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208
CHAPTER – VII
CONCLUSIONS 7.1 CONCLUSIONS OF PRESENT WORK
Considering the need for alternate fuels, the experimental investigations are
carried out in the present work in order to run the existing diesel engines
with non-edible vegetable oils. For this purpose five different non-edible
vegetable oils and their blends Viz; Linseed oil, Castor oil, Palm Stearin oil,
Mahua oil and Neem oils are tried in a popular petter type, 4 stroke water
cooled diesel engine. Physical and chemical properties of the above
mentioned oils were determined. The performance and emission parameters
of five chosen neat oils and their blends were evaluated. These results are
compared to those of diesel. Thus their suitability as an alternative fuel is
examined. These results are also compared to the other neat vegetable oils
available in the literature for validation. All the oils are esterified i.e.
converted into their respective methyl Esters (bio-diesel) using methanol,
NaOH as catalyst. The important properties of five respective Methyl Esters
oils are determined. The Performance and Emission parameters of Bio-
diesels are evaluated and compared to those of Diesel. Later these results of
Bio-diesel are compared to those of Methyl Esters available in the literature
for validation. Thus better performing Bio-diesel among them is selected.
The detailed conclusions drawn from the present investigations are
discussed in the corresponding chapters 5 & 6. Some of the important
conclusions are as follows:
209
Performance parameters of engine such as Brake thermal efficiency,
Volumetric efficiency are decreased, Brake specific fuel consumption
and Exhaust gas temperature are increased for all neat oils and their
blends compared to those of diesel. This is because of high viscosity
coupled with lower heating value of the fuels.
Emission parameters of engine such as CO, CO2, UHC and Smoke are
increased for all neat oils and their blends compared to Diesel. This is
due to lower calorific value and high viscosity coupled with density of the
fuels chosen.
Brake Thermal Efficiency for MEMA, MECaO, MEPS, MENM and MELS
oils is reduced by 24.73%, 20.10%, 26.65%, 20.07% and 31.31%
respectively compared to diesel at the rated load. This is because of
lower Calorific value and higher viscosity coupled with density of the
fuel.
Brake Specific Fuel Consumption for MEMA, MECaO, MEPS, MENM and
MELS oils is increased by 19.06%, 35.71%, 40.47%, 33.33% and
45.23% respectively compared to diesel at rated load and is result of
delay in ignition process.
At rated load, Exhaust gas Temperature for MEMA, MECaO, MEPS,
MENM and MELS oils is increased by 6.25%, 4.16%, 5.20%, 8.33% and
4.16% respectively compared to diesel.
210
Volumetric Efficiency for MEMA, MECaO, MEPS, MENM and MELS oils
is higher compared to diesel and neat oils. A lower exhaust temperature
leads to a higher volumetric efficiency. This is because, the temperature of
the retained exhaust gases will be higher when the exhaust gas
temperature rises. A high-retained exhaust gas temperature will heat the
incoming fresh air and lowers the Volumetric efficiency.
CO Emission for MEMA, MECaO, MEPS, MENM and MELS oils is
reduced by 48.71%, 80.60%, 78.78%, 59.09% and 80.20 respectively
compared to diesel at the rated load. This is due to complete combustion
of the fuel.
Un-burnt hydrocarbons for MEMA, MECaO, MEPS, MENM and MELS
oils are reduced by 35.13%, 66.21%, 32.43%, 39.18% and 35.13%
compared to diesel at the rated load. This is because of the excess
oxygen present in the bio-diesel.
NOx Emission for MEMA, MECaO, MEPS, MENM and MELS oils is
increased by 28.39%, 29.31%, 80%, 64%, and 56% respectively
compared to diesel at the rated load. The reason for this trend is the
availability of excess oxygen in bio-diesel, resulting complete
combustion.
Smoke Emission for MEMA, MECaO, MEPS, MENM and MELS oils is
reduced by 51.80%, 39.75%, 24%, 3.61% and 36.14% respectively
compared to diesel at the rated load. This is the result of complete
combustion of fuel and low aromatics in the biodiesel mixture.
211
Brake thermal efficiency of the engine is slightly decreased for Methyl
Esters of oils compared to diesel and slightly improved compared to
Neat vegetable oils used at all loads .
Emission parameters of engine such as CO,CO2,UHC and smoke for
Methyl Esters of all respective oils are decreased compared to diesel, but
NOx is increased at all loads. This is the result of complete combustion
of the fuel.
Neat oils of Mahua, Castor, Palm Stearin, Linseed and Neem oils are
substituted as alternative to diesel with pre heating before entering into
combustion chamber except for 25% blend of all respective oils.
Methyl Esters produced from Mahua, Castor, Palm Stearin, Linseed and
Neem oils are proved technically feasible and used as alternative to
diesel.
Methyl Esters of Mahua, Castor, Palm Stearin, Linseed oils are cheaper.
But Methyl Ester of Neem oil is costlier compared to diesel at present.
212
7.2. SCOPE FOR FUTURE WORK
Investigations are to be carried out on different blends of esters with
diesel to determine better performing blends.
Investigations have to be carried out on combustion characteristics.
Investigations are to be carried out on emission characteristics.
These investigations have to be carried out in high speed automobile
multi cylinder engines.
Endurance tests like 500 hours or more running are to be carried out.
213
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Appendix-I
Engine Specifications:
Product: Engine test setup 1 cylinder, 4 stroke, Diesel (Computerized)
Product code: 224
Engine: Make Kirloskar, Model TV1, Type 1 cylinder, 4 stroke Diesel, water
cooled, power 5.2 kW at 1500 rpm, stroke 110 mm, bore 87.5 mm. 661 cc,
CR 17.5
Dynamometer: Type eddy current, water cooled, with loading unit
242
Propeller shaft With universal joints
Air box: M S fabricated with orifice meter and manometer
Fuel tank: Capacity 15 lit with glass fuel metering column
Calorimeter: Type Pipe in pipe
Piezo sensor: Range 5000 PSI, with low noise cable
Crank angle sensor: Resolution 1 Deg, Speed 5500 RPM with TDC pulse.
Engine indicator: Input Piezo sensor, crank angle sensor, No of channels 2,
Communication RS232.
Engine interface: Input RTDs, Thermocouples, Air flow, Fuel flow, Load
cell, Output 0-5V, No of channels 8.
Temperature sensor: Type RTD, PT100 and Thermocouple, Type K
Load sensor: Load cell, type strain gauge, range 0-50 Kg
Fuel flow transmitter: DP transmitter, Range 0-500 mm WC
Rota meter: Engine cooling 40-400 LPH; Calorimeter 10-100 LPH
Pump: Type Monoblock
Add on card: Resolution12 bit, 8/16 input, Mounting PCI slot
Software: “Engine soft” Engine performance analysis software
Overall dimensions: W 2000 x D 2500 x H 1500 mm
Optional: Computerized Diesel injection pressure measurement
243
APPENDIX- II Uncertainty analysis for 5 gas analyzer:
Emission parameter
Displayed Data Measurement of resolution
CO 0-15% 0.11%
CO2 0-20% 0.01%
UHC 0- 30,000 ppm 1 ppm
NOx 0-5000 ppm 1 ppm
Smoke 0- 9.99 BSU 0.1 BSU
244
Emission parameter
Measurement Accuracy
CO 0.00 to 10.00% - (+/_ 0.02 abs / +/_ 3% rel)
10.01 to 15.00% ( +/_ 0.3 abs / +/_ 3 % rel)
CO2 0.00 to 16.00% - (+/_ 0.3 abs / +/_ 3% rel)
16.01 to 20.00% ( +/_ 5% abs rel)
UHC 0 to 2000 ppm - (+/_ 4 ppm / +/_ 3% rel)
2001 to 15.000 ( +/_ 5% rel)
15001 to 30,000 ( +/_ 8% rel)
NOx 0 to 4000 ppm- (+/_ 25 ppm abs / +/_ 3% rel)
4000 to 5000 ppm ( +/_ 5 % rel)
Smoke 0- 9.99 (+/_ 0.25% rel)