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CHAINLESS INSTRUCTIONS
삼부기획흥국공업 ( 주 )부승정밀사업부
TEL) 02-906-8845
BS
BOOSEONG PRECISION
CHAINLESS 사용설명서 PAGE 2
• CONTENTSFunction & traitsWhole surface boardComputer’s Interior Arrangement Plan Main BoardInitial sceneWork scene(Condition of scene, Code explanation )Key explanationComputer initializationQuick drum(When desired to move it to handle position while knitting)When desired to stop at handle positionWhen desired to stop chain strokeWhen desired to bring up to chain edition sceneMoving cursorWhen desired to adjust drum, ringlet camWhen desired to adjust speedWhen desired to regulate number of flexible chainInsert chainDelete chainMaking flexible chainMaking flexible chain 2When desired to initialization of chain dataAt the time of chain editing-Chain is normal
BOOSEONG PRECISION
CHAINLESS 사용설명서 PAGE 3
At the time of finishing chain edition - chain errorWhen desired to relocate the testing sceneTesting of drum, ringlet solenoid valve Viewing condition of datum switch & access sensorAt the time of ending testRelocate to counter setting sceneCounter reset(Working amount to 0)Setting object valueSetting object valueAt the time of not making count checkingIf desired to finish counter settingError message-datum errorError message-Blackout messageError message-Memory defectiveError message-Failure of chain storedCONNECTOR
BOOSEONG PRECISION
CHAINLESS 사용설명서 PAGE 4
• FUNCTION & TRAITS
• Chain data is expressed by figure, thus it is convenient in comparison with others.• Having a blackout function, thus memorize original point while operation, blackout.• Having a counter function, thus working only desired amount, auto stop is functioning.• There are 5 speed signal output up to 1x-5x.• Having a drum & ringlet datum checking function, prevent from mechanical damage• caused by erroneous motioning.• With the purpose of machine protection, start & end of flexible chain should be motio-•ning by (2X).
BOOSEONG PRECISION
CHAINLESS 사용설명서 PAGE 5
• Whole surface board
BOOSEONG PRECISION RPMSTART
STOP250
LCD scene
indication of function & message
Function button LED speed stop
operation
조그
Inspection needle LED
BOOSEONG PRECISION
CHAINLESS 사용설명서 PAGE 6
• Computer’s Interior Arrangement Plan
Main Board
Interface
Trans
Duct
덕트
Fuse
BOOSEONG PRECISION
CHAINLESS 사용설명서 PAGE 7
LCD
RINGLET ACCESS SENSOR
DRUM SWITCH
INGLET SWITCH
POWE SOURCE INPUT
HANSHIN ELECTRONICS CO. 2000MADE IN KOREA
Main Board
AC17V
AC9V
LOCATION SWITCH
SPEED VALUE(1X~4X)
A SIGNAL OF STOP
DRUM SOLENOID
RINGLET SOLENOID
KEY, LED
DRUM ACCESS SENSOR
• Main Board
BOOSEONG PRECISION
CHAINLESS 사용설명서 PAGE 8
CHAINLESS V2.1-25
HANSHIN 2000
• Initial Scene
Number of drum(24,25,26,28)
Program version
• Showing information on program version & number of drums when power source S/W ON • as indicating initially.
BOOSEONG PRECISION
CHAINLESS 사용설명서 PAGE 9
• Work scene
• The most fundamental scene that is showing at the time of knitting socks
C:006 D:00 R:00 [RUN] C:12345 S:>>>
Cursor(present motioning location)
Ringlet cam
Drum cam
Speed(>,>>,>>>,>>>>,>>>>>of 5 different sped
Number of flexible chain(1~250)
Number of socks knitted up to the present
공 체인
Number of Riglet up to the present
BOOSEONG PRECISION
CHAINLESS 사용설명서 PAGE 10
RUN/PGM
Q-DRUM C-END C-STOP/P+
RESET/P-
YES C+ SPEED TEST/CAM
NO/DEF
C- COUNTER/
• Key explanation
RUN/PGM At the time of extract out of chain mode editing, when entering into chain mode editingQ-DRUM When moving to the handle quickly while knittingC-END When stops machine at the next handleC-STOP/P+ Chain stop while knitting, add chain at the chain edition modeRESET/P- Initialization of computer, Delete chain at chain edition mode, Counter reset at the
counter modeYES To ascertain specific functional motioningNO/DEF Cancellation of specific functional motioning, Initialization of chain at chain edition modeC+ Increasing number of flexible chain at the chain edition modeC- Decreasing number of flexible chain at the chain edition modeSPEED Indication of flexible chain speed at the chain edition mode
Moving cursor toward left side at the chain edition modeMoving cursor upward at the chain edition mode, plus 1 of target value at the counter
mode Moving cursor downward at the chain edition mode, minus 1 of target value at the
counter mode Moving cursor to right side at the chain edition mode, when entering to counter mode, /Counter minus 100 of target value at the counter mode.TEST/CAM Cam adjustment at the chain edition mode, when entering into test mode,
increase 100 of target value at the counter mode
BOOSEONG PRECISION
CHAINLESS 사용설명서 PAGE 11
C:006 D:00 R:00 [RUN] C:00000 S:>>>
• Computer initilization(Reset)
• After pressing Reset ket at work scene, press YES key.• Caution: After initialization, Computer becomes handle state, machine and motioning may not be matched.
C:006 D:00 R:00 RESET [Y/N]
RUN/PGM
Q-DRUM C-END C-STOP/P+
RESET/P-
YES C+ SPEED TEST/CAM
NO/DEF
C- COUNTER/
RUN/PGM
Q-DRUM C-END C-STOP/P+
RESET/P-
YES C+ SPEED TEST/CAM
NO/DEF
C- COUNTER/
BOOSEONG PRECISION
CHAINLESS 사용설명서 PAGE 12
C:006 D:00 R:00 [RUN] C:00000 S:>>>
• Quick Drum(Q-DRUM)
• Q is indicating at the upper end of .the scene
C:006 D:00 R:00 Q-DRUM [Y/N]
RUN/PGM
Q-DRUM C-END C-STOP/P+
RESET/P-
YES C+ SPEED TEST/CAM
NO/DEF
C- COUNTER/
RUN/PGM
Q-DRUM C-END C-STOP/P+
RESET/P-
YES C+ SPEED TEST/CAM
NO/DEF
C- COUNTER/
• When desired to relocate to handle while editing
BOOSEONG PRECISION
CHAINLESS 사용설명서 PAGE 13
C:006 D:00 R:00 [RUN] C:00000 S:>>>
• When desired to stop at handle position(C-END)
• Automatic stop at the time of next handle• C is shown up at the upper end of scene• If pressing CYCLE-END key again, C is disappeared, proceeds normally.
C:006 D:00 R:00 C[RUN] C:00000 S:>>>
RUN/PGM
Q-DRUM C-END C-STOP/P+
RESET/P-
YES C+ SPEED TEST/CAM
NO/DEF
C- COUNTER/
BOOSEONG PRECISION
CHAINLESS 사용설명서 PAGE 14
C:006 D:00 R:00 [RUN] C:00000 S:>>>
• Chain Stop
• Continue to maintain present location without decreasing the flexible chain number• Shown up on the upper end of scene• S is disappear, proceed normally if press chain stop key again
C:006 D:00 R:00 CHAIN STOP [Y/N]
RUN/PGM
Q-DRUM C-END C-STOP/P+
RESET/P-
YES C+ SPEED TEST/CAM
NO/DEF
C- COUNTER/
RUN/PGM
Q-DRUM C-END C-STOP/P+
RESET/P-
YES C+ SPEED TEST/CAM
NO/DEF
C- COUNTER/
BOOSEONG PRECISION
CHAINLESS 사용설명서 PAGE 15
C:006 D:00 R:00 [RUN] C:00000 S:>>>
• Operation at lower speed
• Operate only at lower speed(OX)• L is shown up on the upper end scene• L is gone, proceed normally if press lower speed operation key
C:006 D:00 R:00 LOW SPEED [Y/N]
RUN/PGM
Q-DRUM C-END C-STOP/P+
RESET/P-
YES C+ SPEED TEST/CAM
NO/DEF
C- COUNTER/
RUN/PGM
Q-DRUM C-END C-STOP/P+
RESET/P-
YES C+ SPEED TEST/CAM
NO/DEF
C- COUNTER/
BOOSEONG PRECISION
CHAINLESS 사용설명서 PAGE 16
C:006 D:00 R:00 CHAIN EDIT [Y/N]
C:006 D:00 R:00 [RUN] C:00000 S:>>>
• Chain edition
• After pressing PGM key at work scene, then press Yes key • Note: If the number drum and ringlet is not 0, it can’t change into chain edition scene(It is possible• only at the handle)
0. Moving chain edition to scene
RUN/PGM
Q-DRUM C-END C-STOP/P+
RESET/P-
YES C+ SPEED TEST/CAM
NO/DEF
C- COUNTER/
RUN/PGM
Q-DRUM C-END C-STOP/P+
RESET/P-
YES C+ SPEED TEST/CAM
NO/DEF
C- COUNTER/
BOOSEONG PRECISION
CHAINLESS 사용설명서 PAGE 17
• Chain edition(Continue)
• Cursor (horizontal stick) is moving to the direction if press key• If ringlet cam is there whereat the same line of cursor, the number of drum, ringlet will increase/•decrease
C:006 D:00 R:00 P:00[CHAIN EDIT] S:>>>
C: D:01 R:01 P:01[CHAIN EDIT] S:>
1. Cursor moving
RUN/PGM
Q-DRUM C-END C-STOP/P+
RESET/P-
YES C+ SPEED TEST/CAM
NO/DEF
C- COUNTER/
BOOSEONG PRECISION
CHAINLESS 사용설명서 PAGE 18
• Chain edition(Continue)
• If press cam key, it will disappear if cam is there , it will show up, if not there• The number of drum, ringlet will be changed
C: D:01 R:01 P:01[CHAIN EDIT] S:>
C: D:00 R:01 P:01[CHAIN EDIT] S:>
2. Insert /Delete
RUN/PGM
Q-DRUM C-END C-STOP/P+
RESET/P-
YES C+ SPEED TEST/CAM
NO/DEF
C- COUNTER/
BOOSEONG PRECISION
CHAINLESS 사용설명서 PAGE 19
• Chain edition(Continue)
• If press speed key, speed will be changed up to 4X~0X(>>>>>, >>>>, >>>, >>, >)• It is enable to speed control only at flexible chain, otherwise it will be fixed to 2X(lower sped)
C:006 D:02 R:01 P:01[CHAIN EDIT] S:>>>
C:006 D:02 R:01 P:01[CHAIN EDIT] S:>>
3. Adjustment of speed
RUN/PGM
Q-DRUM C-END C-STOP/P+
RESET/P-
YES C+ SPEED TEST/CAM
NO/DEF
C- COUNTER/
BOOSEONG PRECISION
CHAINLESS 사용설명서 PAGE 20
• Chain edition(Continue)
• If press chain increase/decrease key, number of flexible chain on scene will increase / decrease• Number of flexible chain will be changed uo to 1~250
C:006 D:02 R:01 P:01[CHAIN EDIT] S:>>>
C:007 D:02 R:01 P:01[CHAIN EDIT] S:>>>
4. Number flexible chain adjustment
RUN/PGM
Q-DRUM C-END C-STOP/P+
RESET/P-
YES C+ SPEED TEST/CAM
NO/DEF
C- COUNTER/
증가
감소
BOOSEONG PRECISION
CHAINLESS 사용설명서 PAGE 21
• Chain edition(Continue)
C:001 D:02 R:01 P:01[CHAIN EDIT] S:>>>
C:001 D:02 R:01 P:01[CHAIN EDIT] S:>>>
5. Insert chain
• If press chain insert key, an empty chain is occurred while the latter chains of cursor’s location are pushed by one space toward right side
RUN/PGM
Q-DRUM C-END C-STOP/P+
RESET/P-
YES C+ SPEED TEST/CAM
NO/DEF
C- COUNTER/
BOOSEONG PRECISION
CHAINLESS 사용설명서 PAGE 22
• Chain edition(Continue)
C:002 D:02 R:01 P:01[CHAIN EDIT] S:>>>
C: D:02 R:02 P:01[CHAIN EDIT] S:>>>
5. Delet chain
• If press chain delete key, the chain at the cursor’s position will be deleted, right side chains are pushed one space by one space.• The first and last flexible chain can’t be deleted
RUN/PGM
Q-DRUM C-END C-STOP/P+
RESET/P-
YES C+ SPEED TEST/CAM
NO/DEF
C- COUNTER/
BOOSEONG PRECISION
CHAINLESS 사용설명서 PAGE 23
• Chain edition(Continue)
• Locate cursor at where is no drum & ringlet cam, press chain increase key, flexible chain will be appeared.• The number of newly appeared flexible chain is 1. Speed is 2X.
C: D:06 R:04 P:04[CHAIN EDIT] S:>>
C:001 D:06 R:04 P:04[CHAIN EDIT] S:>>
6. Making flexible chain
RUN/PGM
Q-DRUM C-END C-STOP/P+
RESET/P-
YES C+ SPEED TEST/CAM
NO/DEF
C- COUNTER/
BOOSEONG PRECISION
CHAINLESS 사용설명서 PAGE 24
• Chain edition(Continue)
• Locate cursor at where is no drum & ringlet cam, press chain increase key, flexible chain will be appeared.• The number of newly appeared flexible chain is 1. Speed is 2X.
C:001 D:06 R:04 P:05[CHAIN EDIT] S:>>
7. Making flexible chain - 2
C: D:06 R:04 P:05[CHAIN EDIT] S:>>
RUN/PGM
Q-DRUM C-END C-STOP/P+
RESET/P-
YES C+ SPEED TEST/CAM
NO/DEF
C- COUNTER/
BOOSEONG PRECISION
CHAINLESS 사용설명서 PAGE 25
• Chain edition(Continue) 8. Initialization of chain data
C:006 D:00 R:00 P:00[CHAIN EDIT] S:>>>
C:006 D:00 R:00 P:00 DEFAULT LOAD [Y/N]
• chain data is not normal or when necessary for initialization, bring down basic data that is stored in computer.
RUN/PGM
Q-DRUM C-END C-STOP/P+
RESET/P-
YES C+ SPEED TEST/CAM
NO/DEF
C- COUNTER/
RUN/PGM
Q-DRUM C-END C-STOP/P+
RESET/P-
YES C+ SPEED TEST/CAM
NO/DEF
C- COUNTER/
BOOSEONG PRECISION
CHAINLESS 사용설명서 PAGE 26
• Chain edition(Continue)
• Forward to work scene after finishing chain edition, Changing it into work scene right away, the number of drum and ringlet is normal.
C:006 D:00 R:00 P:00[CHAIN EDIT] S:>>>
9. At the time of finishing chain edition - chain is normal
C:006 D:00 R:00 [RUN] C:00000 S:>>>
RUN/PGM
Q-DRUM C-END C-STOP/P+
RESET/P-
YES C+ SPEED TEST/CAM
NO/DEF
C- COUNTER/
BOOSEONG PRECISION
CHAINLESS 사용설명서 PAGE 27
• Chain edition(Continue)
• The 2nd scene is showing up the state that the number of drum & ringlet is not matching with machine.• That is meant by 22 drums, 6 ringlet at present• Unable to forward to work scene if error is occurred
C:006 D:00 R:00 P:00[CHAIN EDIT] S:>>>
10. At the time of ending chain edition - chain error
C:006 D:00 R:00 P:00 DRUM-ERR D:22 R:06
RUN/PGM
Q-DRUM C-END C-STOP/P+
RESET/P-
YES C+ SPEED TEST/CAM
NO/DEF
C- COUNTER/
BOOSEONG PRECISION
CHAINLESS 사용설명서 PAGE 28
C:006 D:00 R:00 [RUN] C:00000 S:>>>
• TEST
• Testing drum, ringlet solenoid & switch, access sensor, location mark LED • After pressing TEST key at work scene, press YES key • Note: All & every number of drum and ringlet is not 0, unable to change into test scene(it is possible only at the handle).
C:006 D:00 R:00 TEST [Y/N]
0. Moving to test scene
RUN/PGM
Q-DRUM C-END C-STOP/P+
RESET/P-
YES C+ SPEED TEST/CAM
NO/DEF
C- COUNTER/
RUN/PGM
Q-DRUM C-END C-STOP/P+
RESET/P-
YES C+ SPEED TEST/CAM
NO/DEF
C- COUNTER/
BOOSEONG PRECISION
CHAINLESS 사용설명서 PAGE 29
[TEST MODE] SW1:ON S1:OFF>DRUM SW2:ON S2:OFF RING SW3:OFF
• TEST(Continue)
• Test drum or ringlet solenoid valve at where is the cursor (>)
1. 드럼 , 링글 솔레노이드 테스트
[TEST MODE] SW1:ON S1:OFF DRUM SW2:ON S2:OFF>RING SW3:OFF
(1)(2)
RUN/PGM
Q-DRUM C-END C-STOP/P+
RESET/P-
YES C+ SPEED TEST/CAM
NO/DEF
C- COUNTER/
RUN/PGM
Q-DRUM C-END C-STOP/P+
RESET/P-
YES C+ SPEED TEST/CAM
NO/DEF
C- COUNTER/
BOOSEONG PRECISION
CHAINLESS 사용설명서 PAGE 30
[TEST MODE] SW1:ON S1:OFF>DRUM SW2:ON S2:OFF RING SW3:OFF
• TEST(Continue)
• Showing up drum & ringlet datum switch & access sensor condition
2. Datum switch & watching access sensor condition
SW1 - Drum datum switchSW2 - Ringlet datum switchSW3 - Drum check switchS1 - Drum access sensor S2 - Ringlet access sensor
BOOSEONG PRECISION
CHAINLESS 사용설명서 PAGE 31
[TEST MODE] SW1:ON S1:OFF>DRUM SW2:ON S2:OFF RING SW3:OFF
• TEST(Continue)
• Press RUN key if desired to forward to work scene upon completion of test
3. End of test
C:006 D:00 R:00 [RUN] C:00000 S:>>>
RUN/PGM
Q-DRUM C-END C-STOP/P+
RESET/P-
YES C+ SPEED TEST/CAM
NO/DEF
C- COUNTER/
BOOSEONG PRECISION
CHAINLESS 사용설명서 PAGE 32
C:006 D:00 R:00 [RUN] C:00000 S:>>>
• COUNTER SETTING
• Stop after knitting only targeted value setting• After pressing COUNTER key at work scene, then press YES key • Note : Note: All & every number of drum and ringlet is not 0, unable to change into test scene(it is possible only at the handle).
C:006 D:00 R:00 COUNTER SET [Y/N]
0. Moving to counter setting scene
RUN/PGM
Q-DRUM C-END C-STOP/P+
RESET/P-
YES C+ SPEED TEST/CAM
NO/DEF
C- COUNTER/
RUN/PGM
Q-DRUM C-END C-STOP/P+
RESET/P-
YES C+ SPEED TEST/CAM
NO/DEF
C- COUNTER/
BOOSEONG PRECISION
CHAINLESS 사용설명서 PAGE 33
[COUNTER SET]
COUNT : 01234 TARGET: 12345
• COUNTER SETTING(Continue)
• Making O the number of socks knitted up to the present
1. Counter reset
[COUNTER SET]
COUNT : 00000 TARGET: 12345
RUN/PGM
Q-DRUM C-END C-STOP/P+
RESET/P-
YES C+ SPEED TEST/CAM
NO/DEF
C- COUNTER/
BOOSEONG PRECISION
CHAINLESS 사용설명서 PAGE 34
[COUNTER SET]
COUNT : 01234 TARGET: 00100
• COUNTER SETTING(Continue)
• Setting target value• Press key, one by one is increasing, press key, one by one is decreasing
2. Target value setting (1 Increase/decrease)
[COUNTER SET]
COUNT : 00000 TARGET: 00101
RUN/PGM
Q-DRUM C-END C-STOP/P+
RESET/P-
YES C+ SPEED TEST/CAM
NO/DEF
C- COUNTER/
BOOSEONG PRECISION
CHAINLESS 사용설명서 PAGE 35
[COUNTER SET]
COUNT : 00000 TARGET: 00101
• COUNTER SETTING(Continue
• Setting target value• If press key, it will increase by 100ea. If press key, it will decrease by100ea
3. Target value setting(100 increase/decrease)
[COUNTER SET]
COUNT : 00000 TARGET: 00201
RUN/PGM
Q-DRUM C-END C-STOP/P+
RESET/P-
YES C+ SPEED TEST/CAM
NO/DEF
C- COUNTER/
BOOSEONG PRECISION
CHAINLESS 사용설명서 PAGE 36
[COUNTER SET]
COUNT : 00000 TARGET: 00000
• COUNTER SETTING(Continue)
• If the target value is 0, no need to counter checking
4. If don’t want to make counter checking
BOOSEONG PRECISION
CHAINLESS 사용설명서 PAGE 37
[COUNTER SET]
COUNT : 00000 TARGET: 00100
• COUNTER SETTING(Continue)
• If desired to forward to work scene upon completion of counter setting, press RUN key
5. End of counter setting
C:006 D:00 R:00 [RUN] C:00000 S:>>>
RUN/PGM
Q-DRUM C-END C-STOP/P+
RESET/P-
YES C+ SPEED TEST/CAM
NO/DEF
C- COUNTER/
BOOSEONG PRECISION
CHAINLESS 사용설명서 PAGE 38
RUN/PGM
Q-DRUM C-END C-STOP/P+
RESET/P-
YES C+ SPEED TEST/CAM
NO/DEF
C- COUNTER/
• 2F CHECK
12
3
BOOSEONG PRECISION
CHAINLESS 사용설명서 PAGE 39
C:006 D:00 R:00 DRUM-ERR MD F1
• message
• When computer is at the state of computer (When all drum, ringlet number is at 0), if the drum or ringlet is not at datum, error will be made and machine will stop.• The datum is not correct, can hardly make start
1. Datum error message
Wrong RingletWrong drum
BOOSEONG PRECISION
CHAINLESS 사용설명서 PAGE 40
POWER UNSTABLE
POWER OFF
• MESSAGE(Continue)
• It will turn up when there is an instant blackout or defective in power source• Put Off computer’s power source and put it On after 10 seconds
2. Blackout or Power source defective
BOOSEONG PRECISION
CHAINLESS 사용설명서 PAGE 41
[ERROR]
MEMORY FAIL! PRESS ANY KEY!
• MESSAGE(Continue)
• It may be memory defective inside of computer• Put off power switch, then puts it on after 10 seconds again, and still the same scene is coming up, contact with purchased agent..
3. Memory defective
BOOSEONG PRECISION
CHAINLESS 사용설명서 PAGE 42
[ERROR]
DATA NOT SAVED! PRESS ANY KEY!
• MESSAGE(Continue)
• Unable to store the present state when there was blackout or putting off power source, press any key then work scene will turn up.• The chain data has been initialized by basic value, thus it must be adjusted
4. Unable to store the present state when put off power, blackout
BOOSEONG PRECISION
CHAINLESS 사용설명서 PAGE 43
Drum, ringlet access sensor
GND
+24VDATA
• CONNECTOR
Drum, ringlet datum switch
GNDDATA
Location switch
GNDDATA
Drum, ringlet solenoid valve
+24V
+24VRinglet
Drum
Drum, ringlet solenoid valve
Stop
GND
STOP
Power source input
AC 9VAC 9V
AC 17VAC 17V
2X
0X1X
3X
GND
4X
BOOSEONG PRECISION
CHAINLESS 사용설명서 PAGE 44
6 2 1 16 34 19 17 40 19 17 1
28 DRUM8 RING
6 2 1 16 34 19 17 40 19 17 1
26 DRUM8 RING
6 2 1 16 34 19 17 40 19 17 1
25 DRUM8 RING
6 2 1 16 34 19 17 40 19 17 1
24 DRUM8 RING
• DEFAULT CHAIN