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EML 4230 Introduction to Composite Materials Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL 33620 Courtesy of the Textbook Mechanics of Composite Materials by Kaw

Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

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Page 1: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

EML 4230 Introduction to Composite Materials

Chapter 3 Micromechanical Analysis of a Lamina

Elastic Moduli

Dr. Autar KawDepartment of Mechanical Engineering

University of South Florida, Tampa, FL 33620

Courtesy of the TextbookMechanics of Composite Materials by Kaw

Page 2: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

Strength of Materials Approach

h, t = A ff

and h, t = A mm

ht = A cc

Page 3: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

Strength of Materials Approach

t

t =

A

A = V

c

f

c

ff

V - 1 =t

t =

A

A = V

f

c

m

c

mm

Page 4: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

Strength of Materials Approach

1

2 3

h

tc

tm/2 tf

tm/2

h

tc

Lc

FIGURE 3.3Representative volume element of a unidirectional lamina.

Page 5: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

Strength of Materials Approach

h

tc

tm/2 tf

tm/2

c c

FIGURE 3.4A longitudinal stress applied to the representative volume element to calculate the longitudinal Young’s modulus for a unidirectional lamina.

Page 6: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

Longitudinal Young’s Modulus

,A = F ccc and ,A = F fff

A = F mmm

, E = c1c and , E = fff

mmm E =

F + F = F mfc

Page 7: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

Longitudinal Young’s Modulus

A E + A E = A E mmmfffcc1

: then),( If mfc = =

A

A E + A

A E = E

c

mm

c

ff1 V E + V E = E mmff1

Page 8: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

Longitudinal Young’s Modulus

V E + V E = E mmff1

V E

E = FF

f1

f

c

f

,A = F ccc and ,A = F fff

A = F mmm

, E = c1c and , E = fff

mmm E =

Page 9: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

Longitudinal Young’s Modulus

FIGURE 3.5Fraction of load of composite carried by fibers as a function of fiber volume fraction for constant fiber to matrix moduli ratio.

Page 10: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

Example

Example 3.3

Find the longitudinal elastic modulus of a unidirectional Glass/Epoxy lamina with a 70% fiber volume fraction. Use the properties of glass and epoxy from Tables 3.1 and 3.2, respectively. Also, find the ratio of the load taken by the fibers to that of the composite.

Page 11: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

Example

Example 3.3

Ef = 85 Gpa

Em = 3.4 GPa

GPa 60.52 =

0.3 3.4 + 0.7 85 = E1 )()()()(

Page 12: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

Example

Example 3.3

FIGURE 3.6Longitudinal Young’s modulus as function of fiber volume fraction and comparison with experimental data points for a typical glass/polyester lamina.

Page 13: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

ExampleExample 3.3

0.9831 = 0.7 60.52

85 =

F

F

c

f )(

Page 14: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

Transverse Young’s Modulus

h

tc

tm/2 tf

tm/2 c

c

FIGURE 3.7A transverse stress applied to a representative volume element used to calculate transverse Young’s modulus of a unidirectional lamina.

Page 15: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

Transverse Young’s Modulus

mfc = =

mfc + =

, t = ccc

and , t = fff

mmm t =

,

E = c

c2

and ,E

= f

ff

E =

m

mm

Page 16: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

Transverse Young’s Modulus

andt

t E

1 +

t

t

E

1 =

E

1

c

m

mc

f

f

,2

E

V + E

V =

E

1

m

m

f

f

2

Page 17: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

ExampleExample 3.4

Find the transverse Young's modulus of a Glass/Epoxy lamina with a fiber volume fraction of 70%. Use the properties of glass and epoxy from Tables 3.1 and 3.2, respectively.

Page 18: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

Example

Example 3.4

= 85 GPaE f

Em = 3.4 GPa

GPa 10.37 = E

3.4

0.3 +

85

0.7 =

E

1

2

2

Page 19: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

Transverse Young’s Modulus

FIGURE 3.8Transverse Young’s modulus as a function of fiber volume fraction for constant fiber to matrix moduli ratio.

Page 20: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

Transverse Young’s Modulus

V4

= s

d f2

1

V32

= s

d f2

1

Page 21: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

Transverse Young’s Modulus

s

d

(b)

(a)

s

d

FIGURE 3.9Fiber to fiber spacing in (a) square packing geometry and (b) hexagonal packing geometry.

Page 22: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

Transverse Young’s Modulus

FIGURE 3.10 Theoretical values of transverse Young’s modulus as a function of fiber volume fraction for a boron/epoxy unidirectional lamina (Ef = 414 GPa, vf = 0.2, Em = 4.14 GPa, vm = 0.35) and comparison with experimental values. Figure (b) zooms figure (a) for fiber volume fraction between 0.45 and 0.75. (Experimental data from Hashin, Z., NASA tech. rep. contract no. NAS1-8818, November 1970.)

Page 23: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

Transverse Young’s Modulus

h

tc

tm/2 tf

tm/2

1 1

(b)

(a)

tc

tm/2

tf

tm/2

tc + cT

Lc

tf + fT

h

tc

tm/2 tf

tm/2

1 1

(b)

(a)

tc

tm/2

tf

tm/2

tc + cT

Lc

tf + fT

FIGURE 3.11A longitudinal stress applied to a representative volume element to calculate Poisson’s ratio of unidirectional lamina.

Page 24: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

Major Poisson’s Ratio

Tm

Tf

Tc + =

,t

= f

TfT

f

and ,t

= m

TmT

m

t =

c

TcT

c

Tmm

Tff

Tcc t + t = t

Page 25: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

Major Poisson’s Ratio

,- =

Lf

Tf

f

and ,- = Lm

Tm

m

L

c

Tc

12 - =

Lmmm

Lfff

Lc12c t - t- = t-

Page 26: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

Major Poisson’s Ratio

Lmmm

Lfff

Lc12c t - t- = t-

: then, If Lm

Lf

Lc = =

mmff12c t + t = t

t

t + t

t =

c

mm

c

ff12 V + V = mmff12

Page 27: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

ExampleExample 3.5

Find the Major and Minor Poisson's ratio of a Glass/Epoxy lamina with a 70% fiber volume fraction. Use the properties of glass and epoxy from Tables 3.1 and 3.2, respectively.

Page 28: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

Example

Example 3.5

0.2 = f

0.3 = m

0.230 =

0.3 0.3 + 0.7 0.2 = 12 )()()()(

Page 29: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

ExampleExample 3.5

E1 = 60.52 Gpa

E2 = 10.37 GPa

Page 30: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

ExampleExample 3.5

0.03941 = 60.52

10.37 0.230 =

E

E = 1

21221

Page 31: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

In-Plane Shear Modulus

h

tc

tm/2 tf

tm/2 c

c

FIGURE 3.12An in-plane shear stress applied to a representative volume element for finding in-plane shear modulus of a unidirectional lamina.

Page 32: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

In-Plane Shear Modulus

mfc + =

,t = ccc

and ,t = fff

mmm t =

Page 33: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

In-Plane Shear Modulus

,

G =

12

cc

and ,G

= f

ff

G =

m

mm

,t = ccc

and ,t = fff

mmm t =

mfc + =

tG

+ t G

= t G

mm

mf

f

fc

12

c

Page 34: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

In-Plane Shear Modulus

tG

+ t G

= t G

mm

mf

f

fc

12

c

: then, If mfc = =

t

t G

1 +

t

t

G

1 =

G

1

c

m

mc

f

f12

G

V + G

V =

G

1

m

m

f

f

12

Page 35: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

ExampleExample 3.6

Find the in-plane shear modulus of a Glass/Epoxy lamina with a 70% fiber volume fraction. Use properties of glass and epoxy from Tables 3.1 and 3.2, respectively.

Page 36: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

Example

Example 3.6

GPa 85 = E f 0.2 = f

GPa 35.42 =

0.2 + 1 2

85 =

+ 1 2E = G

f

ff

)(

)(

Page 37: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

ExampleExample 3.6

GPa 3.4 = Em 0.3 = m

GPa 1.308 =

0.3 + 1 2

3.40 =

+ 1 2

E = G

m

mm

)(

)(

Page 38: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

ExampleExample 3.6

GPa 4.014 = G

1.308

0.30 +

35.42

0.70 =

G

1

12

12

Page 39: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

In-Plane Shear Modulus

FIGURE 3.13 Theoretical values of in-plane shear modulus as a function of fiber volume fraction and comparison with experimental values for a unidirectional glass/epoxy lamina (Gf = 30.19 GPa, Gm = 1.83 GPa). Figure (b) zooms figure (a) for fiber volume fraction between 0.45 and 0.75. (Experimental data from Hashin, Z., NASA tech. rep. contract no. NAS1-8818, November 1970.)

Page 40: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

Longitudinal Young’s Modulus

V E + V E = E mmff1

V - 1V + 1

= E

E

f

f

m

2

+ E / E

1- E / E = mf

mf

)(

)(

Page 41: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

ExampleExample 3.7

Find the transverse Young's modulus for a Glass/Epoxy lamina with a 70% fiber volume fraction. Use the properties for glass and epoxy from Tables 3.1 and 3.2, respectively. Use Halphin-Tsai equations for a circular fiber in a square array packing geometry.

Page 42: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

ExampleExample 3.7

a

b

2

2

FIGURE 3.14Concept of direction of loading for calculation of transverse Young’s modulus by Halphin–Tsai equations.

Page 43: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

ExampleExample 3.7

2 = Ef = 85 GPa Em = 3.4 GPa

0.8889 =

2 + 85/3.4

1 - 85/3.4 =

)(

)(

Page 44: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

ExampleExample 3.7

GPa 20.20 = E

0.70.8889 1

0.70.88892+ 1 =

3.4E

2

2

))((

))((

Page 45: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

Transverse Young’s Modulus

FIGURE 3.15 Theoretical values of transverse Young’s modulus as a function of fiber volume fraction and comparison with experimental values for boron/epoxy unidirectional lamina (Ef = 414 GPa, νf = 0.2, Em = 4.14 GPa, νm = 0.35). Figure (b) zooms figure (a) for fiber volume fraction between 0.45 and 0.75. (Experimental data from Hashin, Z., NASA tech. rep. contract no. NAS1-8818, November 1970.)

Page 46: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

Transverse Young’s Modulus

Ef/Em = 1 implies = 0, (homogeneous medium)

Ef/Em implies = 1, (rigid inclusions)

Ef/Em implies (voids)

0

1

- =

Page 47: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

Transverse Young’s Modulus

a

b

12 12

FIGURE 3.16Concept of direction of loading to calculate in-plane shear modulus by Halphin–Tsai equations.

Page 48: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

Transverse Young’s Modulus

V + V = mmff12

V - 1V + 1

= G

G

f

f

m

12

+ G / G

1 - G / G =

mf

mf

)(

)(

V40 + 1 = 10f

Page 49: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

Example

Example 3.8

Using Halphin-Tsai equations, find the shear modulus of a Glass/Epoxy composite with a 70% fiber volume fraction. Use the properties of glass and epoxy from Tables 3.1 and 3.2, respectively. Assume the fibers are circular and are packed in a square array. Also get the value of the shear modulus by using Hewitt and Malherbe’s8 formula for the reinforcing factor.

Page 50: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

Example

Example 3.8

1 = GPa 35.42 = G fGPa 1.308 = Gm

0.9288 =

1 + 835.42/1.30

1 - 835.42/1.30 =

)(

)(

Page 51: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

Example

Example 3.8

GPa 6.169 = G

0.7 0.9288 1

0.7 0.9288 1 + 1 =

1.308G

12

12

)()(

)()()(

Page 52: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

Example

Example 3.8

2.130 =

0.7 40 + 1 =

V 40 + 1 = 10

10f

)(

Page 53: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

Example

Example 3.8

0.8928 =

2.130 + 1.308 / 35.42

1 - 1.308 / 35.42 =

)(

)(

Page 54: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

Example

Example 3.8

GPa 8.130 = G

0.7 0.8928 - 1

0.7 0.8928 2.130 + 1 =

1.308G

12

12

)()(

)()()(

Page 55: Chapter 3 Micromechanical Analysis of a Lamina Elastic Moduli Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL

END