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© 2013 BAKER HUGHES INCORPORATED. ALL RIGHTS RESERVED. TERMS AND CONDITIONS OF USE: BY ACCEPTING THIS DOCUMENT, THE RECIPIENT AGREES THAT THE DOCUMENT TOGETHER WITH ALL INFORMATION INCLUDED THEREIN IS THE CONFIDENTIAL AND PROPRIETARY PROPERTY OF BAKER HUGHES INCORPORATED AND INCLUDES VALUABLE TRADE SECRETS AND/OR PROPRIETARY INFORMATION OF BAKER HUGHES (COLLECTIVELY " INFORMATION") . BAKER HUGHES RETAINS ALL RIGHTS UNDER COPYRIGHT LAWS AND TRADE SECRET LAWS OF THE UNITED STATES OF AMERICA AND OTHER COUNTRIES. THE RECIPIENT FURTHER AGREES THAT THE DOCUMENT MAY NOT BE DISTRIBUTED, TRANSMITTED, COPIED OR REPRODUCED IN WHOLE OR IN PART BY ANY MEANS, ELECTRONIC, MECHANICAL, OR OTHERWISE, WITHOUT THE EXPRESS PRIOR WRITTEN CONSENT OF BAKER HUGHES, AND MAY NOT BE USED DIRECTLY OR INDIRECTLY IN ANY WAY DETRIMENTAL TO BAKER HUGHES’ INTEREST.
Challenging the Lower Limits: A FLEXible Solution for Unconventional Oil Wells
Rod Lift Systems: A Proven, Long-Term Production Solution for Conventional Oil Wells
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Easily adjusted pumping capacity
Simple to design, operate and analyze
But are they the best solution to the challenges of unconventional oil wells?
Interchangeable, readily-available components
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There is another proven choice for unconventional oil wells
with better economics and fewer HSE risks
3
TECHNOLOGY
SERVICES
COMMERCIAL MODELS
FLEXible Solution for Unconventional
Oil Wells
Better Economics: 25% Production Increase Problem • Reduce downtime and increase production
Solution • Convert to Centrilift FLEX 3.2
pump system • Technology deployed to handle gas
within this low-flow regime
Benefit • Increased oil production ~45 bopd • Eliminated downtime from rod and
tubing issues • Zero ESP downtime
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Better Economics: 42% Increase in Oil Production Problem • Reduce downtime and increase production in wells with GOR >2000 scf/bbl
Solution • Install ESP system, coupled with newly developed VSD algorithms • Technology deployed to handle gas across broad production range
Benefit • Increased oil production by 42% with zero gas-related shutdowns
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Better Economics: 100% More Oil Produced in 150 Days Problem • Determine best artificial lift method
Solution • Drilled 2 identical wells with same
completion methodology • ESP and gas lift systems used from IP
Benefit • ESP system delivered 100% more oil in
150 days • Decreased payout from 15 to 5 months
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Better Economics: Oil Production Rate Increased by 75% Problem • Is conversion from gas lift to ESP economic?
Solution • Monitor performance of gas lift well to stabilized rate • Convert to ESP system with proven design and observe
Benefit • Increased oil production rate by >200 bbl/d (>75%) • Increased gas production rate by >800 mcf/d (>60%) • Payback on ESP system installation <1 month
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Improved Cash Flow and ROI in the Eagle Ford Problem: • Reduce downtime and increase
production
Solution: • Convert from rod lift to ESP FLEX
3.2 Pump • Technology deployed to handle
gas across broad production range
Benefit: • Increased cumulative oil production
due to reduced downtime • Improved cash flow and ROI
$0
$2,000,000
$4,000,000
$6,000,000
$8,000,000
$10,000,000
1 2 3 4 5 6 7 8 9 10 11 12
Cum
ulat
ive O
CF
Year One Operating Cash Flow
ESP
Rod Lift
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Fewer HSE Risks: Rod Lift Systems vs ESP Systems ©
2013
Bak
er H
ughe
s Inc
orpo
rated
. All R
ights
Rese
rved.
9
• Up to 47’ high • Unsightly on the landscape • Exposed moving parts
• 4’-6’ high • No exposed moving parts • Mechanically safer
RODLIFT SYSTEMS
ESP SYSTEMS
A FLEXible Solution based on Today’s ESP Technology
FLEXIBLE RELIABLE
EFFICIENT SAFE ©
2013
Bak
er H
ughe
s Inc
orpo
rated
. All R
ights
Rese
rved.
• Operates in ranges from 4000 bfpd to 50 bfpd
• Maximizes uptime and well drawdown in high GLR environments • Minimizes damage from abrasives • Eliminates downtime due to rod and tubing wear
• Eliminates reduced rod-pump efficiency due to gas
• Is landscape friendly
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TECHNOLOGY
SERVICES
COMMERCIAL MODELS
FLEXible Solution for Unconventional
Oil Wells
Growing Confidence in ESP Systems
0
100
200
300
400
500
600
700
800
900
1000
1100
2007 2008 2009 2010 2011 2012
Bake
r Hug
hes E
SP U
nits I
nstal
led
Baker Hughes ESP Systems in Shale Wells – North America
1000+ systems Installed since
2007
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ESP solution developed at customer request
First shale ESP replaces rod pump
Flexible Pumps vs Rod Lift Systems
Conventional oil wells • Improve gas/solids handling • Optimize power costs
Unconventional oil wells • Operate in low flow ranges • Deploy in horizontal, deviated wells
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As a well’s PI or GLR changes…
…ESP systems meet the challenges 50
Gas Mitigation: Key to Reliability ©
2013
Bak
er H
ughe
s Inc
orpo
rated
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GAS AVOIDING: Patented gas-avoiding intake
GAS SEPARATING: Patented high-angle vane auger
PUMP CHARGING: GI NPSH stage for well drawdown
GAS HANDLING: Patented multi-vane pump
LIFTING: FLEX™ series pump technology
Gas Avoider Intake ©
2013
Bak
er H
ughe
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FLUIDS Open ports at bottom for fluids entry
GASSES Blocked ports on top prevent gas entry
• 513 gravity cup available • 400 gravity cup pilots 11/2013
Gas Mitigation: GM Series Separator Increase production ▪ Higher volume capacity ▪ Better efficiency Longer run life ▪ Better wear resistance
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Gas Mitigation: Gas Handling with GI Stage “Charging” • Improve overall gassy well drawdown
• Help “charge” upper pumps
• Diminish pressure difference across the vane with gentle sweep
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Gas Mitigation: Gas Handling with MVP Stage Increase production
! Better gas handling
! Better lift characteristics
! Better efficiency
! Extended ESP applications
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Gas Mitigation: MVP Unique Patented Design
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Balance holes
Split vane
Steep discharge
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Gas Mitigation: Gas Handling with Standard Equipment ©
2013
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ughe
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Free Gas Handling Ability Radial Mixed
Sand Handling Solutions: Key to Performance Enhanced abrasion-resistant technology ! Rapid temperature changes ! Thermal growth allowances ! Lack of lubricity
Patented stage coating ! Protects against sand, scale, and asphaltenes ! 100% coverage
Completion tools ! Sand screen
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EXCLUDER™ Sand Screen
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Base Pipe
BAKERWELD Inner Jacket
Vector Weave Membrane
Vector Shroud
Durability In addition to the EXCLUDER screen’s superior longevity, the screen is extremely durable. The EXCLUDER screen was tested to the following criteria without failure: • Collapse test to 6,000 psi • Tensile loading to 2% elongation • Crush test to 60% of original diameter
• Torque test to 1°/ft deformation. After being crushed to 60% of its original diameter, the EXCLUDER screen continued to provide formation control and excellent flow.
Screen Longevity In comparative tests, the EXCLUDER screen outperformed other “standard” well screens. The vector weave membrane delivered greater solids retention and extended the time to plugging.
Power Monitor ©
2013
Bak
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ughe
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The Power Monitor is a standalone assy C906224 $1358.09
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TECHNOLOGY
SERVICES
COMMERCIAL MODELS
FLEXible Solution for Unconventional
Oil Wells
People with Experience from Innovation to the Field ▪ Applications engineers ▪ Real-time optimization experts ▪ Field service professionals ▪ Support professionals
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On-Time Manufacturing and Delivery ©
2013
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ughe
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REMOTE COMMUNICATIONS
KPI REPORTS
INTERACTION AND COLLABORATION ANALYTICS
Web-Based Monitoring: Driving Optimized Performance
VISUALIZATION
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▪ Compliant to stringent security standards ▪ Can optimize optimize production and performance through advanced
exception reporting and innovative mathematical modeling feedback
Downhole Sensors Enable Web-Based Monitoring ▪ Increase production
– Reliable, continuous pressure data that ensures optimum drawdown for improved pump efficiency
▪ Increase run life – Intake pressure monitoring prevents pump-off and thermal cycling
▪ Prevent thermal failure from overload, pump-off, and scale – Monitor motor winding temperature
▪ Reduce OPEX – Continuous monitoring reduces resources required to perform
surveillance, operations support, and data collection and analysis
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Fluid
Disposal
Flow Meter
System Features • Artificial lift system tailored for wellbore environment • Chemical injected proportionally with flow • Surface injection system for re-pressuring, disposal • Remote monitoring of chemical, down-hole and surface assets • Real-time system performance, data analysis, optimization and failure prevention
Integrated Chemical Services
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Tank Battery
Chemical Tank
Chemical Tank
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SERVICES
COMMERCIAL MODELS
FLEXible Solution for Unconventional
Oil Wells
TECHNOLOGY
Commercial Models to Meet Economic Requirements ©
2013
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er H
ughe
s Inc
orpo
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ights
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Rental
Incentivized
Lease to Own
Sell/Trade
Expanded Warranties
Well Testing
Straight Sale
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BETTER ECONOMICS
FLEXible Solution for Unconventional
Oil Wells
SAFER
FEWER HSE RISKS
ProductionWave™ FLEXible Solution
© 2013 BAKER HUGHES INCORPORATED. ALL RIGHTS RESERVED. TERMS AND CONDITIONS OF USE: BY ACCEPTING THIS DOCUMENT, THE RECIPIENT AGREES THAT THE DOCUMENT TOGETHER WITH ALL INFORMATION INCLUDED THEREIN IS THE CONFIDENTIAL AND PROPRIETARY PROPERTY OF BAKER HUGHES INCORPORATED AND INCLUDES VALUABLE TRADE SECRETS AND/OR PROPRIETARY INFORMATION OF BAKER HUGHES (COLLECTIVELY " INFORMATION") . BAKER HUGHES RETAINS ALL RIGHTS UNDER COPYRIGHT LAWS AND TRADE SECRET LAWS OF THE UNITED STATES OF AMERICA AND OTHER COUNTRIES. THE RECIPIENT FURTHER AGREES THAT THE DOCUMENT MAY NOT BE DISTRIBUTED, TRANSMITTED, COPIED OR REPRODUCED IN WHOLE OR IN PART BY ANY MEANS, ELECTRONIC, MECHANICAL, OR OTHERWISE, WITHOUT THE EXPRESS PRIOR WRITTEN CONSENT OF BAKER HUGHES, AND MAY NOT BE USED DIRECTLY OR INDIRECTLY IN ANY WAY DETRIMENTAL TO BAKER HUGHES’ INTEREST.
Challenging the Lower Limits: A FLEXible Solution for Unconventional Oil Wells