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[File Name or Event]Emerson Confidential27-Jun-01, Slide 2
Agenda
Example Applicaton
World’s First Installation
Fieldbus Installation at ARCO
[File Name or Event]Emerson Confidential27-Jun-01, Slide 3
NOTES
BRIGHTENGINEERING
GOODMANUFACTURING
REV DESCRIPTION
0 OWNER REVIEW
A
1/2 MILE
600 FTRiver
Main Cable Runs
Road
Plot Plan - Waste Water
A
MCC
LocalControlRoom
[File Name or Event]Emerson Confidential27-Jun-01, Slide 4
Performance Specifications
Inflow of 10Kgal/min
Influent pH ranges from 5-10.5 pH
Flow can go to Zero
Effluent must be between 6-9pH
Compliance must be achieved 99.9% of Time
Site will be unmanned requiring;
– Extensive Remote Diagnostics
– Intelligent Transmitters
[File Name or Event]Emerson Confidential27-Jun-01, Slide 5
Performance Specifications (Cont.)
Extensive Reporting is required;
– Reagent Usage
– Equipment Maintenance
– Regulatory Compliance
Plant Standards in Place for Instrument Vendors
There is also a PERFORMANCE GUARANTEE
[File Name or Event]Emerson Confidential27-Jun-01, Slide 6
Attenuation Basin To River
2” DR.(TYP)
ACID
CV-108A/O
AT106A
2” DR.(TYP)
BASE
CV-109A/O
36”
36”
36”
CV103A CV103B
NOTES
BRIGHTENGINEERING
1 UNLESS OTHERWISE NOTED ALL INSTR.ON THIS DRAWINGCARRY AN AREADESIGNATION OF878, THAT IS FI-1 IS878FI-1.
GOODMANUFACTURING
LT104
AT103B
AT102
FT101
IP103A
IP103B
LT109
LT108
FIELD LOCATION 1
FAL101
AIC103
32
AI102
5
LI104
13 14 15 16 17 18 19
MOTOR CONTROL
11 12
INTERLOCKS
11 FILL PUMP WILL 12 TRIP OFF IF TANK
IS AT HIGH LEVEL
REV DESCRIPTION
0 OWNER REVIEW
18
19
16
17
14
13
15
5
21
3
12
11
10
9
CONTROLROOM
P&ID Waste Water
AT103A
AT106B
7
TRK
AY103
4
AAHL106
QTR106
7
FY103
4
LSH108 LSH
109
HS103
TT107
HS106
8
AT105
DissolvedOxygen
pHpH
pH 6
9
LI108
10
LI109
6
AI105
8
TI107
[File Name or Event]Emerson Confidential27-Jun-01, Slide 7
36”
1 FT10113
14
AT102 2
17
Inlet Flow Measurements
[File Name or Event]Emerson Confidential27-Jun-01, Slide 8
Attenuation Basin
To River
36”
4
AT103B
5LT104
7
AT106A
Measurement After Mixing
AT103A
AT106B
HS103
pH
HS106
AT105
6
DissolvedOxygen
pH
8TT107
[File Name or Event]Emerson Confidential27-Jun-01, Slide 9
2” DR.(TYP)
BASE
CV-109A/O
CV103B
IP103B
LT109
1916
3
12
10
Base Feed Stream
LSH109
FY103To
103A
INTERLOCKS
11 FILL PUMP WILL 12 TRIP OFF IF TANK
IS AT HIGH LEVEL
[File Name or Event]Emerson Confidential27-Jun-01, Slide 10
pH Control Strategy Design
AT103A
CV103A
CV103B
IP103A
IP103B
17
AIC103
AT103B
Track
(Linearized to Normality)
FY
103
AY
103
HS103
FT101
FAL
101
(Split range)
Select Value
Inflow
Acid BasepH
[File Name or Event]Emerson Confidential27-Jun-01, Slide 11
Ngm-mol/l
pH
Characterization of pH to Normality(AY103)
Buffering requires many segments to properly describe
Note:
72 12
0.2
- 0.2
[File Name or Event]Emerson Confidential27-Jun-01, Slide 12
ValvePosition(% of Span)
Split Range Output (FY103)
AIC103 Output (% of Span)1000
0
100
Base (IP103B)
Acid (IP103A)
[File Name or Event]Emerson Confidential27-Jun-01, Slide 13
Attenuation Basin To River
AT106A
AT106B
HS106
AAHL106
QTR106
% Time in Compliance Calculation
Calculate Time Out of Compliance(High and Low)
[File Name or Event]Emerson Confidential27-Jun-01, Slide 14
BASE
CV-109A/O
LT109
12
10
19
Discrete Control For Motors and Solenoid Valves
LSH109
OUTPUT
LSH109RunContact
Start
Stop
[File Name or Event]Emerson Confidential27-Jun-01, Slide 15
ACID
AT106A
BASE
LT104
AT103B
AT102
FT101
IP103A
IP103B
LT109
LT108
18
19
16
17
14
13
15
AT103A
AT106B
Fieldbus Wiring
Control RoomPC
H1 Fieldbus
Segment # 1
H1 Fieldbus
Segment # 2
TT107
AT105
[File Name or Event]Emerson Confidential27-Jun-01, Slide 16
FF Allows Control Applications To Be Distributed
Fieldbus Segment #2
Waste Water Process
FI101 IP103A IP103B AT103A AT103A
pH Control
pH Meas. SelectLO FlowMonitor
[File Name or Event]Emerson Confidential27-Jun-01, Slide 17
pH Control Strategy Design
AIT103A
CV103A CV103B
IP103A
IP103B
17
AIC103
AIT103B
TRKPV, (Linearized to Normality)
FY
103
AY
103
AHY103
FT101
FAL
101
OUT, (Split range) Select Highest Value
AI ISEL CHAR
AIAI AALM
PID SPLT
AO
AO
[File Name or Event]Emerson Confidential27-Jun-01, Slide 18
Attenuation Basin To River
AT106A
AT106B
AHY106
AAHL106
QTR106
% Time in Compliance Calculation
Calculate Time Out of Compliance(High and Low)
AI
AI
ISEL AALM TIMR
[File Name or Event]Emerson Confidential27-Jun-01, Slide 19
BASE
CV-109A/O
LT109
12
10
19
Discrete Control For Motors and Solenoid Valves
LS109
OUTPUT
LSH109 RunContact
Start
Stop
AI AALM DO
DI DEVC DO
[File Name or Event]Emerson Confidential27-Jun-01, Slide 20
9
7
6
8
5
pH
AT103Outlet
AT102Inlet
Response to Disturbance in Mixer Inlet pH
[File Name or Event]Emerson Confidential27-Jun-01, Slide 21
Modified pH Control Strategy
AIT103A
CV103ACV103B
IP103A
IP103B
17
AIC103
AIT103B
TRKPV, (Linearized to Normality)
FY
103
AY
103
AHY103
FI101
FAL
101
OUT, (Split range)
Select Highest Value
AT102
AY102
AI ISEL CHAR
AIAI AALM
PID SPLT
AO
AO
AI CHAR
[File Name or Event]Emerson Confidential27-Jun-01, Slide 22
9
7
6
8
5
pH
AT103Outlet
AT102Inlet
Response After Strategy Modification
[File Name or Event]Emerson Confidential27-Jun-01, Slide 23
Startup of the World’s First Commercial Fieldbus System
April 15th, 1997, Fort Saskatchewan, Alberta, Canada
Installation and Commissioning of ninety six(96) 3051T transmitter was completed in 5 hours by 3 instrument tech’s.
Project Savings of over 30% have been documented by customer for the fieldbus installation vs traditional installation.
[File Name or Event]Emerson Confidential27-Jun-01, Slide 24
Detailed View of DeltaV Controller Field Enclosure
Redundant power supplied to each segment.
DeltaV fieldbus modules interfaced to each fieldbus segment
Redundant Ethernet connection provided to field hub.
[File Name or Event]Emerson Confidential27-Jun-01, Slide 25
Quick disconnects used at the transmitter to speed installation and to allow transmitters to be easily added and removed from the fieldbus segment.
Sixteen 3051T transmitters per fieldbus segment, 6 segments installed for a total of 96 transmitters
Fieldbus Installation
[File Name or Event]Emerson Confidential27-Jun-01, Slide 26
Field Devices Available With Quick Disconnects
[File Name or Event]Emerson Confidential27-Jun-01, Slide 28
DeltaV Controller Field Mounted Hub
Redundant fiber link back to the rack room
Redundant Ethernet connects to the DeltaV Controller
Capacity to support 12 DeltaV controllers
[File Name or Event]Emerson Confidential27-Jun-01, Slide 29
Plant Design
Data communication network
fieldbus H1
Operator Interface
Integration Station
H1 Fieldbus InterfaceExisting DCS
OPCFB
AMS
[File Name or Event]Emerson Confidential27-Jun-01, Slide 32
DeltaV Integration
Station
Engineering LAN
Switched
Ethernet Hub
DEC Alpha SETCIM
Serv er
DeltaV Control LAN
Engineering LAN
OPC scanner resides
locally with SETCIM
kernel
DeltaV Prof essional
Plus
(Master) User Station
Radio Module (T1 and
10BaseT)
Radio Module (T1 and
10BaseT)
Radio Module (T1 and
10BaseT)
Radio Module (T1 and
10BaseT)
Radio Module (T1 and
10BaseT)
Switched Ethernet
Hub
SETCIM Client
PC/X-Terminal
SETCIM Client
PC/X-Terminal
DeltaV Standard Plus User
Station
5 Total
Broadcasting
Channels
Required
I.S. LAN
/Alaska Project
DeltaV Control Network Topology Diagram
04 June 1997
Ethernet Router
OPC
Serv er
Drill Site #1
Customer
Operator
Interf ace f or
Control and
Monitoring
For adv anced
diagnostics and real-
time trending
Radio Module (T1 and
10BaseT)
Switched Ethernet
Hub
DeltaV Prof essional
User/Integration
Station
SETCIM Client PC
/DeltaV Prof essional Hot
Backup
Resident
OPC Driv er
OPC
Serv er
Drill Site #5
Customer
Operator
Interf ace f or
Control and
Monitoring
For adv anced
diagnostics and real-
time trending
Radio Module (T1 and
10BaseT)
Switched Ethernet
Hub
DeltaV Prof essional
User/Integration
Station
SETCIM Client PC
/DeltaV Prof essional Hot
Backup
Resident
OPC Driv er
OPC
Serv erProgramming
WS
Diagnostic
WS
Separate Subnet
Utilize DeltaV Capability To Meet Fieldbus Systems Requirements
[File Name or Event]Emerson Confidential27-Jun-01, Slide 35
Capital Cost Savings
– 16% Reduction in Wellhead Terminations
– 69% Reduction in Comparable Wiring Costs
– 98% Reduction in Home Run Wiring
– 83% Reduction in Instrument FCO and QA/QC
– 90% Reduced Configuration Time to Add an Expansion Well
– 92% Reduced Engineering Drawings to Add or Expand a Well
– $845 K Overall Project Cost Savings
[File Name or Event]Emerson Confidential27-Jun-01, Slide 37
1998 Projects
– TARN DS-2N
– TARN DS-2L
– Tabasco
– West Sak DS-1C
[File Name or Event]Emerson Confidential27-Jun-01, Slide 38
Instrument Functional Checkout
– Time to do FCO Reduced by 80%
– Apply Portion of Time Savings to QA/QC
• Verify Terminations vs Drawings
• Verify Polarity (if Needed)
• Look for Frayed Wires
• Cables Meet Minimum Specs
• Fieldbus Terminators are Installed
• Verify Proper Grounding