Chapter 1: Executive Summary · 2019-03-05 · Project : Proposed distillery unit “Microbrew Bistro Pvt. Ltd.” PFR Promoter : Microbrew Bistro Pvt. Ltd. Microbrew Bistro Pvt.Ltd

Project : Proposed distillery unit “Microbrew Bistro Pvt. Ltd.” PFR

Promoter : Microbrew Bistro Pvt. Ltd.

Microbrew Bistro Pvt.Ltd.

Chapter 1: Executive Summary

Microbrew Bistro Pvt. Ltd is proposing a 30 KLD malt based distillery plant in the State of

Uttarakhand. The project is coming up at Village Mahuakheraganj, tehsil Kashipur, and district

Udham Singh Nagar, state Uttarakhand. The total investment for the project is estimated as Rs

195 Crores.

The project falls under category A of schedule 5 (g) for Distilleries (All Cane juice/non-

molasses based distilleries <60 KLD).

The project is listed under Item 5(g) categorized as Category “B” as per the Schedule of

EIA Notification but the project is categorized as “A” due to the presence of interstate

boundary and considered at MoEF & CC for the grant of Environmental Clearance.

There is no wild life sanctuary, eco sensitive area present within 10 km area from the project

site.

The project details are summarized as under:

S. No. Particulars Details

1. Plot area (sq. m.) 60,702.80 sq. m. (15 acres)

2. Address/ Location/ land details (Khasra no.) Khasra Nos. 926, 933, 934, 937, 938, 940,

village Mahuakheraganj, tehsil Kashipur,

and district Udham Singh Nagar, state

Uttarakhand

3. Production capacity 30 KLD*

4. Water requirement(KLD) & Source One time water demand : 611 KLD

Fresh water : 456KLD

(Domestic : 6KLD + Industrial : 450 KLD)

Recycled water : 155 KLD

( Domestic : 5 KLD + Industrial 150KLD)

Source : Borewell

5. Power requirement Connected load : 3500 KW

Operating load : 2600 KW

6. Back up source 1000 kVA each (2 nos.)

7. Employment generation 230 persons

*30 KLD malt Spirit



Microbrew Bistro Pvt.Ltd.

Water Requirement (Ground water):

Particulars Water requirement

Fresh water demand 456 KLD

Industrial : 450 KLD

Domestic : 6 KLD

Recycled water demand 155 KLD


Domestic : 5 KLD

Total 611 KLD

The fresh water requirement will be met through from borewells. Domestic effluent will be

treated in the STP. Industrial effluent will be treated in the ETP. Further STP/ETP Treated

water will be used in process and in green belt development.

The project site is well connected with adequate infrastructure like National Highway,

Railway, Airport, telephone, internet, fax, post, etc.

**********



For Microbrew Bistro Pvt. Ltd.

Chapter 2: Introduction to the Project/Background information

2.1 Identification of Project and Project Proponent:

Microbrew Bistro Pvt. Ltd is proposing a 30 KLD malt based distillery plant in the

State of Uttarakhand. The project is coming up at Village Mahuakheraganj, tehsil

Kashipur, and district Udham Singh Nagar, state Uttarakhand. The total investment for

the project is estimated as Rs 195 Crores.

PROJECT PROPONENT

Microbrew Bistro Private Limited is a private company. Mr. Anil Kejriwal, Director of

the company brings onboard over 35 years of entrepreneurial experience that has spanned a

range of industries and countries and was recently honoured by his alma mater, IIT Kanpur, as

one of the 50 most outstanding alumnus in its history.

Information:

Company name : Microbrew Bistro Pvt. Ltd

Registered Address : F-14, Competent House, 308(3rd Floor) Middle Circle,

Connaught Place New Delhi

Directors : Anil Kejriwal

: Ritwik Kejriwal

Email : [email protected]

: [email protected]

Phone No. : 9871275059

2.2 Nature of the Project

The project in consideration is a proposed distillery unit. The proposal involves

production of 30 KLD malt spirit. The proposed activity is listed at Item 5 (g) of

schedule of Gazette Notification dated Sep 14th, 2006 and subsequent amendments

{Distilleries (All Cane juice/non-molasses based distilleries <60 KLD)}.

https://www.zaubacorp.com/director/ANIL-KEJRIWAL/00150420

mailto:[email protected]



Microbrew Bistro Pvt. Ltd.

2.3 Need for the Project

Due to abundant availability of raw materials used in the malt based distilleries there has

been a huge demand for malt spirit for the fast growing IMFL Industries and for

blending in Foreign Liquor outside India which has been a multifold surge in demand.

Due to substantial deficiency in supply of FMS and potentiality of the national &

international market M/s. Microbrew Bistro Pvt. Ltd proposes a distillery unit for the

production of malt spirit.

In India, the emerging middle class population in India is expected to grow from 120

million to 600 million (45% of total) by 2025. Both the affluent and the middle class

income groups are expected to account for more than 80% of national consumption by

2025. The expected growth in spirits is growing to more than 3 times their current

value.

2.4 Demand and Supply Gap

As per the increase in population demand in the market for alcohol always prevail.

There is a huge gap in our country in demand and supply as far as the malt based raw

material in the production of alcohol is concerned. There are three main uses of ethanol

in India. Of the total available ethanol, the maximum- about 45% is used to produce

potable liquor, about 40% is used in the alcohol based chemical industry (as a solvent in

synthesis of other organic chemicals) and the rest is used for blending with petrol and

other purposes. The demand for ethanol has been continually increasing on account of

the growth of user industries and use of ethanol as a fuel in the country. However, the

production and availability of ethanol has largely lagged behind. India is the fourth

largest producer of ethanol in the world after Brazil, the United States of America

(USA) and China.

2.5 Imports versus Indigenous Production

Indian producers are not able to meet present alcohol demand. Approx 5-7% of total

demand of alcohol is being imported from other countries. As far as malt spirit

production is concerned, Indian market play a vital role at both domestic &

international level. In this context, there is major requirement of indigenous grain

based alcohol production to reduce the import load and save the revenue.




2.6 Export Possibility

None

2.7 Domestic/Export Market

Marketing will be done at the local level as well as the finished goods will be supplied

to the regulated and non-regulated domestic market.

2.8 Employment Generation

Due to the proposed project employment will be increased. The unit will hire local

people to the extent possible. Approx 230 persons will be employed. The project will

also increase indirect employment opportunities to several ancillary service providers.

*********




Chapter 3: Project Description

3.1 Type of Project

M/s Microbrew Bistro Private Limited is majorly in Manufacturing (Food stuffs)

business and now proposing distillery unit at Uttrakhand with the capacity of 30 KLD

malt spirit.

The Proposed project is covered under the Schedule of EIA Notification at S. No. 5(g)

Distilleries (All Cane juice/non-molasses based distilleries <60 KLD) of Gazette

Notification dated Sep 14th

, 2006 and subsequent amendments and thus requires prior

Environmental Clearance. The project is categorized as “B” category but due to the

presence of interstate boundary the project is categorized as “A” category.

3.2 Location

The proposed project is coming up at Khasra no. 926, 933, 934, 937, 938, 940, village

Mahuakheraganj, tehsil Kashipur, and district Udham Singh Nagar, state Uttarakhand.

The latitude and longitude of the project site are between 26°8'27.58 "N to 29°8'22.13

"N and 78°57'39042"E to 78°57'23.70 "E respectively.




Figure 3.2: Google Map

3.3 Details of Alternate Sites

No alternative site has been examined as the selected site full fills all the criteria of

the site selection in terms of land & raw material availability, manpower requirement

etc.




3.4 Size / Magnitude of Operation

The proposed project will be executed in the total plot area of (15 acres) 60702.8 sq. m

sq. m. The same is tabulated as under:

Table 3.1: Details of proposed land use

Particulars Area (sq.m) %

Work shed 29,137.35 sq. m. 48

Green Belt 20,031.92 sq. m. 33

Open Surface& paved areas 11,533.53 sq. m. 19

Total 60702.8 sq. m. (15 acres) 100

3.5 Project Description with Process Details

The proposed project will involves the production of malt spirit to the tune of 30 KLD.

Details of raw materials, product specifications and manufacturing process are tabulated

as under:

Table3. 2: Details of Raw Material, Product Sizes & Manufacturing Process

Raw Material details

S.No. Particulars Quantity (Per day)

1. Barley Malt 60MT/ day

2. Enzyme 15 kg per day

3. Steam Requirement 300 MT/ day

4. Yeast 65 kg per day

Product details

5. Malt Spirit 30 KLD

Manufacturing Process

Malting: Malt is made primarily from barley. The grain is cleaned, then moisture is added

in steeping tanks. This is followed by germination of the grain in a controlled environment.

When germination reaches accurate levels the grain is called green malt. Green malt is dried

in Kilning vessels, the end product is known as malt.

Milling: The objective of milling is to crush malt to produce grist. Very small particles

would be ideal for filtration, to pack together to provide a semi permeable bed so that wort




runs off slowly and incompletely. The fineness of grinding therefore depends on the type of

wort recovery equipment being used. For this task we intend to use a simple roller mill

comprising two pairs of contra-rotating rolls.

Mashing: The traditional mashing equipment for this process is called Mash-tun. Grist is

mixed with hot water. This mixture falls into the mash-tun. Enzymes released in the mash-

tun lead to progressive solubilisation of the contents of the grist particles, converting all

starches to sugars. The mash water around the particles dissolves the extractable material

and drains through the bed and is filtered by the husks. The spent grains are removed at the

end of the process. This intern can be utilized as cattle feed.

Fermentation: The course of fermentation results in the formation of ethanol, carbon - di

-oxide and energy (including heat). Fermentation process results in formation of about

6% v/v alcohol. Parameters like pH, temperature etc. are controlled to yield more alcohol

during fermentation.

Distillation: The fermented wash from fermentation section is directly taken to Beer heater

followed by fermented wash pre-heater and then fed to top of analyzer column. The

vapours generated at the top of the column are concentrated to 62.5% v/v in rectifier

installed at the top of the analyzer column. Multiple feed points and draw points are

provided in the column to meet quality of malt spirit.




Barley Malt

Grinding/ Milling

Mashing

(Saccrification)

Fermentation

Distillation

Malt Spirit

Maturation

Hot Water +Arrow

Sac Malt

Spent Drain

Dry Yeast

Steam

Spent Wash

Spent Leese

Removal of stones

and dust particles

Extraction of Starch

and conversion of

sugar

Conversion of

fermentable sugars to

alcohol

Separation and

Purification of alcohol

Figure 3.3: Manufacturing process for malt Spirit

3.6 Raw material with required quantity, source, marketing area of final

products, mode of transport of raw material and finished product

The major raw materials used for the manufacturing of malt spirit are:-

S. No. Raw Material Quantity Mode of Transport

1 Barley Malt 60MT/ day Road

2 Enzyme 15 kg per day Road

3 Steam Requirement 300 TPD Road

4 Yeast 65 Kg/day Road

5 Coal 540 Kg/day Road




3.7 Resource Optimization / Recycling and Reuse

Spent wash generated during the process of fermentation, will be treated in multiple

effective evaporators to concentrate the solids and concentrated syrup along with wet

cake will be dried in dryer. This is known as distilleries dry grain with soluble

(DDGS). This will be sold as cattle feed/poultry feed/ Fish/ prawn farms. The

condensate generated during the process of multiple effective evaporators and drying

will be reused in the process thus decreasing the net water requirement.

3.8 Availability of Water, Its Source, Energy / Power Requirement and

Source

3.8.1 Water Availability & Its Source

Source of Water : Bore wells

Water demand : As under:

WATER CONSUMPTION

Particulars Water requirement

Fresh water demand 456 KLD


Domestic : 6 KLD

Recycled water demand 155 KLD


Domestic : 5 KLD

Total 611 KLD




Boiler 85 KLD

Blow down: 25 KLD

ETP= 205 KLD

250 KLD

Landscaping 20 KLD

1st stage R.O 60 % recovery

2 stage R.O 50 %recovery

112 KLD

38 KLD

MEE 38 KLD

Fresh water : 450 KLD

One time demand : 611 KLD

Domestic 11 KLD

Cooling Tower 265 KLD

Water treatment tank 600 KLD

Spent grain 40

KLD

Distillation 250 KLD

5 KLD 20KLD

Water in spirit

30 KLD

Spent wash 180

KLD

Flushing 5 KLD

Recycled water 150

KLD

600 KLD

STP 9 KLD

Evaporation losses : 1 KLD

3 KLD

17 KLD

11 KLD

Fig: Water Balance

3.8.2 Energy / Power Requirement & Its Source

The electric requirement for the project is as under:-

Particulars

Source of supply Nearest GSS

Electric demand Connected load : 3500 KW


DG Sets

Number 2 nos.

Capacity 1000 kVA each

Fuel HSD

Boilers Number 1 No.

Capacity 8 TPH

Fuel Coal /Biomass




3.9 Quantity of wastes to be generated (Liquid and Solid) and scheme for

their management / disposal

(A) Quantity of Liquid Waste to be Generated & Its Management / Disposal:

The quantity of domestic wastewater generated will be around 9 KLD. The domestic

wastewater will be treated through STP. Approximately 155 KLD for process water and

20 KLD for green belt development shall be catered to by the treated wastewater.

(B) Quantity of Solid Waste to be Generated & Its Management / Disposal:

The name, quantification and disposal of the same are tabulated as under:-

1. Process solid Waste :

Both hazardous and non-hazardous solid waste will be generated from the unit.

Hazardous waste will be managed as per HOWR, 2016

Table 10: Solid Waste (Non-hazardous)

S. No. Name Requirement (per Annum)

1. Paper Waste Carton 2 MT

2. PPE Bags 20 M Ton

3. Plastic waste 0.5 M Ton

4. Spent Grain 20,000 M Ton

5. ETP Sludge 80 M Ton

6. Boiler Ash 130 ton

Table 11: Solid Waste (Hazardous)

S.No. Type of hazardous waste Category Quantity/unit Disposal

1. Empty barrels/ Containers/

liners contaminated with

hazardous chemicals/wastes

33.1 750 nos./annum

Recycled, broken ones to be

disposed via approved agencies

2. Oil soaked filter 35.1 50kg/mth Hazardous waste disposal

3. Used or spent oil 5.1 500 litres/ yr Sale/ disposal to registered/

approve agencies




4. Oil soaked cotton 5.2 50/mth Disposal to registered/ approve

agencies

2. Municipal Solid waste : 30 kg/day

The same will be disposed of as per SWMR, 2016

3.10 Schematic representations of the feasibility drawing which give

information of EIA purpose:

The project layout showing various features is given as under:

Figure 3.7: Plant Layout




Chapter 4: Site Analysis

4.1 Connectivity:

The project site is well connected with all infrastructures like National Highway,

Railway, Airport, telephone, internet, fax, post, etc.

National Highway No. 74 is at a distance of about 5.6 km towards ENE and NH-11

C is at a distance of -3.0 km towards west.

Nearest railway station is Kashipur Railway station at a distance of 7 km towards

North from the project site.

Nearest airport is Pantnagar Airport located at a distance of about 51.0 km towards

ESE direction from the project site.

4.2 Land Form, Land Use and Land Ownership:

The Unit is located in Industrial Area.

Land use: The entire area is designated for Industrial area.

The total land area will be 60,702.80 sq. m. (15 acres). The ownership of the land is

with Microbrew Bistro Pvt. Ltd.

4.3 Topography:

The topography of the land is flat terrain. No change in topography is envisaged due

to proposed project.

4.4 Existing Land Use Pattern, Shortest Distance from the Periphery of

the Project to Periphery of the Forest, National Park, Wild Life

Sanctuary, Eco Sensitive Area, Water Bodies (Distance from the HFL

of the River), CRZ:

The project is coming up in an area designed for industrial use. The existing land use

is industrial and no change in land use in envisaged.




There is no Wild life Sanctuary, National Park, Notified eco sensitive areas within 10

km from the project site.

The details of water bodies and P.F/RF within 15 kms area are mentioned below:

Water bodies

Bahalla Nadi : 1.7 km towards ESE

Kosi River : 5.7 km towards ESE

Dhela Nadi : 6.0 km towards WNW

Pachhana nala : 6.2 km towards NW

Dhandhi Nadi : 6.7 km towards NW

Khuliya Nala : 7.1 km towards ENE

Drona Sagar : 7.3 km towards

Pathri Nala : 8.0 km towards ENE

Kurka Nala : 9.0 km towards NNE

Gangii Nala : 9.4 km towards NNE

Nakti Nala :10.2 km towards NNE

Bahalla Nadi :10.5 km towards NNE

Lebra Nala :10.6 km towards NE

Karesi Nala :11.5 km towards NE

Nachna Nala :12.9 km towards SSW

Lapkana nadi :13.0 km towards WNW

Kachhina Nala :13.06 km towards SW

Khokhra Nala :13.1 km towards NW

Khalia Nadi :13.6 km towards WSW

P.F/RF

Lalipur R.F : 9.3 km towards NNW

Lalpur R.F : 10.2 km towards NNW

Manrur Firozpur R.F : 10.7 km towards N

Tumaria ranvines R.F : 12.4 km towards NW

Gulzarpur R.F :14.8 km towards NE




4.5 Existing Infrastructure:

The project is proposed distillery unit coming up at Village Mahuakheraganj, tehsil

Kashipur, and district Udham Singh Nagar, state Uttarakhand. The project is a vacant

land.

4.6 Soil Classification:

Soils in the region is shallow with sandy to loamy texture, poorly sorted, comprising

mainly of gravel, sand, silt, clay with pebbles etc

4.7 Climatic Data From Secondary Sources:

The climate varies from Sub-tropical and sub-humid with three distinct seasons i.e.

summer, monsoon (rainy season) and winter. The rainy season starts from the month

of middle June to September end, and followed by the winter season, which starts

from the end of October and goes up to February. The winter rains are generally

experienced in late December or early January, which brings down the temperature

and that’s how December and January are the coldest months in the district. The

summer season starts from March and it goes up to June. The hottest months of the

year are May and June. The maximum temperature in the district goes up to 42ºC

during the summers and the minimum temperature is between 1 and 4ºC, further

north of the district, the temperature comes down to 0.4ºC in winter season.

Rainfall, spatially, is highly variable depending upon the altitude. The intensity of the

rainfall increases from south to north and the amount of rainfall decreases in

generally from west to east. About 90% of the rainfall received during the monsoon

period, and the remaining 10% of the rainfall in non-monsoon period. The average

annual rainfall is 1296.85 mm .




4.8 Social Infrastructure Available:

The project surroundings has well developed social infrastructure within 5 kms radius,

though the 1 kms radius is predominantly industrial.

*********


Promoter : Microbrew Bistro Pvt. Ltd

Microbrew Bistro Pvt. Ltd

Chapter 5: Planning Brief

5.1 Planning Concept:

The proposed project is coming up at Mahuakheraganj, tehsil Kashipur, and district

Udham Singh Nagar, state Uttarakhand. The project will involve the production of 30

KLD malt spirit. The plan showing the proposed project is detailed at Chapter 3 (Fig.

3.7)

5.2 Population Projection

Due to the upcoming project employment will be increased. The unit will hire local

people from the nearby villages. Approx 230 people will be employed. The proposed

project will also generate indirect employment opportunities.

5.3 Land Use Planning:

The land use break up (internal) is summarized as under:

Table 5.1: Land use break up

Particulars Area (sq.m) %

Work shed 29,137.35 sq. m. 48

Green Belt 20,031.92 sq. m. 33

Open Surface& paved areas 11,533.53 sq. m. 19

Total 60702.8 sq. m. (15 acres) 100

5.4 Assessment of Infrastructure Demand (Physical & Social)

The project site is well connected with all the infrastructure facilities. New roads will

be constructed. Local people will be hired for the proposed project and they will be

trained within unit.


Promoter : Microbrew Bistro Pvt. Ltd

Microbrew Bistro Pvt. Ltd

5.5 Amenities / Facilities

All the basic facilities like sanitation & drinking water, dining areas will be provided

within premises.

First aid box, free medicines & professional medical assistance/ service (on call basis)

will be provided.

Adequate PPE’s will be provided to all workers.

********




Chapter 6: Proposed Infrastructure

1. Industrial Area 60,702.80 sq. m. (15 acres)

2. Residential Area

(Non Processing Area)

Not envisaged

3. Green Belt (33 %) 20,031.92 sq. m.

4. Social Infrastructure Social infrastructure available within 10-15 km from

project site.

5. Connectivity The project is well connected with Railway, Airport;

Highways etc. New roads will be constructed near the

project site.

6. Drinking Water

Management

Adequate drinking water facilities will be provided.

Source of water will be ground water

7. Sewerage System Domestic effluent will be disposed in STP and treated

effluent recycled, reused.

8. Industrial Waste

Management

All the industrial waste will be managed as per the

applicable rules.

9. Solid Waste Management All the solid waste will be managed as per the solid

waste management rules, 2016.

10. Power Requirement &

Supply / Source

Energy details:

Source: Nearest GSS

Connected load : 3500 KW


For power back up:

Two DG sets of capacity 1000 kVA (each)

**********




Chapter 7: Rehabilitation and Resettlement (R & R) Plan

There are no R&R implications of proposed project.

***********




Chapter 8: Project Schedule & Cost Estimates

8.1 Likely Date of Start of Construction and Likely Date of Completion

Production will be started within one or two year of getting Environment Clearance

from MoEF&CC and consents from UKSPCB.

8.2 Project Cost Estimation

The total investment for the project is estimated as Rs. 195 Crores.

***********




Chapter 9: Analysis of Proposal

9.1 Financial and Social Benefits with Special Emphasis on theBenefit to

the Local People Including Tribal Population, if any, in the Area

Due to proposed project, it is expected that employment will increase for people who

reside nearby project area. Approx. 230 persons will get employment directly.

Due to increase in raw material and product transportation activity, indirect

employment will be generated.

As local people will get job, their living status will increase.

Due to green belt development, aesthetic value of local environment will improve.

***********

Documents

Chapter 1: Executive Summary · 2019-03-05 · Project : Proposed distillery unit “Microbrew Bistro Pvt. Ltd.” PFR Promoter : Microbrew Bistro Pvt. Ltd. Microbrew Bistro Pvt.Ltd