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Dublin March 2007 1 Chapter 12: Applications of Soft Magnets 1. Losses 2. Materials 3. Static Applications 4. Low-frequency Applications 5. High-frequency Applications Comments and corrections please: [email protected]

Chapter 12: Applications of Soft Magnets€¦ · Chapter 12: Applications of Soft Magnets 1. Losses 2. Materials 3. Static Applications 4. Low-frequency Applications 5. High-frequency

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Page 1: Chapter 12: Applications of Soft Magnets€¦ · Chapter 12: Applications of Soft Magnets 1. Losses 2. Materials 3. Static Applications 4. Low-frequency Applications 5. High-frequency

Dublin March 2007 1

Chapter 12: Applications of Soft Magnets

1. Losses

2. Materials

3. Static Applications

4. Low-frequency Applications

5. High-frequency Applications

Comments and corrections please: [email protected]

Page 2: Chapter 12: Applications of Soft Magnets€¦ · Chapter 12: Applications of Soft Magnets 1. Losses 2. Materials 3. Static Applications 4. Low-frequency Applications 5. High-frequency

Dublin March 2007 2

Further reading

• C.W. Chen, Magnetism and Metallurgy of Soft Magnetic Materials, Dover: 1983An excellent monograph which contains a wealth of detailed and reliable information on almost every aspect of soft magnets.

Page 3: Chapter 12: Applications of Soft Magnets€¦ · Chapter 12: Applications of Soft Magnets 1. Losses 2. Materials 3. Static Applications 4. Low-frequency Applications 5. High-frequency

Dublin March 2007 3

Ni-Fe/Fe-Co (heads)

Fe-Si

Fe-Si (oriented)

Ni-Fe/Fe-Co

Amorphous

Others

Others

Alnico

Sm-CoNd-Fe-B

Hard ferrite

Co- ! Fe 2 O 3

(tapes, floppy discs)

CrO2 (tapes)

Iron (tapes)

Co-Cr (hard discs)

Soft ferrite

Others

Iron

Soft Magnets

HardMagnets

MagneticRecording

Magnet applications; A 30 B! market

Page 4: Chapter 12: Applications of Soft Magnets€¦ · Chapter 12: Applications of Soft Magnets 1. Losses 2. Materials 3. Static Applications 4. Low-frequency Applications 5. High-frequency

Dublin March 2007 4

Figure 12.1 Hysteresis in a soft magnetic material. B(H)

and J(H) are indistinguishable in small fields.

! Minimal hysteresis.! High polarization! Largest possible permeability

B = µ0µrH

102 < µr < 106

µr " !

B ≈ J (= µ0M)

Page 5: Chapter 12: Applications of Soft Magnets€¦ · Chapter 12: Applications of Soft Magnets 1. Losses 2. Materials 3. Static Applications 4. Low-frequency Applications 5. High-frequency

Dublin March 2007 5

skin depth

Bd = µ0µrH

Electrical steel; " = 0.5 µ# m, µr = 10,000

$s = 0.36 mm at 50 Hz; $s = 3.6 µm at 500 kHz

µr decreases with increasing frequency; 106 to 102

Page 6: Chapter 12: Applications of Soft Magnets€¦ · Chapter 12: Applications of Soft Magnets 1. Losses 2. Materials 3. Static Applications 4. Low-frequency Applications 5. High-frequency

Dublin March 2007 6

Pan

f

Phy

Pan

P/f

Phy

Ped

Hysteresis loss per cycle is the area of the

B(H) loop

%H

Reduction of eddy-current losses by lamination

Figure 12.2 Total loss per cycle showing the three

contributions

1. Losses

! 1/n2

Page 7: Chapter 12: Applications of Soft Magnets€¦ · Chapter 12: Applications of Soft Magnets 1. Losses 2. Materials 3. Static Applications 4. Low-frequency Applications 5. High-frequency

Dublin March 2007 7

t

d

H

Figure 12.3 Pry and Bean model for movement of uniformly-spaced domain walls.

Currents are induced in the vicinity of the walls, as shown by the dashed lines.

Reduces to zero as d/t & 0

Page 8: Chapter 12: Applications of Soft Magnets€¦ · Chapter 12: Applications of Soft Magnets 1. Losses 2. Materials 3. Static Applications 4. Low-frequency Applications 5. High-frequency

Dublin March 2007 8

Figure 12.4 Total loss per kg for permalloy at differentfrequencies. Thickness is 350 µm

Figure 12.5 Progress during the 20th Century.

a) Losses in transformer cores

b) Initial static permeability

Losses are double in a rotating field.

Page 9: Chapter 12: Applications of Soft Magnets€¦ · Chapter 12: Applications of Soft Magnets 1. Losses 2. Materials 3. Static Applications 4. Low-frequency Applications 5. High-frequency

Dublin March 2007 9

12.1.2 High-frequency losses.

Complex permeability µ = µ’ - iµ”

h = h0exp i't

b = b0exp i('t-$) real parts are h(t), b(t)

µ = (b/h) exp -i$

= (b/h) [cos$ - i sin$ ]

Re(µh) is the time dependent flux densityb(t) = h0[µ’cos't + µ”sin't] Losses are proportional to µ”

Quality factor Q = µ’/ µ” = cot$

Loss angle

Page 10: Chapter 12: Applications of Soft Magnets€¦ · Chapter 12: Applications of Soft Magnets 1. Losses 2. Materials 3. Static Applications 4. Low-frequency Applications 5. High-frequency

Dublin March 2007 10

A Fourier integral

The Fourier components are

General time-dependent response

Real and imaginary parts of µ are related via the Kramers-Kronig relations

Rate of energy dissipation P = h(t) db(t)/dt = h02cos't (-µ’ 'sin't + µ”'cos't) (sc=0, (c2=1/2

P = (1/2)µ”'h02

Losses are +ve, hence the - sign in the defn

Page 11: Chapter 12: Applications of Soft Magnets€¦ · Chapter 12: Applications of Soft Magnets 1. Losses 2. Materials 3. Static Applications 4. Low-frequency Applications 5. High-frequency

Dublin March 2007 11

Hs

h

M

Ms

m

Precession of the

magnetization

Page 12: Chapter 12: Applications of Soft Magnets€¦ · Chapter 12: Applications of Soft Magnets 1. Losses 2. Materials 3. Static Applications 4. Low-frequency Applications 5. High-frequency

Dublin March 2007 12

Snoek’s relation

Page 13: Chapter 12: Applications of Soft Magnets€¦ · Chapter 12: Applications of Soft Magnets 1. Losses 2. Materials 3. Static Applications 4. Low-frequency Applications 5. High-frequency

Dublin March 2007 13

Figure 12.6 Real and imaginary parts of the susceptibilities ) and *. The peak

is at the ferromagnetic resonance frequency

Page 14: Chapter 12: Applications of Soft Magnets€¦ · Chapter 12: Applications of Soft Magnets 1. Losses 2. Materials 3. Static Applications 4. Low-frequency Applications 5. High-frequency

Dublin March 2007 14

Figure 12.7 Global market for soft magnetic materials.

The pie represents about 10 B$ per annum

12.2 Soft Magnetic Materials

Page 15: Chapter 12: Applications of Soft Magnets€¦ · Chapter 12: Applications of Soft Magnets 1. Losses 2. Materials 3. Static Applications 4. Low-frequency Applications 5. High-frequency

Dublin March 2007 15

[100] roll direction

(011) plane

Goss texture of grain-oriented silicon steel

Iron-rich edge of the Fe-Si phase diagram

Figure 12.8 Losses as a function of operating induction

for grain-oriented silicon steel

At % Si

Wt % Si

L

TC

Page 16: Chapter 12: Applications of Soft Magnets€¦ · Chapter 12: Applications of Soft Magnets 1. Losses 2. Materials 3. Static Applications 4. Low-frequency Applications 5. High-frequency

Dublin March 2007 16

Figure 12.9 Frequency response of some Ni-Zn ferrites

Page 17: Chapter 12: Applications of Soft Magnets€¦ · Chapter 12: Applications of Soft Magnets 1. Losses 2. Materials 3. Static Applications 4. Low-frequency Applications 5. High-frequency

Dublin March 2007 17

Magnetic shielding, The shielding ratio R is Hout/Hin

HoutHin

12.3 Static Applications

Page 18: Chapter 12: Applications of Soft Magnets€¦ · Chapter 12: Applications of Soft Magnets 1. Losses 2. Materials 3. Static Applications 4. Low-frequency Applications 5. High-frequency

Dublin March 2007 18

Figure 12.10 A laboratory electromagnet

Tapered pole pieces; 55°

Page 19: Chapter 12: Applications of Soft Magnets€¦ · Chapter 12: Applications of Soft Magnets 1. Losses 2. Materials 3. Static Applications 4. Low-frequency Applications 5. High-frequency

Dublin March 2007 19

Figure 12.11 Types of cores. The powder core has been

sectioned to indicate its internal structure.

Stacked laminations Tape-wound core Powder core

Ferrite E-core

12.4 Low Frequency Applications

Page 20: Chapter 12: Applications of Soft Magnets€¦ · Chapter 12: Applications of Soft Magnets 1. Losses 2. Materials 3. Static Applications 4. Low-frequency Applications 5. High-frequency

Dublin March 2007 20

Figure 12.12 Two electric motor designs: a) an induction motor with a squirrel-cage winding and b) a 3/4

variable reluctance motor

"

#

$

$

#

"

Page 21: Chapter 12: Applications of Soft Magnets€¦ · Chapter 12: Applications of Soft Magnets 1. Losses 2. Materials 3. Static Applications 4. Low-frequency Applications 5. High-frequency

Dublin March 2007 21

Figure 12.13 A fluxgate magnetometer. a) Schematic b) operating principle

~

V

H

H

B

Hexc

Page 22: Chapter 12: Applications of Soft Magnets€¦ · Chapter 12: Applications of Soft Magnets 1. Losses 2. Materials 3. Static Applications 4. Low-frequency Applications 5. High-frequency

Dublin March 2007 22

Figure 12.14 A surface accoustic wave delay line

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Dublin March 2007 23

a a’

b b’

A magnetic amplifier

Page 24: Chapter 12: Applications of Soft Magnets€¦ · Chapter 12: Applications of Soft Magnets 1. Losses 2. Materials 3. Static Applications 4. Low-frequency Applications 5. High-frequency

Dublin March 2007 24

An assortment of soft magnetic components made from Finemet

Page 25: Chapter 12: Applications of Soft Magnets€¦ · Chapter 12: Applications of Soft Magnets 1. Losses 2. Materials 3. Static Applications 4. Low-frequency Applications 5. High-frequency

Dublin March 2007 25

A pulse transformer

Figure 12.15 A wire loop antenna, and am equivalent ferrite rod

with a much smaller cross section.

12.5 High Frequency Applications

Page 26: Chapter 12: Applications of Soft Magnets€¦ · Chapter 12: Applications of Soft Magnets 1. Losses 2. Materials 3. Static Applications 4. Low-frequency Applications 5. High-frequency

Dublin March 2007 26

Q = '0/+'

A C-core with an airgap

Figure 12.16 An LC filter circuit, and the pass band.

Page 27: Chapter 12: Applications of Soft Magnets€¦ · Chapter 12: Applications of Soft Magnets 1. Losses 2. Materials 3. Static Applications 4. Low-frequency Applications 5. High-frequency

Dublin March 2007 27

Figure 12.17 Absorption and transmission for left- and

right-polarized radiation

Page 28: Chapter 12: Applications of Soft Magnets€¦ · Chapter 12: Applications of Soft Magnets 1. Losses 2. Materials 3. Static Applications 4. Low-frequency Applications 5. High-frequency

Dublin March 2007 28

Figure 12.18 A plane-polarised wave is decomposed into the sum of two, counter-rotating

circularly-polarized waves (a) which become dephased because they propagate at differentvelocities (b) through the magnetized ferrite. The Faraday rotation , is non- reciprocal - independent

of direction of propagation.

Page 29: Chapter 12: Applications of Soft Magnets€¦ · Chapter 12: Applications of Soft Magnets 1. Losses 2. Materials 3. Static Applications 4. Low-frequency Applications 5. High-frequency

Dublin March 2007 29

Figure 12.19 A waveguide propagating a TE01 mode. Filling the upper half with YIG

magnetized vertically absorbs the microwaves for one direction of propagation, but not the

other.

YIG

Page 30: Chapter 12: Applications of Soft Magnets€¦ · Chapter 12: Applications of Soft Magnets 1. Losses 2. Materials 3. Static Applications 4. Low-frequency Applications 5. High-frequency

Dublin March 2007 30

Figure 12.20 A four-port circulator a) illustrates the principle, b) shows the sense of

propagation and c) is the logic table. $antenna #receiver "load % transmitter.

%

#

$ "

0100%

0010"

0001#

1000$

%"#$ In out

45°

Page 31: Chapter 12: Applications of Soft Magnets€¦ · Chapter 12: Applications of Soft Magnets 1. Losses 2. Materials 3. Static Applications 4. Low-frequency Applications 5. High-frequency

Dublin March 2007 31

A resonant microwave filter. The device transmits a

signal in a narrow frequency range, around the

ferromagnetic resonance frequency of the YIG sphere.