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Chapter 3
Detection of NID Factor in Cephalosporin Antibiotics
37
3.1 Detection of NID Factor in 1st to 4th Generation Cephalosporin Antibiotics Introduction:
Cephalosporin antibiotics are a broad class of antibiotics. They are the most
widely used life saving drugs. The bacterial Endotoxins test to be passed as
per the respective pharmacopoeial monograph before releasing the drug
into market57 but due to interfering factors in most of the cases there is a
probability of getting false positive results. So Non-interfering dilution (NID) to
be selected before validating a product. Single product from 1st to 4th
Generation cephalosporin’s were selected for study and the NID factor
among those Cephalosporin antibiotics was between + two fold. It was
concluded that NID among different molecules of Cephalosporin antibiotics
was mostly + two fold.
Materials and Methods:
Materials:
Lyophilized Limulus Amoebocyte Lysate of 0.125sensitivity (LAL), Control
Standard Endotoxin 5 Eu/ng (CSE), LAL Reagent Water (LRW) of Endosafe US,
Depyrogenated (250°C for 30 min) 10 X 75 mm assay tubes, 16X100 mm
dilution tubes, pyrogen free Micropipette tips, vortex mixture, 1N NaoH, 1N
Hcl, Cephalothin for Injection (1st generation cephalosporin antibiotic),
Cefuroxime Sodium (2nd generation cephalosporin antibiotic), Ceftriaxone
Sodium (3rd generation cephalosporin antibiotic) and Cefpirome sulphate for
Injection (4th generation cephalosporin antibiotic)were used for determination
of NID by gel clot technique.
The sensitivity of the Lysate (labeled 0.125Eu/mL) was determined by
using known amount of E.coli Control Standard Endotoxin.
In the gel-clot techniques, the reaction end point is determined from dilutions
of the material under test in direct comparison with parallel dilutions or a
reference Endotoxin, and quantities of Endotoxins are expressed in Endotoxin
units.
3.1 Detection of NID Factor in 1st to 4th Generation Cephalosporin Antibiotics
38
1. Preparation of Standard stock solution and standard solutions: The CSE
having a defined potency of 50 EU/Vial was reconstituted with 5ml of LRW
and mixed intermittently for 30 minutes using a vortex mixture and this
concentrate was used to prepare 2λ, λ, λ/2 & λ/4, where λ is the labeled
claim sensitivity of Lysate.
2. Preparation of sample solution: Test samples were diluted to the required
concentrations based on the formulae MVD. MVD is the maximum valid
dilution, which is allowable dilution of the specimen at which the Endotoxin
limit can be determined. The general equation to determine MVD is
MVD = (Endotoxin limit X Concentration of sample solution)/ (λ).
Where E.L is the Endotoxin limit of the test sample, which is specified in the
individual monograph in terms of volume or units of active drug (in EU/mg).
3. Cephalothin for Injection sample preparation: Batch No: CFI-0109,
Potency=50 mg/mL , E.L=0.13 Eu/mg , Lysate sensitivity is 0.125 Eu/mL and
MVD = 52.The following test dilutions are prepared by 1:52 (0.96 mg/mL), 1:26
(1.92 mg/mL), 1:13 (3.84 mg/mL), 1:6.5 (7.69 mg/mL) & 1:3.2 (16.38 mg/mL).
4. Cefuroxime Sodium sample preparation: Batch No: CXN-0109, Potency=50
mg/mL , E.L=0.10 Eu/mg , Lysate sensitivity is 0.125 Eu/mL and MVD = 40.The
following test dilutions are prepared by 1:40 (1.25 mg/mL), 1:20 (2.5 mg/mL),
1:10 (5 mg/mL), 1:5 (10 mg/mL) & 1:2.5 (20 mg/mL).
5. Ceftriaxone Sodium sample preparation: Batch No: CTN-0109, Potency=50
mg/mL, E.L=0.20 Eu/mg, Lysate sensitivity is 0.125 Eu/mL and MVD = 80. The
following test dilutions are prepared by 1:80 (0.62 mg/mL), 1:40 (1.25 mg/mL),
1:20 (2.5 mg/mL), 1:10 (5 mg/mL) & 1:5 (10 mg/mL).
6. Cefpirome sulphate for Injection sample preparation: Batch No: CSI-0109,
Potency=50 mg/mL, E.L=0.20 Eu/mg, Lysate sensitivity is 0.125 Eu/mL and MVD
= 80. The following test dilutions are prepared by 1:80 (0.62 mg/mL), 1:40 (1.25
mg/mL), 1:20 (2.5 mg/mL), 1:10 (5 mg/mL) & 1:5 (10 mg/mL).
3.1 Detection of NID Factor in 1st to 4th Generation Cephalosporin Antibiotics
39
Above mentioned Cephalosporin antibiotics are validated after adjusting
their pH to 6-8, The NID factor was evaluated in the preliminary screening,
variation among them is + two fold.
Methods
Equal volume of test sample and LAL reagent is added in a
depyrogenated test tube of 10 X 75 mm and incubate this mixture at 37± 1°C
for 60±2 min. Then invert the tube by 180° and look for gel formation. If a gel
inside the test tube is able to maintain its integrity after inverting the tube to
180° then it is a positive reaction which indicates presence of Endotoxin in the
sample greater than the limit. Other than this any condition is considered as
negative which indicates absence of Endotoxin in the sample (lesser than the
lysate sensitivity).
Product Testing: For testing products equal volume of drug (sample) and LAL
reagent is taken and following tubes are prepared (USP 32, 2009)
Negative Product Control (NPC) - Sample + LAL
Positive Product Control (PPC) - Sample + CSE (2λ) + LAL
Negative Water Control (NWC) - LRW + LAL
Positive Water Control (PWC) - LRW + CSE (2λ) + LAL
Majority of times it has been a common observation that if a product is tested
directly it inhibits the LAL test and thus shows interference23 (van Noordwijk et
al., 1997).
Interference: Interference is defined as a significant difference between the
end points of positive water control and positive product control using
standard Endotoxin.
This interference could be either inhibition wherein the recovery of Endotoxin
is lower than the expected or enhancement wherein the recovery of
Endotoxin is higher than expected.
Product Validation: Product needs to be validated before start for routine
testing. Validation is a test condition where an Endotoxin standard is
detected with the same efficiency in a test sample as it is in LRW. This
validation study consists of two different phases wherein in Phase I (Preliminary
screening) involve interference testing and Phase II consists of validation of
product.
3.1 Detection of NID Factor in 1st to 4th Generation Cephalosporin Antibiotics
40
Significance of product validation is that it gives information on whether there
are any interfering factors in the drug product to the LAL test and also it gives
an idea of the approximate levels of Endotoxin content in the drug product. It
also covers manufacturing of product and formulation of the product.
It is always advisable to carry out revalidation if product formulation is
changed and which is likely to affect the interference pattern of the product
for LAL test. Also revalidation is to be conducted for any product if there is any
change in manufacturing procedures or vendor.
Results and discussions:
Phase I: Preliminary Screening / interference Study25 (Cooper, 1990).
In this two identical series of product dilutions (two-fold dilutions), one
spiked with 2λ, and one left unspiked. The result of Phase I will tell you the
non-interfering dilution (NID) of the product. The non-interfering dilution (NID)
is the first set of PPC that shows a gel.
Cephalothin for Injection:1st Generation Cephalosporin) NID-1:6.5 (1:13 selected for validation)
Sample Dilution 1:3.2 1:6.5 1:13 1:26 1:52 Unspiked -- ++ -- -- --
Spiked -- ++ ++ ++ ++ Cefuroxime Sodium: (2nd Generation Cephalosporin) NID-1:2.5 (1:10 selected for validation)
Sample Dilution 1:2.5 1:5 1:10 1:20 1:40 Unspiked ++ ++ -- -- --
Spiked ++ ++ ++ ++ ++ Ceftriaxone Sodium: (3rd Generation Cephalosporin) NID-1:5 (1:20 selected for validation)
Sample Dilution 1:5 1:10 1:20 1:40 1:80 Unspiked ++ ++ -- -- --
Spiked ++ ++ ++ ++ ++ Cefpirome sulphate for Injection: (4th Generation Cephalosporin) NID-10(1:40 selected for validation)
Sample Dilution 1:5 1:10 1:20 1:40 1:80 Unspiked -- ++ ++ -- --
Spiked -- ++ ++ ++ ++ Table: 1 Results of NID factor in 1st to 4th Generation Cephalosporin’s; -- No spike recovery
3.1 Detection of NID Factor in 1st to 4th Generation Cephalosporin Antibiotics
41
Assay results after preliminary screening with pH adjusting to 6-8 are presented
in Table 1.
This assay shows no inhibition from 1:6.5 dilution onwards in Cephalothin for
Injection, 1:2.5 in Cefuroxime Sodium, 1:5 in Ceftriaxone Sodium and 1:10 in
Cefpirome sulphate for Injection and the spike recovery from the NID
onwards. It is advisable to validate the product next to MVD to take care of
any batch to batch variation during regular production in the
pharmaceutical industries.
Phase II: Validation of Product
For validation, test and compare two identical series of Endotoxin dilutions
bracketingλ; One prepared in LRW and another prepared in product diluted
to the proposed test dilution. Refer table 1 for dilution selected for validation
(Hot spike method).
Phase: II Results:
Cephalothin for Injection Cefuroxime Sodium
Repl
icat
es
0.
25
Eu/m
L
0.
125
Eu/m
L
0.
0625
Eu
/mL
0.
0312
Eu
/mL
0.
25
Eu/m
L
0.
125
Eu/m
L
0.
0625
Eu
/mL
0.
0312
Eu
/mL
1 + + - - + + - - 2 + + - - + + - - 3 + + - - + + - - 4 + + - - + + - -
Ceftriaxone Sodium Cefpirome sulphate for Injection
Repl
ica
tes
0.
25
Eu/m
L
0.
125
Eu/m
L
0.
0625
Eu
/mL
0.
0312
Eu
/mL
0.
25
Eu/m
L
0.
125
Eu/m
L
0.
0625
Eu
/mL
0.
0312
Eu
/mL
1 + + - - + + - - 2 + + - - + + - - 3 + + - - + + - - 4 + + - - + + - -
Endotoxin/product; Negative product control: --; Geometric Mean = 0.125 EU/ml. Table: 2
Assay results of the products after spiking with known concentration of
Endotoxin are presented in Table 2.
3.1 Detection of NID Factor in 1st to 4th Generation Cephalosporin Antibiotics
42
Replicates 0.25 Eu/mL 0.125 Eu/mL 0.0625 Eu/mL 0.0312 Eu/mL 1 + + - - 2 + + - - 3 + + - - 4 + + - -
Table: 3 Endotoxin/LRW; Negative product control: --; Geometric Mean = 0.125 EU/ml. Assay results of label claim sensitivity of the lysate are presented in Table 3.
Successful validation requires that both series confirm label claim (Geometric
mean) within +/- one two-fold dilution. Validation is conducted at this dilution
on three batches of product.
Figure 1: Cephalothin for Injection (1st Generation)
Figure 2: Cefuroxime Sodium (2nd Generation)
3.1 Detection of NID Factor in 1st to 4th Generation Cephalosporin Antibiotics
43
Figure 3: Ceftriaxone Sodium (3rd Generation)
Figure 4: Cefpirome sulphate for Injection (4th Generation)
Discussion:
Analytical results of the Cephalosporin group from table 1 after pH
adjustment reveal that NID factor between the four products is between
MVD/8 and MVD/16. In table 2 results shows 100% recovery of the spiked
Endotoxins into the product. It means there is no inhibition or enhancement in
these drug products during quantification of Endotoxins, So there is no
possibility of false positive results and we can apply the same methodology to
understand the behavior of various cephalosporin group drug products
before proceeding for actual testing. It was concluded that NID among four
generations of Cephalosporin antibiotics was mostly + two fold.
44
3.2 Resolving Test Interference In Detection of Endotoxin’s in 3rd Generation
Cephalosporin Drug:
Introduction:
The effect of varying the pH and ionic strength in the raw materials used in
the finished product, 3rd generation Cephalosporin drug Cefepime for
Injection was investigated. The interfering factors inhibiting the Endotoxins in
the raw material Cefepime hydrochloride and L-Arginine while quantifying
with Limulus Amoebocyte Lysate are sorted out by neutralizing the ionic
concentration in the raw materials using dilute alkali/ acid and validated the
final product along with its raw materials. This technique can be used for
other cephalosporin group and parenteral drugs to overcome the
interference.
Materials and Methods:
Lyophilized Limulus Amoebocyte Lysate of 0.125 sensitivity (LAL), Control
Standard Endotoxin 5 Eu/ng CSE), LAL Reagent Water of Endosafe US,
Depyrogenated (250°C for 30 min )10 X 75 mm assay tubes, 16X100 mm
dilution tubes ,pyrogen free Micropipette tips, vortex mixture, 1N NaoH, 1N
Hcl, Cefepime Hcl (Sterile), L-Arginine (Sterile) and Cefepime for Injection
were used for determination of Endotoxin content by the gel clot technique.
The sensitivity of the Lysate (labeled 0.125 Eu/mL) was determined by using
known amount of E.coli Control Standard Endotoxin.
In the gel-clot techniques, the reaction end point is determined from dilutions
of the material under test in direct comparison with parallel dilutions or a
reference Endotoxin, and quantities of Endotoxins are expressed in Endotoxin
units.
1. Preparation of Standard stock solution and standard solutions: The CSE
having a defined potency of 50 EU/Vial was reconstituted with 5ml of LRW
and mixed intermittently for 30 minutes using a vortex mixture and this
concentrate was used to prepare 2λ, λ, λ/2 & λ/4, where λ is the labeled
claim sensitivity of Lysate.
2. Preparation of sample solution: Test samples were diluted to the required
concentrations based on the formulae MVD. MVD is the maximum valid
dilution, which is allowable dilution of the specimen at which the Endotoxin
limit can be determined. The general equation to determine MVD is
3.2 Resolving Test Interference In Detection Of Endotoxin’s In 3rd Generation Cephalosporin Drug
45
MVD = (Endotoxin limit X Concentration of sample solution)/ (λ). Where E.L is
the Endotoxin limit of the test sample, which is specified in the individual
monograph in terms of volume or units of active drug (in EU/mg).
3. Cefepime Hcl sterile sample preparation: Batch No: CHS-0101,
Potency=100mg/mL, E.L=0.04 Eu/mg, Lysate sensitivity is 0.125 Eu/mL and MVD
= 32. The following test dilutions are prepared by 1:32 (3.125 mg/mL), 1:16
(6.25 mg/mL), 1:8 (12.5 mg/mL), 1:4 (25 mg/mL) & 1:2 (50 mg/mL).
4. L-Arginine sterile sample preparation: Batch No:LAS-0102,
Potency=100mg/mL, E.L=0.03 Eu/mg , Lysate sensitivity is 0.125 Eu/mL and
MVD = 24.The following test dilutions are prepared by 1:24 (4.16 mg/mL), 1:12
(8.33 mg/mL), 1:6 (16.66 mg/mL), 1:3 (33.33 mg/mL) & 1:1.5 (66.66 mg/mL)
5. Cefepime for Injection sample preparation: Batch CPI -0103,
Potency=100mg/mL , E.L=0.06 Eu/mg , Lysate sensitivity is 0.125 Eu/mL and
MVD = 48. The following test dilutions are prepared by 1:48 (2.08 mg/mL), 1:24
(4.16 mg/mL), 1:12 (8.33 mg/mL), 1:6 (16.66 mg/mL) & 1:3 (33.33 mg/mL.
Cefepime for injection will be prepared by blending Cefepime hydrochloride
with L-Arginine. Cefepime hydrochloride is acidic and L-Arginine is basic in pH,
while the finished product Cefepime for Injection pH is 4-6.
Method: Equal volume of test sample and LAL reagent is added in a
depyrogenated test tube of 10 X 75 mm and incubate this mixture at 37± 1°C
for 60±2 min. Then invert the tube by 180° and look for gel formation. If a gel
inside the test tube is able to maintain its integrity after inverting the tube to
180° then it is a positive reaction which indicates presence of Endotoxin in the
sample greater than the limit. Other than this any condition is considered as
negative which indicates absence of Endotoxin in the sample (lesser than the
lysate sensitivity).
Product Testing: For testing products equal volume of drug (sample) and LAL
reagent is taken and following tubes are prepared51
Negative Product Control (NPC) - Sample + LAL
Positive Product Control (PPC) - Sample + CSE (2λ) + LAL
Negative Water Control (NWC) - LRW + LAL
Positive Water Control (PWC) - LRW + CSE (2λ) + LAL
3.2 Resolving Test Interference In Detection Of Endotoxin’s In 3rd Generation Cephalosporin Drug
46
Majority of times it has been a common observation that if a product is tested
directly it inhibits the LAL test and thus shows interference23, 52
Interference: Interference is defined as a significant difference between the
end points of positive water control and positive product control using
standard Endotoxin.
This interference could be either inhibition wherein the recovery of Endotoxin
is lower than the expected or enhancement wherein the recovery of
Endotoxin is higher than expected
Product Validation: Product needs to be validated before start for routine
testing. Validation is a test condition where an Endotoxin standard is
detected with the same efficiency in a test sample as it is in LRW. This
validation study consists of two different phases wherein in Phase I (Preliminary
screening) involve interference testing and Phase II consists of validation of
product.
Significance of product validation is that it gives information on
whether there are any interfering factors in the drug product to the LAL test
and also it gives an idea of the approximate levels of Endotoxin content in
the drug product. It also covers manufacturing of product and formulation of
the product.
It is always advisable to carry out revalidation if product formulation is
changed and which is likely to affect the interference pattern of the product
for LAL test. Also revalidation is to be conducted for any product if there is any
change in manufacturing procedures or in vendor.
Phase I: Preliminary Screening / interference Study53
In this two identical series of product dilutions (two-fold dilutions), one
spiked with 2λ, and one left unspiked. The result of Phase I will tell you the
non-interfering dilution (NID) of the product, which is used for the actual
validation (Phase II). The non-interfering dilution (NID) is the first set of PPC that
shows a gel.
3.2 Resolving Test Interference In Detection Of Endotoxin’s In 3rd Generation Cephalosporin Drug
47
Results and discussions:
Cefepime Hydrochloride:
Sample Dilution 1:2 1:4 1:8 1:16 1:32 Unspiked -- -- -- -- --
Spiked -- -- -- -- -- Table: 1
L-Arginine
Sample Dilution 1:1.5 1:3 1:6 1:12 1:24 Unspiked -- -- -- -- --
Spiked -- -- -- -- -- Table: 2
Cefepime Hydrochloride: (Results after adjusting the Acidic pH to the range
of 6-8 with 1 N NaoH).
Sample Dilution 1:2 1:4 1:8 1:16 1:32 Unspiked ++ ++ -- -- --
Spiked ++ ++ ++ ++ ++ Table: 3
L-Arginine (Results after adjusting the Basic pH to the range of 6-8 with 1 N
Hcl)
Sample Dilution 1:1.5 1:3 1:6 1:12 1:24 Unspiked ++ ++ -- -- --
Spiked ++ ++ ++ ++ ++ Table: 4
Cefepime for Injection:
Sample Dilution 1:3 1:6 1:12 1:24 1:48 Unspiked -- ++ -- -- --
Spiked ++ ++ ++ ++ ++ Table: 5
Phase II: Validation of Product
For validation, test and compare two identical series of Endotoxin dilutions
bracketingλ; One prepared in LRW and another prepared in product diluted
to the proposed test dilution. Here dilution selected for validation is 1:4. (Hot
spike method).
3.2 Resolving Test Interference In Detection Of Endotoxin’s In 3rd Generation Cephalosporin Drug
48
Example of results:
Endotoxin/product Cefepime Hydrochloride
L-Arginine Cefepime for Injection Re
plic
ate
s
0.25
Eu
/mL
0.12
5 Eu
/mL
0.06
25
Eu/m
L 0.
0312
Eu
/mL
0.25
Eu
/mL
0.12
5 Eu
/mL
0.06
25
Eu/m
L 0.
0312
Eu
/mL
0.25
Eu
/mL
0.12
5 Eu
/mL
0.06
25
Eu/m
L 0.
0312
Eu
/mL
1 + + - - + + - - + + - - 2 + + - - + + - - + + - - 3 + + - - + + - - + + - - 4 + + - - + + - - + + - -
Table: 6
Negative product control: --; Geometric Mean = 0.125 EU/ml
Endotoxin/ LRW Replicates 0.125 Eu/mL 0.0625 Eu/mL 0.0312 Eu/mL 0.0156 Eu/mL
1 + + - - 2 + + - - 3 + + - - 4 + + - -
Table: 7
Blank: --; Geometric Mean = 0.125 EU/ml
Successful validation requires that both series confirm label claim (Geometric
mean) within +/- one two-fold dilution. Validation is conducted at this dilution
on three batches of product.
3.2 Resolving Test Interference In Detection Of Endotoxin’s In 3rd Generation Cephalosporin Drug
49
Figure 1: Cefepime Hcl
Figure 2: Cefepime for Injection
Figure 3: Cefepime for Injection
3.2 Resolving Test Interference In Detection Of Endotoxin’s In 3rd Generation Cephalosporin Drug
50
Discussion:
Cefepime Hydrochloride assay shows that there is inhibition up to 1:32 (MVD)
and 1:24 (MVD) in L-Arginine. Due to Inhibition, LAL is unable to detect the
Endotoxins even in spiked sample After analyzing the sample using different
procedures, finally In order to sort out this inhibition problem the acidic pH of
the Cefepime Hydrochloride (1.5-2.7) is adjusted to 6-8 with 1N NaoH and the
basic pH of L-Arginine (10.2-11) is adjusted to 6-8 with 1 N Hcl and both the
samples.
After adjusting the pH Cefepime Hydrochloride assay shows no inhibition up
to 1:2 dilution, 1:1.5 in L-Arginine and the spike recovery at 1:2 and 1:1.5
dilutions onwards. Therefore the NID is 1: 4 (Cefepime hydrochloride), 1:3 (L-
Arginine) and 1:6 (Cefepime for Injection). It is advisable to validate the
product at not less than MVD/4 to take care of any batch to batch variation
during regular production. So MVD/4 dilution is chosen for product validation.
51
3.3 Other Cephalosporin Molecules
Introduction:
During the Research tenure the work was carried out on different molecules
related to Cephalosporin group to understand the factors responsible for
interference during the quantification of Endotoxins in each product. Method
validation was done using different lysate sensitivities and different strengths.
Materials and Methods:
Materials:
Lyophilized Limulus Amoebocyte Lysate of 0.125sensitivity (LAL), Control
Standard Endotoxin 5 Eu/ng (CSE), LAL Reagent Water (LRW) of Endosafe US,
Depyrogenated (250°C for 30 min) 10 X 75 mm assay tubes, 16X100 mm
dilution tubes, pyrogen free Micropipette tips, vortex mixture, 1N NaoH, 1N
Hcl, Ceftriaxone Sodium, Ceftazidime for Injection, Cefazolin Sodium,
Cefepime for Injection, Cefuroxime Sodium, Cefotaxime Sodium, Cephalothin
for Injection, Ceftiofur Injection, Ceftazidime Pentahydrate & Cefepime for
Injection were used for determination of NID by gel clot technique.
The sensitivity of the Lysate (labeled 0.125Eu/mL) was determined by
using known amount of E.coli Control Standard Endotoxin.
In the gel-clot techniques, the reaction end point is determined from dilutions
of the material under test in direct comparison with parallel dilutions or a
reference Endotoxin, and quantities of Endotoxins are expressed in Endotoxin
units.
1. Preparation of Standard stock solution and standard solutions: The CSE
having a defined potency of 50 EU/Vial was reconstituted with 5ml of LRW
and mixed intermittently for 30 minutes using a vortex mixture and this
concentrate was used to prepare 2λ, λ, λ/2 & λ/4, where λ is the labeled
claim sensitivity of Lysate.
2. Preparation of sample solution: Test samples were diluted to the required
concentrations based on the formulae MVD. MVD is the maximum valid
dilution, which is allowable dilution of the specimen at which the Endotoxin
limit can be determined. The general equation to determine MVD is
3.3 Other Cephalosporin Molecules
52
MVD = (Endotoxin limit X Concentration of sample solution)/ (λ). Where E.L is
the Endotoxin limit of the test sample, which is specified in the individual
monograph in terms of volume or units of active drug (in EU/mg).
3. Ceftriaxone Sodium sample preparation: Batch No: CTN-0209, Potency=25
mg/mL , E.L=0.20 Eu/mg , Lysate sensitivity is 0.125 Eu/mL and MVD = 40.The
following test dilutions are prepared by 1:40 (0.62 mg/mL), 1:20 (1.25 mg/mL),
1:10 (2.5 mg/mL), 1:5 (5mg/mL) & 1:2.5 (10mg/mL).
4. Ceftazidime for Injection sample preparation: Batch No: CZI-0309,
Potency=25 mg/mL, E.L=0.10 Eu/mg , Lysate sensitivity is 0.125 Eu/mL and MVD
= 20.The following test dilutions are prepared by 1:20 (1.25 mg/mL), 1:10 (2.5
mg/mL), 1:5 (5 mg/mL), 1:2 (12.5 mg/mL) & 1:1 (25 mg/mL).
5. Cefazolin Sodium sample preparation: Batch No: CZS-0309, Potency=25
mg/mL, E.L=0.15 Eu/mg, Lysate sensitivity is 0.125 Eu/mL and MVD = 30. The
following test dilutions are prepared by 1:30 (0.83 mg/mL), 1:15 (1.66 mg/mL),
1:7 (3.57 mg/mL), 1:3 (8.33 mg/mL) & 1:1 (25 mg/mL).
6. Cefepime for Injection (1st) sample preparation: Batch No: CFI-0309,
Potency=25 mg/mL, E.L=0.06 Eu/mg, Lysate sensitivity is 0.125 Eu/mL and MVD
= 24. The following test dilutions are prepared by 1:12 (2.08 mg/mL), 1:6 (4.16
mg/mL), 1:3 (8.32 mg/mL) & 1:1 (25 mg/mL).
Note: Initial Product pH was 3.5 and then it was adjusted to 7-8 by using 0.1 N
NaoH prepared in LRW.
7. Cefuroxime Sodium sample preparation: Batch No: CXN-0409, Potency=25
mg/mL, E.L=0.10 Eu/mg, Lysate sensitivity is 0.125 Eu/mL and MVD = 20.The
following test dilutions are prepared by 1:20 (1.25 mg/mL), 1:10 (2.5 mg/mL),
1:5 (5 mg/mL), 1:2 (12.5 mg/mL) & 1:1 (25 mg/mL).
8. Cefotaxime Sodium sample preparation: Batch No: CMN-0409, Potency=25
mg/mL, E.L=0.05 Eu/mg, Lysate sensitivity is 0.125 Eu/mL and MVD = 10. The
3.3 Other Cephalosporin Molecules
53
following test dilutions are prepared by 1:10 (2.5 mg/mL), 1:5 (5 mg/mL), 1:2
(12.5 mg/mL) & 1:1 (25 mg/mL).
9. Cephalothin for Injection (1st) sample preparation: Batch No: CFI-0409,
Potency=25 mg/mL, E.L=0.13 Eu/mg, Lysate sensitivity is 0.125 Eu/mL and MVD
= 26. The following test dilutions are prepared by 1:26 (0.96 mg/mL), 1:13 (1.92
mg/mL), 1:6 (4.16 mg/mL), 1:3 (8.33 mg/mL) & 1:1.5 (16.66 mg/mL).
10. Ceftiofur Injection sample preparation: Batch No: CRI-0509, Potency=30
mg/mL, E.L=0.20 Eu/mg, Lysate sensitivity is 0.125 Eu/mL and MVD = 48. The
following test dilutions are prepared by 1:48 (0.62 mg/mL), 1:24 (1.25 mg/mL),
1:12 (2.5 mg/mL), 1:6 (5 mg/mL) & 1:3 (10 mg/mL).
11. Cephalothin for Injection(2nd) sample preparation: Batch No: CFI-0909,
Potency=50 mg/mL, E.L=0.13 Eu/mg, Lysate sensitivity is 0.125 Eu/mL and MVD
= 52. The following test dilutions are prepared by 1:52 (0.96 mg/mL), 1:26 (1.92
mg/mL), 1:12 (4.16 mg/mL), 1:6 (8.33 mg/mL) & 1:3 (16.66 mg/mL).
12. Ceftazidime Pentahydrate sample preparation: Batch No: CPH-0109,
Potency=100 mg/mL, E.L=0.10 Eu/mg , Lysate sensitivity is 0.125 Eu/mL and
MVD = 80. The following test dilutions are prepared by 1:80 (1.25 mg/mL), 1:40
(2.5 mg/mL), 1:20 (5 mg/mL), 1:10 (10 mg/mL) & 1:5 (20 mg/mL).
13. Cefepime for Injection(2nd) sample preparation: Batch No: CFI-0208,
Potency=25 mg/mL, E.L=0.06 Eu/mg, Lysate sensitivity is 0.125 Eu/mL and MVD
= 12. The following test dilutions are prepared by1:12 (2.08 mg/mL), 1:6 (4.16
mg/mL), 1:3 (8.33 mg/mL) & 1:1 (25 mg/mL).
Above mentioned Cephalosporin antibiotics are validated after adjusting
their pH to 6-8, The NID factor was evaluated in the preliminary screening,
variation among them is + two fold.
3.3 Other Cephalosporin Molecules
54
Methods
Equal volume of test sample and LAL reagent is added in a
depyrogenated test tube of 10 X 75 mm and incubate this mixture at 37± 1°C
for 60±2 min. Then invert the tube by 180° and look for gel formation. If a gel
inside the test tube is able to maintain its integrity after inverting the tube to
180° then it is a positive reaction which indicates presence of Endotoxin in the
sample greater than the limit. Other than this any condition is considered as
negative which indicates absence of Endotoxin in the sample (lesser than the
lysate sensitivity).
Product Testing: For testing products equal volume of drug (sample) and LAL
reagent is taken and following tubes are prepared (USP 32, 2009)
Negative Product Control (NPC) - Sample + LAL
Positive Product Control (PPC) - Sample + CSE (2λ) + LAL
Negative Water Control (NWC) - LRW + LAL
Positive Water Control (PWC) - LRW + CSE (2λ) + LAL
Majority of times it has been a common observation that if a product is tested
directly it inhibits the LAL test and thus shows interference (van Noordwijk et
al., 1997).
Interference: Interference is defined as a significant difference between the
end points of positive water control and positive product control using
standard Endotoxin.
This interference could be either inhibition wherein the recovery of Endotoxin
is below than the expected or enhancement wherein the recovery of
Endotoxin is higher than expected.
Product Validation: Product needs to be validated before start for routine
testing. Validation is a test condition where an Endotoxin standard is
detected with the same efficiency in a test sample as it is in LRW. This
validation study consists of two different phases wherein in Phase I (Preliminary
screening) involve interference testing and Phase II consists of validation of
product.
3.3 Other Cephalosporin Molecules
55
Significance of product validation is that it gives information on
whether there are any interfering factors in the drug product to the LAL test
and also it gives an idea of the approximate levels of Endotoxin content in
the drug product. It also covers manufacturing of product and formulation of
the product.
It is always advisable to carry out revalidation if product formulation is
changed and which is likely to affect the interference pattern of the product
for LAL test. Also revalidation is to be conducted for any product if there is any
change in manufacturing procedures or in vendor.
Results and discussions:
Phase I: Preliminary Screening / interference Study
In this two identical series of product dilutions (two-fold dilutions), one
spiked with 2λ, and one left unspiked. The result of Phase I will tell you the
non-interfering dilution (NID) of the product. The non-interfering dilution (NID)
is the first set of PPC that shows a gel.
Ceftriaxone Sodium: NID-1:10 (1:20 selected for validation) Sample Dilution 1:2.5 1: 5 1:10 1:20 1:40
Unspiked ++ ++ -- -- -- Spiked ++ ++ ++ ++ ++
Ceftazidime for Injection: NID-1:5 (1:10 selected for validation)
Sample Dilution 1:1 1:2 1:5 1:10 1:20 Unspiked ++ ++ -- -- --
Spiked ++ ++ ++ ++ ++ Cefazolin Sodium: NID-1:7 (1:15 selected for validation)
Sample Dilution 1:1 1:3 1:7 1:15 1:30 Unspiked ++ ++ -- -- --
Spiked ++ ++ ++ ++ ++ Cefepime for Injection(1st): NID-1:1 (1:3 selected for validation)
Sample Dilution 1:1 1:3 1:6 1:12 Unspiked -- -- -- --
Spiked ++ ++ ++ ++ Cefuroxime Sodium: NID-1:5 (1:10 selected for validation)
Sample Dilution 1:1 1:2 1:5 1:10 1:20 Unspiked ++ ++ -- -- --
Spiked ++ ++ ++ ++ ++
3.3 Other Cephalosporin Molecules
56
Cefotaxime Sodium: NID-1:2 (1:5 selected for validation) Sample Dilution 1:1 1:2 1:5 1:10
Unspiked ++ -- -- -- Spiked ++ ++ ++ ++
Cephalothin for Injection(1st): NID-1:6 (1:13 selected for validation)
Sample Dilution 1:1.5 1:3 1:6 1:13 1:26 Unspiked ++ ++ -- -- --
Spiked ++ ++ ++ ++ ++ Ceftiofur Injection: NID-1:12 (1:24 selected for validation)
Sample Dilution 1:3 1:6 1:12 1:24 1:48 Unspiked ++ ++ -- -- --
Spiked ++ ++ ++ ++ ++ Cephalothin for Injection(2nd): NID-1:26 (1:26 selected for validation)
Sample Dilution 1:3 1:6 1:12 1:26 1:52 Unspiked ++ ++ ++ -- --
Spiked ++ ++ ++ ++ ++ Ceftazidime Pentahydrate: NID-1:20 (1:40 selected for validation)
Sample Dilution 1:5 1:10 1:20 1:40 1:80 Unspiked ++ ++ -- -- --
Spiked ++ ++ ++ ++ ++ Cefepime for Injection(2nd): NID-1:3 (1:6 selected for validation)
Sample Dilution 1:1 1:3 1:6 1:12 Unspiked ++ -- -- --
Spiked ++ ++ ++ ++ Table:1 Results of NID factor in Cephalosporin’s; -- No spike recovery Assay results after preliminary screening with pH adjusting to 6-8 are presented
in Table 1. This assay shows no inhibition from 1:10 dilution onwards in
Ceftriaxone Sodium, 1:5 in Ceftazidime for Injection, 1:7 in Cefazolin Sodium,
1:1 in Cefepime for Injection, 1:5 in Cefuroxime Sodium, 1:2 in Cefotaxime
Sodium, 1:6 in Cephalothin for Injection, 1:12 in Ceftiofur Injection, 1:26 in
Cephalothin for Injection, 1:20 in Ceftazidime Pentahydrate and 1:3 in
Cefepime for Injection and the spike recovery from the NID onwards. It is
advisable to validate the product next to MVD to take care of any batch to
batch variation during regular production in the pharmaceutical industries.
3.3 Other Cephalosporin Molecules
57
Phase II: Validation of Product
For validation, test and compare two identical series of Endotoxin dilutions
bracketingλ; One prepared in LRW and another prepared in product diluted
to the proposed test dilution. Here dilution selected for validation is refer table
1. (Hot spike method).
Phase: II Results:
Ceftriaxone Sodium Ceftazidime for Injection
Repl
ica
tes
0.
25
Eu/m
L
0.
125
Eu/m
L
0.
0625
Eu
/mL
0.
0312
Eu
/mL
0.
25
Eu/m
L
0.
125
Eu/m
L
0.
0625
Eu
/mL
0.
0312
Eu
/mL
1 + + - - + + - - 2 + + - - + + - - 3 + + - - + + - - 4 + + - - + + - -
Cefazolin Sodium Cefepime for Injection (1st)
Repl
icat
es
0.
25
Eu/m
L
0.
125
Eu/m
L
0.
0625
Eu
/mL
0.
0312
Eu
/mL
0.
25
Eu/m
L
0.
125
Eu/m
L
0.
0625
Eu
/mL
0.
0312
Eu
/mL
1 + + - - + + - - 2 + + - - + + - - 3 + + - - + + - - 4 + + - - + + - -
Cefuroxime Sodium Cefotaxime Sodium
Repl
icat
es
0.
25
Eu/m
L
0.
125
Eu/m
L
0.
0625
Eu
/mL
0.
0312
Eu
/mL
0.
25
Eu/m
L
0.
125
Eu/m
L
0.
0625
Eu
/mL
0.
0312
Eu
/mL
1 + + - - + + - - 2 + + - - + + - - 3 + + - - + + - - 4 + + - - + + - -
3.3 Other Cephalosporin Molecules
58
Cephalothin for Injection (1st) Ceftiofur Injection
Repl
ica
tes
0.
25
Eu/m
L
0.
125
Eu/m
L
0.
0625
Eu
/mL
0.
0312
Eu
/mL
0.
25
Eu/m
L
0.
125
Eu/m
L
0.
0625
Eu
/mL
0.
0312
Eu
/mL
1 + + - - + + - - 2 + + - - + + - - 3 + + - - + + - - 4 + + - - + + - -
Cephalothin for Injection (2nd) Ceftazidime Pentahydrate
Repl
ica
tes
0.
25
Eu/m
L
0.
125
Eu/m
L
0.
0625
Eu
/mL
0.
0312
Eu
/mL
0.
25
Eu/m
L
0.
125
Eu/m
L
0.
0625
Eu
/mL
0.
0312
Eu
/mL
1 + + - - + + - - 2 + + - - + + - - 3 + + - - + + - - 4 + + - - + + - -
Cefepime for Injection (2nd)
Replicates 0.25 Eu/mL 0.125 Eu/mL 0.0625 Eu/mL 0.0312 Eu/mL 1 + + - - 2 + + - - 3 + + - - 4 + + - -
Table: 2 Endotoxin/product; Negative product control: --; Geometric Mean = 0.125 EU/ml. Assay results of the products after spiking with known concentration of Endotoxin are presented in Table 2.
Replicates 0.25 Eu/mL 0.125 Eu/mL 0.0625 Eu/mL 0.0312 Eu/mL 1 + + - - 2 + + - - 3 + + - - 4 + + - -
Table: 3 Endotoxin/LRW; Negative product control: --; Geometric Mean = 0.125 EU/ml. Assay results of label claim sensitivity of the lysate are presented in Table 3.
3.3 Other Cephalosporin Molecules
59
Successful validation requires that both series confirm label claim (Geometric
mean) within +/- one two-fold dilution.
Discussion:
Analytical results of the Cephalosporin group from table 1 after pH
adjustment reveal that NID factor between products tested is between
MVD/2 and MVD/8. In table 2 results shows 100% recovery of the spiked
Endotoxins into the product. It means there is no inhibition or enhancement in
these drug products during quantification of Endotoxins, so there is no
possibility of false positive results and we can apply the same methodology to
understand the behavior of various cephalosporin group drug products
before proceeding for actual testing. It was concluded that NID among the
Cephalosporin antibiotics tested is mostly + two fold.
When ever there is inhibition in assay i.e., the LAL is unable to recover the
spiked Endotoxin also, in that case first Positive product control getting
positive next to inhibitory positive control to be considered as NID. But in case
of non inhibitory assay first negative product control getting negative was
considered as NID.To take care of batch to batch variation, dilution next to
NID to be considered for validation.
Cefepime for Injection & Cephalothin for Injection test samples were
selected from two different manufacturers. In case of Cefepime for Injection
first sample is showing NID at MVD/8 and second sample at MVD/4 and for
Cephalothin for Injection, first sample is showing NID at MVD/4 and second
sample at MVD/2. Even though both manufacturers are manufacturing the
same drug the NID factor is differing do to the changes in the compositions of
the formulations or may be due to raw materials suppliers change. So it is
always advisable to manufacturers to validate their product even a minor
change in the formulation or Raw material vendor change.