*10^(-8); % Resistivitysigma = 1/rho; % Conductivitykd = 1/(mu0*sigma);d = 6e-3; % Sample widthNx = 21; % Number of pointsdx = d/(Nx-1);x = 0:dx:d;scaling = kd*dt/dx^2r = scaling
% Parameters for backward difference methodt = 0:dt:TT-dt;fs = 1/dt;fh = fs/2;freq = 0:df:fs-df;freq1 = 0:df:fh-df;
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H0 = H_magNt = length(t)
%% Code for Backward Difference Method% Code to generate matricesH = H0*ones(Nx,nnnn*Nt);H = H0*zeros(Nx,Nt);A = zeros(Nx,Nx);A(1,1) = (1+2*r) ; A(1,2) = -r;A(Nx,Nx-1) = -r; A(Nx,Nx) = (1+2*r) ;
A(1,1) = 1; A(1,2) = 0;A(Nx,Nx-1)=0; A(Nx,Nx)= 1;
for ii = 2:Nx-1A(ii,ii-1) = -r;A(ii,ii) = 1+2*r;A(ii,ii+1) = -r;
end
e_mean = (min(ee_load)+max(ee_load))/2;e_ampl = (max(ee_load)-min(ee_load))/2;e_net = e_mean + e_ampl*sin(2*pi*f0*t - pi/2);
ee_load = e_net(1:Np/2); t_load = t(1:Np/2);ee_unload = e_net(Np/2+1:Np); t_unload = t(Np/2+1:Np);
% Parameters for linear constitutive modelmax_z = .7793min_z = .3069ee_net = e_net;max_zs = 1 - min_zmin_zs = 1 - max_z
H_mag = H_mag*ones(1, length(ee_net));
% Code to obtain magnetic field inside the sample% and dynamic magnetization using backward difference
for i=1:length(ee_net)if (i==1)
M_d(i) = -3.7333e6*ee_net(1) + 1.76*H_mag(1);H_d(i) = H_mag(1);
end
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% Linear constitutive equationM_d(i+1) = -3.7333e6*ee_net(i) + 1.76*H_mag(1);
b = H(:,i) - (M_d(i+1)-M_d(i));b(1) = H0 ;b(end) = H0;H(:,i+1) = A\b;
% Internal magnetic fieldH_d(i+1) = mean(H(:,i+1));% Dynamic magnetizationM_lin(i) = -3.7333e6*ee_net(i) + 1.76*H_d(i);% Dynamic flux densityBm_lin(i) = mu0*(H0 + Nd*M_lin(i));
end
C.2.3 Jiles-Atherton Model
clear allclcclose all
M=0; % Net magnetizationMrev=0; % Reversible magnetizationMirr=0; % Irreversible magnetizationMan=0; % Anhysteretic magnetizationMs=7.65*10^5; % Saturation magnetization
%Model parametersa = 5000;k=4000;c=0.18;alpha=0.0033;
T=10; % Final timedt=0.005; % Time resolutionHmax = 40000; % Applied field amplitudet=0;i=0;count=0;col = ’b’
while ( t <= 4*10)t;if ((t > 2*T - 0.001) & (t < 2*T +0.001) & count==0)
t=2*T+T/2count=1;
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T=T;Hmax=Hmax/2;
endt=t+dt;i=i+1;tt=t-T*floor(t/T);zeta=1;zeta=0;% Construction of magnetic field vector for minor loops% and to identify parameter zetaif(tt < T/4)
H(i)=Hmax*tt/(T/4);dHdt=Hmax/(T/4);delta=1;if (i~=1 & M(i-1)<Man(i-1) & t>T/4)
zeta=1;end
else if (tt< 3*T/4)H(i)=-Hmax*(tt-T/2)/(T/4);dHdt=-Hmax/(T/4);delta=-1;if (i~=0 & M(i-1)>Man(i-1) & t>T/4)
zeta=1;end
else if (tt<=T)H(i)=Hmax*(tt-T)/(T/4);dHdt=Hmax/(T/4);delta=1;if (i~=0 & M(i-1)<Man(i-1) & t>T/4)
zeta=1;end
endend
endif (t<=T/4)
zeta=1;endif(i>1)
dH(i)=H(i)-H(i-1);else
dH(i)=H(i);endif (i==1)
M(i)=0;Mrev(i)=0;
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Mirr(i)=0;Man(i)=0;dM=0;dMirr=0;slope1=0;
else% Langevin function [Lv(x)=coth(x)-1/x]Man(i)=Ms*Lv((H(i)+alpha*Man(i-1))/a);
if (i==2)slope1=0;
else% Slope dMirr/dMslope1=(Mirr(i-1)-Mirr(i-2))/(M(i-1)-M(i-2));
endslope=zeta*dHdt*(Man(i)-Mirr(i-1)) ...
/(delta*k-alpha*(Man(i)-Mirr(i-1))*slope1);Mirr(i)=Mirr(i-1)+slope*dt;Mrev(i)=c*(Man(i)-Mirr(i));M(i)=Mrev(i)+Mirr(i);lambda(i) = M(i)^2/Ms^2;hold on;grid on;
endzetta(i)=zeta;tttt(i) = t;
end
259
APPENDIX D
TEST SETUP DRAWINGS
D.1 Electromagnet Drawings (Figures D.1-D.6)
D.2 Dynamic Sensing Device Drawings (Figures D.7-D.15)
260
Fig
ure
D.1
:E
-shap
edla
min
ates
for
elec
trom
agnet
.
261
Figure D.2: Plate for mounting electromagnet.
262
Figure D.3: Holding plates for electromagnet.
263
Figure D.4: Base channels for mounting electromagnet.
264
Figure D.5: Bottom pushrod for applying compression using MTS machine.
265
Figure D.6: Top pushrod for applying compression using MTS machine.
266
Fig
ure
D.7
:2-
Dvie
wof
the
asse
mble
ddev
ice.
267
Fig
ure
D.8
:B
otto
mpla
te.
268
Fig
ure
D.9
:Top
pla
te.
269
Figure D.10: Side plate.
270
Figure D.11: Support disc.
Figure D.12: Disc to adjust the compression of spring.
271
Figure D.13: Seismic mass (material: brass).
Figure D.14: Plate to secure magnets (2 nos).
272
Figure D.15: Grip to hold the sample (2 nos).
273
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