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Chapter 9: Rheological and Mechanical Properties of Polymers
AE 447: Polymer Technology, Dr. Cattaleeya Pattamaprom
Fundamentals of Rheology Seminarby
Dr. Abel Gaspar-Rosas
TA Instruments – Waters, Inc.
April, 2004
Thailand
Adapted from the workshop on
Outline
1. Rheology – Introduction
2. Elasticity, Viscosity and Viscoelasticity
3. Rheology tests• Steady-state flow
• Stress Relaxation
• Creep Recovery
• Oscillatory Tests– Dynamic Frequency sweep
– Dynamic Temperature ramp
4. Molecular Properties vs. Rheology of Polymers
5. Mechanical Testing
Definition of Rheology
• Rheology is the science of deformation and flow of matter.
รี�โอโลยี� (Rheology): ศาสตร์�ของร์โอโลยี เป็�นศาสตร์�ที่�กล�าวถึ�งสมบั�ต�การ์ไหลหร์ อการ์เสยีร์!ป็ ร์โอโลยีของพอล�เมอร์�ส�วนใหญ่�ม�กกล�าวถึ�งค่�าโมดู!ล�ส และค่�าค่วามหน ดู
Simple Shear Deformation and Shear Flow
= FA
y0
x(t)
1 d x(t)y0 d t
Strain, =
x(t)y0
Strain Rate, = . Vy0
Shear Modulus, G =
V
y
x
Az
Shear Deformation
Viscosity, =.
. = t
Range of Rheological Material Behavior
Rheology: The study of deformation and flow of matter.
Range of material behaviorSolid Like ---------Liquid Like
Ideal Solid-------------Ideal Fluid
Classical Extremes
Viscous liquidElastic solid
Viscoelastic
Classical Extremes: Elastic Solid
1678: Robert Hooks develops his “True Theory of Elasticity”
“The power of any spring is in the same proportion with the tension thereof.”
Hooke’s Law: = G or (Stress = G x Strain)
where G is the RIGIDITY MODULUS
.
G is constant
Classical Extremes: Viscosity
1687: Isaac Newton addresses liquids and steady simple shearing flow in his “Principia”
“The resistance which arises from the lack of slipperiness of the parts of the liquid, other things being equal, is proportional to the velocity with which the parts of the liquid are separated from one another.”
Newton’s Law: = is constant
whereis the Coefficient of Viscosity
Response for Classical Extremes
Purely ElasticResponse
Hookean Solid = G
Purely ViscousResponse
Newtonian Liquid =
For the classical extremes cases, what only matters are the values of stress, strain and strain rate. The response is independent of the loading.
Spring Dashpot
OverviewOverviewabout the different rheological material behaviorabout the different rheological material behaviorilustrated by the use of…ilustrated by the use of…
IdealIdeal viscousviscous
Oil, SolventOil, Solvent
NewtonNewton‘‘s laws law
[Pas] viscosity shear [Pa] stress shear
[1/s] rate shear
IdealIdeal elasticelastic
Glass, SteelGlass, Steel
HookeHooke‘‘s laws law
[Pa] G modulus shear
viscoelasticviscoelasticfluid / solidfluid / solid
Coatings, Food, Cosmetics,Coatings, Food, Cosmetics,PolymersPolymers
Apparent Yield Point, Apparent Yield Point, Thixotropy, Thixotropy, ……
Physica Messtechnik Gmbh Vor dem lauch 6, 70567 Stuttgart, Germany Internet:http://www.physica .de
Viscoelasticity Defined
Range of Material BehaviorSolid Like ---------- Liquid Like
Ideal Solid ----- Most Materials ----- Ideal FluidPurely Elastic ----- Viscoelastic ----- Purely Viscous
Viscoelasticity: Having both viscous and elastic properties
Realistic polymer material
- Materials are in between Elastic solid and Newtonian liquid called “viscoelastic”
- Some energy stored, some dissipated.
- Some time independent, some time dependent.
A typical viscoelastic effect is tackiness (with long strings) which is not occuring with purely viscous liquid (example: water),or purely elastic solid (example: stone)
Physica Messtechnik Gmbh Vor dem lauch 6, 70567 Stuttgart, Germany Internet:http://www.physica .de
Viscoelastic FluidsViscoelastic Fluids
Viscoelastic behavior, illustrated by use of a dashpot and a springViscoelastic behavior, illustrated by use of a dashpot and a spring
at restat rest
under shearunder shear
PolymersPolymers
Macromolecules are entangled
and have spherical shapes
high viscosity
Macromolecules are deformed and disentangled
low viscosity
Physica Messtechnik Gmbh Vor dem lauch 6, 70567 Stuttgart, Germany Internet:http://www.physica .de
Newtonian and Non-Newtonian Behavior of Fluids
Newtonian Region Independent of
Non-Newtonian Region
= f()
1.0001.000E-5 1.000E-4 1.000E-3 0.01000 0.1000
shear rate (1/s)
1.000E5
10000
(P
a.s)
1.000E5
1.000
10.00
100.0
1000
10000
(P
a)
Shear thinningPseudo-plastic
Zero-shear viscosity (o)
Elastic Modulus vs. Temp.
Area 1: Viscous state: Area 2: Rubbery stateArea 3: Leathery stateArea 4: Glassy state
E = stress = F/A = strain = dL/LE = elastic modulus
E
Temp
brittle
leathery
rubbery
viscous
4
3
2
1
Linear and Non-Linear Stress-Strain Behavior of Solids
Non-Linear Region
G = f()Linear Region G is constant
G
1000.00.010000 0.10000 1.0000 10.000 100.00% strain
1000
1.000
10.00
100.0
G' (
Pa
)
100.0
0.01000
os
c. s
tres
s (
Pa
)
Viscosity and Viscoelasticity
Viscosity: Definition
Viscosity is . . . . synonymous with internal friction. resistance to flow.
Variables that Affect Viscosity –for polymer
• Shear Rate - Molecular Weight
• Time of Shearing
• Temperature
• Pressure
• Surface Tension
Characteristic Diagrams for Newtonian Fluids,
Pa
s or Pa
Pa.
ss
Ideal Yield Stress(Bingham Yield)
Viscosity: Temperature dependence
100.020.0 30.0 40.0 50.0 60.0 70.0 80.0 90.0
temperature (Deg C)
10000
10.00
100.0
1000
visc
osi
ty (
Pa.
s)
Summary of Types of Flow
Shea
r St
ress
,
Newtonian
Shear Rate,
Bingham Plastic(shear-thinning w/yield stress)
Shear Thickening (Dilatent)
y
Shear Thinning (Pseudoplastic)
Bingham (Newtonian w/yield stress)
• NewtonianNewtonianIdeal viscous (e.g.: oil, solvent)Ideal viscous (e.g.: oil, solvent)
• Shear thinningShear thinning(e.g.: typical food, cosmetics, coatings, polymers, …) (e.g.: typical food, cosmetics, coatings, polymers, …)
• Shear ThickeningShear ThickeningShear thickening (e.g.: PVC plastisol & paper coatings under high Shear thickening (e.g.: PVC plastisol & paper coatings under high shear cond.)shear cond.)
Viscosity vs. Shear RateViscosity vs. Shear RateResult:Result: Rheological material behaviourRheological material behaviourShear stress & viscosity as a function of the shear rateShear stress & viscosity as a function of the shear rate
Newtonian and Non-Newtonian Behavior of Fluids
Newtonian Region Independent of
Non-Newtonian Region
= f()
1.0001.000E-5 1.000E-4 1.000E-3 0.01000 0.1000
shear rate (1/s)
1.000E5
10000
(P
a.s)
1.000E5
1.000
10.00
100.0
1000
10000
(P
a)
Idealized Flow Curve - Polymers
1.001.00E-5 1.00E-4 1.00E-3 0.0100 0.100
shear rate (1/s)
10.00 100.00 1000.00 1.00E4 1.00E5
log
Molecular Structure Compression Molding Extrusion Blow and Injection Molding
0 = Zero Shear Viscosity0 = K x MW3.4
Measure in Flow Mode onAR1000/AR500
Extend Range with Oscillation
& Cox-Merz
Extend Range with Time-
TemperatureSuperposition (TTS)
& Cox-Merz
First Newtonian Plateau
Second Newtonian Plateau
Power Law Region
Comparison of Newtonian & Shear Thinning Samples
10001.000E-6 1.000E-4 0.01000 1.000 10.00 100.0
shear rate (1/s)
10000
1.000E-3
0.01000
0.1000
1.000
10.00
100.0
1000
visc
osi
ty (
Pa
.s)
Xanthan/GellanFructose Soln.
Standard oil A
Standard oil B
Non-Newtonian, Time Dependent Fluids
ThixotropyA decrease in apparent viscosity with time under
constant shear rate or shear stress, followed by a gradual recovery, when the stress or shear rate is removed.
RheopexyAn increase in apparent viscosity with time under
constant shear rate or shear stress, followed by a gradual recovery when the stress or shear rate is removed. Also called Anti-thixotropy or negative thixotropy.
Reference:Barnes, H.A., Hutton, J.F., and Walters, K., An Introduction to Rheology, Elsevier Science B.V., 1989. ISBN 0-444-87469-0
Non-Newtonian, Time Dependent Fluids
time
Vis
cosi
ty
Thixotropic
Rheopectic
Shear Rate = Constant
Time-Dependent Viscoelastic Behavior:Solid and Liquid Properties of "Silly Putty"
T is short [< 1s] T is long [24 hours]
Deborah Number [De] = /
Storage and Loss of Viscoelastic Material
SUPER BALL
TENNISBALLX
STORAGE
LOSS
Rheology Tests
Some Types of Rheometers• Typical Rheometer: Low shear rate/Oscillatory
• Capillary Rheometer: High shear rate
Geometries: Geometries: Typical RheometerTypical Rheometer
Max. 3°Max. 3°
Delta < 1.2Delta < 1.2
0.25mm < gap < 2mm0.25mm < gap < 2mm
Max. 3°Max. 3°
Delta < 1.2Delta < 1.2
Ref.: Physica
Rheology:Choosing Tests and Conditions
A series of logarithmic stress steps allowed to reach steady state, each one giving a single viscosity data point:
Shear ThinningRegion
Shear Rate, 1/s
Vis
cosi
ty
Shear Rate
Time
(d dt)
1. Stepped Ramp or Steady-Shear Flow
Polyethylene Rheology @ 150 C
10.001.000E-4 1.00E-3 0.01000 0.1000 1.000
shear rate (1/s)
1000000
1000
10000
100000
viscosity (P
a.s)
HDPE
LDPE
LLDPE
Typical steady shear flow experiment
Idealized Full Flow Curve - Polymers
1.001.00E-5 1.00E-4 1.00E-3 0.0100 0.100
shear rate (1/s)
10.00 100.00 1000.00 1.00E4 1.00E5
log
Molecular Structure Compression Molding Extrusion Blow and Injection Molding
0 = Zero Shear Viscosity0 = K x MWc 3.4
Measure in Flow Mode onAR1000/AR500
Extend Range with Oscillation
& Cox-Merz
Extend Range with Time-
TemperatureSuperposition (TTS)
& Cox-Merz
First Newtonian Plateau
Second Newtonian Plateau
Power Law Region
At very high shear rate Melt fracture
Higher Shear Rate
2. Stress Relaxation Experiment
Strain is applied to sample instantaneously (in principle) and held constant with time.Stress is monitored as a function of time (t).
Str
ain
time0
Stress Relaxation Experiment
Response of Classical Extremes
time0
time0
stress for t>0is constant
time0
stress for t>0 is 0
Str
ess
Str
ess
Str
ain
Hookean Solid Newtonian Fluid
Stress Relaxation Experiment (cont’d)
Response of Material
For small deformations (strains within the linear region) the ratio of stress to strain is a function of time only.
This function is a material property known as the STRESS RELAXATION MODULUS, G(t)
G(t) = (t)/
Stress decreases with timestarting at some high value and decreasing to zero. S
tres
s
time0
3. Creep Recovery Experiment
Stress is applied to sample instantaneously, t1, and held constant for a specific period of time. The strain is monitored as a function of time (t).The stress is reduced to zero, t2, and the strain is monitored as a function of timet.
Str
ess
timet1 t2
Creep Recovery Experiment
Response of Classical Extremes
– Stain for t>t1 is constant– Strain for t >t2 is 0
time
Str
ain
time
Str
ain
time
– Stain rate for t>t1 is constant– Strain for t>t1 increase with time– Strain rate for t >t2 is 0
t2
Str
ess
t1
t1 t2t2t1
Creep Recovery Experiment:Response of Viscoelastic Material
Reference: Mark, J., et.al., Physical Properties of Polymers ,American Chemical Society, 1984, p. 102.
Creep 0
timet 1 t2
RecoverableStrain
Recovery = 0 (after steady state)
/
Str
ain
Strain rate decreases with time in the creep
zone, until finally reaching a steady state.
In the recovery zone, the viscoelastic fluid recoils, eventually reaching a equilibrium at some small total strain relative to the strain at unloading.
4.Oscillatory Testing of Polymers
(Dynamic Mechanical Tests)
Dynamic Mechanical Testing
Deformation
Response
Phase angle
An oscillatory (sinusoidal) deformation (stress or strain) is applied to a sample.
The material response (strain or stress) is measured.
The phase angle , or phase shift, between the deformation and response is measured.
Dynamic Mechanical Testing Viscoelastic Material Response
Phase angle 0° < < 90°
Stress
Strain
DMA Viscoelastic Parameters:The Complex, Elastic, & Viscous Stress
The stress in a dynamic experiment is referred to as the complex stress *
Phase angle
Complex Stress, *
Strain, * = ' + i"
DMA Viscoelastic Parameters
The Elastic (Storage) Modulus: Measure of elasticity of material. The ability of the material to store energy.
G' = (stress*/strain)cos
G" = (stress*/strain)sinThe Viscous (loss) Modulus: The ability of the material to dissipate energy. Energy lost as heat.
The Complex Modulus: Measure of materials overall resistance to deformation.
G* = Stress*/StrainG* = G′ + iG″
Tan = G"/G'
Tan Delta: Measure of material damping - such as vibration or sound damping.
Storage and Loss of Viscoelastic Material
SUPER BALL
TENNISBALLX
STORAGE
LOSS
4.1 Frequency Sweep
The material response to increasing frequency (rate of deformation) is monitored at a constant amplitude (stress or strain) and temperature. S
tres
s or
Str
ain
Time
Deformation
USESViscosity Information - Zero Shear , shear thinningElasticity (reversible deformation) in materials MW & MWD differences Polymer Melts and Polymer solutions.Finding Yield in gelled dispersionsHigh and Low Rate (short and long time) modulus properties.Extend time or frequency range with TTS
Frequency Sweep: Material Response
Terminal Region
Rubbery PlateauRegion
TransitionRegion
Glassy Region
12
Storage Modulus (E' or G')
Loss Modulus (E" or G")
log Frequency (rad/s or Hz)
log
G'a
nd G
"
Typical Oscillatory Data
100.01.000E-5 1.000E-4 1.000E-3 0.01000 0.1000 1.000 10.00frequency (Hz)
1.000E6
0.01000
0.1000
1.000
10.00
100.0
1000
10000
1.000E5
G' (
Pa
)
1.000E6
0.01000
0.1000
1.000
10.00
100.0
1000
10000
1.000E5
G'' (P
a)
1.000E5
100.0
1000
10000
|n*|
(P
a.s
)
PDMS
PDMS Extended frequency sweep-0001o, Frequency sweep step
G’
G”
Time-Dependent Viscoelastic Behavior:Solid and Liquid Properties of "Silly Putty"
T is short [< 1s] T is long [24 hours]
Deborah Number [De] = /
Dynamic Moduli of a Polymer Melt vs. Frequency
10001.000E-4 1.000E-3 0.01000 0.1000 1.000 10.00 100.0
ang. frequency (rad/sec)
1000000
0.1000
1.000
10.00
100.0
1000
10000
100000
G' (
Pa)
1000000
0.1000
1.000
10.00
100.0
1000
10000
100000
G''
(Pa)
1.00E7
100.0
1000
10000
100000
1000000
* (
Pa
.s)
G"
G'
*
PDMS at 20°C
Polyethylene Rheology @ 150 C
10.001.000E-4 1.00E-3 0.01000 0.1000 1.000
shear rate (1/s)
1000000
1000
10000
100000
viscosity (P
a.s)
HDPE
LDPE
LLDPE
Typical steady shear flow experiment
Cox-Merz Rule
10001.000E-5 1.000E-3 0.1000 10.00
shear rate (1/s)
100000
100.0
1000
10000
visc
osity
(P
a.s)
PDMS.05F-Flow stepPDMS.08F-Flow step
Dynamic data gives highshear rates unattainable in flow
Creep or Steady shear FlowDynamicFrequencySweep
.
Polydimethylsiloxane
4.2 Dynamic Temperature Ramp: Material Response
Temperature
Terminal Region
Rubbery PlateauRegion
TransitionRegion
Glassy Region
Loss Modulus (E" or G")
Storage Modulus (E' or G')log
E' (
G')
and
E"
(G")
Time – Temp Superposition: can be used for shifting “moduluse” in creep test (E(t)), relaxation test (G(t)), dynamic oscillatory test ( G’, G”)
t 1/f “ Time scale (or frequency) of stress applies and temperature has a similar influent on mechanical properties.! “
short time low temp.( high f )
= /G long time high temp. ( low f )
works because t and T affect the relaxation time of polymer in same way < Relaxation time determines mechanical properties
Time – Temp Superposition:
Relationship betweenRelationship between
Molecular Properties Molecular Properties and Rheology and Rheology of of
PolymersPolymers
Effect of Molecular Properties on Rheology
Molecular Structure•MW & MWD•Chain Branching and Cross-linking•Interaction of Fillers with Matrix Polymer•Single or Multi-Phase Structure
Viscoelastic PropertiesAs a function of::•Strain Rate(frequency)•Strain Amplitude•Temperature
Processability & Product Performance
Molecular Structure - Effect of Molecular Weight
Rubbery PlateauRegion
TransitionRegion
Glassy Region
log
E' (
G')
Temperature
MW has practically no effect on the modulus below Tg
LowMW
Med.MW
HighMW
Effect of Molecular Weight on Viscosity and Elasticity
MWc
log MW
log
o 3.4
log MW
log
J eo
MWc’
Ref. Graessley, Physical Properties of Polymers, ACS, c 1984.
MWc = critical MW
Zero Shear Viscosity o
Sensitive to molecular weight, MW
For low MW (no entanglements) o
is proportional to MW
For MW > Critical MW, o is proportional to MW3.4.
Effect of Molecular Weightlo
g
log
0
Increasing MW
0 =K x MW3.4
Effect of Molecular Weight Distribution on 0
Narrow MWD
Broad MWD
Log Shear Rate (1/s)
Lo
g V
isco
sity
(P
a.s)
A Polymer with a broad MWD exhibits non-Newtonian flow at a lower rate of shear than a polymer with the same 0 but has a narrow MWD
IV.8 : Mechanical Tests Tensile – Compression Test < stress – strain behavior >
F(t) A0 L(t) ( A = cross-section area ) if A = A 0 engineering stress A = A (t) true stress F(t) Derive จากการ์ใช้+L(t) (True Length ) แที่นL0
Normal Stress
Stress = Force F / A ( normal stress)
Strain = 0
0
L L
L
(engineering )
true = ln ( 1 + eng ) ( true strain)
Force FShear stress =
surface area
xUShear strain =
y
u x = ร์ะยีะที่างที่�เค่ล �อนที่�ไป็ในแนวแกนX
Shear Stress
x
y
yU
xU F A x
y x
y
Stress – strain curve for a normally brittle polymer under tension and compression
Elastic modulus : slope of stress – strain curve at origin ( indicator of stiffness )
Strength : stress at fracture (normally strength tension < strength compression)
Elongation at break : strain at fracture ถึ+ามค่�ามาก ductile
น+อยี brittle
Toughness : area under stress–strain curve [ = ] energy/unit volume desirable material stiff, strong, ductile, and tough
Note Test can be performed in tension, compression, flexure, or torsion.
30
Stress (psi * 103)
Strain ( % )
compression
fracture
tension
fracture eng
true
Compressive strength
Tensile strength
Ultimate strength
Plastic deformation
Elongation at yield
Yield stress
strain
stress
Physical Testing