49
- ''t 'l . - =- 1 Pllllic sentce EleCllic & Gas C1•11111 s11om Generating Station - Unit 2 125 Vdc Banerv Charger Replacement - , - - - ------ --- 960520024-o 960119 PDR ADOCK 05000272 p PDR

Change 2EC-3332 to Rev 0 to design analysis, '125 Vdc ...The charger is rated to operate from a 240 V ±10~, three (3) phase, 60 Hz, ±3% system. For a nominal 240 VAC input charger,

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Page 1: Change 2EC-3332 to Rev 0 to design analysis, '125 Vdc ...The charger is rated to operate from a 240 V ±10~, three (3) phase, 60 Hz, ±3% system. For a nominal 240 VAC input charger,

- f~t

''t 'l . - =- 1

Pllllic sentce EleCllic & Gas C1•11111 s11om Generating Station - Unit 2

125 Vdc Banerv Charger Replacement

- ,

- - - ------ --- --~\

960520024-o 960119 PDR ADOCK 05000272 p PDR

Page 2: Change 2EC-3332 to Rev 0 to design analysis, '125 Vdc ...The charger is rated to operate from a 240 V ±10~, three (3) phase, 60 Hz, ±3% system. For a nominal 240 VAC input charger,

~ PART 1 - ENGINEERING

' FORM NC.DE-WB.ZZ-0001-8

SECTION 3.0

DESIGN ANALYSES

SECTION PAGE NO.: SEE PAGE 2

SECTION PAGE REV. NO.:

0

Rev No.

Original Issue

Revision Summary

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CHANGE

T-MOD

PACKAGE

CP REV

Preparer and Date

Page 1-

Page 2 of 3

NO.: 2EC 3332

NO.: N/A

NO.: 1

NO.: 0

A.u· rP<~s ivf""

~ 1S'/1<,..

Rev. 5 (Page 1 contains the instructions)

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PART 1 - ENGINEERING CHANGE NO.: 2EC 3332 FORM NC.DE-WB.ZZ-0001-8 T-MOD NO.: N/A

SE<:;TION 3.0 PACKAGE NO.: 1 DESIGN ANALYSIS (CONTINUED) CP REV. NO.: 0

SECTION PAGE NO. 1 2 3 4 5 6 7 8 9 10

SECTION REV. NO. 0 0 0 0 0 0 0 0 0 ('1

SECTION PAGE NO. 11 12 13 14 15 16 17 18 19 20

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SECTION PAGE NO. 21 22 23 24 25 26 27 28 29 30

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SECTION PAGE NO. 31 32 33 34 35 36

SECTION REV. NO. 0 0 0 0 0 0

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PART 1 - ENGINEERING CHANG!:: NO.: 2EC - 3332 FORM NC.DE-WB.ZZ-0001-8 T-MOD NO.: N/A

SECTION 3.0 PACKAGE NO.: 1 ---

DESIGN ANALYSIS (CONTINUED) CP REV. NO.: 0

TABLE OF CONTENTS

SECTION DESCRIPTION PAGE NO.

3.0 Design Analysis 4

3 .1 Existing Conditions 4

3.2 Problem Resolution 5

3.3 Electrical Considerations 5

3. 4 HVAC Considerations 26

. 3. 5 Civil/Structural Considerations 26

3.6 Seismic Qualification 28

3.7 AL.ARA 28

3.8 Fire Protection 28

3.9 Penetration Seals 29

3.10 Combustible Loading 30

3.11 Physical Size Considerations 30

3.12 Environmental Considerations 30

3.13 In Plant Separation Issues 31

3.14 NPRDS Search 31

3.15 Station Blackout Analysis 31

3.16 Technical Specification Change 32

3.17 List of Attachments 33

3.18 References 34

Page 3 Rev. 0

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PART 1 - ENGINEERING CHANGE NO.: 2EC - ................ ']

..)..)jL

FORM NC.DE-WB.ZZ-0001-8 T-MOD NO.: N/P. SECTION 3.0 PACKAGE NO.: 1

DESIGN ANALYSIS (CONTINUED) CP REV. NO.: 0

3.0 DESIGN ANALYSIS

3.1 EXISTING CONDITIONS

Salem Unit 2 has Six (6) Safety Related, 125 VDC Battery Chargers feeding the three (3) 125 VDC safety related batteries. Each of the three batteries is powered by two chargers, which are operated as a primary and a backup charger. The two charge~s feeding a battery are powered from different 230 VAC switchgear buses so that an outage on one of the 230 volt buses would allow the bat:ery that is normally powered from that bus to be powered from an alternate bus temporarily until the normal feed has been returned to service. The supply breakers to the battery chargers are administratively controlled to allow only one charger at a time to supply the de bus to prevent inter-connection, via the 125 VDC System, of the 240 V vital buses of different divisions (Reference 27).

The existing chargers are rated 250 amperes output (DC) . They have a current limiting circuit that is set to limit current at 200 to 220 amperes [SC.MD-ST.125-000l(Q)].

The existing battery chargers were manufactured by Exide Industrial Battery Division and were originally in~talled at Salem in the early 1970's. Exide no longer manufactures safety related battery chargers and has discontinued providing replacement parts for the Model USF-130-3-250 chargers presently installed at Salem. Due to their age, required maintenance is increasing and replacement parts are becoming difficult or impossible to obtain.

The existing 125 VDC battery chargers are experiencing the following problems:

• The battery chargers are displaying age related failures of various parts and components

• Maintenance is becoming difficult due to the unavailability of spare parts

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3.2

PART 1 - ENGINEERING CHANGE NO.: 2EC - 3332 FORM NC.DE-WB.ZZ-0001-8 T-MOD NO.: N/A

SECTION 3.0 PACKAGE NO.: 1 DESIGN ANALYSIS (CONTINUED) CP REV. NO.: 0

PROBLEM RESOLUTION

This DCP will replace the existing Unit 2 Exide 125 VDC Battery Chargers with new C&D chargers which will be installed in approximately the same location as the existi~g chargers. The new chargers are rated for 300 amperes DC (continuous) output, but their current limiting circuits will be set at 200 amperes DC (±5·

~-\-

tolerance) because of cable ampacity limitations of the 240 VAC cable. In conjunction with this DCP, a TechGical Specification change will be required. Licensing Change Request LCR S96-01 has been submitted to the NRC for approval of· the Technical Specification change which will reduce the minimum required continuous charge~ output capability from 200 amperes to 170 amperes. See Section~. '7 At a nominal current limit setting of 200 amperes, the minimum continuous output current will be 190 amperes. '

The replacement will resolve the existing problems (section 3.1) and will provide the following advantages:

• More efficient operation

• Less frequent maintenance

• Readily available spare/replacement parts

• Increased reliability

3.3 ELECTRICAL CONSIDERATIONS

3.3.1

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Battery Charger Electrical Characteristics

3.3.1.l Charger Capacity

The new C&D chargers are rated for 300 amperes DC output (continuous) with the output having been factory set to limit current to a maximum of 210 amperes (200 ampere nominal ±5% tolerance). This setting was chosen because the maximum AC input current required to power the charger must be limited to 108 amperes due to cable ampacity. Refer to section 3.3.4.1.

Calculation ES-4.004(Q), Revision 2, "125 Volt DC Battery and Battery Charger Sizing" provides the charger sizing for

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• Page 3 of 3 Rev. s·

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PART 1 - ENGINEERING FORM NC.DE-WB.ZZ-0001-8

SECTION 3.0

CHANGE T-MOD

PACKAGE

NO.: NO.: NO.:

2EC - 3332 N/A

1 DESIGN ANALYSIS (CONTINUED) CP REV. NO.: 0

Nuclear Conunon

Salem Units 1 and 2. The calculation sizes the chargers using the guidelines provided in IEEE Std. 946-1992. It provides charger sizing based on the chargers having the ability to recharge the battery following a design duty cycle discharge and carry the normal operating load. There are two battery chargers per batterj; however, only one is normally connected at a time.

The following is taken from Calculacion ES-4.004 (Ref. 10)

The formula for determining the battery charger rating is from IEEE 946-1992 as follows:

I= L + (1.1 (Ah))/T

I Minimum required charger rating in amperes L Continuous DC load in amperes 1.1 Constant that compensates for battery losses AH Ampere-hours discharged from the battery o'r the

eight hour ampere-hour rating of the battery T Time in hours to recharge the battery to

approximately 95% of capacity

The eight (8) hour rating of the C&D LCR-33 battery to 1.75 volts per cell is 2320 A-hr. However, based on the LOOP/LOCA duty cycle (which lasts 2 hours) or the Station Black Out (SBO) duty cycle (which lasts 4 hours), the battery will not be completely discharged.

From Reference 10, the maximum ampere-hours that could be discharged during a LOOP/LOCA scenario is 545.92A-hrs for the 2A Battery, 617.02A-hrs for the 2B Battery, ~nd

735.34A-hrs for the 2C Battery. During the SBO scenario, the maximum discharge is 743.15A-hrs for Battery 2A, 1179.86A-hrs for Battery 2B and 1239.13A-hrs for Battery 2C. These values are used in the Calculation for the ampere-hours that need to be replaced by the battery chargers. The recharging time of the battery is chosen to be 30 "hours. The 30 hour recharge time is arbitrarily selected by Reference 10, based on considerations that the optimum battery recharge time is a compromise between protecting against a too rapid recharge and minimizing DC system down time. The "continuous load" used for sizing the charger is considered the continuous load during normal plant operation.

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PART 1 - ENGINEERING FORM NC.DE-WB.ZZ-0001-8

SECTION 3.0

CHANGE T-MOD

PACKAGE

NO.: NO.: NO.:

2EC - 3332 N/A

1 -'-

DESIGN ANALYSIS (CONTINUED) CP REV. NO.: 0

Nuclear Common

Using the above criteria, the Calculation provides the following battery charger sizing requirements (See Reference 10)

Battery 2A

Battery Charger Size Req'd. (LOOP/LOCA)

107.83A 139.68A 106.53A

Sattery Charger Size Req' d. (SBO)

2B 2C

115.06A 160.32A 125.00A

As can be seen, the new chargers, with a 190 ampere output at the minimum current limit rating, meet the above requirements and provide adequate capacity.

3.3.1.2 AC Input Current and Voltage

The charger is rated to operate from a 240 V ±10~, three (3) phase, 60 Hz, ±3% system. For a nominal 240 VAC input charger, the charger should have in input voltage range of 212 to 254 VAC per Reference 25. The specification (Reference 13) requires a voltage range of 240 VAC ± lOio, or 216 to 264 VAC. The C&D test data provided (Attachment 2) shows that the charger is capable of operating over the entire range from 212 to 264 VAC, enveloping the requirements of both documents.

Specification, S-C-125-EDS-0311, Revision 2, requires that the input current remain below 108 amperes AC for all input voltages, with a maximum DC output current of 210 amperes. This is confirmed by test results provided by C&D from tests performed on one of the Salem chargers, Serial No. 954294. With an output current of 210 amperes at 142.2 VDC, the highest input current occurs at the maximum rated incoming voltage of 264 volts AC; the current input at this voltage is shown to be 107.5 amperes (Refer to Attachment 2). The maximum Salem equalizing voltage is currently 142.8 (Reference 23). This voltage will be revised to 139.6 ·_ 139.8 in Procedure SC.MD-CM.ZZ-0009(Q) (Reference 23) by CD E520. 139.8 volts equates to 2.33 volts per cell, and is within the equalize charge range recommended by C&D for the batteries (PSBP 309448, Reference 24). This voltage is also within the range of voltages for which data was taken during the testing of the Serial Number 954294 charger.

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PART 1 - ENGINEERING FORM NC.DE-WB.ZZ-0001-8

SEGTION 3.0

CHANGE T-MOD

PACKl\_GE

NO.: NO.: NO.:

2EC - 3332 N/A

1 DESIGN ANALYSIS (CONTINUED) CP REV. NO.: 0

Nuclear Co!lmlon

3.3.1.3 DC Output Current and Voltage

The chargers are rated for 300 amperes DC output (continuous), with the output factory set to limit current to a maximum of 210 amperes (200 amps nominal ±5~ tolerance). See Section 3.3.l.l. A range of current limit will be required to allow for d~ift and tolerances in settings. Based on information from C&D, and a requirement added to the specification the tolerance is± s~. Therefore, a midpoint setting of 200 will be incorporated into procedures, with a minimum of 190 amperes and a maximum of 210 amperes.

The float voltage is specified to be 2.20 - 2.25 volts per cell and equalizing voltage to be 2.33 volts per cell (Reference 13).

3.3.1.4 Voltage Regulation

The battery charger specification (Reference 13) requires that the new chargers be constructed in accordance with NEMA Standard PE 5 (Reference 25). NEMA PE 5 requires the following voltage criteria:

• Over an input voltage range of 212 - 254 VAC, frequency 60 hertz, ± 5%, and load variations 0 to 1ooi, the output float voltage deviation is specified in PE ·5 not to exceed± 1/2%. The C&D test data provided (Attachment 2) shows that the charger meets this requirement.

• Over an input voltage range of 212 - 254 VAC, frequency 60 hertz, ± 5%, and load variations 0 to 100%, the output equalizing voltage deviation is specified in PE 5 not to exceed± 1%. The C&D test data provided (Attachment 2) shows that the charger meets this requirement.

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-----------

PART 1 - ENGINEERING FORM NC.DE-WB.ZZ-0001-8

SECTION 3.0

CHANGE T-MOD

PACKAGE

NO.: NO.: NO.:

2EC - 3332 N/A

1 DESIGN ANALYSIS (CONTINUED) CP REV. NO.: 0

3.3.2

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3.3.1.5 Voltage Dynamic Response

• Per NEMA PE 5 , during a 1 o ad var i a t ion o f 2 0 - 1 0 0 '!, or 100 - 20%, the output DC voltage should remain within a range of 94 to 106~ of the output voltage setting. Output voltage should return to and remain within the voltage deviation limits discussed above, under 3.3.1.4, within two (2) seconds. Factory cesting, which has been specified to be performed in accordance with NEMA PE i::., will verify that this requirement is met.

• Sudden input voltage changes within the rated value (212 to 254 VAC) should not cause the output voltage to vary by more than the deviations specified above for float voltages (±1/2%) and for equalizing charge voltages ( ±1 % ) • Factory testing, which has been specified to be performed in accordance with NEMA ,p£ 5, will verify that this requirement is met.

3.3.1.6 Ripple Voltage

• Ripple voltage has been specified to be 35 - 40 millivolts RMS maximum. Factory testing will verify and field testing will confirm that this value is not exceeded.

3.3.1.7 Input and Output Surge

• Factory testing in compliance with NEMA PE S will verify that this concern has been addressed.

Diesel Generator Loading

The Diesel Generator Loading calculation (ES-9.002) uses the calculated DC bus loading for each DC bus, and calculutes input power to each charger using efficiency and power factor. Using the same methodology, but substituting

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------ ---

PART 1 - ENGINEERING CHANGE NO.: 2EC - 3332 FORM

DESIGN

3.3.3

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NC.DE-WB.ZZ-0001-8 T-MOD NO.: N/A SECTION 3.0 PACKAGE NO.: 1

ANALYSIS (CONTINUED) CP REV. NO.: 0

the new higher efficiency and the new power factor values supplied by the manufacturer, the following applies (From CD E511)

CHARGERS

2Al; 2A2 281; 282 2Cl; 2C2

INPUT REAL POWER (Wl

EXISTING DATA USED

20172 25253 20745·

NEW DATA CALCULATED

13630 16653 14996

The above data represents the battery chargers' input real power required to provide the largest 125 VDC power load during a LOCA, after the first minute into the event. It is based on the DC load calculated in ES-4.003(Q), Rev. 1 (Reference 11), which provides a battery load profile. As can be seen, this value has decreased from the previous charger load on all three Emergency Diesel Generators. Therefore, the change in the loading condition on the battery chargers will not affect the conclusion of the Emergency Diesel Generator Loading Calculation, ES-9.002, Rev. 2 .

Transformer Loading

Whereas the Diesel Generator Loading calculation is based on the calculated DC bus loading during a design basis event, for transformer loading it is necessary to base the loading on the maximum charger load since this load will occur for a period of time during an equalizing charge of the batteries after discharge. Therefore, the loading of the new charger contribution to the transformer load is based on the current limit setting, the maximum load that the charger will draw. Based on data provided by C&D from the testing performed on new Salem charger, Serial No. 954283, the load management data base will be revised by CD E506 to include the following data:

Existing Charger Load: 58.342 KVA (this number varies slightly for the different chargers - see CD E506) at .750 power factor New Charger Load (Based on 108 ampere input at 264 VAC 3<l>): 49.384 KVA, power factor= .64, eff. = .906

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PART 1 - ENGINEERING CHANGE NO.: 2EC - 3332 FORM

DESIGN

•• 3.3.4

• Nuclear Common

NC.DE-WB.ZZ-0001-8 T-MOD NO.: N/A SECTION 3.0 PACKAGE NO.: 1 ---

ANALYSIS (CONTINUED) CP REV . NO.: 0

Calculation ES-8.004 is being revised per CD E510/0 to incorporate the values used in the calculation above. The actual load tables in ES-8.004 cannot be revised until the Load Management Program has been run using the new values: however, a manual calculation shows that the charger load reduction is approximately 8958 va to each of the three Vital 4160-240 V transformers. This load reduction is the result of higher efficiency of the new chargers.

Cables Terminating in the Chargers

3.3.4.1 Cable Ampacity

230 VAC Input Power Cables

The 230 VAC power cables to the chargers are cables 2Al0Y­A, 2Al4Y-A, 2Bl0Y-B, 2Bl2Y-B, 2Cl2Y-C and 2Cl0Y-C. The new chargers will have their current limit set at 200 amperes DC output (210 amperes maximum) . As discussed in section 3.3.1.1, the.maximum charger current draw is 108 amperes AC.

Engineering Evaluation S-1-230-EEE-1023, Revision 1, "Engineering Evaluation For The 230 VAC Power Feeders For The 125 VDC Battery Chargers" was prepared to assess the ampacity of the battery charger AC power feeder cables. The 230 VAC power cables feeding the chargers are 3/C - #2 AWG cables.

The Engineering Evaluation concludes that the cable is capable of operating continuously at a maximum ·current of 138 amperes. It states in the "Recommendations" Section that the 3/C #2 AWG cable is adequate for use with the new C&D battery charger provided that the circuit breaker is set to provide a maximum long time protection trip current of 138 amperes. A breaker setting meeting these requirements will be provided (See Section 3.3.5.1). Therefore, the cable ampacity is adequate.

FSAR Section 8.1.4.2.1, Cable Ratings, states:

"Power Cable Ampacity," AIEE Pub. No. 5-135-1/IPCEA Pub. No. P-46-426 has been explicitly used as the criteria to determine allowable cable ratings as appropriate for tray, conduit, and raceway applications.

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PART 1 - ENGINEERING FORM NC.DE-WB.ZZ-0001-8

SECTION 3.0 DESIGN ANALYSIS (CONTINUED)

CHANGE T-MOD

DACKAGE CP REV.

NO.: 2EC - 3332 NO.: N/A NO.: 1 NO.: 0

The free air ampacity of 138 amperes would typically be derated, per IPCEA P-46-426, for installation in a cable tray, based on the number of cables in that tray. However, the Engineering Evaluation has shown ~hat this derating is not necessary due to the low tempera:~res calculated in the applicable cables. It i~ therefore concluded that the 3/C -#2, 230 VAC power cables feeding the six Unit 2 chargers are capable of carrying their full free air ampacity rating of 138 amperes.

125 VDC Output Power Cables

The 125 voe power cables from the ctargers to the DC switchgear buses are cables 2ADC5-AT, 2ADC6-AT, 2BDC5-BT, 2BDC6-BT, 2CDC5-CT and 2CDC6-Ct.

DC CABLE AMPACITY

Operability of the existing cable is defined in engineering calculation ES-4.005, Reference 31. The calculation uses a heat rise method to determine that the existing cable operates at 82.5°C during current limit operations. Based on the cable's 90°C rise the circuit is considered operable.

A conservative decision has been made to replace the subject cable with a size based on Engineering Technical Standard for Power Cable Ampacity, Reference 20.

Design Inputs

• Battery charger current limit will be set at 200 amperes ± 5%. Therefore, based on current limit, the cable must have a capacity of at least 210 amperes.

• The"existing conduit is 2-l/2n rigid steel, with a one (1) hour fire wrap of 3M E50A Series mat.

• The derating factor for 3M E54A fire wrap is 0.72 as developed in calculation ES-10.013, Section 7.3, Reference 29.

12 Rev. 0

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.. 1

I

• I~

PART 1 - ENGINEERING CHANGE NO.: 2EC - 3332 FORM

DESIGN

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NC.DE-WB.ZZ-0001-8 T-MOD NO.: N/A SE~TION 3.0 PACKAGE NO.: 1

ANALYSIS (CONTINUED) CP REV. NO.: 0

Design Assumptions

• The Power Cable Technical Standard, Reference 20, provides Table 5-3 for three cables routed in conduit. The subject cables are 125V DC rc·'!~ed in parallel. The use of the 3/c ampacity is assumed to be conservative.

• The Power Cable Technical Standard, Section 5.2.3, Reference 20, requires that paralleled circuits be derated by a factor of 0.9 to account for circuit imbalance. The circuit ·1ength of the subject cables is less than 10' and the 0.9 factor is not considered.

• The Salem Diversity Calculation, Reference 29, conservatively assumes that the same derating factors apply to wrapped cable trays and wrapped conduits, Section 3.5.

Arnpacity Calculation

• Cable in conduit from Power Cable Arnpacity Technical Standard, Reference 20, Table 5-3:

3TOO 149 amps

• Paralleling of the feeders and derating for fire wrapped conduit by a factor of 0.72 yields:

3TOO (2 * 149 * 0.72) = 215 amps

Conclusion: The paralleled #2/0 AWG rated at 215 amps is acceptable.

Conduit Fill Calculation

• Ex~sting 2-1/2" Rigid Steel Conduit has a 100~ area of:

D 2.469" internal diameter A (D/2)~ * IT A (1.125) ~ * IT 4.79 sq. in.

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PART 1 - ENGINEERING FORM NC.DE-WB.ZZ-0001-8

SECTION 3.0

CHANGE NO.: 2EC - 3332 T-MOD NO. : N/A

PACKAGE NO. : ---,-1-------

DESIGN ANALYSIS (CONTINUED) CP REV. NO.: 0

Nuclear Common

• Area of (4) l/c #2/0 AWG:

D 0.676" diameter A ( (0.676/2) - * IT) * 4 l:o. (0.359) * 4 1.436 sq. in.

• Percentage fill is calculated by dividing the area of the four cables by the 100% area of the conduit:

'';Fill = (1.436/4. 79) * 100 Fill = 30~,

Jam ratio for multiple conductors is determined by summing the diameters of all cables in a conduit and using the formula: Jam Ratio = 1.05 D/d, Reference 30, where:

D diameter of the conduit d sum of the diameters of the cables within the

conduit

D = 2.469 d = 4 * 0.676 = 2.7 Jam Ratio 1.05 (2.469/2.7) Jam Ratio = 0.96

A jam ratio of less than 2.8 is acceptable; therefore the jam ratio is acceptable in this installation.

As shown above, the use of 4-#2/0 AWG is acceptable.

3.3.4.2 Physical Arrangement

The AC and DC power cables enter the charger cabinets from the bottom through floor penetrations. During replacement of the chargers, the AC cable will be coiled in the bottom of the cabinets and care will be taken, both during coiling and duFing charger removal/installation to prevent damage to the floor seal. Care will also be taken to ensure that the minimum cable bend radius is not violated. If a seal should get damaged for any reason, it will be repaired using an MCR, with input from the Penetration Seals Group. As stated in Section 3.3.4.1 (above), the DC power cables will be replaced. This will require removal of the old seals and installation of new seals in the 2-1/2" conduits (See Section 3.9)

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PART 1 - ENGINEERING FORM NC.DE-WB.ZZ-0001-8

SE6TION 3.0

CHANGE NO.: 2EC - 3332 T-MOD NO. : N/A

PACKAGE NO.: 1 DESIGN ANALYSIS (CONTINUED) CP REV. NO.: 0

3.3.5

Nuclear Common

The alarm cable currently comes from an overhead tray and is routed in conduit down between the two chargers to near the bottom of the charger cabinets. A tee condulet allows the cable and jumpers between the two chargers to make up the parallel connection of the alarm contact in the two chargers. The conduit will be removed and the cable will be installed into the top of one of the chargers of each pair through a strain relief connector. The contacts in the new chargers will be connected in series to account for the different alarm operation of the new chargers' alarm relays (Refer to Section 3.3.8).

3.3.4.3 Cable Splicing

Due to the different physical configuration of the new chargers, the existing 240 VAC power cables may be too short to terminate, especially in Chargers 2Al and 2Bl. As a result, Class lE Raychem splices will be installed as required. A new Class lE cable will be installed (spliced) which is the same size as is currently installed. These splices will not degrade the integrity of the installation. Megger testing will be performed to assure the adequacy of the insulation resistance after installation of the splices .

Breaker Sizing and Settings

3.3.5.1 Switchgear Breakers (230 VAC)

As discussed in Section 3.3.1, the maximum 230 VAC input current for the chargers is 108 amperes. As discussed in Section 3.3.4.1, the cable ampacity is 138 amperes. To be conservative and to allow for the tolerance of the breaker trip devices, the breaker should be set no higher than 125A (110% of 125 = 137.5 < 138).

Four of the existing 230 VAC breakers have Type OD-3, 125 ampere" trip coils. These breakers are: 2A10Y, 2B10Y, 2Cl OY and 2Cl2Y. The existing trip setting is 125 amperes and will provide adequate overload protection of the cables.

The remaining two 230 VAC breakers (2A14Y and 2B12Y) have a Type SS-SE, 150 ampere trip device. For this trip unit, the setting will be set at 0.8 times the rating, or 120

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amperes. lloa of 120 amperes = 132 amperes, again less than the 138 ampere rating of the cable.

For both types of trip devices, functional testing will confirm the Lrip values.

The settings chosen will provide adequate short circuit protection for the #2 AWG cables installed and will provide coordination with the upstream (main) switchgear breakers, as shown on the coordination curves provided in Calculation ES-13.006 (Ref-er to CD E512/0).

The settings do not provide a large margin between the minimum value of the trip curve tolerance and the maximum 230 VAC input current of 108 ampe~es required by the charger during maximum output (current limit). The OD-3 trip coils, which will be set at 12S amperes, have a minimum long time trip (bottom of the trip tolerance curve) equal to 12S * 0.9 = 112.S amperes. The SS-SE electronic trip device, which will be set at 120 amperes, has a minimum long time trip (bottom of the trip tolerance curve) equal to 120 * 0.9 = 108 amperes. While a little more margin is desirable, the design criteria for this installation are extremely tight. It is necessary to protect the cable, so it is not possible to raise the long time trip setting. It is also necessary for the charger to be able to provide the maximum allowable output current. As a result, it is necessary to attain these "tight" settings and allow less margin than desirable between the minimum trip value and the maximum load. This is acceptable for the following reasons:

• The two SS-SE trip devices are installed on circuits that power standby chargers, 2A2 and 2B2. These chargers are operated as backup chargers and are restricted by the Technical Specification from being in service for more than seven (7) days consecutively. T~eir limited use is primarily during maintenance of the primary charger and it is not expected that they will be used in current limit, except possibly during recharging of the battery after a discharge test.

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• For the input current to be at the maximum value (108 amperes) the current limit circuit would need to drift its maximum amount of 10 amperes, allowing 210 amps of output DC current.

• The trip characteristics for the SS-SE would need to be at the minimum value given on the time-current characteristic curve.

It is very unlikely that both of the above two circumstances will occur simultaneously, which is the only case that could cause the breaker to trip.

Factory testing was performed by C&D co determine the inrush current requirements of the new chargers (See Attachment 5). This test data has been used in providing the instantaneous breaker settings, to assure that the breaker will not trip during energization of the chargers.

3.3.5.2 Battery Charger Input Breaker (230 VAC)

The charger input breaker is a Westinghouse type JDB, 250 ampere breaker. It provides a disconnecting means for the charger input power and provides overload and short circuit protection for the charger, although many of the internal circuits are also fused. There are anode fuses on the rectifier units to protect the rectifier against fault currents. The input breaker does not coordinate with the next upstream breaker, the 230 VAC Switchgear breakers. However, this is not necessary since tripping of either breaker will trip the same load and will not trip additional loads other than the individual charger.

3.3.5.3 Battery Charger Output Breaker (125 VDC)

A 400 ampere DC circuit breaker is provided by C&D on the output of the charger. The charger output breaker has an instanraneous (magnetic only) overcurrent trip element providing short circuit protection. The charger does not provide sufficient current to trip the breaker at the factory setting (750A), therefore, coordination between this breaker and the 125 VDC bus load breakers is not an issue. Any fault on a load circuit would be cleared by the current supplied by the DC system (charger plus battery) .

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The charger replacement does not change this arrangement, therefore, the existing calculations are considered adequate.

Coordination, however, needs to be demonstrated between the charger output breaker and the main oattery fuses to clear a fault internal to the battery charger. This scenario is not addressed in the current calculation, but coordination is demonstrated by plotting the output breaker's Time/Current curve against the main battery fuse's Time/Current curve. Refer to Attachment 3.

If failure of the current limit circuit is postulated, the 230 VAC input current would increase to a level that would cause the 230 volt switchgear breake~ to trip. Since the charger output current is approximately a 2:1 ratio to the input current (i.e. 210:108) the 230 volt breaker trip curve was shifted on a plot to show the approximate DC output current versus the trip time of the 230 volt switchgear breaker. As shown, (See Attachment 3) an overload on the DC, assuming failure of the current limit circuit, would cause the 230 VAC breaker to trip.

3.3.5.4 Battery Charger Input Breaker at 125 VDC Switchgear

A 400 ampere DC non-automatic circuit breaker exists at the 125 VDC incoming switchgear feed from each of the six (6) Unit 2 battery chargers. The breaker is installed to be used as a manual disconnect. No coordination with the upstream breaker is needed in this configuration as the breakers are connected in series.

Incoming 240 VAC Voltage Drop Analysis

The new battery chargers are rated for 240 VAC ± 10% (Incoming) per Specification S-C-125-EDS-0311 (Reference

13) and 212 to 254 volts per NEMA PE 5 (Reference 25).

Calculation ES-15.00B(Q), Revision 2, "Salem Units 1 & 2 De-Graded Grid Study" (Reference 21), performed a study to determine the adequacy of voltage profiles. for vital equipment in the power distribution system during de-graded grid conditions. This calculation provides the worst case voltages at the vital buses during accident and normal

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operating conditions, with the buses configured in both the normal configuration and an alternate line-up. The following voltages apply at the 230 Volt Vital Buses (based on 240 V being 1 p.u.):

Worst Case Voltage (p.u.)

230V Bus Normal Line-up Alternate Line-up

2A 0.9009 (t=O) 0.9955 (t=4 sec.)

230V Bus 2B

230V Bus 2C

0.9346 (degraded) 0.8746 (t=O) 0.9922 (t=4 sec.) 0.9335 (degraded) 0.8944 (t=O) 0.9940 (t=4 sec.) 0.9355 (degraded)

0.8615 (t=O) 0.9887 (t=4 sec.) 0.9346 (degraded) 0.8621 (t=O) 0.9907 (t=4 sec.) 0.9335 (degraded) 0.9361 (t=O) 1.0012 (t=4 sec.) 0.9355 (degraded)

As can be seen above, the bus voltage can be below 90i during initial motor starting conditions after a LOCA. However, the voltage recovers within 4 seconds.

The voltage drop across the cables is as follows:

v I z I '1R~ + x-

R 0.21344 .Q/1000 ft. x 0.04947 .Q/1000 ft.

z ;/(.0456) + (. 0024)

z '1(.048)

0.22 .Q/1000 ft.

Ve= IZ

(1'l8) (0.22 .Q/1000 ft.) (X) X = length in 1000s ft.

Voltage Drop for each cable is calculated as follows (For conservatism, the maximum input current of 108A is considered for all cases):

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••

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2Al0Y-A: Bus 2A to 2Al Charger: 153 F~

V: = (108) (0.22 0./1000 ft.) (.153) = 3.64 volts

2Al4Y-A: Bus 2A to 2B2 Charger: 177 .c .__ l... L •

v = ( 10 8) ( 0. 22 0./1000 ft.) (.177) = 4.21 volts

2Bl0Y-B: Bus 2B to 2Bl Charger: 144 ft. V: = (108) (0.22 0./1000 ft.) (. 14 4) = 3.42 volts

2Bl2Y-B: Bus 2B to 2C2 Charger: 143 ft. V: = ( 108) (0.22 0./1000 ft.) (. 14 3) = 3.40 volts

2Cl0Y-C: Bus 2C to 2A2 Charger: 111 ft. V: = ( 108) (0.22 0./ 1000 ft.) (. 111) = 2.64 volts

2Cl2Y-C: Bus 2C to 2Cl Charger: 140 ft. v,. = ( 108) (0.22 0./1000 ft.) ( .140) = 3.33 volts

Bus 2A: From ES-15.008(Q) voltages listed above, the worst case voltage on vital Bus 2A is in the alternate line up, at T=O for a LOCA

v = 0.8615 (240) At T= 4 sec: v = 0. 9887 (240)

206.8 volts

237.3 volts

For simplicity and conservatism, voltages have been subtracted as scalar quantities in the following calculations.

Cable 2Al4Y-A (4.2 volts drop) 206.8 volts - 4.2 volts= 202.6 volts. This voltage is lower than the minimum operating voltage required by the Specification or by NEMA PE 5, but this low voltage will last for less than 4 seconds.

At T= 4 sec; 237.3 volts - 4.2 volts= 233.1 volts. This is within the voltage range at the charger.

At a degraded grid (94%), voltage on Bus 2A = 0.9346 (240) = 224.3 volts. 224.3 - 4.2 = 220.l volts. This is within the voltage range at the charger. After the initial four seconds of the event, all voltages are above this value.

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Bus 2B: From ES-15.00B(Q) voltages listed above, the worst case voltage on vital Bus 28 is in the alternate line up, at T=O for a LOCA.

v = 0.8621 (240) At T = 4 sec. v = 0.9907 (240)

206.9 volts

237.8 volts

Cable 2Bl0Y-B (3.4 volts drop) 206.9 volts - 3.4 volts= 203.5 volts. This voltage is lower than the minimum operating voltage required by the Specification or by NEMA PE 5, but this low voltage will last for less than 4 seconds.

At T=4 sec; 237.8 volts - 3.4 volts= 234.4 volts. This is within the voltage range at the charger.

At a degraded grid (94%), voltage on Bus 2B = 0.9335 (240) = 224.0 volts. 224.0 - 3.4 = 220.6 volts. This is within the voltage range at the charger. After the initial four seconds of the event, all voltages are above this value.

Bus 2C: From ES-15.008(Q) voltages listed above, the worst case voltage on vital Bus 2C is in the normal line up, at T=O for a LOCA.

v = 0. 8944 (240) At T = 4 sec. v = 0. 9940 (240)

214.7 volts

238.6 volts

Cable 2Cl2Y-C (3.3 volts drop) 214.7 volts - 3.3 volts= 211.4 volts. This voltage is lower than the minimum operating voltage required by the Specification or by NEMA PE 5, but this low voltage will last for less than 4 seconds.

At T= 4 sec; 238.6 volts - 3.3 volts = 235.3 volts. This is within the voltage range at the charger.

At a degraded grid (94%), voltage on Bus 2C = 0.9355 (240) = 224.5 volts. 224.5 - 3.3 = 221.2 volts. This is within the specified voltage range at the charger. After the

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3.3.8

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initial four seconds of the event, all voltages are above this value (See Reference 21).

It should be noted that these values are very conservative. They are based on a cable at 90°C, and a charger at its maximum input current. This is an unlikely scenario. However, should these voltage dips occur, they are over within 4 seconds, and the battery will carry the loads for this short time without affecting the DC loads.

DC System Short Circuit Analysis

The short circuit contribution from 3 battery charger is limited by the current limiting circuitry in the charger. As a result, the short circuit contribution is equal to the current limit setting of the charger. For the existing Exide charger, the current limit (and therefore the short circuit contribution) is set at 220 amperes.

The new C&D chargers will have their current limit set at 200 amperes (210 amperes maximum including drift) at the factory and verified during installati0n testing. As a result, they will contribute 210 amperes maximum to the available short circuit current. Calculation ES-4.003(Q) will be revised by CD E507/0 to reduce the fault current contribution as discussed above.

Battery Charger Alarms

The existing Exide battery chargers have a "125 VDC Battery Chargers AC Power Fail" Alarm contact for each charger. The alarm contacts are normally open contacts that are open when the charger is deenergized and closed during normal operation of the charger. The primary and backup charger from each pair have their alarm contacts wired in parallel. This results in the energized charger having a closed contact which is in parallel with an open contact in the deenergized (backup) charger. Loss of the primary charger will result in the closed contact opening and an alarm occurring at the Auxiliary Alarm Cabinet 34 printer.

The new C&D chargers have a summary alarm relay, "KS" tha.t will provide a contact change of state if any of the

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following internal charger alarms occurs: 1) DC High Voltage Shutdown; 2) DC High Voltage Alarm; 3) DC Low Voltage Alarm; 4) AC Power Failure; and 5) No Charge Alarm. This sununary alarm relay (KB) is a DC powered relay that is deenergized during normal charger operation. Any one of the five alarms discussed above causes the relay to become energized and provide an alarm. During charger shutdown (deenergized), the KB relay is energized until the 400A non-automatic breaker at the DC bus has been opened. It gets its DC power on the output side of the charger DC output breaker; tQerefore, as long as the charger is connected to the DC bus, power is available to operate the KB relay. Operations procedures S2.0P-S0.125-0001, 0002, and 0003(Q) specify that the chargers' internal breakers are first opened to take the charger out of service. Once this occurs, the summary alarm relay (KB) will operate because a loss of AC will be measured, and since DC is available to operate the KB relay, the alarm will function.

The next step in the above referenced procedures requires that the breakers at the 125 VDC panels be opened. Once this has occurred, the DC power to the KB relay will be lost and the relay will return to its shelf condition and clear the alarm condition .

The two new chargers' (per Division) alarm relays (KB) will be wired using normally closed contacts connected in series. This will result in an alarm being received if either of the chargers experiences "Trouble". The standby charger's KB relay will be in the deenergized position as discussed above. The primary charger's KB relay will also be in.the deenergized condition unless one of the five alarms listed above occurs which will energize the KB relay and cause an alarm by opening the contact in the alarm circuit.

This DCP. changes SGS, Unit 2, Control room area Auxiliary Annunciation System Terminal Cabinet 34 printer descriptions as follows:

Existing Description: (MD'S I7/0 and IB/0)

TBl-055

Page

2Al and 2A2 125 VDC Battery Chargers AC power Fail

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TB3-174

TB8-472

281 and 282 125 VDC Battery Chargers AC power Fail

2Cl and 2C2 125 VDC Battery Chargers AC power Fail

New Description: (MD'S I 7 I 0 and I :3 I 0)

TBl-055 2Al or 2A2 125 VDC Battery Charger Trouble

TB3-174 2Bl or 2B2 125 VOC Battery Charger Trouble

TB8-472 2Cl or 2C2 125 VOC Battery Charger Trouble

Alarm Settings

The discussion below serves to discuss the rationale used in determining .the battery charger alarm settings used in the Special Test Procedure, Section 10, of this DCP.

Low Voltage Alarm

The setpoint for the low voltage alarm was chosen to provide an early indication of the charger float voltage drifting below its 134 - 135 VDC setpoint. As such, a value of 132 VDC was selected which results in a range of 131 to 133 after adding a 1/2% inaccuracy and rounding to the next whole number.

High Voltage Alarm

The high voltage alarm provides an early indication of an overvoltage, before the high voltage shutdown is reached. This alarm setting was selected to be between 141 and 143 volts "(nominal 142 VDC) because the highest equalize voltage allowed by procedure is 139.8 (Reference 23).

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1· ~-

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High Voltage Shutdown

The high voltage shutdown relay will be set to trip the AC incoming breaker when a voltage greater than 145 VDC is reached. This function is provided to shut down the charger during a malfunction of the voltage control ClrCUlt:ry.

No Charge

The No Charge alarm will be set at 3 - 4 amperes output. This setting is acceptable since Salem's operating procedures do not have any configurations where a charger will be supplying a "trickle charge" to the battery.

AC Loss of Voltage

The Loss of AC relay provides an alarm indication upon loss of Incoming 230 VAC voltage.

Grounding

The new chargers will be grounded using the same ground cables as are currently used for the existing Exide chargers. The ground cables will be connected to the new chargers to connectors supplied by C&D. C&D has provided connectors that accept wire sizes #6-250 MCM. The existing ground cable is #4/0 AWG which is within the range of the connectors provided.

Temporary Charger

During replacement of the chargers, a temporary non-safety related charger will be connected to the batteries to maintain a float charge. The temporary charger will not degrade the batteries in any way. It is intended to assure that the batteries will be fully charged when they are returned to service.

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• 3.4 HVAC CONSIDERATIONS (Heat Loading)

• 3.5

Heat loads created by the new chargers are being provided as input for ES-50.007, "Electrical Heat Loads for Salem Unit 2, Switchgear Room, Elev. 84'-0". Heat loads (BTUs) are based on the normal operating load of the chargers since operation in the current limit mode is infrequent and of a relatively short duration. The results of the calculation are summarized below. Refer to CD E522:

New Calculated Battery Charger

Heat Loads (BTU/hr.) Switchgear Room

Normal Operations Switchgear Room

17,611]

DBE Operations 14,521

These heat loads have been incorporated into S-2-CAV-MDC-0696, "Unit 2 SPAVS Cooling Load ·calculation" by CD M501. The total heat load in the 480 V Switchgear Room (Elev. 84'-0") is reduced by approximately 1% during normal conditions and by approximately 1-1/2% during DBE conditions. In the 4160 V Switchgear Room (Elev. 64'-0"), there is an increase of approximately 1-1/2% during normal conditions and an increase of approximately 1% during DBE conditions. This small increase is not significant.

CIVIL/STRUCTURAL CONSIDERATIONS

3.5.1 Load Path and Rigging

The load path associated involves a heaviest load of 2000 pounds {the Exide charger} transported through the Auxiliary Building Elevation 100'0" and Auxiliary Building Elevation 84'0". The live load allowance at each of these slabs is greater than the load imposed due to the transportation of the charger on a cart or a similar device and hence found acceptable.

For areas where wheel load is to travel over grating, steel plates or a pair of channels should be provided to distribute the load. The Hoist and Trolley Beam in the Auxiliary Building at the existing hatch are adequate based on their capacity of 6.0 tons as shown on PSE&G drawing number 208922, R7.

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3.5.2

3.5.3

3.5.4

3.5.5

Structural Floor Loading

The new C&D Chargers are approximately 1700 pounds, which is less than the 2000 pound weight of the Exide chargers. Based on a comparison of these weights and the base area of the new and existing units, the effective floor loading is reduced and is therefore acceptable.

Structural Foundation

The analysis containing th~ mounting of the new C&D chargers is documented in CD S501/0. The new configuration and foundation bolts are determined to be adequate for the new chargers.

Cut Rebar

The preliminary cut rebar evaluation is performed and is documented in CD S502 for potential cut of rebars assumed at locations of the anchor bolt installations.

At each location of new anchor bolts a North-South and an East-West rebar (at top mat) is assumed as being cut. Any additional reinforcements required to be cut during implementation of this change package will be evaluated, documented and approved in accordance with DE-TS.ZZ-4007 (Q), entitled "Cut Rebar Program". This technical standard establishes a systematic program to control and minimize cutting rebars, document as-built cut rebars, and evaluate the cumulative effects of the cut rebars to assure that the structural adequacy of concrete structures/block walls is not adversely affected.

Conduit Supports

A small amount of additional weight will be added to the conduit supports for the 125 VDC cables by the cable replacement. In accordance with SC.DE-TS.ZZ-4706(Q), "Salem ·Design Analysis for New and Modified Electrical Raceway Supports Using SQUG GIP Methodology," Sections 3.5.1 and 5.2.1, only a verification walkdown is required since the conduit fill will be within the guidelines. Calculated fill for the conduits will be approximately 30% (See Section 3.3.4.1).

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3.6

3.7

3.8

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CHANGE NO.: 2EC - 3332 T-MOD NO.: N/A

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1 0

Three new conduit supports for l" conduit are being added from the floor to support conduits between two chargers. These conduits are less than one ( 1) foot long. The supports are acceptable for the seismic loads.

SEISMIC QUALIFICATION

The battery charger has been seismically qualified by the vendor for the applicable floor response. This report is documented in CD P502/0.

AL.ARA

The 125 VDC Battery Chargers are located in the 460V Switchgear Room on Elevation 84'0" in the Auxiliary Building Control Area, which is a mild environment. However, the battery chargers are to be transported through a Radiological Control Area (RCA) when they are brought through the Turbine Building at Elevation 100'0" and then through the Service Building to a hatch area in the Auxiliary Building. Radiological protection will be provided in accordance with NC.NA­AP. ZZ-0024, Radiation Protection Program. There is no adverse effect on ALARA since this DCP transports the Battery Chargers along the RCA Control Point area. No radiation exposure is expected and the General RWP will be used.

FIRE PROTECTION

Installation of the chargers will require the temporary removal of several Marinite fire walls in the 460V Switchgear Room on elevation 84'0" of the Auxiliary Building for SGS Unit 2. The Marinite boards are installed to provide separation of redundant equipment per Appendix R, Section III.G.

A Fire Protection Impairment Permit will be authorized by a Nuclear Fire Protection Supervisor, in accordance with ND.FP-AP.ZZ-0010(Q), before the walls are removed. While the walls are removed, a fire watch will be posted in accordance with NC.NA-AP.ZZ-0025(Q). Extreme care will be exercised during dismantling and reinstallation of Marinite boards. Once the wall is replaced, it will be inspected in accordance with S2.FP-SV.FBR-007l(Q) to ensure that the boards have not been damaged. Damaged Marinite walls will be replaced with new ones.

Page 28 Rev. 0

Nuclear Common Page 3 of 3 Rev. 5

Page 30: Change 2EC-3332 to Rev 0 to design analysis, '125 Vdc ...The charger is rated to operate from a 240 V ±10~, three (3) phase, 60 Hz, ±3% system. For a nominal 240 VAC input charger,

' .

3.9

PART 1 - ENGINEERING FORM NC.DE-WB.ZZ-0001-8

SECTION 3.0 DESIGN ANALYSIS (CONTINUED)

CHANGE T-MOD

PACKAGE CP REV.

NO.: 2EC - 3332 NO.: N/A NO.: 1 NO.: 0

The following fire barriers will be temporarily removed during Battery Charger replacement, as required: 2-1.6, 2-1.14 and 2-1.20. These walls are identified in S2.FP-SV.FBR-0071 (Q), Figure 1.

While it is not anticipated that any Marinite panels will be damaged during their removal and reinstallation, spare Marinite panels have been purchased. The original manufacturer of Marinite (Johns Manville) is no longer in the business and has sold the right to manufacture the product to BNZ Materials, Inc. (Refer to Attachment 4 for data sheets for the existing Marinite panels and the new BNZ Marinite panels). The BNZ Marinite panels cont:inue to be manufactured at the same facility as the Johns-Manville product using the same formulation. The data sheets provided in Attachment 4 represent typical average values for the physical and chemical properties. The slight changes in some of these properties are normal manufacturing variations. The new Marinite was evaluated by PSE&Gs Fire Protection Engineering group and found to be an acceptable replacement as a radiant heat shield. Physical strength properties and mounting will require additional review if the new panels are needed to ensure that the seismic qualification of the walls is maintained. In accordance with the BNZ product data sheets (Attachment 4), the new Marinite panels will be sealed using one coat of Sherwin-Williams Masonry Conditioner B46WZ1000 (An environmentally safe substitute for #A5V2 which is specified on the BNZ data sheets, but is not allowed to be sold in New Jersey) . A top coat of Carboline 3350 Acrylic Latex, color Salem Buff #0855, will be applied over the masonry conditioner, in accordance with Salem coating standards.

PENETRATION SEALS

Replacement of the DC cables will require that the existing penetration seals, where applicable, be removed and replaced. The Penetration Seals utilized in this DCP will be installed or repaired in accordance with Station Maintenance Department procedures and Administrative Procedure NC.NA-AP.ZZ-0025(Q). The completed seals will provide their intended function of satisfying the separation requirements of ~he barrier. Penetration Seal Work Release (PSWR) forms are provided as Attachment 12 to the Modification Instructions section for all penetrations within the scope of this DCP. The PSWR correlates the installation detail, installation procedures and qualification testing to each penetration.

Page 29 Rev. 0

Nuclear Co:rmnon Page 3 of 3 Rev. 5

Page 31: Change 2EC-3332 to Rev 0 to design analysis, '125 Vdc ...The charger is rated to operate from a 240 V ±10~, three (3) phase, 60 Hz, ±3% system. For a nominal 240 VAC input charger,

----

PART 1 - ENGINEERING CHAL\JGE NO. : 2EC - 3332

' . I FORM NC.DE-WB.ZZ-0001-8 T-MOD NO.: N/A SECTION 3. 0 PACKAGE NO. : 1

DESIGN ANALYSIS (CONTINUED) CP REV. NO.: 0 •1 3 .10 COMBUSTIBLE LOADING

This DCP will not add any exposed combustible loading. The combustibles in the chargers are enclosed by the charger enclosure. Additional combustibles due to the 125 VDC cable replacement are enclosed within conduits.

3.11 PHYSICAL SIZE CONSIDERATIONS

The existing Exide chargers are located at EL. 84'-00" in the 460V Switchgear room, Auxiliary Building in the SGS Unit 2. The physical dimensions of the existing Exide chargers are 60"H X 50"W X 22"D. The new C&D charger dimensions are 78"H X 48"W X 36"0. The new C&D charger is lighter (1700 lbs) than the Exide charger (2000 lbs). The chargers are arranged next to 125 VDC Switchgear as shown in MD E6/0. The Chargers are bottom fed via floor penetrations for the 230 VAC and 125 VDC power cables. The alarm cables are routed from an overhead tray via a conduit that enters each charger from the bottom. The new chargers will be installed approximately in the same location as the Exide chargers. They will be moved slightly to allow adequate room to open the doors and for room access. The conduits for the alarm cables will be removed to allow for this charger relocation. The alarm cable will then be rerouted to enter the top of the 2A2, 282 and 2C2 charger through a strain relief connector. The new C&D charger physical dimensions are acceptable.

3.12 ENVIRONMENTAL CONSIDERATIONS

FSAR Section 9.4.2.2.2 indicates that the design temperature in the Auxiliary.Building is 60° F to 105° F. specified to operate and are rated to from 60° F to 115° F (Reference 13) .

The new chargers were operate in an environment

Engineering Evaluation S-2-EOOO-EEE-0891, "Ambient Temperature in the Salem Unit 2 Elevation 84 Switchgear Room" provided an analysis of electrical equipment in the area and its ability to withstand an ambient temperature of 115° F. An analysis was prepared by Nuclear Logistics Inc. for C&D, the charger vendor to analyze the ability of the new chargers to withstand this temperature. Reference to this analysis (PSBP 321020) will be incorporated into S-2-EOOO-EEE-0891 by CD E513.

Page 30 Rev. 0

Nuclear Common Page 3 of 3 Rev. 5

Page 32: Change 2EC-3332 to Rev 0 to design analysis, '125 Vdc ...The charger is rated to operate from a 240 V ±10~, three (3) phase, 60 Hz, ±3% system. For a nominal 240 VAC input charger,

' .

• PART 1 - ENGINEERING

FORM NC.DE-WB.ZZ-0001-8 SECTION 3.0

DESIGN ANALYSIS (CONTINUED)

3.13 IN PLANT SEPARATION ISSUES

CHANGE T-MOD

PACKAGE CP REV.

NO.: 2EC - 3332 NO.: N/A NO.: 1 NO.: 0

The new battery chargers are classified safety related Class lE. The physical separation between redundant channels will not be changed by this DCP. Fire barriers (Marinite walls) that are installed between channels A, 8, C or Non-lE will be reinstalled in their existing configuration after installation of the chargers. The safety related cable routing, and therefore segregation, will not be changed by this DCP. The new chargers will be mounted in approximately the same location as the Exide chargers.

3.14 NPRDS SEARCH

A search was performed of the Nuclear Plant Reliability Data System (NPRDS) as required by the Design Considerations Checklist, Item Number 12. Attached is a copy of the report obtained for C&D Battery Chargers with similar model numbers (See Attachment 1). There are not any models identified that are exactly the same model numbers as are being purchased for use at Salem. All the models in the report appear to be of smaller size. There were fourteen identified failures, five of which were assigned a severity code J (immediate). The remaining nine were assigned a severity code K (degraded). Review of the reported failures indicates that the problems appear to be random occurrences and are not indicative of a generic problem or a lack of quality in the product.

3.15 STATION BLACKOUT ANALYSIS

Question 4. of The Station Blackout Checklist was checked "Yes" on the Specialty Review Checklists because this DCP modifies equipment in the 125 Volt DC system. The Station Blackout Analysis (SBO) is not affected by this modification, however, because the SBO analysis is based on DC powered devices. During a Station Blackout event the charger is assumed to be deenergized. Therefore, PSBP No. 314204, Section 7.2.2 is not affected by this modification.

The heat load calculations were reviewed. S-C-AUX-MDC-0736, Rev. 0, "Electrical Heat·Loads during Station Blackout (SBO)" shows the heat load contribution of the chargers equal to zero. Therefore, this calculation and S-C-AUX-MDC-0737, Rev. 0, "Loss of Ventilation During Station Blackout", which gets its input electrical heat loads from S­C-AUX-MDC-0736 are not affected by this modification.

Page 31 Rev. 0

Nuclear Common Page 3 of 3 Rev. 5

Page 33: Change 2EC-3332 to Rev 0 to design analysis, '125 Vdc ...The charger is rated to operate from a 240 V ±10~, three (3) phase, 60 Hz, ±3% system. For a nominal 240 VAC input charger,

l -PART 1 - ENGINEERING

FORM NC.DE-WB.ZZ-0001-8 SECTION 3.0

DESIGN ANALYSIS (CONTINUED)

3.16 TECHNICAL SPECIFICATION CHANGE

CHANGE T-MOD

PACKAGE CP REV.

NO.: 2EC - 3332 NO.: N/A NO.: 1 NO.: 0

Licensing Change Request (LCR) S96-01 has been submitted to revise Technical Specification 18 month Surveillance Requirement 4.8.2.3.2.e which states, "The battery charger will supply at least 200 amperes at 125 volts for a least 4 hours". This LCR will request that the minimum requirement be lowered to 170 amperes. As discussed in Section 3.3.l of this Design Analysis, 160.32 amperes fulfills the loading requirements. It can be accomplished within the ampacity of the 230 VAC power cable as discussed in Section 3.3.4.1. While a lower current limit setting will lengthen the recharge time of the batteries after a discharge, there are no licensing requirements to recharge the battery in a specific time period.

Page 32 Rev. 0

Nuclear Common Page 3 of 3 Rev. S

Page 34: Change 2EC-3332 to Rev 0 to design analysis, '125 Vdc ...The charger is rated to operate from a 240 V ±10~, three (3) phase, 60 Hz, ±3% system. For a nominal 240 VAC input charger,

.I PART 1 - ENGINEERING CHANGE NO.: 2EC - 3332 FORM NC.DE-WB.ZZ-0001-8 T-MOD NO.: N/A

SECTION 3.0 PACKAGE NO.: 1 DESIGN ANALYSIS (CONTINUED) CP REV. NO.: 0

3.17 LIST OF ATTACHMENTS

Attachment 1:

Attachment 2:

Attachment 3:

Attachment 4:

Nuclear Plant Reliability Data System (NPRDS) Query Report

C&D Test Data for Battery Charger, Model ARR130H300F, Serial No. 954293

DC Coordination Plot

Data Sheets: Marinite Boards

Attachment 5: C&D Inrush Current Test Data for Battery Charger Model ARR130H300F, Serial No. PS954293

Page 33 Rev. 0

Nuclear Common Page 3 of 3 Rev. 5

Page 35: Change 2EC-3332 to Rev 0 to design analysis, '125 Vdc ...The charger is rated to operate from a 240 V ±10~, three (3) phase, 60 Hz, ±3% system. For a nominal 240 VAC input charger,

"J. . .L. J 0 v

t I a, - . J""

...................... , ........ ~

Facsimile Cover-Sheet

C & D CHARTER POWER SYSTEMS, INC ELECTRONICS ASSEMBLY PLANT

18 INDUSTRIAL PARK RD. DUNLAP, TN 37327

To: ~ ~ ~t'\;_:1_~_;;:-:> ____ _

Company: S "'~ c:..t-..,T -'" L- ;..J,j'J

Phone: Fax: I·- 1,;,09- c;, s- -- 414-8

From: DAVID MUHLRAD Department: Engineering

Phone: 615-949-4135 Fax: 615-949-3647

Date: 1 ~ t3 ~ r 6 Pages Including this : =:;-

Comments: ~,-, D 1-\ ?cu.=::-

CHANGE NO. : 2EC-3332 PACKAGE NO. : 01 SECTION 3.0. ATTACH. 2 Page 1 of 5, · Rev. 0

Page 36: Change 2EC-3332 to Rev 0 to design analysis, '125 Vdc ...The charger is rated to operate from a 240 V ±10~, three (3) phase, 60 Hz, ±3% system. For a nominal 240 VAC input charger,

.--

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CHANGE NO. : 2EC-3332 PACKAGE NO.: 01 SECTION 3.0. ATTACH. 2 Page 2 of 5, Rev. 0

Page 1

Page 37: Change 2EC-3332 to Rev 0 to design analysis, '125 Vdc ...The charger is rated to operate from a 240 V ±10~, three (3) phase, 60 Hz, ±3% system. For a nominal 240 VAC input charger,

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Page 2

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Page 38: Change 2EC-3332 to Rev 0 to design analysis, '125 Vdc ...The charger is rated to operate from a 240 V ±10~, three (3) phase, 60 Hz, ±3% system. For a nominal 240 VAC input charger,

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Page 1

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CHANGE NO. : 2EC-3332 PACKAGE NO. : 01 SECTION 3.0. ATTACH. 2 Page 4 of 5, Rev. 0

Li~~

Page 39: Change 2EC-3332 to Rev 0 to design analysis, '125 Vdc ...The charger is rated to operate from a 240 V ±10~, three (3) phase, 60 Hz, ±3% system. For a nominal 240 VAC input charger,

'· ·'

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0 78 I

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CHANGE NO. : 2EC-3332 PACKAGE NO.: 01 SECTION 3.0. ATTACH. 2 Page 5 of 5, Rev. 0

Page 2

1241 138.9 1096

=ff 36 3995 4335 ~ 6310 7121 T346 7g34 8249 8.5:4 OCXJ1

Page 40: Change 2EC-3332 to Rev 0 to design analysis, '125 Vdc ...The charger is rated to operate from a 240 V ±10~, three (3) phase, 60 Hz, ±3% system. For a nominal 240 VAC input charger,

• 125vdc Battery Charger TS Change

Answer To Question No.-1

Previous revision of charger calculation was prepared based on actual loading data of charger collected from field measurement. Charger loading data was collected over a period of two months when units were at 100% reactor power.

Out of 20 measurements performed during this period, the worst case loading was seen in Channel-A Battery Charger and the measured reading was 101 Amps.

Answer To Question No.-2

Noncontinuou~ loads as mentioned in A-946 and as defined in Section 4.2.2, A-485 are not connected directly to DC Bus. For example, communication system power supplies and fire protection systems are connected to inverters for which AC power is the primary source.

'l Following is a list of explanation related to

major loads connected to~Bus and a~ charger loading:

a)

b)

Various Inverters (vital, computer etc.)

~Jc.q vs (k+-...-eJ . Emergency LTG. Inv

u_.ct .e--Jf-: ._;_ fto ~

Normal feed for these inverters is AC supply. Therefore, is not a load on the charger.

This load is being considered as continuous load to the charger in the calculation ..

c) Various Switchgear Per Sect. 4.2.3, A-485,

d)

Control Bus. _}, µ. 8,t.Ji 1-·,,._~Switchgear operations are r. L: ;_!-' t~i, ("' • • d d 1 d J,,_c • u 0~ consi ere as momentary oa s.

:;- yt:Jo,·Y' -

125vdc Distribution Cabinets.

J . ',

Various control circuits are fed from these cabinets. Loads are essentially a combination of SVs, relays & lights. Load for all control circuits in the calculation were developed by evaluating the operating status of all connected components. This process established a conservative, yet practical combination of continuous and noncontinuous loads. Distribution Cabinet Loads are being considered as continuous load to the charger in the calculation.

Page 41: Change 2EC-3332 to Rev 0 to design analysis, '125 Vdc ...The charger is rated to operate from a 240 V ±10~, three (3) phase, 60 Hz, ±3% system. For a nominal 240 VAC input charger,

If you have any questions on any of the enclosed material please call me at (609) 339-1176.

Thank you,

Gil Johnson

Page 42: Change 2EC-3332 to Rev 0 to design analysis, '125 Vdc ...The charger is rated to operate from a 240 V ±10~, three (3) phase, 60 Hz, ±3% system. For a nominal 240 VAC input charger,

\ \

The attached excerpt from ES-4.003(Q) uses input from ES-4.006 to determine bus loading. The column "NORM LOAD" reflects the non­transient loads on the battery charger with the battery at full charge. Following a design basis discharge event approximately 43 amps is added to the "NORM LOAD" to recharge the battery (for a total of approximately 161 amps in the worst case) . The 43 amps is sufficient to recharge the battery fully from the design minimum charge within 30 hours. The design minimum charge is expected to occur following a Station Blackout Event. Design minimum charge is not expected to occur following a LOCA.

In reality, there should be approximately 72 amps available to recharge the battery which means the recharge time will be approximately 18 hours .

Page 43: Change 2EC-3332 to Rev 0 to design analysis, '125 Vdc ...The charger is rated to operate from a 240 V ±10~, three (3) phase, 60 Hz, ±3% system. For a nominal 240 VAC input charger,

\ ~., --

CALC. NO.: ES- 4.003(0)

FORM NC.DE-AP.ZZ-0002-1 CALCULATION COVER SHEET

,.~ .c. TITLE: 125 Volt DC Short Circuit and Svstem Voltage Drop Calclation

Cover Sheet Page 1 of 2

REVISION: ~1-

p~ ;X 1j18)o/~ . .(CALC): ~,,.2"7' ATTACHMENTS: #/TOTAL SHTS.:. ( }/fif/ TOTAL SHTS.: ;2/6

CHECK ONE: INTERIM (Proposed Plant Change) D VOID

FINAL (Supports Installed Condition)

DESCRIPTION OF REVISION: Refer to Revision Summary on Page I of the calcu~~t e scope of the revision. . ·

REASON FOR REVISION: This calculation revision supersedes Revis(SQQ~~~calculation in its entirety. The detailed component. analysis that was included in Rev. 0 has been omitted and is now contained'n~alculation ES-4.006(Q). This revision incorporates the · PSE&G DCPs listed in calculation ES4.006(Q).

HOPE CREEK 0Q Q - LIST (SALEM) ?

Uv!PORT ANT TO SAFETY ?

FUTURE CONFIRMATION REQUIRED ?

~ YES

~YES

D YES

OTHER DOCUMENTS AFFECTED? (CBDs, FSAR etc.): YES; CBD: DE-CB.125-0018(0). Rev. 3 i \'St.~ ~\C" C"t\\. n~~a

N PROCEDURES Uv!PACTED? ("NIA" FOR CALCS RELATED TO DCP)

~~\)~\ ~ ~~ \\iQ NO

\

~ YES OR UNSURE D NO D N/ A

- If"YES OR UNSURE", has System Engineer bl!en contacted?

- If"YES" or "NO", has pertinent descriptive information been transmitted to System Engineer/Single Point Contact?

(transmittal required if System Engineer not contacted) ~ YES D NO

~ ~.lfftft:. ORIGINATOR/COMPANY NAME: A. Paras IS. V. Sulkar - Sargent&Lundy

PEER REVIEWER/COMPANY NAME: 1\Tsojan /~tgent&Lundy 7~!.'!)~~~

VERIFIER/COMPANY NAME: P. tr/ e/CJ Ye h/h1dt - Serr:/ t! '7 / f J t..-tn./y-

REVIE\VED:~~~~~~,...-~~~~~~~~~~~~~~~~~~-'-/ Ar Contractor Supervisor

APPROVED:~----C)L-~--~-------------~/ ____ _ PSE&G Supervisor

1/13/96 Date

1/13/96 Date

l/!'6/96 Date

1f/2///C:-Date

If the calculation is either Q-List, Q, Qs, Qsh, F, R, or Important to Safety ''YES", completion of the (' •ification for Design Verification (Form NC.DE-AP.ZZ-0010-1) is required. . .

.Common Revision 4

Page 44: Change 2EC-3332 to Rev 0 to design analysis, '125 Vdc ...The charger is rated to operate from a 240 V ±10~, three (3) phase, 60 Hz, ±3% system. For a nominal 240 VAC input charger,

• I • . ;

I PSE&G SALEM NGS UNIT N0.1 1A-12SVDC BAITERY SYSTEM LOAD PROFILE CALCULATION SUMMARY 1 ·~ Jan-~

1A-12S VOLT DC BUS ------------- --------·---------·------------------------------------ ----------------------- ---------------- --------------------- --------------- --------------- ---------------- ---------------

Conductor Temperature (Deg. CJ= SS Factor- 1.116 Cable Cable Cable Cable 2 3 6 7 9 J No!es Load Rated Voltage (Volt)= 12S Size Resist Length Res. I and Battery Terminal Voltage (Volt)= Note9 At 25 C At (deg C) NORM LOCA LOCA LOCA LOCA SBO SBO SBO SBO Cornn ents

Reference Breaker Cable (OHMS/ LOAD Item No. Load Description Drawing Number Number (AWG) 1000') (FEET] (OHMS) 0-1 1-30 30-60 60-120 0-1 1-30 30-239 239-240 oooooo-0000•• oooo•o•o•oooo••ooooooo••oo•oo••••-••••000000•-•••-o••Ho ooooooooo--0000••-•ooooo OO••o••• ooooooooo oo•••oooooooo-ooo•ooo- oooooo-•0000000 ooooooooooooooo ooooooo•••Oooooo ooooooooooo-ooo-

00 Battery Internal Resistance 0.006 121.66 604.23 292.4S 293.50 293.SO S79.77 294.07 208.44 249.62 0 Battery 1 A Cable 2-SOOMCM 0.011 25 0.001 121 66 604.23 292.4S 293.SO 29350 579.77 294.07 208.44 249.62 6, 11 1 #1 COMPUTER INVERTER (10 KVA) 211368B9511 1ADC1 1ADC1-AT 350MCM 0.032 185 0.013 0.00 86.S7 86.57 86.57 86.S7 86.57 66.S7 0.00 0.00 2 FUTURE 1ADC2 0.000 0 0.000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 3 #1A VITAL INSTR INVTR (10 KVA) 218681 A6916 1ADC3 1ADC3-AT 3SOMCM 0 032 52 0.004 0.00 62.S7 82.57 82.57 62.S7 83.1S 83.1S 83.1S 83.15 4 SPARE 1ADC4 0.000 0 0.000 0.00 0.00 0.00 000 0.00 0.00 0.00 0.00 0.00 5 #1A1 BATIERYCHARGER PSBP 123894 1ADC5 1ADC5-AT 210 0.064 15 0.003 0.00 0.00 0.00 0.00 000 0.00 0.00 0.00 0.00 2 6 #1 A2 BA TIERY CHARGER PSBP 123893 1ADC6 1ADC6-AT 210 0.064 15 0.003 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 2 7 FUTURE 1ADC7 0.000 0 0.000 0.00 0.00 0.00 0.00 000 0.00 0.00 0.00 0.00 8 FUTURE 1ADC8 0.000 0 0.000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 9 PRESS HTR 1 EP 211332A8859 1ADC9 1ADC9-HT #2 0.169 170 0.064 0.12 10 12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 10 1 F 460V BUS CTL / 211330A8859 1ADC10 1ADC10-FT #2 0.169 3S4 0.133 2.63 22.92 1.62 1.62 1.62 22.92 1.62 1.62 1.62 11 SPDS COMPUTER INTRF RACK A 601300A1315 1ADC11 1ADC11-AT #14 2 730 181 1.103 0.00 0.00 0.00 0.00 0.00 000 0.00 0.00 0.00 12 1F 4160V BUS CTL 222792AB3666 1ADC12 1ADC12-AT #2 0.169 324 0.122 0.81 19.07 1.05 1.05 1.05 19.07 1.0S 1.05 1.0S 13 1H 4160V BUS CTL 222791 AB3666 1ADC13 1ADC13-AT #2 0.169 366 0.138 091 2S.18 1.12 1.12 1.12 2S.16 1.12 1.12 1.12 14 FUTURE 1ADC14 0.000 0 0.000 000 0.00 0.00 000 0.00 0.00 0.00 0.00 0.00 15 1CW 460V BUS CTL 221411B9S4S 1ADC1S 1ADC15-FT #2 0169 1362 0.S14 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 16 SPARE 1ADC16 0.000 0 0.000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 17 GROUND DETECTION 203529A1236 1ADC17 1ADC17-HT #14 2.730 1SO 0.914 0.00 0.00 0.00 0.00 000 0.00 0.00 0.00 0.00 4 16 UV RELAY & VOLTM 203529A 1236 1ADC18 1ADC17-HT #14 2.730 1SO 0.914 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 4 19 1 AADC-12SVDC DISTR CAB ' 221408B9S45 1ADC19 1ADC19-AT #2 0.169 140 0.059 15 71 / 64.64 16.26 17.62 17.62 67.66 17.S1 16.46 60.69 I 11 20 (1 BBDC DISTRIBUTION CAB - EMER) 221409B954S 1ADC20 1ADC20-AT #2 0.169 96 0.036 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 o.oo I 3 21 SPARE 1ADC21 0.000 0 0.000 0.00 0.00 0.00 0.00 000 0.00 0.00 0.00 o.oo I 22 13KV GR "A" PNL BD 219436AB3655 1ADC22 1ADC22-HT #2 0.169 1096 0.413 1.06 1.06 1.06 1.06 1.06 1.06 1.06' 1.06 o.oo I 23 GROUND DETECTION 211342A8859 1ADC23 1ADC23-HT #14 2 730 30 0.163 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 o.oo I 4 24 #11 !:MERG L TG INVTR / 218662A6916 1ADC24 1ADC24-AT #2 0.169 60. 0.034 !!LJ_5_ 8715 87.1S 87.1S 8715 87.1S 87.15 87.15 87.15 I 11 25 1ADC-125VDC DISTR CAB 20309SB9S02 1ADC25 1ADC25-AT #2 0.169 S2 0.022 9.60 46.93 11.00 10.49 10 49 46.44 10.49 10.49 10.49 I 11 26 (1 BOC DISTRIBUTION CAB - EMER) 203096B9502 1ADC26 1ADC26-AT #2 0.169 138 0.0S2 0.00 0.00 0.00 0.00 000 0.00 0.00 0.00 ooo I 3 27 SPARE 1ADC27 0.000 0 0.000 0.00 0.00 0.00 0.00 000 0.00 0.00 0.00 o.oo I 26 FUTURE 1ADC26 0.000 0 0.000 000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 o.oo I 29 1 E 460V BUS CTL 211329A6859 1ADC29 1ADC29-HT #2 0.169 90 0.036 0.72 40.64 o.59 0.59 0.59 20.97 0.89 0.89 0.69 12 30 1A 4160V VITAL BUS CTL / 203076AB3653 1ADC30 1ADC30-AT #2 0.169 120 0.045 1.56 ~ 2S.77 1.77 1.77 1.77 2S.77 1.77 1.77 1.77 31 (1B4160 V VITAL BUS - EMER) 203076AB3653 1ADC31 1ADC31-AT #2 0.169 92 0.03S 0.00 0.00 0.00 000 0.00 0.00 0.00 0.00 0.00 3 32 SPARE 1ADC32 0.000 0 0.000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 33 FUTURE 1ADC33 0.000 0 0.000 000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 34 FUTURE 1ADC34 0.000 0 0.000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 35 1A 460V VITAL BUS CTL 211325B9463 1ADC35 1ADC35-AT #2 0.169 106 0.04S 0.76 90.76 0.94 0.94 0.94 91.06 094 0.94 0.94 11 36 (1B 460 V VITAL BUS -EMER) 211326B9483 1ADC36 1ADC36-AT #2 0 169 67 0.033 0.00 0 00 0.00 0.00 0.00 000 0.00 0.00 0.00 3 37 SPARE 1ADC37 0000 0 0.000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 38 FUTURE 1ADC38 0.000 0 0.000 0.00 0.00 0.00 000 000 0.00 0.00 0.00 0.00

·-•••••••••••• ••••H•••••••••• --------- --•••••••••••• •••-•••••••-•• ••••••••-•••••• ------ -----•-••• ••••••·--•••••

Total Current= 121.66 604.23 292.45 293.50 293.50 579.77 294.07 206.44 249.62

NOTES. See Page 1.

1A125VDC.XLS CALCULATION ES-4.003(Q), Rev. 1 - ATTACHMENT 1A-1 PAGE 2OF10

Page 45: Change 2EC-3332 to Rev 0 to design analysis, '125 Vdc ...The charger is rated to operate from a 240 V ±10~, three (3) phase, 60 Hz, ±3% system. For a nominal 240 VAC input charger,

• PSE&G SALEM NGS UNIT N0.1 1 B-125VDC BA TIERY SYSTEM LOAD PROFILE CALCULATION SUMMARY 13-Jan-96

1B-125 voe BUS

Conductor Temperature (Deg. C)= Load Rated Voltage (Volt)= Battery Terminal Voltage (Volt)=

Item No Load Description

1 Battery Internal Resistance 2 Battery 1 B Cable 3 FUTURE 4 FUTURE 5 #1B VITAL INST INVTR (10 KVA) 6 #10 VITAL INST INVTR (10 KVA) 7 #1B1 BATIERYCHARGER 8 #1 B2 BATTERY CHARGER 9 FUTURE 10 FUTURE 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

PRESS HTR 1 GP 1H 460 V BUS CTL SPDS COMPUTER INTRF RACK B 1G 4160 V BUS CTL 1E 4160 V BUS CTL

FUTURE (2CW 460 V BUS EMER)

FUTURE GROUND DETECTION UV RELAY & VOLTM (1AADC DISTRIBUTION CAB - EMER) 1 BBDC-125VDC DISTR CAB (1CCDC DISTRIBUTION CAB - EMER)

SPARE GROUND DETECTION #12 EMERG LTG INVTR (1ADC DISTRIBUTION CAB - EMER) 1 BDC-125VDC DISTR CAB (1 CDC DISTRIBUTION CAB - EMER) 1DDC-125VDC DISTR CAB 1 G 460V BUS CTL (1A 4160V VITAL BUS- EMER) 1B 4160V VITAL BUS CTL (1C 4160V VITAL BUS- EMER)

FUTURE FUTURE

(1 A 460V VITAL BUS - EMER) 1 B 460V VITAL BUS CTL (1C 460V VITAL BUS-EMER)

FUTURE

NOTES: See Page 1.

18125VDC.XLS , ..

55 125

Note 9 Reference Drawing

Factor=

Breaker Number

1BDC1 1BDC2

1.116

Cable Number

218681A8918 1BDC3 1BDC3-BT 218681A8918 1BDC4 1BDC4-DT PSBP 123894 1BDC5 1BDC5-BT PSBP 123893 1BDC6 1BDC6-B"T

1BDC7 1BDC8

211333A8859 1 BDC9 211328A8859 1BDC10 601302A1315 1BDC11 222792AB366 1BDC12 222791AB366 1BDC13

1BDC14 221412A9545 1BDC15

1BDC16 203529A 1236 1 BDC17 203529A1236 1BDC18 221408B9545 1BDC19 221409B9545 1 BDC20 22141 OB9545 1 BDC21 508737 1 BDC22 211343A8859 1 BDC23

218682A8918 1 BDC24 203095B9502 1 BDC25 203096B9502 1BDC26 203097B9502 1 BDC27 203098B9502 1BDC28 211331A8859 1BDC29 203076AB365 1 BDC30 203076AB365 1 BDC31 203076AB365 1 BDC32

1BDC33 1BDC34

211325B9483 1 BDC35 211326B9483 1 BDC36 211327B9483 1 BDC37

1BDC38

1BDC9-ET 1BDC10-ET 1BDC11-BT 1BDC12-BT 1BDC13-BT

1BDC15-GT

1BDC17-ET 1BDC17-ET 1BDC19-BT 1BDC20-BT 1BDC21-DT 1BDC22-ET 1BDC23-ET 1BDC24-BT 1BDC25-BT 1BDC26-BT 1BDC27-DT 1BDC28-DT 1BDC29-GT 1BDC30-BT 1BDC31-BT 1BDC32-DT

1BDC35-BT 1BDC36-BT 1BDC37-DT

Cable Size

(AWG)

Cable Resist. At25C (OHMS/ 1000')

2-500MCM 0.011 0.000 0.000

350MCM 0.032 350MCM 0.032 210 0.084 210 0.084

#2 #2 #i4 #2 #2

#2

#14 #14 #2 #2 #2 #2 #14 #2 #2 #2 2-#2Jp #2 #2 #2 #2 #2

#2 #2 #2

0.000 0.000 0.169 0.169 2.730 0.169 0.169 0.000 0.169 0.000 2.730 2.730 0.169 0.169 0.169 0.169 2.730 0.169 0.169 0.169 0.085 0.169 0.169 0.169 0.169 0.169 0.000 0.000 0.169 0.169 0.169 0.000

Cable Cable Length Res.

At (deg C)

55.000 (FEET) (OHMS)

2 3 4 5 6 7

NORM LOCA LOCA LOCA LOCA SBO SBO OPER

0-1 1-30 30-60 60-120 0-1 1-30

8 9.00 I Notes

I and SBO SBO Comments

30-239 239-240

0.006 114.84 606.63 265.24 266.69 286.69 584.90 273.82 273.77 315.89 25

0 0

80 66 15 15

0.001 114.84 606.63 265.24 266.69 266.69 584.90 273.82 273.77 315.89 6, 13

0 0

0.000 0.000 0.006 0.005 0.003 0.003 0.000 0.000

130 0.049 334 0.132

47 0.286 292 0.110 340 0.128

0 0.000 1410 0.532

0 0.000 211 1.285 211 1.285 125 0.047 140 0.059 75 0.028

124 0.047 30 0.183 80 0.034 56 0.021

130 0.051 29 0.005

117 0.046 52 0.021

158 0.060 110 0.044 70 0.026 0 0000 0 0.000

170 0.064 102 0.043 80 0.030 0 0.000

Total Current=

0.00 86.05 0.00 69.95

0.13 10.13 2.91 41.96

0.88 19.13 0.44 16.55

18.20 61.51

65.94 65.94

1.75 38.64

21.36 20.95 0.72 40.64

1.63 31.81

86.05 86.05 86.05 85.22 85.22 85.22 85.22 69.95 69.95 69.95 69.95 69.95 69.95 69.95

2 2

0.13 o.13 o.13 0.13 0.13 o.13 0.13 I 1.96 1.96 1.96 41.96 1.96 1.96 1.96 I 14

I 4 1.07 1.01 1.07 19.13 1.01 1.01 1.01 I o.53 o.53 o.53 18.55 o.53 o.53 o.53 I

I I 3

I I 4

J 4 I 3

11.47 13.03 13.03 67.oo 17.34 17.48 59 71 I 13

I 3

I I 4

65.94 65.94 65.94 65.94 65.94 85.94 65.94 I 13

I 3 2.46 2.44 2.44 38.73 2.46 2.44 2 48 I 14

I 3 22.03 21.94 21.94 24.20 25.27 25.10 25.10 I 14 o.59 o.59 o.59 20.91 o.89 o.89 o.89 I 14

I 3 1.61 1.81 1.81 31.81 1.81 1.81 1.81 I 14

I 3

I I I 3

o.88 101.37 1.25 1.25 1.25 101.37 1.25 1.25 1.11 I 13

I 3

I ----------- ---·------- ------- -------- ---------- ----------- ------- ---- ------- I 114.84 606.63 265.24 266.89 266.69 584.90 273.82 273.77 315.89 I

Calculatlon ES-4.003(0), Rev.1 - Attachment 18-1 PAGE 2OF16

. . /

Page 46: Change 2EC-3332 to Rev 0 to design analysis, '125 Vdc ...The charger is rated to operate from a 240 V ±10~, three (3) phase, 60 Hz, ±3% system. For a nominal 240 VAC input charger,

1: PSE&G SALEM NGS UNIT N0.1 1C-125VDC BATIERY SYSTEM LOAD PROFILE CALCULATION SUMMARY

1C. 125 voe BUS

---------- ------------------------------------------------ -----------------·---- _________ _.____ --·---------------- ---------· --------------- ---------------- ------------Conductor Temperature (Deg. C)= 55 Factor= Load Rated Voltage (Volt)= 125 Battery Terminal V (Volt)= NOTE9

Reference Breaker Item No Load Description Drawing Number ---------- ---------------------------------------------· ---------------------- ---------------

00 Battery Internal Resistance 0 Battery 1 C Cable

#11 & 12 STA ESSENTIAL CTL INVTR SPARE

3 #1 C VITAL INST INVTR 4 ALT SHUTDOWN DIST PNL 1 ASDS 5 #1C1 BATIERYCHARGER 6 #1 C2 BA TIERY CHARGER 7 FUTURE 8 FUTURE 9 FUTURE 10 FUTURE 11 #13 EMERG L TG INV TR 12 SPARE 13 SPARE 14 FUTURE 15 FUTURE 16 SPARE 17 GROUND DETECTION 18 UV RELAY & VOLTM 19 FUTURE 20 SPARE 21 1CCDC-125VDC DISTR CAB 22 1CDCDG-125VDC DISTR CAB-EMER 23 GROUND DETECTION 24 FUTURE 25 FUTURE 26 FUTURE 27 1CDC-125VDC DISTR CAB 28 (1 DOC DISTRIBUTION CAB - EMER) 29 FUTURE 30 SPARE 31 SPDS COMPUTER INTRF RACK C 32 1C-4160V VITAL BUS 33 FUTURE 34 FUTURE 35 FUTURE 36 FUTURE 37 1C-460V VITAL BUS 38 FUTURE

NOTES: See Page 1.

1C125VDC.XLS

Calculation ES-4.003(Q) Rev. 1 Attachment 1 C-1

218682A8918 1CDC1 1CDC2

218681A8918 1CDC3 249552B9849 1CDC4 PSBP 123894 1CDC5 PSBP 123893 1CDC6

1CDC7 1CDC8 1CDC9 1CDC10

218682A8918 1CDC11 1CDC12 1CDC13 1CDC14 1CDC15 1CDC16

203549A 1375 1CDC17 203549A 1375 1CDC18

1CDC19 1CDC20

221410B9545 1CDC21 252500B9940 1CDC22 220837A891 1CDC23

1CDC24 1CDC25 1CDC26

203097B9502 1CDC27 20309889502 1CDC28

1CDC29 1CDC30

601304A1315 1CDC31 203076AB3653 1 CDC32

1CDC33 1CDC34 1CDC35 1CDC36

211327B9483 1CDC37 1CDC38

1.116 Cable Cable Cable Cable Size Resist Length Res.

At25 C At (deg C Cable (OHMS/ 55.000

Number (AWG) 1000') (FEE1) (OHMS) ---------------.. ------------- --------------- ------·--------- -------------

0.006 2-500MCM 0.011 36 0.001

1CDC1-CT 210 0.084 37 0.008 0.000 0 0.000

1CDC3-CT 210 0.084 72 0.014 1CDC4-CT 210 0.084 38 0.007 1CDC5-CT 210 0.084 20 0.004 1CDC6-C'T 210 0.084· . 20 0.038

0.000 0 0.000 0.000 0 0.000 0.000 0 0.000 0.000 0 0.000

1CDC11-CT #2 0.169 55 0.021 0.000 0 0.000 0.000 0 0.000 0.000 0 0.000 0.000 0 0.000 0.000 0 0000

1CDC17-FT #14 2.730 162 0.987 1CDC17-FT #14 2.730 162 0.987

0000 0 0.000 0.000 0 0.000

1CDC21-CT #2 0.169 90 0.038 1COC22-CT #2 0.169 380 0.136 1CDC23-FT #14 2.730 50 0.305

0.000 0 0.000 0.000 0 0.000 0.000 0 0.000

1CDC27-CT 2-#2 /p 0.085 65 0.013 1CDC28-CT #2 0.169 110 0.041

0.000 0 0.000 0.000 0 0.000

1CDC31-CT #14 2.730 63 0.384 1CDC32-CT #2 0.169 87 0.034

0.000 0 0.000 0.000 0 0.000 0.000 0 0.000 0.000 0 0.000

1CDC37-CT #2 0.169 101 0.043 0.000 0 0.000

Total Current=

) '

, . . 13-Jan-96

3 5 7 8 9 I Notes

I and NORM LOCA LOCA LOCA LOCA SBO SBO SBO SBO Comments LOAD

0-1 1-30 30-60 60-120 0-1 1-30 30-239 239-240

75.46 533.45 355.82 355.75 355.75 536.80 357.92 320.19 382.38 75.46 533.45 355.82 355.75 355.75 536.80 357.92 320.19 382.38 6 13 0.00 173.90 173.90 173.90 173.90 170.75 170.75 170.75 170.75 13 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 79 37 79.37 79.37 79.37 79.21 79.21 79.21 79.21 14 0.02 37.80 37.80 37.80 37.80 37.80 37.80 0.00 0.00 0.00 0."Q 0.00 0.00 0.00 0.00 0.00 0.00 0.00 2 0.00 0.lJO 0.00 0.00 0.00 0.00 0.00 0.00 0.00 2 0.00 0.00 0.00 0.00 000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 o.oo I

29.68 29.68 29.68 29.68 29.68 29.68 29.68 29.68 29.68 I 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 o.oo I 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 o.oo I 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 o.oo I 0.00 000 0.00 0.00 0 00 0.00 0.00 0.00 o.oo I 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 o.oo I 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 o.oo I 4 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 ooo I 4 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 o.oo I 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 o.oo I

30.01 67.15 19.18 19.18 19.18 73.73 24.59 24.73 66.92 I 13 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 o.oo I 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 ooo I 4 000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 o.oo I 0.00 0.00 0.00 0.00 0.00 000 0.00 0.00 o.oo I 0.00 0.00 0.00 0.00 000 0.00 0.00 0.00 ooo I

12.78 12.27 12.74 12.67 12 67 12.36 12.74 12.67 12.67 14 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 3 0.00 0.00 0.00 0.00 000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 000 0.00 0.00 000 0.00 4 1.44 31.59 1.59 1.59 1.59 31.59 1.59 1.59 1.59 14 000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 1.53 101.68 1.56 1.56 1.58 101.68 1.56 1.56 1.56 13 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

-------------- ----------.. ---------- ----------- --------------- ------------- --------- --------- --------75.46 533.45 355.82 355.75 355.75 536.80 357.92 320.19 362.38

PAGE 2OF16

Page 47: Change 2EC-3332 to Rev 0 to design analysis, '125 Vdc ...The charger is rated to operate from a 240 V ±10~, three (3) phase, 60 Hz, ±3% system. For a nominal 240 VAC input charger,

• )

PSE&G SALEM NGS UNIT N0.2 2A-125VDC BATIERY SYSTEM LOAD PROFILE CALCULATION SUMMARY 13-Jan-96

2A-125 VOLT DC BUS (DWG 220800-A-9188-4) ---------------------------------------------- ----------- ------------- --------------- ---------- -------- ------------ ------------ ----------------Conductor Temperature (Deg. C)= 55 Factor= 1.116 Cable Cable Cable Cable 2 3 4 5 6 7 8 9 I Notes

Load Rated Voltage (Volt)= 125 Size Resist. Length Res. I and

Battery Terminal Voltage (Volt)= 1-25 At25C At (deg C) NORM LOCA LOCA LOCA LOCA SBO SBO SBO SBO I Comments Reference Breaker Cable (OHMS/ LOAD I

Item No Load Description Drawing Number Number (AWG) 1000') (FEET) (OHMS) 0-1 1-30 30-60 60-120 0-1 1-30 30-239 239-240 I ----------------------------------------------- ------------------- ----------------- ------------------ ------------- ---------- -------------- --------------- ------------- --------------------------------------------------------------------- -------------

00 Battery Internal Resistance 0 0.006 87.81 546.96 264.83 285.87 265.87 510.83 254.47 168.84 211.01 I 0 Battery 2A Cable 2-500MCMlp 0.011 25 0.001 87.81 546.96 264.83 265.67 265.67 510.63 254.47 166.84 211.01 I 8, 12

1 #2 COMPUTER INVERTER (10 KVA) 21136699511 2ADC1 2ADC1-AT 2/0AWG 0.084 200 0.040 0.00 86.57 86.57 88.57 86.57 66.57 68.57 0.00 o.oo I 12

2 FUTURE 2ADC2 0.000 0 0.000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

3 #2A VITAL INSTR BUS INVTR(10 KVA) 218881A8918 2ADC3 2ADC3-AT 2JOAWG 0.084 55 0.010 0.00 67.83 87.83 67.83 87.63 76.39 76.39 76.39 78.39

4 SPARE 2ADC4 0.000 0 0.000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 000

5 #2A1 BATIERY CHARGER PSBP 123894 2ADC5 2ADC5-AT 2JOAWG 0.084 25 0.005 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 2

6 #2A2 BATIERY CHARGER PSBP 123893 2ADC6 2ADC6-AT 2/0AWG 0.084 25 0.005 0.00 0.00 0.00 0.00 0.00 0.00 000 000 0.00 2

7 FUTURE 2ADC7 0.000 o 0.000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

8 FUTURE 2ADC6 0.000 o 0.000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

9 2EP PRESS HTR 218690A8918 2ADC9 2ADC9-HT #2AWG 0.169 160 0.060 0.12 10.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12

10 2F 460V BUS CTL 218688A8918 2ADC10 2ADC10-FT #2AWG 0.169 318 0.120 1.11 10.84 0.84 0.84 0.84 10.84 0.84 0.84 0.84 / 11 SPDS COMP INTER RACK A 600898 2ADC11 2ADC11-AT #14AWG 2.730 121 0.737 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

12 2F 4160V BUS CTL 222792AB3666 2ADC12 2ADC12-AT #2AWG 0.169 402 0.152 0.81 ·19.07 1.05 1.05 1.05 19.07 1.05 1.05 1.05

13 2H 4160V BUS CTL 222791AB3666 2ADC13 2ADC13-AT #2AWG 0.169 345 0.130 0.78 19.05 1.03 1.03 1.03 19.05 1.03 1.03 1.03

14 SPARE 2ADC14 0.000 o 0.000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

15 2CW 460V BUS CTL 221412B9545 2ADC15 2ADC15-FT #2AWG 0.169 1490 0.562 0.65 0.65 0.65 0.65 0.65 0.65 0.65 0.65 0.65

16 FUTURE 2ADC16 0.000 o 0.000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

17 GROUND DETECTION 203538A 1363 2ADC17 2ADC17-HT #14AWG 2.730 224 1.364 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 4

16 UV RELAY & VOLTM 203538A 1363 2ADC16 2ADC17-HT #14AWG 2.730 224 1.364 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 4

19 2AADC-125VDC DISTR CAB 221417B9545 2ADC19 2ADC19-AT #2AWG 0.169 146 0.063 15.72 84.56 15.96 17.53 17.53 67.42 17.27 16.21 60.44 11

20 {2BBDC DISTRIBUTION CAB - EMER) 221417B9545 2ADC20 2ADC20-AT #2AWG 0.169 113 0.043 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 3

21 FUTURE 2ADC21 0.000 o 0.000 000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

22 FUTURE 2ADC22 0.000 0 0.000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 000

23 GROUND DETECTION 220800A8916 2ADC23 2ADC23-HT #14AWG 2.730 40 0.244 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 4

24 #21 EMERG L TG INVTR 218682A8918 2ADC24 2ADC24-AT #2AWG 0.169 92 0.039 59.38 59.38 59.38 59.38 59.38 59.38 59.38 59.38 59.38 11

25 2ADC-125DC DISTR CAB 220808B9544 2ADC25 2ADC25-AT #2AWG 0.169 67 0.025 5.53 41.17 7.55 7.04 7.04 42.99 7.04 7.04 7.04

26 (2BDC DISTRIBUTION CAB - EMER) 220809B9544 2ADC26 2ADC26-AT #2AWG 0.169 142 0.054 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 3

27 SPARE 2ADC27 0.000 o 0.000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

28 SPARE 2ADC28 0.000 o 0.000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

29 2E 480V BUS CTL 218687A8918 2ADC29 2ADC29-HT #2AWG 0.169 122 0.046 1.43 41.18 1.13 1.13 1.13 21.51 1.43 1.43 1.43

30 2A 4160V VITAL BUS 203076AB3653 2ADC30 2ADC30-AT #2AWG 0.169 125 0.047 1.55 25.81 1.81 1.81 1.81 25.81 1.81 1.81 1.81

31 (2B 4160V VITAL BUS - EMER) 203076AB3653 2ADC31 2ADC31-AT #2AWG 0.169 96 0.036 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 3

32 SPARE 2ADC32 0.000 o 0.000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

33 FUTURE 2ADC33 0.000 0 0.000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

34 FUTURE 2ADC34 0.000 0 0.000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

35 2A 460V VITAL BUS CTL 218683B9544 2ADC35 2ADC35-AT #2AWG 0.169 126 0.053 0.73 80.75 0.90 0.90 0.90 81.04 0.90 0.90 0.90 11

36 (2B 460V VITAL BUS - EMER) 21868499544 2ADC36 2ADC36-AT #2AWG 0.169 106 0.040 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 3

37 SPARE 2ADC37 0.000 o 0.000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

38 FUTURE 2ADC38 0000 o 0.000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 ----------- ------------- --- ---------- --------------- ------------- ---------- ---------

Total Current= 87.61 546.98 264.83 265.87 265.87 510.83 254.47 168.84 211.07

NOTES: See Page 1.

2A125.XLS CALCULATION ES-4.003(0), Rev. 1, ATIACHMENT 2A-1 PAGE2OF10

Page 48: Change 2EC-3332 to Rev 0 to design analysis, '125 Vdc ...The charger is rated to operate from a 240 V ±10~, three (3) phase, 60 Hz, ±3% system. For a nominal 240 VAC input charger,

• 1·:

PSE&G SALEM NGS UNIT N0.2 2B-125VDC BATTERY SYSTEM LOAD PROFILE CALCULATION SUMMARY 13-Jan-96

2B -125 voe BUS (DWG 220801-A-8918-6)

---------------------------------------- ------------- --------- ----------------- ------- -------- ----------- ------------ -------ConductorTemperature (Deg. C)= 55 Factor= 1.116 Cable Cable Cable Cable 2 3 4 5 6 7 8 9 I Notes Load Rated Voltage (Volt)= 125 Size Resist. Length Res. I and Battery Terminal Voltage (Volt)= Note 9 At25C At (deg C) NORM LOCA LOCA LOCA LOCA SBO SBO SBO SBO I Comments Reference Breaker Cable (OHMS/ LOAD --------- ---- -------- ---------- ------------ I Item No Load Description Drawing Number Number (AWG) 10001 (FEET) (OHMS) 0-1 1-30 30-60 60-120 0-1 1-30 30-239 239-240 I --------------------------------••••••••-••••• -------------- •••--•••••••••• •••••••••••-•••-•• ---------- -------- ----------- -•••H••••••••• --------------00 BATTERY INTERNAL RESISTANCE 0.006 117.06 586.43 264.75 266.19 266.19 564.99 273.62 273.57 315.70 0 BATTERY 2B CABLE 2-500 MCM/p 0.011 50 0.001 j17.06 586.43 264.75 266.19 266.19 564.99 273.62 273.57 315.70 6, 11 1 FUTURE 2BDC1 0.000 0 0.000 000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 2 FUTURE 2BDC2 0.000 0 0.000 0.00 0.00 0.00 0.00 0.00 0.00 000 0.00 0.00 3 #2B VITAL INST INVTR (10 KVA) 218681A6918 2BDC3 2BDC3-BT 2/0AWG 0.084 100 0.019 0.00 81.72 81.72 81.72 81.72 81.14 81.14 81.14 81.14 4 #2D VITAL INST INVTR (10 KVA) 218681A8918 2BDC4 2BDC4-DT 2/0AWG 0.084 88 0.017 0.00 72.71 72.71 72.71 72.71 72.71 72.71 72.71 72.71 5 #2B1 BATTERY CHARGER PSBP123893 2BDC5 2BDC5-BT 2/0AWG 0.084 25 0.005 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 2 6 #2B2 BATTERY CHARGER PSBP123894 2BDC6 2BDC6-BT 2/0AWG 0.084 25 0.005 0.00 000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 2 7 FUTURE 2BDC7 0.000 0 0.000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 8 FUTURE 2BDC8 0.000 0 0.000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 9 2GP PRESS HTR BUS 218691A8918 2BDC9 2BDC9-ET #2AWG 0.169 135 0.051 0.13 10.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 10 2H 460V BUS CTL 218686A8918 2BDC10 2BDC10-ET #2AWG 0.169 324 0.122 2.22 21.84 1.84 1.84 1.84 21.84 1.84 1.84 1.84 11 SPDSINTERF 600900 2BDC11 2BDC11-BT #14AWG 2.730 150 0.914 0.00 0.00 0.00 0.00 0.00 0.00 000 0.00 0.00 4 12 2G 4160V BUS CTL 222792A83666 2BDC12 2BDC12-BT #2AWG 0.169 294 0.111 0.88 18.99 0.93 0.93 0.93 18.99 0.93 0.93 0.93 13 2E 4160V BUS CTL 222791 A83666 2BDC13 2BDC13-BT #2AWG 0.169 419 0.158 0.44 18.55 0.53 0.53 0.53 18.55 0.53 0.53 0.53 14 SPARE 2BDC14 0.000 0 0.000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 15 (1CW 460V BUS EMER) 221411 89545 2BDC15 2BDC15-GT #2AWG 0.169 1544 0.582 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 3 16 FUTURE 2BDC16 0.000 0 0.000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 17 GROUND DETECTION 203536A1363 2BDC17 2BDC17-ET #14AWG 2.730 225 1.371 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 4 18 UV RELAY & VOLTM 220801 A8918 2BDC18 2BDC17-ET #14AWG 2.730 225 1.371 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 4 19 (2AADC DISTRIBUTION CAB - EMER) 221417B9545 2BDC19 2BDC19-BT #2AWG 0.169 140 0.053 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 3 20 2BBDC-125VDC DISTR CAB 221418B9545 2BDC20 2BDC20-BT #2AWG 0.169 140 0.059 18.85 62.69 12.36 13.92 13.92 68.22 18.27 18.41 60.84 11 21 (2CCDC DISTRIBUTION CAB - EMER) 221419B9545 2BDC21 2BDC21-DT #2AWG 0.169 90 0.034 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 3 22 13KV GR "B" PANEL 208737 A8878 2BDC22 2BDC22-ET #2AWG 0.169 247 0.093 1.06 1.06 1.06 1.06 1.06 1.06 1.06 1.06 1.06 23 GROUND DETECTION 220801A8916 2BDC23 2BDC23-ET #14AWG 2.730 40 0.244. 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 4 24 #22 EMERG L TG INVTR 218682A8918 2BDC24 2BDC24-BT #2AWG 0.169 77 0.031 75.94 75.94 75.94 75.94 75.94 75.94 75.94 75.94 75.94 12 25 (2ADC DISTRIBUTION CAB - EMER) 220808B9544 2BDC25 2BDC25-BT #2AWG 0.169 55 0.021 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 3 26 2BDC-125VDC DISTR CAB 220809B9544 2BDC26 2BDC26-BT #2AWG 0.169 140 0.053 1.73 38.62 2.44 2.41 2.41 38.71 2.44 2.41 2.46 27 (2CDC DISTRIBUTION CAB - EMER) 22081 OB9544 2BDC27 2BDC27-DT #2AWG 0.169 55 0.021 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 3 28 2DDC-125VDC DISTR CAB 220811 B9544 2BDC28 2BDC28-DT #2AWG 0.169 118 0.044 11.71 9.86 10.92 10.84 10.84 13.10 14.17 14.00 14.00 29 2G 460V BUS CTL 218689A8918 2BDC29 2BDC29-GT #2AWG 0.169 55 0.021 1.58 41.15 1.11 1.11 1.11 21.43 1.41 1.41 1.41 30 (2A 4KV VITAL BUS - EMER) 203076A83653 2BDC30 2BDC30-BT #2AWG 0.169 162 0.061 0.00 0.00 0.00 000 0.00 0.00 0.00 0.00 0.00 3 31 2B 4160V VITAL BUS 203076A83653 2BDC31 2BDC31-BT #2AWG 0.169 125 0.047 1.65 31.81 1.81 1.81 1.81 31.81 1.81 1.81 1.81 32 (2C 4160V VITAL BUS - EMER) 203076A83653 2BDC32 2BDC32-DT #2AWG 0.169 110 0.041 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 o.oo I 3 33 FUTURE 2BDC33 0.000 0 0.000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 o.oo I 34 FUTURE 2BDC34 0.000 0 0.000 0.00 000 0.00 0.00 0.00 0.00 0.00 0.00 o.oo I 35 (2A 460V VITAL BUS- EMER) 218683B9544 2BDC35 2BDC35-BT #2AWG 0.169 172 0.065 0.00 0.00 0.00 0.00 0.00 0.00 000 0.00 o.oo I 3 36 2B 460V VITAL BUS 218684B9544 2BDC36 2BDC36-BT #2AWG 0.169 111 0.047 0.88 101.37 1.25 1.25 1.25 101.37 1.25 1.25 1.111 11 37 (2C 460V VITAL BUS- EMER) 218685B9544 2BDC37 2BDC37-DT #2AWG 0.169 98 0.037 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 o.oo I 3 38 FUTURE 2BDC38 0.000 0 0.000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 o.oo I

Total Current= ------- ---------- -------- ---- ------- -------- ----------- ----- -------- I

117.06 586.43 264.75 266.19 266.19 564.99 273.62 273.57 315.70 I NOTES: See Page 1.

2B125.XLS CALCULATION ES-4.003(0), Rev. 1, ATTACHMENT 2B-1 PAGE 2OF16

Page 49: Change 2EC-3332 to Rev 0 to design analysis, '125 Vdc ...The charger is rated to operate from a 240 V ±10~, three (3) phase, 60 Hz, ±3% system. For a nominal 240 VAC input charger,

• 1·· PSE&G SALEM NGS UNIT N0.2 2C-125VDC BAITERY SYSTEM LOAD PROFILE CALCULATION SUMMARY 13-Jan-96

2C -125 voe BUS -------- -----------------------------•••••••••Hoooo-•-• ---·••••••oOooooooO oooo•Ooo-••O-oo •OOOoo•••Oooo-000000• ----- 0000-0•0-oo oooooo•••••O-• oooo•••O•oo••••oO ------------------

Conductor Temperature (Deg. C)= 55 Factor= 1.116 Cable Cable Cable Cable 2 3 I Notes Load Rated Voltage (Vott)= 125 Size Resist Length Res I and Battery Terminal Voltage (Volt)= Note9 At25C At (deg C) NORM LOCA LOCA LOCA LOCA SBO SBO SBO SBO I Comments

Reference Breaker Cable (OHMS/ LOAD ------------- ----------- I Item No Load Description Drawing Number Number (AWG) 1000') (FEET) (OHMS) 0-1 1-30 30-60 60-120 0-1 1-30 30-239 239-240 I -------- ----------------------------------------------- ------------------- ----------------- ---·----------------- --------- ---------· --------------- ---------------- ------------------

00 BATTERY INTERNAL RESISTANCE 0.006 711.93 431.24 711.93 431.24 711.93 431.24 711.93 431.24 431.24 I a BATTERY 2C CABLE 2-SOOMCM/ 0.011 41 0.001 711.93 431.24 711.93 431.24 711.93 431.24 711.93 431.24 431.24 I 6, 11

1 #21&#22 STAT ESS CTL INVTR 218682A891 B 2CDC1 2CDC1-CT 2/0AWG 0.084 39 0.008 0.00 151.12 151.12 151.12 151.12 147.35 147.35 147.35 147.35 I 11

2 SPARE 2CDC2 0.000 0 0000 0.00 0.00 0.00 0.00 0.00 000 0.00 0.00 o.oo I 3 #2C VITAL INST INVTR (10 KVA) 218681A8918 2CDC3 2CDC3-CT 2/0AWG 0.084 60 0.011 0.00 74.48 74.48 74.48 74.48 74.07 74.07 74.07 74.07 4 ALT SHUTDOWN DIST PNL 2ASDS 249552B9849 2CDC4 2CDC4-CT 2/0AWG 0.084 35 0.007 0.02 38.34 38.34 38.34 38.34 38.34 38.34 0.00 0.00 5 #2C1 BATTERY CHARGER 2CDC5 2CDCS-CT 2/0AWG 0.084 15 0.003 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 2 6 #2C2 BATTERY CHARGER 2CDC6 2CDC6-CT 2/0AWG 0.084 15 0.003 0.00 a oo 0.00 0.00 000 0.00 0.00 0.00 0.00 7 FUTURE 2CDC7 0.000 a 0.000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 8 FUTURE 2CDC8 0.000 a 0.000 0.00 a cx1 0.00 0.00 0.00 0.00 0.00 0.00 000 9 SPARE 2CDC9 0.000 0 D.000 0 DO 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

10 SPARE 2CDC10 0.000 a 0000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 D.00 11 #23 EMERG L TG INVTR 218682A8918 2CDC11 2CDC11-CT #2AWG 0.169 80 0.030 32.25 32.25 32.25 32.25 32.25 32.25 32.25 32.25 32.25 12 SPARE 2CDC12 0.000 a 0.000 0.0D 0.00 0.00 000 0.00 0.00 0.00 0.00 0.00 13 SPARE 2CDC13 0.000 0 0.000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 14 SPARE 2CDC14 0.000 0 0000 0.00 000 0.00 0.00 O.OD 0.00 0.00 0.00 000 15 SPARE 2CDC15 0.000 0 a ooo 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 16 SPARE 2CDC16 0.000 a 0.000 0.00 O.DO 0.00 0.00 0.00 0.00 0.00 0.00 0.00 17 GROUND DETECTION 22784BA1402 2CDC17 2CDC17-FT #14AWG 2.730 227 1 383 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 18 UV RELAY & VOLTM 227848A 1402 2CDC18 2CDC17-FT #14AWG 2.730 227 1 383 0.00 0.00 0.00 D.00 0.00 0.00 0.00 0.00 0.00 19 SPARE 2CDC19 D.000 a 0.000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 000 20 SPARE 2CDC20 0.000 a D.000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 21 2CCDC-125VDC DISTR CAB 221419B9545 2CDC21 2CDC21-CT #2AWG 0.169 82 0.035 36.38 73.41 18.74 18.74 18.74 79.90 24.08 24.20 66.39 11 22 2CDCDG-125V DC DISTR CAB-EMER 252500A9940 2CDC22 2CDC22-CT #2AWG 0.169 430 0.162 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 3 23 (2DDC 125VDC DISTR CAB EMERG) 220839A89S1 2CDC23 2CDC23-FT #14AWG 2.730 35 0.213 0.00 0.00 0.00 0.00 000 0.00 0.00 0.00 0.00 4 24 FUTURE 2CDC24 0.000 0 0.000 0.00 000 0.00 0.00 0.00 O.OD 0.00 0.00 0.00 25 SPARE 2CDC25 0.000 0 0.000 0.00 0.00 0.00 0.00 .o.oo 0.00 0.00 0.00 0.00 26 SPARE 2CDC26 0.000 a 0.000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 27 2CDC-125VDC DISTR CAB 2:2081 OB9544 2CDC27 2CDC27-CT #2AWG 0.189 51 0.019 8.09 7.71 8.22 8.10 8.15 7.79 8.2:2 B.10 8.10 28 (2DDC DISTRIBUTION CAB - EMER) 2:20811 B9544 2CDC28 2CDC28-CT #2AWG 0.169 130 0.049 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 3 29 SPARE 2CDC29 0.000 0 O.DDO 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 30 FUTURE 2CDC30 0.000 0 0.000 0.00 000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 31 SPDS COMP INTERFACE ·c 600902.00 2CDC31 2CDC31-CT #14AWG 2.730 90 0.548 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 32 2C 4KV VITAL BUS 203076AB3653 2CDC32 2CDC32-CT #2AWG 0.169 130 0.049 1.31 25.49 1.49 1.49 1.49 25.49 1.49 1.49 1.49 33 SPARE 2CDC33 0.000 a 0.000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 34 FUTURE 2CDC34 0.000 a 0.000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 o.oo. 0.00 35 FUTURE 2CDC35 0.000 0 0.000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 36 FUTURE 2CDC36 0.000 a 0.000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 37 2C 460V VITAL BUS 218683B9544 2CDC37 2CDC37-CT #2AWG 0.169 120 0.051 1.52 101.73 1.61 1.61 1.61 101.73 1.61 1.61 1.81 11 38 FUTURE 2CDC38 0.000 a 0.000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

____ .. _______ -------------- -------- ------- -------- ----------- -------- ------- ---------Total Current= 79.57 504.52 326.24 326.13 326.18 506.91 327.38 289.07 331.26

NOTES: See Page 1.

VDS2C125.XLS CALCULATION ES-4.003(0), Rev. 1, AITACHMENT 2C-1 PAGE 2OF16