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SZ Series Confidential Chapter 1. Disassembly & Assembly Guide 1.MS-1-D.1 1-3. Disassembly & Assembly - Main Section - MS-1 Main Section Disassembly

Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

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Page 1: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

SZ Series

Confidential

Chapter 1. Disassembly & Assembly Guide1.MS-1-D.1

1-3. Disassembly & Assembly

- Main Section -

MS-1 Main Section Disassembly

Page 2: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

SZ Series

Confidential

Battery Pack, Dummy Card (EXP), Dummy Card (PC)1)

1.MS-1-D.2

While Release Lever is slid in the left, remove the Battery Pack.

2)

Slide the Lock Lever to the UNLOCK side.

Release LeverLock Lever

Battery Pack

Hook the finger on the Dummy Card (EXP) and remove it.

3)

Push the Eject Lever once, and the Eject Lever pops up. Push the Eject Lever once again, and remove the Dummy Card (PC).

Eject Lever

4)

Dummy Card (EXP)Dummy Card (PC)

Page 3: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

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WAN Antenna (Element Unit)1)

1.MS-1-D.2(a)

WAN Model

Remove the WAN Antenna (Element Unit).

WAN Antenna (Element Unit)

4 [MA]

Page 4: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

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Heatsink1)

1.MS-1-D.3

2)

3)

Remove the four screws. While disengaging the detent (three places), remove the Cover (CPU).

Cover (CPU)

Remove the two screws.

Screw:B2

A

4)

Raise the Heatsink in the direction of the arrow1, and remove the Heatsink while removing the A portion diagonally upward (arrow2).

1

2

Screw:B2

Heatsink

Page 5: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

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Cover (Memory)1)

1.MS-1-D.4

Remove the two screws, and remove the Cover (Memory) while disengaging the detent (two places).

Screw:B2

Remove the eight screws.

Screw: Red-B8 / Blue-B2

2)

Cover (Memory)

Detent

Page 6: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

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Keyboard1) 2)

1.MS-1-D.5

3)

Disengage the detent (two places), and release the Keyboard. * Disengage the detent by pushing it by using a bamboo spatula.

Slide the Keyboard in the direction of the arrow 1 to release the detent (five places), and turn it toward you and put it on the Plamrest.

1

2

Slide the lock lever in the direction of the arrow to release the lock, disconnect the FPC, and then remove the Keyboard.

Keyboard

Keyboard

KeyboardFPC

4)

Peel off the Sheet (MG KB5).

Sheet (MG KB5)

FPC

Page 7: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

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Palmrest1) 2)

1.MS-1-D.6

3)

Raise the lock lever to release the lock, and disconnect the FFC (two places). Remove the three screws.

Disengage the detent (six places) by sliding the Palmrest in thedirection of the arrow1, and remove the Palmrest vertically upward.

Palmrest

1

2

Screw:B1

FFC

Page 8: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

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HDD1) 2)

1.MS-1-D.7

Remove the three screws.

HDD

Screw:B2

3)

Peel off the Tape (Common) and Filament Tape.

FPC

Disconnect the FPC, and remove the HDD while taking out it from under the convex portion (one place). * When disconnecting the FPC, be sure to remove it from the direction of the arrow 1.

Convex

Connector

HDD

13 [ADD]

HDD

Tape (Common)

Filament Tape

WAN Model

4 [MA]

Page 9: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

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Parts of the HDD1)

1.MS-1-D.8

Remove the four screws, and then the Bracket (two places). Peel off the Sheet from backside of the HDD.

3) 4)

Disconnect the FPC.

2)

Bracket

Sheet

FPC

Peel off the Filament Tape.

Filament Tape

Screw:B10

HDD

HDD

HDD

HDD

Page 10: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

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Hood (Keyboard)1)

1.MS-1-D.9

Turn up the Hood (Keyboard) from the front and disengage the detent (eight places).

Detent

Detent

While disengaging the detent (two places) respectively, remove the Button (WLAN) (two places).

2)Button (WLAN)

Page 11: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

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SWX-214 Board1) 2)

1.MS-1-D.10

Peel off the Tape (Harness). Disconnect the Harness.

4)

Disconnect the Harness.

3)

Remove the one screw, and then the SWX Board.

Tape (Harness) Harness

Harness

SWX BoardSWX BoardScrew:B5

Page 12: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

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IFX-437 Board

3)

1.MS-1-D.11

Pull out the FFC in the direction of the arrow.

Pull out the FFC vertically and disconnect it.

2)1)

Remove the one screw, and then the IFX Board.

IFX Board

FFC

IFX Board

Screw:B5FFC

TPM Model

Page 13: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

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Reserve Battery1)

1.MS-1-D.12

Disconnect the Harness, and remove the Reserve Battery.* The adhesive tape is attached on the bottom of it.

Reserve Battery

Harness

Page 14: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

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Wireless LAN Card1) 2)

1.MS-1-D.13

Peel off the Sheet (Paste Cable) (five places).*Camera Model --- Six placesOther --- Five places

Wireless LAN Card

1

1

Move the tab (two places) in the direction of the arrow 1 to release the lock, and pull out the Wireless LAN Card diagonally upward (arrow2).

2

Wireless LAN Card

Coaxial Cable

3)

Disconnect the coaxial cable (two places). * Pull out it vertically.

Camera Model1 [COR]

1 [CHG]

Page 15: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

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IFX-442 Board1)

1.MS-1-D.14

2)

Remove the screw, and remove the IFX Board while releasing it from the Escutcheon (L).

IFX Board

Escutcheon (L)

Coaxial Cable

Disconnect the coaxial cable. * Pull out it vertically.

Screw:B5

Bluetooth Model

Page 16: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

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LCD -11)

3)

1.MS-1-D.15

Remove the one screw. * It secures the Lug Terminal.

Disconnect the Harness (LCD).

2)

4)

Lug Terminal

Harness (LCD)

Screw:B13

Camera Model

Disconnect the Harness (Microphone).

Harness (Microphone)

Peel off the Sheet (Paste Cable).

3 [ADD]

Sheet (Paste Cable) Harness (LCD)

Page 17: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

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LCD -25)

1.MS-1-D.16

Screw:B8

Remove the four screws, and then the LCD.

LCD

6)

Harness (Camera)

Disconnect the Harness (Camera).

Camera ModelCamera Model

Peel off the Tape (Harness).

Tape (Harness)

7)

Page 18: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

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Cap (Hinge), Speaker (R)1.MS-1-D.17

1) 2)

Disconnect the Harness, and remove the Speaker (R).

Harness

Speaker (R)

Cap (Hinge)

No WAN Model5 [ADD]

Remove the Cap (Hinge) .*WAN Model --- One placeNo WAN Model --- Two places

Page 19: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

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Bluetooth Module1.MS-1-D.18

1) 2)

Remove the Bluetooth Module.

Disconnect the coaxial cable. * Pull out it vertically.

Coaxial CableBluetooth Module

Bluetooth Model

Connector

Bluetooth Module

3) 4)

Peel off the Tape (Harness).

Tape (Harness)

Peel off the Sheet (Paste Cable).8 [CHG]

Sheet (Paste Cable)

Page 20: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

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ANL-66 Board -11)

1.MS-1-D.19

2)

Remove the two screws. Raise the lock lever to release the lock, and disconnect the FPC.

3)

FPC

4)

Screw:B2

Disconnect the FFC.*A: Pull out it vertically upward.B: Pull out it in the direction of the arrow.

A

B

FFC

Disconnect the Harness, and release it from the notch.

Notch

Harness

Page 21: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

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ANL-66 Board -25)

1.MS-1-D.20

6)

Remove the ANL Board. Remove the Speaker (L).

Speaker (L)

ANL Board

Page 22: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

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Chassis (MG)1)

1.MS-1-D.21

2)

Remove the eight screws.

Remove the Chassis (MG).

Chassis (MG)

3)

Disconnect the FPC vertically upward.

FPC

Screw: Red-B8 / Blue-B9

Page 23: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

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Parts of the Chassis (MG)1.MS-1-D.22

1) 2)

Remove the two screws, and disconnect the FPC. * The adhesive tape is attached on the bottom of it.

FPC

Adhesive TapeScrew:B4

Remove the two screws, and then the Connector (EX Card).

Connector (EX Card)

Screw:B5

8 [CHG]

Page 24: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

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Optical Disc Drive1) 2)

1.MS-1-D.23

Remove the one screw. Remove the Optical Disc Drive while disconnecting the connector.

Screw:B2 Connector

Page 25: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

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IFX-435 Board -11)

1.MS-1-D.24

Peel off the Sheet (USB Upper).

Sheet (USB Upper)

Peel off the Sheet (ODD).

3) 4)Sheet (ODD)

2) 4 [MA]

WAN Model

Peel off the Tape (Harness).

Tape (Harness)

4) 4 [MA]

WAN Model

FFC

Lock Lever

Raise the lock lever to release the lock, and remove the FFC coming from the WWAN Unit.

Page 26: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

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IFX-435 Board -21.MS-1-D.25

5)

Harness

Turn over the IFX Board, and disconnect the Harness.

IFX Board

7)

FPC

Raise the lock lever to release the lock, and disconnect the FPC.

6)

Remove the two screws.

Screw:B5

Page 27: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

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Parts of the IFX-435 Board1)

1.MS-1-D.26

Pull out the FPC in the direction of the arrow.

FPC

IFX Board

Page 28: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

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DDC-5 Board1.MS-1-D.27

1)

Disconnect the connector, and remove the DDC Board while pulling it out from under the convex portion.

DDC Board

Connector

Convex

Brighter_LED Model

Page 29: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

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1)

1.MS-1-D.28

Cover (BATT)2)

Remove the two screws. While disengaging the detent (two places), remove the Cover (BATT).

Cover (BATT)

Screw:B2

Page 30: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

SZ Series

Confidential1.MS-1-D.29

Mother Board -1

Pull out the FPC (two places) vertically.

FPC

3) 4)

Peel off the Busteraid (CPU Upper).

Peel off the Tape (Harness).

[ADD]3

Tape (Harness)

2) 3 [ADD]

Busteraid(CPU Upper)

WAN & EU Area Model

4 [MA]

WAN & EU Area (Except SZ1HRP, SZ1XRP )Model4 [COR]

1)

WAN Model

4

Peel off the Sheet (FPC EMI).

Sheet (FPC EMI)

[MA]

Page 31: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

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Mother Board -21.MS-1-D.30

5)

Remove the Mother Board.

Mother Board

Harness

Remove the one screw, and disconnect the Harness. * The screw secures the lug terminal.

Screw:B5

7)

6)

8)

FPC FPC

Lock Lever

BA

Disconnect the FPC (two places). *A : Pull out it in the direction of the arrow.B : Raise the lock lever to release the lock, and disconnect the FPC.

Remove the six screws.

Screw:B2

11 [ADD]

Page 32: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

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WWAN Unit -11.MS-1-D.30(a)

1) 2)

3) 4)

4 [MA]

WAN Model

Peel off the Filament Tape. Disconnect the FFC vertically, and peel off the A portion from the Adhesive Tape.

Disconnect the coaxial cable coming from the WAN Antenna (Base Unit).* Disconnect the coaxial cable vertically.

Filament Tape

FFC

A

FFC

Adhesive Tape (W)

WAN Antenna (Base Unit)

Coaxial Cable

WWAN UnitScrew: Red-B5 / Blue-B17

Remove the three screws and the WWAN Unit.

Page 33: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

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WWAN Unit -21.MS-1-D.30(b)

5)

4 [MA]

WAN Model

Peel off the Adhesive Tape.

Adhesive Tape (W)

WWAN Unit

Page 34: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

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FPC, Card (Modem)1.MS-1-D.31

Remove the two screws, and then the FPC. Pull out the FPC vertically upward, and disconnect it.

1) 2)

3)

Remove the two screws, and then the Card (Modem).

FPCFPC

Card (Modem)

4)

Turn over the Card (Modem), and disconnect the Harness.

Harness

Card (Modem)

Screw:B8

Screw:B5

Page 35: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

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Parts of the Card (Modem)1.MS-1-D.32

1)

Disconnect the FPC.

FPC

Card (Modem)

Connector

Page 36: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

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CNX-349 Board1.MS-1-D.33

Remove the two screws.

While removing the connector portion from the Escutcheon (R), remove the CNX Board.

CNX Board Connector

Escutcheon (R)

2)

3)

Raise the lock lever to release the lock, and disconnect the FPC.

4)

Lock Lever

FPC

CNX Board

Screw:B5

1)

Peel off the Filament Tape (two places) and the Shield Tape (C).

Filament Tape

Shield Tape (C)

9 [ADD]

Page 37: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

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Escutcheon (R)1.MS-1-D.34

1)

Cover (Modem)

Pull out the Cover (Modem). Remove the one screw.

2)

Remove the Escutcheon (R).

3)

Escutcheon (R)

Screw:B5

Page 38: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

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WAN Antenna (Base Unit)1.MS-1-D.34(a)

1) 2)

3)

WAN Model

Remove the WAN Antenna (Base Unit).*The Adhesive Tape (Cover BATT) is attached on the bottom of it.

WAN Antenna (Base Unit)

Adhesive Tape (Cover BATT)

Escutcheon (R) WAN Antenna (Base Unit)

Sub Plate (WAN Antenna)

Remove the Sub Plate (WAN Antenna) while disengaging the detent (one place).

Detent

Disconnect the coaxial cable. * Disconnect the coaxial cable vertically.

Coaxial Cable

WAN Antenna (Base Unit)

4 [MA]

Page 39: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

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Harness (DC), Harness (RJ45/11), Cover (Modem)1.MS-1-D.35

1)

Remove the Harness (DC) by lifting it up vertically.

2)

Harness (DC)

Remove the Harness (RJ45/11) by lifting it up vertically.

Harness (RJ45/11)

Cover (Modem)

Remove the Cover (Modem).

3) 4)

Sheet (DC)

Peel off the Sheet (DC).

4 [ADD]

Page 40: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

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CNX-348 Board1.MS-1-D.36

1) 2)

Peel off the Gasket, and remove the three screws. Remove the Bracket (Dock-L).

Bracket (Dock-L)

FPC

3)

Pull out the FPC vertically. Remove the CNX Board while removing the connector portion from the Escutcheon (L).

Connector

Escutcheon (L)

CNX Board4)

Gasket

Screw: Red-B8 / Blue-B5

Page 41: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

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Parts of the CNX-348 Board1.MS-1-D.37

1) 2)

Remove the two screws. Remove the Bracket (VGA).

Screw:B6

CNX Board

Bracket (VGA)

Page 42: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

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Escutcheon (L)1.MS-1-D.38

1) 2)

Remove the one screw. Remove the Escutcheon (L).

Escutcheon (L)Screw:B5

Peel off the Sheet (USB-F).

Sheet (USB-F)3)

Page 43: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

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PC Card Connector1.MS-1-D.39

1) 2)

3)

Peel off the Sheet (PCMCIA).

Sheet (PCMCIA)

Remove the PC Card Connector while removing the A portion (two places) from the convex portion (two places).

Screw:B5

A

PC Card Connector

Remove the screw.

Convex

Page 44: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

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Parts of the PC Card Connector1.MS-1-D.40

1)

Remove the FPC while disengaging the detent (two places).

FPC

PC Card Connector (Frame)

Page 45: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

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Parts of the Housing (Bottom)1.MS-1-D.41

1) 2)

Remove the five screws.

Bracket (OPT-R)

Bracket (OPT-L)

Remove the Bracket (two places).

Screw:B18

3)

Peel off the Sheet (Memory).* The adhesive tape is attached on the bottom of it.

Sheet (Memory)

Adhesive Tape

4) 5 [ADD]

Remove the Sheet (USB).

Sheet (USB)

Page 46: Chapter 1. Disassembly & Assembly Guide - Main Section - MS-1

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Update History [ADD]---Addition [DEL]---Deletion [CHG]---Change [COR]---Correction [MA]---Model Addition

Date Contents Version No.

2006.02.27 [CHG] Description (Page 13)[COR] Attachment (Page 13) 1.101

2006.03.28 [ADD] Point (Page 7) / Attachment (Page 15, 29) 1.303

2006.04.13[MA] Parts (Page 2(a), 7, 24, 29, 30(a), 30(b), 34(a))[ADD] Attachment (Page 35)[COR] Description (Page 29)

1.404

2006.04.26 [ADD] Logo of Model Specification (Page 17) / Parts (Page 41) 2.005

2006.07.06 [CHG] Attachment (Page 18) / Screw (Page 22) 2.308

2006.08.23 [ADD] Attachment (Page 33) 3.009

2006.10.04 [ADD] Screw (Page 30) 3.2011